Automated solar ceramic rod processing and forming equipment and forming method

Abstract

The present invention discloses an automated solar ceramic rod processing and forming equipment and a forming method, comprising a mounting base plate and a mounting frame, wherein the mounting frame is fixedly arranged on the top of the mounting base plate, and the present invention relates to the field of ceramic rod processing technology. The automated solar ceramic rod processing and forming equipment and a forming method, by arranging a self-separating unloading mechanism, an automatic cleaning mechanism and an intermittent transmission mechanism between the mounting base plate, the mounting frame, the electric telescopic rod, the upper mold frame and the lower mold frame, enable the device to separate the upper mold frame and the lower mold frame from each other through the synchronous coordination of the self-separating unloading mechanism, the automatic cleaning mechanism and the intermittent transmission mechanism after the ceramic rod is finalized and prepared, enable the ceramic rod to be automatically unloaded, improve the convenience of product unloading, and synchronously clean the impurities of the lower mold frame which is in a separated state and inconvenient to clean with its mouth facing upward, and synchronously drive the conveyor belt for transmitting the product intermittently.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic rod processing, in particular to an automated solar ceramic rod processing and forming device and a forming method. Background Art

[0002] Ceramic rods, also known as ceramic round rods, are mainly formed, sintered and processed from zirconium oxide and alumina ceramic raw materials. The market demand for ceramic rods is very large, and they have been widely used in military, aerospace, industry, solar energy and other fields. Different industries have different demands for ceramic rods. The main factors to be considered are: wear resistance, heat insulation, high temperature resistance, corrosion resistance, lubrication and other functions of ceramic rods. Zirconia ceramics are white, and zirconia ceramic rods are generally prepared by mold pressing.

[0003] Although the existing device can facilitate the preparation of ceramic rods through the shaping and pressing of the mold, it is inevitable that there are still some shortcomings in the actual use process. For example, the device lacks an automatic unloading mechanism and a cleaning mechanism, which leads to the problem of inconvenience in automatic unloading and self-cleaning of the mold after the device has shaped and prepared the ceramic rods. In order to avoid such problems, an automated solar ceramic rod processing and molding equipment and molding method are proposed to solve the existing problems. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an automated solar ceramic rod processing and forming equipment and a forming method, which solves the problem that the device lacks an automatic unloading mechanism and a cleaning mechanism, resulting in inconvenience in automatic unloading and self-cleaning of the mold.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated solar ceramic rod processing and forming equipment, comprising a mounting base plate and a mounting frame, the mounting frame is fixedly arranged on the top of the mounting base plate, both sides of the mounting frame are fixedly connected with electric telescopic rods, and an upper mold frame is commonly fixedly connected between the extending ends of the two electric telescopic rods, the bottom of the upper mold frame and the front and rear sides located on the top of the mounting base plate are slidably provided with a lower mold frame used in conjunction with the upper mold frame, a self-separating and unloading mechanism is arranged between the upper mold frame and the lower mold frame, an automatic cleaning mechanism is arranged between the self-separating and unloading mechanism and the mounting frame, and an intermittent transmission mechanism is arranged between the automatic cleaning mechanism and the self-separating and unloading mechanism.

[0006] Preferably, the self-separating unloading mechanism includes a slide plate, wherein two slide plates are provided, and the two slide plates are respectively fixedly arranged on the front and rear sides of the mounting frame through brackets, and the slide plate is slidably connected with a sliding block inside the slide plate, and the top of the sliding block is fixedly connected to the bottom of the adjacent lower mold frame, and a third return spring is fixedly connected between the adjacent sliding blocks and the slide plate, and both sides of the lower mold frame are fixedly connected with a Z-shaped bending rod, and both sides of the upper mold frame are fixedly connected with a U-shaped expansion rod with a handle used in combination with the Z-shaped bending rod, and the surface of the Z-shaped bending rod is rotatably provided with a rotating sleeve used in combination with the U-shaped expansion rod with a handle, and a movable frame is slidably provided on the top of the mounting base plate, and a transmission shaft is rotatably connected to the two sides of the inner cavity of the movable frame through bearings, and two transmission shafts are provided with front and rear, and a conveyor belt is transmission-connected between the two transmission shafts.

