An invisible magnetic leveling adsorption system for integrated wall panels

Abstract

The present invention relates to an implicit magnetic leveling adsorption system for an integrated wall panel applied to the technical field related to wall panel laying. During leveling, a plurality of convex positioning plates are installed on the original wall, and a passive rubber-coated magnetic plate is threadedly connected to the convex positioning plate. Then, an external force is used to drive a cylindrical rotating head to rotate. Under the action of strong magnetism, the passive rubber-coated magnetic plate at a target position can be driven to rotate, thereby realizing the forward or backward adjustment of a part of the wall panel compared to the wall body, and realizing the leveling of the integrated wall panel. Compared with the prior art, the system can realize rapid adjustment of the wall panel during laying without using putty and without destroying the wall panel structure, thereby greatly improving the leveling efficiency. In addition, in combination with the setting of a leveling monitoring strip, the position of the wall panel can be monitored in real time during the leveling process, thereby greatly improving the accuracy of the wall panel leveling compared to the prior art of adjustment based on experience.

Description

Technical Field

[0001] The present invention relates to an invisible magnetic leveling adsorption system for an integrated wall panel, and in particular to an invisible magnetic leveling adsorption system for an integrated wall panel applied to the technical field related to wall panel laying. Background Art

[0002] As an important component of prefabricated decoration, wall panels play a vital role in prefabricated decoration. Among them, the leveling of wall panels is an important test for dry construction methods.

[0003] There are generally two ways to lay wall panels in the existing prefabricated wall panel leveling technology system. One is to apply putty and then manually tap and adjust it before it solidifies, and the other is to mechanically connect it through screw keels. However, the implementation of the former is more dependent on the experience and technology of the construction workers, and the efficiency is low, and it is greatly affected by human factors, resulting in limited flatness after the wall panels are laid; while the installation and leveling of the latter is too cumbersome, and there is a possibility of damaging the wall panels themselves.

[0004] How to improve the efficiency of wall panel leveling has become an urgent problem that needs to be solved in the current stage of wall panel leveling. Summary of the invention

[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that the method of laying and leveling the wall panels in the prior art is relatively complicated, the leveling efficiency is low, and the wall panels are often damaged.

[0006] To solve the above problems, the present invention provides an implicit magnetic leveling adsorption system for integrated wall panels, including a convex positioning plate, a passive rubber-coated magnetic plate matching the convex positioning plate, and a cylindrical rotating head for adjusting the passive rubber-coated magnetic plate. The convex positioning plate includes a metal expansion tube, a threaded rod matching the thread of the metal expansion tube, and a convex hard shell fixedly connected to the end of the threaded rod. The metal expansion tube is embedded in the wall. Threaded leveling holes are drilled in the middle of the convex hard shell and the threaded rod. The passive rubber-coated magnetic plate includes an adjustment disk and a leveling stud fixedly connected to the middle of the outer end of the adjustment disk. The leveling stud matches the threaded leveling hole. The cylindrical rotating head includes an active rubber-coated magnetic plate and an output rod fixedly connected to the outer end of the active rubber-coated magnetic plate.

[0007] In the implicit magnetic leveling adsorption system of the above-mentioned integrated wall panels, rapid adjustment of the wall panels during laying can be achieved without using putty and without destroying the wall panel structure, thereby greatly improving the leveling efficiency.

[0008] As a further improvement of the present application, the adjustment magnetic disk and the active rubber-coated magnetic plate are both made of high-strength magnetic materials.

[0009] A hidden magnetic leveling adsorption system for an integrated wall panel, wherein the leveling method comprises the following steps:

[0010] S1. First, according to the size of the wall panels, multiple convex positioning plates are installed on the original wall at the inherent spacing;

[0011] S2, then screw the passive rubber-coated magnetic plate onto the convex positioning plate;

[0012] S3, glue-coated 0.3 steel plate on the back of the integrated wall panel, and then adsorb the integrated wall panel on the surface of multiple passive glue-coated magnetic plates;

[0013] S4. Install the active rubber-coated magnetic plate onto the DC motor, and then align the active rubber-coated magnetic plate with the passive rubber-coated magnetic plate that needs to be adjusted, start the DC motor to rotate the integration, and under the action of strong magnetism, drive the passive rubber-coated magnetic plate to rotate, thereby realizing the advancement or retreat of the wall panel compared to the wall, and realizing fine-tuning of the integrated wall panel.

