A wire winch device for wire rope production

Abstract

The present invention belongs to the technical field of wire rope twisting, and specifically refers to a wire winch device for wire rope production, including a rotating reel assembly, a self-driven rotating twisting mechanism, a wire release guide mechanism, an adaptive feeding mechanism and a grease circulation control mechanism, wherein the rotating reel assembly includes a main base plate, a reel bracket and a winding drum, wherein the reel bracket is arranged on the main base plate, and the winding drum is rotatably arranged on the reel bracket. The present invention creatively proposes a self-driven rotating twisting mechanism, which generates continuous tension at the twisting position by squeezing the thin steel wire through a tensioning slider and a driving induction roller, and then can maintain tension in the case of active winding and passive release.

Description

Technical Field

[0001] The invention belongs to the technical field of wire rope twisting, and specifically refers to a wire winch device for wire rope production. Background Art

[0002] Wire rope is made of multiple strands of thin steel wires twisted together, and then coiled on a drum for winding after being shaped and rolled. In traditional structural designs, in addition to the winding, releasing, and rotating movements of the wire rope, special grease must be applied before twisting to avoid mutual wear between the thin steel wires during the twisting process. The current wire rope production equipment is relatively mature, but there are still some problems that need to be solved.

[0003] A: The release of the thin steel wire and the winding of the wire rope after twisting are both carried out through the drum. Generally, the driving device is connected to the central axis of the drum. However, since the equivalent diameter of the drum is constantly changing during the winding and releasing process, if the rotation speed of the winding shaft is known, the linear speed of the wire rope is actually uncertain; if the linear speeds of winding and releasing are not equal, the tension of the wire rope will also change.

[0004] B: The twisting rotation speed, if it is unstable relative to the linear speed of the wire rope, will also affect the consistency of the wire rope during production.

[0005] C: For products with lower requirements, this difference can be left alone. For products with higher requirements, other tensioning or compensation mechanisms must be used to ensure that the speeds of the moving parts match each other.

[0006] D: The grease feeding speed is generally controlled after reading the winding speed. When the wire rope speed changes, if the grease feeding speed remains unchanged, too little grease will cause increased wear between the thin steel wires, and too much grease will easily cause waste and dirt around. Summary of the invention

[0007] In view of the above situation, in order to overcome the defects of the prior art, the present invention proposes a wire winch device for wire rope production, which controls the remaining mechanisms by the linear speed of the wire rope; in order to solve the problem of mismatch between winding and releasing speeds, the present invention creatively proposes a self-driven rotary twisting mechanism, which generates continuous tension at the twisted position by squeezing the thin steel wire through a tensioning slider and a driving sensing roller, so that it can maintain tension under active winding and passive release; not only that, in order to further simplify the structure and control logic, the present invention also creatively proposes a technical solution for driving the rotation of the rotating bracket body through the linear movement of the thin steel wire; realizing adaptive matching of the twisting rotation speed and the linear speed not only simplifies the structure, but also significantly improves the consistency of the product.

[0008] In addition, in order to achieve dynamic and appropriate supply of grease, the present invention also proposes an adaptive feeding mechanism, which realizes directional feeding through the combination of lubrication holes and guide channels. It can not only reduce the total amount of grease used (compared with direct pouring from the top), but also avoid the adverse effects of too much or too little grease.

[0009] The technical solution adopted by the present invention is as follows: The present invention proposes a wire winch device for wire rope production, including a rotating reel assembly, a self-driven rotating twisting mechanism, a wire release guide mechanism, an adaptive feeding mechanism and a grease circulation control mechanism, the rotating reel assembly includes a main base plate, a reel bracket and a winding drum, the reel bracket is arranged on the main base plate, and the winding drum is rotatably arranged on the reel bracket; the adaptive feeding mechanism, grease circulation control mechanism, self-driven rotating twisting mechanism and wire release guide mechanism are arranged on the main base plate in sequence.

[0010] Furthermore, the self-driven rotating twisting mechanism includes a rotating frame assembly, a clamping type tensioning drive assembly and a worm gear self-driven assembly, the rotating frame assembly is arranged on the main base plate, the clamping type tensioning drive assembly is evenly distributed in a ring shape in the rotating frame assembly, and the worm gear self-driven assembly is arranged in the clamping type tensioning drive assembly.

[0011] The self-driven rotary twisting mechanism can be driven to perform rotary twisting by the linear movement of the thin steel wire while being pulled. On the one hand, it omits the independent driving device and simplifies the structure. On the other hand, it can also adaptively adjust the speed of rotary twisting according to the linear movement speed of the thin steel wire, thereby avoiding product consistency problems caused by changes in the outer diameter of the drum.