[0007] Preferably, the automatic cleaning mechanism includes an L-shaped gradient rod, wherein four L-shaped gradient rods are provided and the four rods are respectively fixedly arranged on both sides of the two lower mold frames, and a rotating rod is rotatably connected between the two L-shaped gradient rods in the same plane through a bearing, and a gear is fixedly connected to the surface of the rotating rod, and a toothed plate meshing with the gear is slidably provided on the opposite sides of the two lower mold frames, and a vertical baffle used in conjunction with the toothed plate is fixedly connected to the top of the slide plate, and a mounting straight plate is fixedly connected to both sides of the surface of the rotating rod, and a driving motor is fixedly connected to the side of the mounting straight plate on the right side through a bracket, and the output shaft of the driving motor is fixedly connected to the rotating shaft through a coupling, and one end of the rotating shaft passes through the right-side mounting straight plate and is rotatably connected to the side of the left-side mounting straight plate, and a brush plate used in conjunction with the inner wall of the lower mold frame is fixedly connected to the surface of the rotating shaft, and a control button used in conjunction with the driving motor is fixedly arranged on the top of the L-shaped gradient rod on the left side through a slot.

[0008] Preferably, the intermittent transmission mechanism includes a bending frame, wherein the bending frames are provided with two, and the two bending frames are respectively fixedly arranged on both sides of the front lower mold frame, the interior of the bending frame is rotatably connected to the surface of the front transmission shaft by a bearing, and a rectangular plate is fixedly arranged on the top of the movable frame, and one side of the rectangular plate is rotatably connected to a rod sleeve by a bearing, and a plurality of single-sided trapezoidal blocks are arranged around the inner wall of the rod sleeve in an equidistant array. A limiting sleeve is eccentrically fixedly arranged at one end of the rotating rod on the front side through a circular pad, and a telescopic short rod used in combination with the single-sided trapezoidal block is slidably connected to the inside of the limiting sleeve, and a first spring is fixedly connected between the telescopic short rod and the limiting sleeve, and a non-return mechanism is arranged between the rectangular plate and the rod sleeve, and a first pulley is fixedly connected to the surface of the rod sleeve, and a second pulley is fixedly connected to the surface of the transmission shaft on the front side, and a belt is transmitted between the second pulley and the first pulley.

[0009] Preferably, the anti-return mechanism includes a ratchet, which is fixedly arranged on the surface of the rod sleeve, and the other side of the rectangular plate is fixedly connected to an installation box through a bracket, and the inside of the installation box is slidably connected with a pawl used in conjunction with the ratchet, and a second spring is fixedly connected between the pawl and the installation box.

[0010] Preferably, limiting grooves are provided on both sides of the tooth plate, the limiting grooves are internally slidably connected to the limiting slider, and the surface of the limiting slider is fixedly connected to the surface of the lower mold frame through a bracket, and a first return spring is fixedly connected between the adjacent limiting sliders and the limiting grooves.

[0011] Preferably, guide grooves are provided on the front and rear sides of both sides of the top of the mounting base plate, and a guide slider is slidably connected inside the guide groove. The top of the guide slider is fixedly connected to the bottom of the movable frame, and a second return spring is fixedly connected between the guide slider and the guide groove on the front side.

[0012] Preferably, the top of the upper mold frame is connected to a material injection pipe.

[0013] The present invention also discloses an automated solar ceramic rod processing and forming method, which specifically comprises the following steps:

[0014] S1. The bar material is qualitatively pressed by the injection of the injection pipe and the combination of the upper mold frame and the lower mold frame. When taking the material, the electric telescopic rod is started to cause the extended end of the electric telescopic rod to drive the upper mold frame to rise. The upper mold frame rises and drives the U-shaped expansion rod with handle to rise. During the rising process of the U-shaped expansion rod with handle, the U-shaped expansion part at the bottom will gradually squeeze and contact with the Z-shaped bending rod. The two Z-shaped bending rods will be squeezed and drive the two lower mold frames to move in reverse directions. When the extrusion stroke of the inclined surface of the U-shaped expansion part exceeds half, the space separating the two lower mold frames is sufficient for automatic unloading of the finalized bar product. After unloading, the bar will fall to the top of the conveyor belt for subsequent transmission;