[0014] As another improvement of the present application, the end of the passive rubber-coated magnetic plate away from the convex positioning plate is also fixedly connected to a monitoring back plate, a through groove is opened on the monitoring back plate, a limit plate is slidably engaged on the through groove, a leveling monitoring strip is placed inside the through groove, a recovery rope is fixedly connected to one of the radial end faces of the leveling monitoring strip, and the middle part of the leveling monitoring strip is fixedly connected to the limit plate.

[0015] As another improved supplement of the present application, the cross-section of the through groove is semicircular on the side facing the passive rubber-coated magnetic plate and rectangular on the side away from the passive rubber-coated magnetic plate, and the depth of the rectangular part is less than the radius of the semicircle, and the limit plate corresponds to the rectangular part of the through groove.

[0016] As another improved supplement of the present application, the leveling monitoring strip includes a pressure-sensing section and two monitoring sections fixedly connected at both ends of the pressure-sensing section. An air guide hole and a pressure-sensing groove are opened inside the pressure-sensing section. The pressure-sensing groove is located below the air guide hole, and the two are interconnected. A pressure sensor is installed on the inner wall of the pressure-sensing groove away from the air guide hole. The air guide hole connects the two monitoring sections, and the two monitoring sections are saturated with compressed air.

[0017] As another improved supplement of the present application, the monitoring section includes a bearing layer and a wall board layer fixedly connected to each other, the bearing layer corresponds to the semicircular part of the through groove, the wall board layer is sectioned at one end close to the pressure sensing section, and the connection between the bearing layer and the wall board layer is flush with the surface of the pressure sensing section, the other end of the wall board layer is also semicircular, and the semicircular end of the wall board layer and the corresponding end of the bearing layer present a complete circle.

[0018] As another improvement supplement of the present application, the bearing layer is not a hard-shaped structure, and the wall board layer is an elastic sealing structure.

[0019] In summary, during leveling, multiple convex positioning plates are installed on the original wall, and the passive rubber-coated magnetic plate is threaded on the convex positioning plate, and then a composite 0.3 steel plate is sprayed with glue on the back of the integrated wall panel, and its back is adsorbed together with multiple convex positioning plates. At this time, the cylindrical rotating head is connected to the DC motor, and then the active rubber-coated magnetic plate is aligned with the passive rubber-coated magnetic plate that needs to be adjusted, and the DC motor is started to rotate the integration. Under the action of strong magnetism, the passive rubber-coated magnetic plate is driven to rotate, thereby realizing the advancement or retreat of the wall panel relative to the wall, and realizing fine-leveling of the integrated wall panel. Compared with the existing technology, the wall panel can be quickly adjusted during laying without using putty and without destroying the wall panel structure, thereby greatly improving the leveling efficiency; in addition, in conjunction with the setting of the leveling monitoring strip, the position of the wall panel can be monitored in real time during the leveling process, which greatly improves the accuracy of wall panel leveling compared to the existing technology of experience-based adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is an exploded view of the first embodiment of the present application;

[0021] Figure 2 This is a schematic diagram of laying wall panels according to the first embodiment of the present application;

[0022] Figure 3 This is a schematic diagram of the first embodiment of the present application when leveling is performed through a wall panel;

[0023] Figure 4 This is a three-dimensional diagram of the first embodiment of the present application;

[0024] Figure 5 A three-dimensional diagram of a rubber-coated magnetic plate according to a second embodiment of the present application;

[0025] Figure 6 A top view of a rubber-coated magnetic plate according to a second embodiment of the present application;

[0026] Figure 7 A three-dimensional diagram of a leveling monitoring strip according to a second embodiment of the present application;

[0027] Figure 8 This is a front view of the leveling monitoring strip according to the second embodiment of the present application.