[0012] Preferably, the rotating frame assembly includes a rotating frame support and a rotating frame body, the rotating frame support is arranged on the main base plate, the rotating frame body is rotatably arranged in the rotating frame support, the clamping type tightening drive assembly includes a tightening bracket, a tightening spring and a tightening slider, the tightening bracket is fixedly connected to the interior of the rotating bracket body, the tightening bracket is provided with a fork frame part, the tightening bracket is symmetrically provided with a bracket slide groove part, the tightening slider is snap-fitted and slidably arranged in the bracket slide groove part, the tightening spring is located in the bracket slide groove part, and the tightening spring is arranged between the tightening bracket and the tightening slider.

[0013] Since the device is driven by multiple groups of clamping tensioning drive components and multiple groups of thin steel wires arranged in a ring, even if an unexpected situation of slippage between individual thin steel wires and the drive sensing roller occurs during the driving rotation, the rotational motion can be maintained normally through the remaining driving modules, thereby greatly improving the stability and reliability of the entire driving system.

[0014] The tensioning slider can provide resistance to the sliding of the thin steel wire, so when the wire rope is pulled at the winding drum, the thin steel wire can be tightened, thereby improving the quality of the twisting.

[0015] As a further preferred embodiment of the present invention, the worm gear self-drive assembly includes a driving spindle, a driving sensing roller, a transmission worm and a fixed worm wheel, the driving spindle is rotatably arranged in the fork frame part, the driving sensing roller and the transmission worm are fixedly connected to the driving spindle, the driving sensing roller is located on both sides of the fork frame part, the clamping type tensioning driving assembly is located in the fork frame part, the driving sensing roller and the thin steel wire are in rolling contact, the tensioning slider and the thin steel wire are in sliding contact, the fixed worm wheel is fixedly connected to the supporting assembly, and the transmission worm and the fixed worm wheel are transmission connected.

[0016] By using multiple sets of transmission worms to simultaneously transmit to a fixed worm wheel, not only can the rotating bracket body, rotating support plate and rotating release bracket be adaptively driven to rotate as a whole through the linear movement of the thin steel wire, but also the rotating bracket body can be ensured to maintain stable rotation when individual thin steel wires slip.

[0017] Furthermore, the wire release guide mechanism includes a support assembly and a rotation release assembly, the support assembly is arranged on the main base plate, and the rotation release assembly is rotatably arranged on the support assembly.

[0018] Preferably, the support assembly includes a cantilever shaft bracket, a fixed main shaft and a rotating support plate, the cantilever shaft bracket is arranged on the main base plate, the fixed main shaft is fixedly connected to the cantilever shaft bracket, the fixed worm gear is fixedly connected to the fixed main shaft, the rotating support plate is rotatably arranged at the end of the fixed main shaft, and the rotating support plate is provided with a guide through hole, and a thin steel wire passes through the guide through hole.

[0019] The rotary release assembly includes a rotary release bracket, a wire release turntable and a linkage connecting rod. The rotary release bracket is rotatably arranged on a fixed main shaft. The rotary release bracket and a rotary bracket body are fixedly connected via a linkage connecting rod. The rotary support plate and the rotary bracket body are fixedly connected via a linkage connecting rod. A release shaft is provided on the rotary release bracket, and the wire release turntable is rotatably arranged on the release shaft.

[0020] The rotating bracket body, the rotating support disk and the rotating release bracket form a whole under the connection of the linkage connecting rod. Therefore, the rotating support disk and the rotating release bracket can be rotated together by the rotation of the rotating bracket body. The overall rotation can prevent the thin steel wires from being entangled with each other before twisting. The thin steel wires are twisted by the relative rotation of the rotating support disk and the twisting block, and the guide through hole on the rotating support disk can be divided into an inner circle and an outer circle according to the situation, corresponding to the inner layer and outer layer of the twisted steel wire rope.

[0021] Furthermore, the adaptive feeding mechanism includes a linear speed sensing component, a baking pump component and a twisting and bundling component. The linear speed sensing component is arranged on the main base plate, the baking pump component is arranged on the linear speed sensing component, and the twisting and bundling component is arranged on the grease circulation control mechanism.

[0022] Preferably, the linear speed sensing component includes a speed sensing base, a speed sensing bracket, a speed sensing roller and a driving gear, the speed sensing base is arranged on the main base plate, the speed sensing bracket is arranged on the speed sensing base, the speed sensing roller is provided with a speed sensing shaft, the speed sensing roller is arranged in the speed sensing bracket through the rotation of the speed sensing shaft, the twisted steel wire rope is in rolling contact with the speed sensing roller, and the driving gear is engaged with one of the speed sensing shafts.

[0023] As a further preferred embodiment of the present invention, the baking pump assembly includes a feed pump and a driven gear, the feed pump is arranged on a speed sensing bracket, an input shaft is provided on the feed pump, the driven gear is fixed to the input shaft, the driving gear and the driven gear are meshed for transmission, and the feed pump is also provided with a discharge pipe and a feed pipe.

[0024] By rotating the speed-sensitive roller to drive the feed pump to work, the technical effect of automatically changing the grease feed speed with the change of production speed can be achieved, which can avoid waste and excessive dirt caused by excessive lubrication, and avoid damage caused by dry friction of the thin steel wire when there is too little lubrication.