[0015] S2. When the extrusion stroke of the inclined surface of the U-shaped expansion part and the Z-shaped bending rod exceeds half, the corresponding lower mold frame drives the tooth plate close to the vertical baffle plate and continues to move, so that the tooth plate and the vertical baffle plate are extruded and matched. After the tooth plate is blocked by the vertical baffle plate, the lower mold frame continues to move, thereby causing the dynamic gear to mesh with the static tooth plate. After the gear and the tooth plate are meshed, it will eventually drive the rotating rod to rotate ninety degrees. The rotating rod drives the installation straight plate, the drive motor, the rotating shaft and the brush plate to rotate ninety degrees. After the installation straight plate rotates ninety degrees, it will press the control button set on the top of the L-shaped gradient rod, prompting the drive motor to start, and drive the brush plate to perform circumferential cleaning on the inner wall of the lower mold frame;

[0016] S3, when the front rotating rod moves along with the lower mold frame, the front rotating rod synchronously drags the movable frame, the transmission shaft and the conveyor belt forward through the bending frame. During the movement, the tooth plate and the gear are synchronously meshed, and when the front rotating rod rotates 90 degrees, the front rotating rod will synchronously drive the telescopic short rod to rotate 90 degrees in a circle. The rotation of the telescopic short rod will push the unilateral trapezoidal block to rotate in a circle, so that the unilateral trapezoidal block drives the rod sleeve and the first pulley to rotate. The rotation of the first pulley cooperates with the second pulley and the belt to drive the conveyor belt to transmit intermittently and orderly.

[0017] During the process of the lower mold frame and the upper mold frame reciprocating to shape and unload the bar material, the corresponding rotating rod repeatedly reciprocates at 90 degrees. During the resetting process of the rotating rod, the telescopic short rod will be driven to reverse, causing the telescopic short rod to be squeezed and rotated along the inclined surface of the single-sided trapezoidal block in the opposite rotation direction and finally cross its inclined surface, causing the telescopic short rod to always be close to the flat side of the single-sided trapezoidal block to facilitate the subsequent intermittent driving of the rod sleeve.

[0018] Preferably, the telescopic short rod in S3 extends to one end inside the rod sleeve and is located at the midpoint of the front side of the inner wall of the rod sleeve. Beneficial Effects

[0019] The present invention provides an automated solar ceramic rod processing and forming device and forming method. Compared with the existing technology, it has the following beneficial effects:

[0020] (1) The automated solar ceramic rod processing and forming equipment and forming method, by arranging a self-separating unloading mechanism, an automatic cleaning mechanism and an intermittent transmission mechanism between the mounting base plate, the mounting frame, the electric telescopic rod, the upper mold frame and the lower mold frame, so that after the ceramic rods are shaped and prepared, the device can separate the upper mold frame and the lower mold frame from each other through the synchronous coordination of the self-separating unloading mechanism, the automatic cleaning mechanism and the intermittent transmission mechanism, so that the ceramic rods can be automatically unloaded, thereby improving the convenience of product unloading, and synchronously automatically cleaning the impurities on the inner wall of the lower mold frame which is in a separated state and inconvenient to clean with its mouth facing upward, and synchronously intermittently driving the conveyor belt for transmitting the products, so as to orderly receive and transmit the products on the basis of eliminating the need for motor setting.

[0021] (2) The automated solar ceramic rod processing and forming equipment and forming method, by rotating a rotating sleeve on the surface of the Z-shaped bending rod, can reduce the friction coefficient between the Z-shaped bending rod and the U-shaped expansion rod with a handle by rotating the rotating sleeve during the process of extrusion and expansion with the Z-shaped bending rod, thereby avoiding wear caused by excessive friction, and by reducing friction, the smoothness of the fit can be improved.

[0022] (3) The automated solar ceramic rod processing and forming equipment and forming method, by setting a non-return mechanism between the rod sleeve and the rectangular plate, enables the rod sleeve to be non-returnable in one direction through a single-sided trapezoidal block, so that the subsequent auxiliary transmission shaft and conveyor belt can perform one-way intermittent transmission drive.