[0028] Description of the numbers in the figure:

[0029] 1 passive rubber-coated magnetic plate, 2 convex positioning plate, 21 metal expansion tube, 22 convex hard shell, 23 threaded rod, 3 cylindrical rotating head, 31 output rod, 32 active rubber-coated magnetic plate, 4 monitoring back plate, 401 through groove, 402 limit plate, 5 leveling monitoring strip, 51 monitoring section, 52 pressure sensing section, 511 bearing layer, 512 wall board layer, 501 air guide hole, 502 pressure sensing groove, 503 pressure sensor, 6 recovery rope. DETAILED DESCRIPTION

[0030] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0031] The first implementation method:

[0032] Figure 1 and Figure 4 The present invention shows an implicit magnetic leveling adsorption system of an integrated wall panel, comprising a convex positioning plate 2, a passive rubber-coated magnetic plate 1 matching the convex positioning plate 2, and a cylindrical rotating head 3 for adjusting the passive rubber-coated magnetic plate 1. The convex positioning plate 2 comprises a metal expansion tube 21, a threaded rod 23 threadably matching the metal expansion tube 21, and a convex hard shell 22 fixedly connected to the end of the threaded rod 23. The metal expansion tube 21 is embedded in the wall. Threaded leveling holes are drilled in the middle of the convex hard shell 22 and the threaded rod 23. The passive rubber-coated magnetic plate 1 comprises an adjustment disk and a leveling stud fixedly connected to the middle of the outer end of the adjustment disk. The leveling stud matches the threaded leveling hole. The cylindrical rotating head 3 comprises an active rubber-coated magnetic plate 32 and an output rod 31 fixedly connected to the outer end of the active rubber-coated magnetic plate 32.

[0033] The adjustment disk and the active rubber-coated magnetic plate 32 are both made of high-strength magnetic materials. It is worth noting that the magnetic poles of the two ends that are close to each other are opposite, so that a strong magnetic attraction can be generated between the two when they are close to each other, so that the rotating cylindrical rotating head 3 through the integrated wall panel can drive the passive rubber-coated magnetic plate 1 to rotate synchronously, thereby achieving leveling of the wall panel.

[0034] An invisible magnetic leveling adsorption system for integrated wall panels, such as Figure 2-Figure 3 , where a represents the original wall and b represents the integrated wall panel, and the leveling method includes the following steps:

[0035] S1. First, according to the size of the wall panels, multiple convex positioning plates 2 are installed on the original wall at the inherent spacing;

[0036] S2, then screw the passive rubber-coated magnetic plate 1 onto the convex positioning plate 2;

[0037] S3, glue-coated 0.3 steel plate on the back of the integrated wallboard so that it can be magnetically adsorbed by the passive rubber-coated magnetic plate 1, and then adsorb the integrated wallboard on the surface of multiple passive rubber-coated magnetic plates 1;

[0038] S4. Install the active rubber-coated magnetic plate 32 onto the DC motor, and then align the active rubber-coated magnetic plate 32 with the passive rubber-coated magnetic plate 1 that needs to be adjusted, start the DC motor to rotate the integration, and under the action of strong magnetism, drive the passive rubber-coated magnetic plate 1 to rotate, thereby realizing the advancement or retreat of the wall panel part compared to the wall, and realizing fine-tuning of the integrated wall panel.

[0039] In summary, during leveling, multiple convex positioning plates 2 are installed on the original wall, and the passive rubber-coated magnetic plate 1 is threadedly connected to the convex positioning plate 2, and then the back of the integrated wall panel is coated with glue to form a composite 0.3 steel plate, and the back of the integrated wall panel is adsorbed together with multiple convex positioning plates 2. At this time, the cylindrical rotating head 3 is connected to the DC motor, and then the active rubber-coated magnetic plate 32 is aligned with the passive rubber-coated magnetic plate 1 that needs to be adjusted, and the DC motor is started to rotate the integration. Under the action of strong magnetism, the passive rubber-coated magnetic plate 1 is driven to rotate, thereby realizing the advancement or retreat of the local wall panel compared to the wall, and realizing the micro-leveling of the integrated wall panel. Compared with the prior art, it can realize the rapid adjustment of the wall panel during laying without using putty and without destroying the wall panel structure, and greatly improve the leveling efficiency;

[0040] The second implementation method:

[0041] Based on the first embodiment, this embodiment adds a monitoring back plate 4 and a leveling monitoring strip 5, and the rest of the parts are consistent with the first embodiment, so that during the leveling process, this embodiment can monitor the position of the wall panel in real time, which greatly improves the accuracy of wall panel leveling compared to the experience-based adjustment in the prior art.

[0042] Figure 5 It is shown that the end of the passive rubber-coated magnetic plate 1 away from the convex positioning plate 2 is also fixedly connected to the monitoring back plate 4, a through groove 401 is drilled on the monitoring back plate 4, and a limit plate 402 is slidably engaged on the through groove 401. A leveling monitoring strip 5 is placed inside the through groove 401, so that the leveling monitoring strip 5 can be removed from the through groove 401 and reinstalled, which is convenient for the recycling and reuse of the leveling monitoring strip 5, and the middle part of the leveling monitoring strip 5 is fixedly connected to the limit plate 402.