[0025] As a further preferred embodiment of the present invention, the twisted bundling assembly includes a mounting base plate, a twisted block and a collecting cover, the mounting base plate is arranged on the grease circulation control mechanism, the twisted block is arranged on the mounting base plate, a through center hole is arranged at the center position of the twisted block, a lubrication groove is arranged at one end of the twisted block, and through lubrication holes are evenly distributed in a fan shape at the bottom of the lubrication groove, a guide flow channel is arranged at the other end of the twisted block, the collecting cover is snap-fitted into the lubrication groove, a feed connector is arranged on the collecting cover, and the discharge pipe is arranged in the feed connector.

[0026] Through the lubrication groove, lubrication hole and guide channel, the grease can be accurately delivered to the front end of the twisting block, so that the thin steel wires being wound and twisted are stained with grease, and through the inclined design of the guide channel, the grease can be gathered from all directions of the top of the wire rope toward the middle position, so that the contact between the two can be more complete while reducing the amount used.

[0027] Furthermore, the grease circulation control mechanism includes a lubrication pool assembly and a rotation removal assembly, the lubrication pool assembly includes a heating plate and a lubrication pool body, the heating plate is arranged on the main base plate, the lubrication pool body is arranged on the heating plate, the rotation removal assembly is arranged at the bottom of the lubrication pool body, the mounting base plate is arranged on the lubrication pool body, and the end of the feed pipe is placed in the lubrication pool body.

[0028] The solidified grease that can be recovered by the heating plate can be heated so that it can be reused; the hollow shaft can not only peel off the solidified grease adhering to the outside of the wire rope, but also make the hollow shaft rotate by matching the spiral groove with the outer contour of the wire rope. When the hollow shaft rotates, it will rotate with the grease blocks peeled off and accumulated by the hollow shaft, and then through the interference and friction between the grease blocks and the peeling ribs, the grease peeled off from the wire rope by the hollow shaft will fall into the lubrication pool body in time.

[0029] Preferably, the rotating removal assembly includes a material blocking bracket and a hollow rotating shaft, the material blocking bracket is arranged at the bottom of the lubrication pool body, the material blocking bracket is provided with peeling ribs evenly distributed in an annular manner, the hollow rotating shaft is rotatably arranged in the material blocking bracket, and the inner wall of the hollow rotating shaft is provided with spiral grooves evenly distributed in an annular manner that match the outer contour of the twisted steel wire.

[0030] The beneficial effects achieved by the present invention using the above structure are as follows:

[0031] (1) The self-driven rotary twisting mechanism can be driven to perform rotary twisting by the linear movement of the thin steel wire while being pulled. On the one hand, it omits the independent driving device and simplifies the structure. On the other hand, it can also adaptively adjust the speed of rotary twisting according to the linear movement speed of the thin steel wire, thereby avoiding product consistency problems caused by changes in the outer diameter of the drum.

[0032] (2) Since the device is driven by multiple groups of clamping tensioning drive components and multiple groups of thin steel wires arranged in a ring, even if an unexpected situation occurs that some thin steel wires slip between the driving sensing rollers during the driving rotation, the remaining driving modules can maintain the normal rotation movement, thereby greatly improving the stability and reliability of the entire driving system.

[0033] (3) The tensioning slider can provide resistance to the sliding of the thin steel wire, so when the wire rope is pulled at the winding drum, the thin steel wire can be tightened, thereby improving the quality of the twisting.

[0034] (4) By means of multiple sets of transmission worms transmitting to a fixed worm wheel at the same time, not only can the rotating bracket body, the rotating support plate and the rotating release bracket be adaptively driven to rotate as a whole through the linear movement of the thin steel wire, but also when some thin steel wires slip, the rotating bracket body can still be ensured to rotate stably.

[0035] (5) The rotating bracket body, the rotating support disk and the rotating release bracket are connected to form a whole under the linkage connecting rod. Therefore, the rotating bracket body can rotate with the rotating support disk and the rotating release bracket at the same time, and the overall rotation can prevent the thin steel wires from being entangled with each other before twisting. The thin steel wires are twisted by the relative rotation of the rotating support disk and the twisting block, wherein the guide through hole on the rotating support disk can be divided into an inner circle and an outer circle according to the situation, corresponding to the inner layer and outer layer of the twisted steel wire rope.

[0036] (6) The speed-sensing roller drives the feed pump to work, which can achieve the technical effect that the grease feed speed automatically changes with the production speed, thus avoiding waste and excessive dirt caused by excessive lubrication, and avoiding damage caused by dry friction of the thin steel wire when there is too little lubrication.

[0037] (7) Through the lubrication groove, lubrication hole and guide channel, the grease can be accurately delivered to the front end of the twisting block, so that the thin steel wire being wound and twisted is stained with grease. In addition, through the inclined design of the guide channel, the grease can be gathered from all directions of the top of the wire rope toward the middle position, so that the contact between the two can be more complete while reducing the amount used.