[0023] (4) The automated solar ceramic rod processing and forming equipment and forming method, by setting a first spring between the limiting sleeve and the telescopic short rod, enables the telescopic short rod to be elastically extended and retracted by the first spring, so as to facilitate reverse retraction and extrusion with the inclined surface of the single-sided trapezoidal block, thereby enabling the telescopic short rod to easily cross the inclined surface of the single-sided trapezoidal block and be on the plane side of the single-sided trapezoidal block, thereby making preparations for the subsequent pushing of the single-sided trapezoidal block. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the external structure of the present invention;

[0025] Figure 2 A bottom view of the installation base plate structure of the present invention;

[0026] Figure 3 It is a schematic diagram of the structure of the self-separating unloading mechanism and the automatic cleaning mechanism of the present invention;

[0027] Figure 4 It is a schematic diagram of the structure of the automatic cleaning mechanism of the present invention;

[0028] Figure 5 It is a schematic diagram of the structure of the automatic cleaning mechanism of the present invention;

[0029] Figure 6 is a cross-sectional view of the upper mold frame structure of the present invention;

[0030] Figure 7 It is a diagram of the use state of the automatic cleaning mechanism structure of the present invention;

[0031] Figure 8 For the present invention Figure 5 A partial enlarged view of the middle A;

[0032] Fig. 9 It is a schematic diagram of the intermittent transmission mechanism structure of the present invention;

[0033] Fig.10 It is a schematic diagram of the intermittent transmission mechanism structure of the present invention;

[0034] Fig.11 It is a schematic diagram of the anti-return mechanism structure of the present invention.

[0035] In the figure: 1. Installation base plate; 2. Installation frame; 3. Electric telescopic rod; 4. Upper mold frame; 5. Lower mold frame; 6. Self-separation unloading mechanism; 601. Slide plate; 602. Sliding block; 603. Third return spring; 604. Z-shaped bending rod; 605. U-shaped expansion rod with handle; 606. Rotating sleeve; 607. Movable frame; 608. Transmission shaft; 609. Conveyor belt; 7. Automatic cleaning mechanism; 701. L-shaped gradient rod; 702. Rotating rod; 703. Gear; 704. Tooth plate; 705. Vertical baffle; 706. Installation straight plate; 707. Driving motor; 708. Rotating shaft; 709. Brush plate; 710, control button; 8, intermittent transmission mechanism; 801, bending frame; 802, rectangular plate; 803, sleeve with rod; 804, single-sided trapezoidal block; 805, limiting sleeve; 806, telescopic short rod; 807, first spring; 808, non-return mechanism; 8081, ratchet; 8082, mounting box; 8083, pawl; 8084, second spring; 809, first pulley; 810, second pulley; 811, belt; 9, limiting slide; 10, limiting slider; 11, first return spring; 12, guide slide; 13, guide slider; 14, second return spring; 15, injection tube. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0037] See also Figure 1-11 The present invention provides a technical solution: an automated solar ceramic rod processing and forming equipment, comprising a mounting base plate 1 and a mounting frame 2, the mounting frame 2 is fixedly arranged on the top of the mounting base plate 1, both sides of the mounting frame 2 are fixedly connected with electric telescopic rods 3, and an upper mold frame 4 is fixedly connected between the extending ends of the two electric telescopic rods 3, the bottom of the upper mold frame 4 and the front and rear sides located at the top of the mounting base plate 1 are slidably provided with a lower mold frame 5 used in conjunction with the upper mold frame 4, and the top of the upper mold frame 4 is connected with a filling pipe 15.

[0038] As a preferred embodiment: in order to facilitate the automatic unloading of ceramic rods, a self-separating unloading mechanism 6 is provided between the upper mold frame 4 and the lower mold frame 5, and the self-separating unloading mechanism 6 includes a slide plate 601, two slide plates 601 are provided, and the two slide plates 601 are respectively fixedly arranged on the front and rear sides of the mounting frame 2 through brackets, and the inner sliding connection of the slide plate 601 is provided with a sliding block 602, and the top of the sliding block 602 is fixedly connected to the bottom of the adjacent lower mold frame 5, and a third return spring 603 is fixedly connected between the adjacent sliding block 602 and the slide plate 601, and Z-shaped bending rods 604 are fixedly provided on both sides of the lower mold frame 5, and U-shaped bending rods 604 with handles used in conjunction with the Z-shaped bending rods 604 are fixedly connected on both sides of the upper mold frame 4 The surface of the U-shaped expansion rod 605 is rotatably provided with a rotating sleeve 606 used in conjunction with the U-shaped expansion rod 605 with a handle, and the top of the mounting base 1 is slidably provided with a movable frame 607, and a transmission shaft 608 is rotatably connected between the two sides of the inner cavity of the movable frame 607 through a bearing. Two transmission shafts 608 are arranged in front and behind, and a conveyor belt 609 is transmission-connected between the two transmission shafts 608. Guide grooves 12 are provided on the front and rear sides of both sides of the top of the mounting base 1, and a guide slider 13 is slidably connected inside the guide groove 12. The top of the guide slider 13 is fixedly connected to the bottom of the movable frame 607, and a second return spring 14 is fixedly connected between the front guide slider 13 and the guide groove 12.