[0043] The cross-section of the through groove 401 is semicircular on the side facing the passive rubber-coated magnetic plate 1 and rectangular on the side away from the passive rubber-coated magnetic plate 1, and the depth of the rectangular part is less than the radius of the semicircle, which effectively ensures that part of the monitoring section 51 can extend outside the through groove 401, and the limit plate 402 corresponds to the rectangular part of the through groove 401.

[0044] like Figure 7-Figure 8 The leveling monitoring strip 5 includes a pressure-sensing section 52 and two monitoring sections 51 fixedly connected at both ends of the pressure-sensing section 52. An air guide hole 501 and a pressure-sensing groove 502 are drilled inside the pressure-sensing section 52. The pressure-sensing groove 502 is located below the air guide hole 501, and the two are interconnected. A pressure sensor 503 is installed on the inner wall of the pressure-sensing groove 502 away from the air guide hole 501. The air guide hole 501 connects the two monitoring sections 51, and the two monitoring sections 51 are saturated with compressed air.

[0045] The monitoring section 51 includes a bearing layer 511 and a wall-attached board layer 512 which are fixedly connected to each other. The bearing layer 511 corresponds to the semicircular part of the through groove 401. The bearing layer 511 is not a hard-shaped structure, and the wall-attached board layer 512 is an elastic sealing structure. The wall-attached board layer 512 is cut at one end close to the pressure-sensing section 52, and the connection between the bearing layer 511 and the wall-attached board layer 512 is flush with the surface of the pressure-sensing section 52. The other end of the wall-attached board layer 512 is also semicircular, and the semicircular end of the wall-attached board layer 512 and the corresponding end of the bearing layer 511 are completely circular, such as Figure 5-Figure 6 , so that part of the surface of the wallboard layer 512 leaks out of the monitoring backboard 4. When the integrated wallboard and the multiple passive rubber-coated magnetic plates 1 are adsorbed on each other, the leveling monitoring strips 5 on the multiple passive rubber-coated magnetic plates 1 are simultaneously squeezed by the wallboard, so that the air in the two monitoring sections 51 gathers along the air guide holes 501 toward the pressure sensing groove 502, so that the air pressure on the pressure sensor 503 increases, thereby generating larger force data. When the force data generated by the multiple pressure sensors 503 corresponding to the same wallboard tend to be consistent, it means that the distance between the multiple passive rubber-coated magnetic plates 1 and the integrated wallboard is consistent, and it is already in a flat state. Since the original wall surface may have The unevenness causes the relative positions of multiple passive rubber-coated magnetic plates 1 to be inconsistent, so that when the integrated wall panel is adsorbed thereon, there are differences in the extrusion forces generated by the integrated wall panel on multiple leveling monitoring strips 5 at the same time. At this time, the active rubber-coated magnetic plate 32 can be used to drive some passive rubber-coated magnetic plates 1 corresponding to the leveling monitoring strips 5 with smaller data to rotate in the opposite direction, so that the distance between the remaining metal expansion tubes 21 becomes slightly larger, and then the distance between them and the wall panel gradually decreases, until the data of multiple pressure sensors 503 tend to be consistent. At this time, the positions of multiple passive rubber-coated magnetic plates 1 relative to the wall panel are the same. Compared with the first implementation method, it is adjusted according to actual data, so that the adjustment effect is better and more accurate.

[0046] In addition, during the specific implementation, one of the radial end faces of the leveling monitoring strip 5 can be fixedly connected with a recovery rope 6 according to actual needs, and the connection portion between the two is located on the bearing layer 511. After the wall panel is laid and leveled, the leveling monitoring strip 5 is pulled outward by the recovery rope 6 to separate it from the monitoring back panel 4. After multiple leveling monitoring strips 5 are taken out, the wall panel can be adjusted up, down, left and right, thereby realizing the repeated use of the leveling monitoring strip 5.