[0038] (8) The solidified grease that can be recovered by the heating plate is heated so that it can be reused; the hollow shaft can not only peel off the solidified grease adhering to the outside of the wire rope, but also make the hollow shaft rotate by matching the spiral groove with the outer contour of the wire rope. When the hollow shaft rotates, it will rotate with the grease blocks peeled off and accumulated by the hollow shaft, and then through the interference and friction between the grease blocks and the peeling ribs, the grease peeled off from the wire rope by the hollow shaft will fall into the lubrication pool body in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 A three-dimensional diagram of a wire winch device for producing a steel wire rope according to the present invention;

[0040] Figure 2 A front view of a wire winch device for producing a steel wire rope according to the present invention;

[0041] Figure 3 It is a left side view of a wire winch device for producing a steel wire rope proposed by the present invention;

[0042] Figure 4 A top view of a wire winch device for producing a steel wire rope according to the present invention;

[0043] Figure 5 for Figure 3 A cross-sectional view along the cutting line AA;

[0044] Figure 6 for Figure 5 A cross-sectional view along the cutting line BB;

[0045] Figure 7 for Figure 5 A cross-sectional view along the cutting line CC;

[0046] Figure 8 for Figure 5 A cross-sectional view along the cutting line DD;

[0047] Fig. 9 for Figure 5 A cross-sectional view along the cutting line EE;

[0048] Fig.10 An exploded view of a wire winch device for producing a steel wire rope according to the present invention;

[0049] Fig.11 for Figure 6 A partial enlarged view of point Ⅰ in the middle;

[0050] Fig.12 for Fig.10 A partial enlarged view of the middle II;

[0051] Fig.13 for Fig.10 A partial enlarged view of point III in the middle.

[0052] Among them, 1. Rotating reel assembly, 2. Self-driven rotating twisting mechanism, 3. Steel wire release guide mechanism, 4. Adaptive feeding mechanism, 5. Grease circulation control mechanism, 6. Main base plate, 7. Reel bracket, 8. Winding drum, 9. Rotating frame assembly, 10. Clamping tension drive assembly, 11. Worm gear self-driving assembly, 12. Rotating frame support, 13. Rotating bracket body, 14. Tension bracket, 15. Tension spring, 16. Tension slider, 17. Driving spindle, 18. Driving induction roller, 19. Transmission worm, 20. Fixed worm gear, 21. Fork frame part, 22. Bracket slide groove part, 23. Support assembly, 24. Rotary release assembly, 25. Cantilever shaft bracket, 26. Fixed spindle, 27. Rotating support disk, 28. Rotary release bracket, 29. Steel wire Release turntable, 30, linkage connecting rod, 31, guide through hole, 32, release shaft, 33, linear speed sensing component, 34, baking pump component, 35, twisting and bundling component, 36, speed sensing bracket, 37, speed sensing roller, 38, driving gear, 39, feeding pump, 40, driven gear, 41, mounting base, 42, twisting block, 43, collecting cover, 44, speed sensing shaft, 45, input shaft, 46, feeding pipe, 47, discharging pipe, 48, center hole, 49, lubrication groove, 50, lubrication hole, 51, guide flow channel, 52, feeding joint, 53, lubrication pool component, 54, rotation removal component, 55, heating plate, 56, lubrication pool body, 57, material blocking bracket, 58, hollow rotating shaft, 59, peeling rib plate, 60, spiral groove, 61, speed sensing base.

[0053] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0054] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0055] In the description of the present invention, it should be understood that terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0056] like Figure 1 to Figure 13 As shown, the present invention proposes a wire winch device for wire rope production, including a rotating reel assembly 1, a self-driven rotating twisting mechanism 2, a wire release guide mechanism 3, an adaptive feeding mechanism 4 and a grease circulation control mechanism 5, the rotating reel assembly 1 includes a main base plate 6, a reel bracket 7 and a winding drum 8, the reel bracket 7 is arranged on the main base plate 6, and the winding drum 8 is rotatably arranged on the reel bracket 7; the adaptive feeding mechanism 4, the grease circulation control mechanism 5, the self-driven rotating twisting mechanism 2 and the wire release guide mechanism 3 are arranged on the main base plate 6 in sequence.

[0057] The wire release guide mechanism 3 includes a support assembly 23 and a rotation release assembly 24 . The support assembly 23 is disposed on the main bottom plate 6 , and the rotation release assembly 24 is rotatably disposed on the support assembly 23 .

[0058] The support assembly 23 includes a cantilever shaft bracket 25, a fixed main shaft 26 and a rotating support plate 27. The cantilever shaft bracket 25 is arranged on the main base plate 6, the fixed main shaft 26 is fixedly connected to the cantilever shaft bracket 25, the fixed worm gear 20 is fixedly connected to the fixed main shaft 26, and the rotating support plate 27 is rotatably arranged at the end of the fixed main shaft 26. The rotating support plate 27 is provided with a guide through hole 31, and a thin steel wire passes through the guide through hole 31.