[0039] As a preferred embodiment: in order to facilitate the cleaning of the lower mold frame 5 so as to continue to shape and press the ceramic rods, an automatic cleaning mechanism 7 is arranged between the self-separating unloading mechanism 6 and the mounting frame 2, and the automatic cleaning mechanism 7 includes an L-shaped gradient rod 701, and four L-shaped gradient rods 701 are arranged, and the four are respectively fixedly arranged on both sides of the two lower mold frames 5, and a rotating rod 702 is rotatably connected between the two L-shaped gradient rods 701 in the same plane through a bearing, and a gear 703 is fixedly connected to the surface of the rotating rod 702, and a tooth plate 704 meshing with the gear 703 is slidably arranged on the opposite sides of the two lower mold frames 5, and a vertical baffle 705 used in conjunction with the tooth plate 704 is fixedly connected to the top of the slide plate 601, and a mounting straight plate 706 is fixedly connected on both sides of the surface of the rotating rod 702, and a mounting straight plate 706 is located on the right side. The side of plate 706 is fixedly connected to a driving motor 707 through a bracket, and the output shaft of the driving motor 707 is fixedly connected to a rotating shaft 708 through a coupling, and one end of the rotating shaft 708 passes through the right-side mounted straight plate 706 and is rotatably connected to the side of the left-side mounted straight plate 706, the surface of the rotating shaft 708 is fixedly connected to a brush plate 709 used in conjunction with the inner wall of the lower mold frame 5, and a control button 710 used in conjunction with the driving motor 707 is fixedly provided on the top of the left L-shaped gradient rod 701 through a slot, and limiting slide grooves 9 are provided on both sides of the tooth plate 704, and the internal sliding connection of the limiting slide grooves 9 is connected to the limiting slider 10, and the surface of the limiting slider 10 is fixedly connected to the surface of the lower mold frame 5 through a bracket, and a first return spring 11 is fixedly connected between adjacent limiting sliders 10 and limiting slide grooves 9.

[0040] As a preferred embodiment: In order to facilitate the intermittent transmission of ceramic rods, an intermittent transmission mechanism 8 is arranged between the automatic cleaning mechanism 7 and the self-separating unloading mechanism 6, and the intermittent transmission mechanism 8 includes a bending frame 801, and two bending frames 801 are provided, and the two bending frames 801 are respectively fixedly arranged on both sides of the front lower mold frame 5, and the interior of the bending frame 801 is rotatably connected to the surface of the front transmission shaft 608 through a bearing, and a rectangular plate 802 is fixedly arranged on the top of the movable frame 607, and one side of the rectangular plate 802 is rotatably connected to a rod sleeve 803 through a bearing, and the inner wall of the rod sleeve 803 is surrounded by a plurality of single-sided trapezoidal blocks arranged in an equidistant array 804, a limiting sleeve 805 is eccentrically fixedly arranged at one end of the front rotating rod 702 through a circular pad, a telescopic short rod 806 used in conjunction with the single-sided trapezoidal stopper 804 is slidably connected inside the limiting sleeve 805, a first spring 807 is fixedly connected between the telescopic short rod 806 and the limiting sleeve 805, a non-return mechanism 808 is arranged between the rectangular plate 802 and the sleeve 803 with a rod, a first pulley 809 is fixedly connected to the surface of the sleeve 803 with a rod, a second pulley 810 is fixedly connected to the surface of the front transmission shaft 608, and a belt 811 is connected between the second pulley 810 and the first pulley 809;

[0041] Among them, as a detailed explanation: the anti-return mechanism 808 includes a ratchet 8081, the ratchet 8081 is fixedly arranged on the surface of the rod sleeve 803, the other side of the rectangular plate 802 is fixedly connected to the installation box 8082 through the bracket, the inside of the installation box 8082 is slidably connected to the ratchet 8083 used in conjunction with the ratchet 8081, and a second spring 8084 is fixedly connected between the ratchet 8083 and the installation box 8082.