[0047] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. An invisible magnetic leveling adsorption system for integrated wall panels, characterized in that: The invention comprises a convex positioning plate (2), a passive rubber-coated magnetic plate (1) matched with the convex positioning plate (2), and a cylindrical rotating head (3) for adjusting the passive rubber-coated magnetic plate (1), wherein the convex positioning plate (2) comprises a metal expansion tube (21), a threaded rod (23) threadably matched with the metal expansion tube (21), and a convex hard shell (22) fixedly connected to the end of the threaded rod (23), wherein the metal expansion tube (21) is embedded in a wall, and threaded leveling holes are drilled in the middle of the convex hard shell (22) and the threaded rod (23), wherein the passive rubber-coated magnetic plate (1) comprises an adjustment disk and a leveling stud fixedly connected to the middle of the outer end of the adjustment disk, wherein the leveling stud matches the threaded leveling hole, and the cylindrical rotating head (3) comprises an active rubber-coated magnetic plate (32) and an output rod (31) fixedly connected to the outer end of the active rubber-coated magnetic plate (32); The passive rubber-coated magnetic plate (1) is also fixedly connected to a monitoring back plate (4) at one end away from the convex positioning plate (2); a through groove (401) is bored on the monitoring back plate (4); a limit plate (402) is slidably engaged on the through groove (401); a leveling monitoring strip (5) is placed inside the through groove (401); a recovery rope (6) is fixedly connected to one of the radial end faces of the leveling monitoring strip (5); the middle of the leveling monitoring strip (5) is fixedly connected to the limit plate (402); the leveling monitoring strip (5) comprises a pressure-sensing section (52) and two monitoring sections (51) fixedly connected to the two ends of the pressure-sensing section (52); an air guide hole (501) and a pressure-sensing groove (502) are bored inside the pressure-sensing section (52); the pressure-sensing groove (502) is located below the air guide hole (501), and the two are mutually The two monitoring sections (51) are interconnected, and a pressure sensor (503) is installed on the inner wall of the pressure-sensitive groove (502) away from the air guide hole (501). The air guide hole (501) is connected to the two monitoring sections (51), and the two monitoring sections (51) are saturated with compressed air. The monitoring section (51) includes a bearing layer (511) and a wall-attached board layer (512) that are fixedly connected to each other. The bearing layer (511) corresponds to the semicircular part of the through groove (401). The wall-attached board layer (512) is subjected to a sectioning treatment at one end close to the pressure-sensitive section (52), and the connection between the bearing layer (511) and the wall-attached board layer (512) is flush with the surface of the pressure-sensitive section (52). The other end of the wall-attached board layer (512) is also semicircular, and the semicircular end of the wall-attached board layer (512) and the corresponding end of the bearing layer (511) present a complete circle.

2. According to claim 1, the hidden magnetic leveling adsorption system of the integrated wall panel is characterized by: The adjustment magnetic disk and the active rubber-coated magnetic plate (32) are both made of high-strength magnetic materials.

3. According to claim 1, the hidden magnetic leveling adsorption system of the integrated wall panel is characterized by: The leveling method includes the following steps: S1. First, according to the size of the wall panels, a plurality of convex positioning plates (2) are installed on the original wall at the inherent spacing; S2, then threading the passive rubber-coated magnetic plate (1) onto the convex positioning plate (2); S3, applying glue to the back of the integrated wall panel and compounding a 0.3 steel plate, and then adsorbing the integrated wall panel onto the surface of multiple passive glue-coated magnetic plates (1); S4, installing the active rubber-coated magnetic plate (32) onto the DC motor, and then aligning the active rubber-coated magnetic plate (32) with the passive rubber-coated magnetic plate (1) that needs to be adjusted, starting the DC motor to make it rotate in an integrated manner, thereby driving the passive rubber-coated magnetic plate (1) to rotate under the action of strong magnetism, thereby achieving the advancement or retreat of the wall panel relative to the wall body, and achieving fine-leveling of the integrated wall panel.

4. According to claim 1, the hidden magnetic leveling adsorption system of the integrated wall panel is characterized by: The cross section of the through groove (401) is semicircular on the side facing the passive rubber-coated magnetic plate (1), and rectangular on the side away from the passive rubber-coated magnetic plate (1), and the depth of the rectangular portion is less than the radius of the semicircle, and the limiting plate (402) corresponds to the rectangular portion of the through groove (401).

5. According to claim 1, the hidden magnetic leveling adsorption system of the integrated wall panel is characterized in that: The bearing layer (511) is a hard shaped structure, and the wall-mounted board layer (512) is an elastic sealing structure.

Images