[0059] The rotary release assembly 24 includes a rotary release bracket 28, a wire release turntable 29 and a linkage connecting rod 30. The rotary release bracket 28 is rotatably arranged on the fixed main shaft 26. The rotary release bracket 28 and the rotary bracket body 13 are fixedly connected via the linkage connecting rod 30. The rotary support disk 27 and the rotary bracket body 13 are fixedly connected via the linkage connecting rod 30. A release shaft 32 is provided on the rotary release bracket 28, and the wire release turntable 29 is rotatably arranged on the release shaft 32.

[0060] The rotating bracket body 13, the rotating support disk 27 and the rotating release bracket 28 form a whole under the connection of the linkage connecting rod 30. Therefore, the rotation of the rotating bracket body 13 can simultaneously drive the rotating support disk 27 and the rotating release bracket 28 to rotate together, and the overall rotation can prevent the thin steel wires from being entangled with each other before twisting; the thin steel wires are twisted by the relative rotation of the rotating support disk 27 and the twisting block 42, wherein the guide through hole 31 on the rotating support disk 27 can be divided into an inner circle and an outer circle according to the situation, corresponding to the inner layer and outer layer of the twisted steel wire rope.

[0061] The self-driven rotating twisting mechanism 2 includes a rotating frame assembly 9, a clamping type tensioning drive assembly 10 and a worm gear self-driven assembly 11. The rotating frame assembly 9 is arranged on the main base plate 6, the clamping type tensioning drive assembly 10 is evenly distributed in a ring in the rotating frame assembly 9, and the worm gear self-driven assembly 11 is arranged in the clamping type tensioning drive assembly 10.

[0062] The self-driven rotary twisting mechanism 2 can be driven to perform rotary twisting by the linear movement of the thin steel wire while being pulled. On the one hand, it omits the independent driving device and simplifies the structure. On the other hand, it can also adaptively adjust the speed of rotary twisting according to the linear movement speed of the thin steel wire, thereby avoiding product consistency problems caused by changes in the outer diameter of the drum.

[0063] The rotating frame assembly 9 includes a rotating frame support 12 and a rotating support body 13. The rotating frame support 12 is arranged on the main base plate 6. The rotating support body 13 is rotatably arranged in the rotating frame support 12. The clamping type tightening drive assembly 10 includes a tightening bracket 14, a tightening spring 15 and a tightening slider 16. The tightening bracket 14 is fixed to the inside of the rotating bracket body 13. A fork frame portion 21 is provided on the tightening bracket 14. A bracket slide groove portion 22 is symmetrically provided on the tightening bracket 14. The tightening slider 16 is engaged and slidably arranged in the bracket slide groove portion 22. The tightening spring 15 is located in the bracket slide groove portion 22. The tightening spring 15 is arranged between the tightening bracket 14 and the tightening slider 16.

[0064] Since the device is driven by multiple groups of clamping tensioning drive components 10 and multiple groups of thin steel wires arranged in a ring, during the driving rotation process, even if an unexpected situation occurs that some thin steel wires slip between the driving sensing roller 18, the rotation movement can be maintained normally through the remaining driving modules, which greatly improves the stability and reliability of the entire driving system.

[0065] The tensioning slider 16 can provide resistance to the sliding of the thin steel wire, so when the wire rope is pulled at the winding drum 8, the thin steel wire can be tightened, thereby improving the quality of the twisting.

[0066] The worm gear self-drive assembly 11 includes a driving spindle 17, a driving sensing roller 18, a transmission worm 19 and a fixed worm wheel 20. The driving spindle 17 is rotatably arranged in the fork frame part 21. The driving sensing roller 18 and the transmission worm 19 are fixedly connected to the driving spindle 17. The driving sensing roller 18 is located on both sides of the fork frame part 21. The clamping type tensioning driving assembly 10 is located in the fork frame part 21. The driving sensing roller 18 is in rolling contact with the thin steel wire, and the tensioning slider 16 is in sliding contact with the thin steel wire. The fixed worm wheel 20 is fixedly connected to the supporting assembly 23. The transmission worm 19 and the fixed worm wheel 20 are transmission connected.

[0067] By means of multiple sets of transmission worms 19 transmitting simultaneously with a fixed worm wheel 20, not only can the rotating bracket body 13, the rotating support plate 27 and the rotating release bracket 28 be adaptively driven to rotate as a whole through the linear movement of the thin steel wire, but also when individual thin steel wires slip, the rotating bracket body 13 can still be ensured to maintain stable rotation.

[0068] The grease circulation control mechanism 5 includes a lubrication pool assembly 53 and a rotation removal assembly 54. The lubrication pool assembly 53 includes a heating plate 55 and a lubrication pool body 56. The heating plate 55 is arranged on the main base plate 6, the lubrication pool body 56 is arranged on the heating plate 55, the rotation removal assembly 54 is arranged at the bottom of the lubrication pool body 56, the mounting base plate 41 is arranged on the lubrication pool body 56, and the end of the feed pipe 46 is placed in the lubrication pool body 56.