[0042] The present invention also discloses an automated solar ceramic rod processing and forming method, which specifically comprises the following steps:

[0043] S1. The bar material is qualitatively pressed by the injection of the injection tube 15 and the model combination of the upper mold frame 4 and the lower mold frame 5. When taking the material, the electric telescopic rod 3 is started to cause the extended end of the electric telescopic rod 3 to drive the upper mold frame 4 to rise. The upper mold frame 4 rises and drives the U-shaped expansion rod 605 with a handle to rise. During the rising process of the U-shaped expansion rod 605 with a handle, the U-shaped expansion part at the bottom will gradually be squeezed and contacted with the Z-shaped bending rod 604. The two Z-shaped bending rods 604 will be squeezed and respectively drive the two lower mold frames 5 to move in reverse directions. When the extrusion stroke of the inclined surface of the U-shaped expansion part exceeds half, the space separating the two lower mold frames 5 is sufficient for automatic unloading of the finalized bar product. After unloading, the bar material will fall to the top of the conveyor belt 609 for subsequent transmission;

[0044] S2. When the extrusion stroke of the inclined surface of the U-shaped expansion part and the Z-shaped bending rod 604 is more than half, the corresponding lower mold frame 5 drives the tooth plate 704 to approach the vertical baffle 705 and continues to move, so that the tooth plate 704 and the vertical baffle 705 are extruded and matched. After the tooth plate 704 is blocked by the vertical baffle 705, the lower mold frame 5 continues to move, thereby causing the dynamic gear 703 to mesh with the static tooth plate 704. After the gear 703 and the tooth plate 704 are meshed, it will eventually drive the rotating rod 702 to rotate ninety degrees. The rotating rod 702 drives the installation straight plate 706, the driving motor 707, the rotating shaft 708 and the brush plate 709 to rotate ninety degrees. After the installation straight plate 706 rotates ninety degrees, it will press the control button 710 set on the top of the L-shaped gradient rod 701, prompting the driving motor 707 to start, and drive the brush plate 709 to perform circumferential cleaning on the inner wall of the lower mold frame 5;

[0045] S3, during the movement of the front rotating rod 702 accompanying the lower mold frame 5, the front rotating rod 702 synchronously drags the movable frame 607, the transmission shaft 608 and the conveyor belt 609 forward through the bending frame 801, and during the movement, the tooth plate 704 is synchronously meshed with the gear 703, and during the ninety-degree rotation of the front rotating rod 702, the front rotating rod 702 will synchronously drive the telescopic short rod 806 to rotate ninety degrees in a circle, and the rotation of the telescopic short rod 806 will push the unilateral trapezoidal block 804 to rotate in a circle, so that the unilateral trapezoidal block 804 drives the rod sleeve 803 and the first pulley 809 to rotate, and the first pulley 809 rotates to cooperate with the second pulley 810 and the belt 811 to drive the transmission shaft 608 and the conveyor belt 609 to transmit intermittently and orderly;

[0046] During the process of the lower mold frame 5 and the upper mold frame 4 reciprocating to shape and discharge the rod material, the corresponding rotating rod 702 repeatedly reciprocates at ninety degrees. During the resetting process of the rotating rod 702, the telescopic short rod 806 will be driven to reverse, causing the telescopic short rod 806 to be squeezed and rotated along the inclined surface of the unilateral trapezoidal block 804 in the opposite rotation direction and finally cross its inclined surface, causing the telescopic short rod 806 to always be close to the plane side of the unilateral trapezoidal block 804, so as to facilitate the subsequent intermittent driving of the rod sleeve 803, wherein the telescopic short rod 806 extends to one end inside the rod sleeve 803, and is at the midpoint of the front side of the inner wall of the rod sleeve 803.