[0069] The solidified grease that can be recovered by the heating plate 55 can be heated so that it can be reused; the hollow shaft 58 can not only peel off the solidified grease adhering to the outside of the wire rope, but also make the hollow shaft 58 rotate by matching the spiral groove 60 with the outer contour of the wire rope. When the hollow shaft 58 rotates, it will rotate with the grease blocks peeled off and accumulated by the hollow shaft 58, and then through the interference and friction between the grease blocks and the peeling ribs 59, the grease peeled off from the wire rope by the hollow shaft 58 will fall into the lubrication pool body 56 in time.

[0070] The rotating removal component 54 includes a material blocking bracket 57 and a hollow rotating shaft 58. The material blocking bracket 57 is arranged at the bottom of the lubrication pool body 56. The material blocking bracket 57 is evenly distributed with peeling ribs 59 in an annular manner. The hollow rotating shaft 58 is rotatably arranged in the material blocking bracket 57. The inner wall of the hollow rotating shaft 58 is evenly distributed with spiral grooves 60 in an annular manner that match the outer contour of the twisted steel wire.

[0071] The adaptive feeding mechanism 4 includes a linear speed sensing component 33, a drying pump component 34 and a twisting and bundling component 35. The linear speed sensing component 33 is arranged on the main base plate 6, the drying pump component 34 is arranged on the linear speed sensing component 33, and the twisting and bundling component 35 is arranged on the grease circulation control mechanism 5.

[0072] The linear speed sensing assembly 33 includes a speed sensing base 61, a speed sensing bracket 36, a speed sensing roller 37 and a driving gear 38. The speed sensing base 61 is arranged on the main base plate 6, the speed sensing bracket 36 is arranged on the speed sensing base 61, and a speed sensing shaft 44 is arranged on the speed sensing roller 37. The speed sensing roller 37 is arranged in the speed sensing bracket 36 through the rotation of the speed sensing shaft 44. The twisted steel wire rope is in rolling contact with the speed sensing roller 37, and the driving gear 38 is engaged with one of the speed sensing shafts 44.

[0073] The baking pump assembly 34 includes a feed pump 39 and a driven gear 40. The feed pump 39 is arranged on the speed sensing bracket 36. The feed pump 39 is provided with an input shaft 45. The driven gear 40 is fixed to the input shaft 45. The driving gear 38 and the driven gear 40 are meshed for transmission. The feed pump 39 is also provided with a discharge pipe 47 and a feed pipe 46.

[0074] By rolling the speed-sensing roller 37 and driving the feed pump 39, the technical effect of automatically changing the grease feed speed with the production speed can be achieved, which can avoid waste and excessive dirt caused by excessive lubrication, and avoid damage caused by dry friction of the thin steel wire when there is too little lubrication.

[0075] The twisting and bundling assembly 35 includes a mounting base plate 41, a twisting block 42 and a collecting cover 43. The mounting base plate 41 is arranged on the grease circulation control mechanism 5, and the twisting block 42 is arranged on the mounting base plate 41. A through center hole 48 is arranged at the center position of the twisting block 42. A lubrication groove 49 is arranged at one end of the twisting block 42. Through lubrication holes 50 are evenly distributed in a fan shape at the bottom of the lubrication groove 49. A guide flow channel 51 is arranged at the other end of the twisting block 42. The collecting cover 43 is snap-fitted into the lubrication groove 49. A feed connector 52 is arranged on the collecting cover 43, and a discharge pipe 47 is arranged in the feed connector 52.

[0076] Through the lubrication groove 49, the lubrication hole 50 and the guide channel 51, the grease can be accurately delivered to the front end of the twisting block 42, so that the thin steel wires being wound and twisted are stained with the grease, and through the inclined design of the guide channel 51, the grease can be gathered from all directions of the top of the wire rope toward the middle position, so that the contact between the two can be more complete while reducing the amount used.

[0077] During specific use, the thin steel wire wound on the wire release turntable 29 passes through the gap between the tensioning slider 16 and the drive sensing roller 18 and the guide through hole 31 in turn, and then is rotated and twisted at the entrance of the center hole 48, and then passes through the hollow rotating shaft 58 to remove the grease adhering to the surface, and finally passes through the linear speed sensing component 33 and is wound on the winding drum 8. Therefore, the winding drum 8 is driven by the external motor to rotate, so that the wire rope can be pulled to move linearly.

[0078] Since there is a certain resistance in the sliding contact between the tension slider 16 and the thin steel wire, the thin steel wire will remain in a tensioned state. At the same time, the linear movement of the thin steel wire will drive the driving sensing roller 18 to rotate, and the driving sensing roller 18 will drive the transmission worm 19 to rotate through the driving main shaft 17. The transmission between the transmission worm 19 and the fixed worm gear 20 can cause relative rotation between the rotating bracket body 13 and the fixed worm gear 20. Because the fixed worm gear 20 is fixed to the fixed main shaft 26, when the thin steel wire moves linearly, the rotating bracket body 13 will continue to rotate;

[0079] Since the plurality of thin steel wires drive the rotating bracket body 13 to rotate together, even if there is slippage between individual thin steel wires and the driving sensing roller 18, the rotating bracket body 13 will rotate stably;

[0080] The rotating bracket body 13, the rotating support plate 27 and the rotating release bracket 28 are connected to form a whole under the linkage connecting rod 30, so the rotation of the rotating bracket body 13 can simultaneously rotate the rotating support plate 27 and the rotating release bracket 28 together, and the thin steel wires can be prevented from being entangled with each other before being twisted by the overall rotation; the thin steel wires are twisted by the relative rotation of the rotating support plate 27 and the twisting block 42;

[0081] The guide through hole 31 on the rotating support plate 27 can be divided into an inner circle and an outer circle according to the situation, corresponding to the inner layer and the outer layer of the twisted steel wire rope.

[0082] The winding thin steel wire is fully in contact with the grease at the entrance of the center hole 48. When it comes out of the center hole 48, the grease has solidified and cannot drip naturally. At this time, since the inner wall of the spiral groove 60 matches the outer contour of the steel wire rope, the grease on the outside of the steel wire rope will be stripped off by the hollow shaft 58. At the same time, the hollow shaft 58 will rotate with the movement of the steel wire rope (the outer surface of the twisted steel wire rope has a spiral liquid level);

[0083] The grease accumulated on the hollow shaft 58 rotates along with the hollow shaft 58, and will be peeled off when it collides and contacts the peeling rib 59, and fall into the lubrication pool body 56. The heating plate 55 continues to heat the grease in the lubrication pool body 56, so that the originally solidified grease will turn into liquid again; then the steel wire is wound on the rotating winding drum 8.

[0084] Since the speed sensing roller 37 is also in rolling contact with the steel wire rope from which the grease has been stripped, the steel wire rope will also move the feed pump 39 through the meshing transmission of the driving gear 38 and the driven gear 40 during its linear movement, thereby pumping the grease in the lubrication pool body 56 into the collecting cover 43, and flowing to the steel wire rope from all directions from the top of the steel wire rope through the lubrication hole 50 and the guide channel 51.

[0085] By rolling the speed-sensing roller 37 and driving the feed pump 39, the technical effect of automatically changing the grease feed speed with the production speed can be achieved, which can avoid waste and excessive dirt caused by excessive lubrication, and avoid damage caused by dry friction of the thin steel wire when there is too little lubrication.

[0086] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0087] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention, they should all fall within the protection scope of the present invention.

Claims

1. A wire winch device for wire rope production, characterized in that: The invention comprises a rotating reel assembly (1), a self-driven rotating twisting mechanism (2), a wire release guide mechanism (3), an adaptive feeding mechanism (4) and a grease circulation control mechanism (5), wherein the rotating reel assembly (1) comprises a main base plate (6), a reel support (7) and a winding drum (8), wherein the reel support (7) is arranged on the main base plate (6), and the winding drum (8) is rotatably arranged on the reel support (7); the adaptive feeding mechanism (4), the grease circulation control mechanism (5), the self-driven rotating twisting mechanism (2) and the wire release guide mechanism (3) are arranged on the main base plate (6) in sequence; The self-driven rotating twisting mechanism (2) comprises a rotating frame assembly (9), a clamping type tightening drive assembly (10) and a worm gear self-driven assembly (11), wherein the rotating frame assembly (9) is arranged on a main base plate (6), the clamping type tightening drive assembly (10) is evenly arranged in a ring shape in the rotating frame assembly (9), and the worm gear self-driven assembly (11) is arranged in the clamping type tightening drive assembly (10); The steel wire release guide mechanism (3) comprises a support assembly (23) and a rotation release assembly (24); the support assembly (23) is arranged on the main bottom plate (6); and the rotation release assembly (24) is rotatably arranged on the support assembly (23); The adaptive feeding mechanism (4) comprises a linear speed sensing component (33), a baking material pump component (34) and a twisting and bundling component (35); the linear speed sensing component (33) is arranged on the main bottom plate (6); the baking material pump component (34) is arranged on the linear speed sensing component (33); and the twisting and bundling component (35) is arranged on the grease circulation control mechanism (5); The rotating frame assembly (9) comprises a rotating frame support (12) and a rotating support body (13), wherein the rotating frame support (12) is arranged on the main bottom plate (6), and the rotating support body (13) is rotatably arranged in the rotating frame support (12); the clamping type tightening drive assembly (10) comprises a tightening support (14), a tightening spring (15) and a tightening slider (16), wherein the tightening support (14) is fixedly connected to the inside of the rotating support body (13), and a fork frame portion (21) is provided on the tightening support (14); The worm gear self-driving assembly (11) comprises a driving spindle (17), a driving sensing roller (18), a transmission worm (19) and a fixed worm wheel (20); the driving spindle (17) is rotatably arranged in a fork frame portion (21); the driving sensing roller (18) and the transmission worm (19) are fixedly connected to the driving spindle (17); the driving sensing roller (18) is located on both sides of the fork frame portion (21); the clamping type tensioning driving assembly (10) is located in the fork frame portion (21); the driving sensing roller (18) is in rolling contact with a thin steel wire; the tensioning slider (16) is in sliding contact with the thin steel wire; the fixed worm wheel (20) is fixedly connected to a supporting assembly (23); and the transmission worm (19) and the fixed worm wheel (20) are in transmission connection; The linear speed sensing assembly (33) comprises a speed sensing base (61), a speed sensing bracket (36), a speed sensing roller (37) and a driving gear (38); the speed sensing base (61) is arranged on the main base plate (6); the speed sensing bracket (36) is arranged on the speed sensing base (61); a speed sensing shaft (44) is arranged on the speed sensing roller (37); the speed sensing roller (37) is rotatably arranged in the speed sensing bracket (36) via the speed sensing shaft (44); the twisted steel wire rope is in rolling contact with the speed sensing roller (37); and the driving gear (38) is engaged with one of the speed sensing shafts (44).

2. A wire winch device for producing a steel wire rope according to claim 1, characterized in that: The tensioning bracket (14) is symmetrically provided with a bracket sliding groove portion (22), the tensioning slider (16) is slidably engaged in the bracket sliding groove portion (22), the tensioning spring (15) is located in the bracket sliding groove portion (22), and the tensioning spring (15) is arranged between the tensioning bracket (14) and the tensioning slider (16).

3. A wire winch device for producing a steel wire rope according to claim 2, characterized in that: The support assembly (23) comprises a cantilever shaft support (25), a fixed spindle (26) and a rotating support plate (27); the cantilever shaft support (25) is arranged on the main base plate (6); the fixed spindle (26) is fixedly connected to the cantilever shaft support (25); the fixed worm gear (20) is fixedly connected to the fixed spindle (26); the rotating support plate (27) is rotatably arranged at the end of the fixed spindle (26); a guide through hole (31) is provided on the rotating support plate (27); a thin steel wire passes through the guide through hole (31).

4. A wire winch device for producing a steel wire rope according to claim 3, characterized in that: The rotary release assembly (24) comprises a rotary release bracket (28), a wire release rotary disc (29) and a linkage connecting rod (30); the rotary release bracket (28) is rotatably disposed on a fixed main shaft (26); the rotary release bracket (28) and a rotary bracket body (13) are fixedly connected via a linkage connecting rod (30); the rotary support disc (27) and the rotary bracket body (13) are fixedly connected via a linkage connecting rod (30); a release shaft (32) is provided on the rotary release bracket (28); and the wire release rotary disc (29) is rotatably disposed on the release shaft (32).

5. A wire winch device for producing a steel wire rope according to claim 4, characterized in that: The baking material pump assembly (34) comprises a feed pump (39) and a driven gear (40). The feed pump (39) is arranged on a speed sensing bracket (36). An input shaft (45) is arranged on the feed pump (39). The driven gear (40) is fixedly connected to the input shaft (45). The driving gear (38) and the driven gear (40) are meshed for transmission. The feed pump (39) is also provided with a discharge pipe (47) and a feed pipe (46).

6. A wire winch device for producing a steel wire rope according to claim 5, characterized in that: The twisting and bundling assembly (35) comprises a mounting base plate (41), a twisting block (42) and a collecting cover (43). The mounting base plate (41) is arranged on a grease circulation control mechanism (5). The twisting block (42) is arranged on the mounting base plate (41). A through center hole (48) is arranged at the center of the twisting block (42). A lubrication groove (49) is arranged at one end of the twisting block (42). Through lubrication holes (50) are evenly distributed in a fan shape at the bottom of the lubrication groove (49). A guide flow channel (51) is arranged at the other end of the twisting block (42). The collecting cover (43) is snap-fitted into the lubrication groove (49). A feed connector (52) is arranged on the collecting cover (43). The discharge pipe (47) is arranged in the feed connector (52).

7. A wire winch device for producing a steel wire rope according to claim 6, characterized in that: The grease circulation control mechanism (5) comprises a lubrication pool component (53) and a rotation removal component (54); the lubrication pool component (53) comprises a heating plate (55) and a lubrication pool body (56); the heating plate (55) is arranged on the main bottom plate (6); the lubrication pool body (56) is arranged on the heating plate (55); the mounting bottom plate (41) is arranged on the lubrication pool body (56); and the end of the feed pipe (46) is placed in the lubrication pool body (56); The rotating removal assembly (54) comprises a material blocking bracket (57) and a hollow rotating shaft (58); the material blocking bracket (57) is arranged at the bottom of the lubrication pool body (56); the material blocking bracket (57) is provided with peeling ribs (59) evenly distributed in an annular manner; the hollow rotating shaft (58) is rotatably arranged in the material blocking bracket (57); and the inner wall of the hollow rotating shaft (58) is provided with spiral grooves (60) evenly distributed in an annular manner that match the outer contour of the twisted steel wire.

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