[0047] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automated solar ceramic rod processing and forming device, comprising a mounting base plate (1) and a mounting frame (2), wherein the mounting frame (2) is fixedly arranged on the top of the mounting base plate (1), characterized in that: Both sides of the mounting frame (2) are fixedly connected with electric telescopic rods (3), and an upper mold frame (4) is fixedly connected between the extended ends of the two electric telescopic rods (3); a lower mold frame (5) for use with the upper mold frame (4) is slidably arranged at the bottom of the upper mold frame (4) and at the front and rear sides located at the top of the mounting base plate (1); a self-separating material discharge mechanism (6) is arranged between the upper mold frame (4) and the lower mold frame (5); an automatic cleaning mechanism (7) is arranged between the self-separating material discharge mechanism (6) and the mounting frame (2); and an intermittent transmission mechanism (8) is arranged between the automatic cleaning mechanism (7) and the self-separating material discharge mechanism (6); The self-separating unloading mechanism (6) comprises a slide plate (601), two slide plates (601) are provided, and the two slide plates (601) are respectively fixedly arranged on the front side and the rear side of the mounting frame (2) through brackets, the slide plate (601) is slidably connected with a sliding block (602) inside, the top of the sliding block (602) is fixedly connected to the bottom of the adjacent lower mold frame (5), a third return spring (603) is fixedly connected between the adjacent sliding block (602) and the slide plate (601), and Z-shaped bending rods (604) are fixedly arranged on both sides of the lower mold frame (5). Both sides of the upper mold frame (4) are fixedly connected with a U-shaped expansion rod (605) with a handle for use with the Z-shaped bending rod (604); the surface of the Z-shaped bending rod (604) is rotatably provided with a rotating sleeve (606) for use with the U-shaped expansion rod (605) with a handle; the top of the mounting base plate (1) is slidably provided with a movable frame (607); a transmission shaft (608) is rotatably connected between the two sides of the inner cavity of the movable frame (607) via a bearing; two transmission shafts (608) are provided at the front and rear, and a conveyor belt (609) is transmission-connected between the two transmission shafts (608).

2. The automated solar ceramic rod processing and forming equipment according to claim 1, characterized in that: The automatic cleaning mechanism (7) comprises an L-shaped gradient rod (701), wherein four L-shaped gradient rods (701) are provided and the four L-shaped gradient rods (701) are respectively fixedly provided on both sides of two lower mold frames (5), a rotating rod (702) is rotatably connected between the two L-shaped gradient rods (701) on the same plane via a bearing, a gear (703) is fixedly connected to the surface of the rotating rod (702), a tooth plate (704) meshing with the gear (703) is slidably provided on opposite sides of the two lower mold frames (5), a vertical baffle (705) matched with the tooth plate (704) is fixedly connected to the top of the slide plate (601), and both sides of the surface of the rotating rod (702) are provided with a tooth plate (704) meshing with the gear (703). Both are fixedly connected with a mounting straight plate (706); a driving motor (707) is fixedly connected to the side of the mounting straight plate (706) on the right side via a bracket; an output shaft of the driving motor (707) is fixedly connected to a rotating shaft (708) via a coupling; one end of the rotating shaft (708) passes through the mounting straight plate (706) on the right side and is rotatably connected to the side of the mounting straight plate (706) on the left side; a brush plate (709) matched with the inner wall of the lower mold frame (5) is fixedly connected to the surface of the rotating shaft (708); and a control button (710) matched with the driving motor (707) is fixedly provided on the top of the L-shaped gradient rod (701) on the left side via a slot.

3. The automated solar ceramic rod processing and forming equipment according to claim 2 is characterized in that: The intermittent transmission mechanism (8) comprises a bending frame (801), wherein two bending frames (801) are provided, and the two bending frames (801) are respectively fixedly provided on both sides of the front lower mold frame (5), the interior of the bending frame (801) is rotatably connected to the surface of the front transmission shaft (608) via a bearing, a rectangular plate (802) is fixedly provided on the top of the movable frame (607), one side of the rectangular plate (802) is rotatably connected to a rod sleeve (803) via a bearing, a plurality of single-sided trapezoidal stoppers (804) are provided around the inner wall of the rod sleeve (803) in an equidistant array, and one end of the rotating rod (702) on the front side is eccentrically fixedly provided with a A limiting sleeve (805) is slidably connected inside the limiting sleeve (805) to a telescopic short rod (806) used in conjunction with a single-sided trapezoidal stopper (804); a first spring (807) is fixedly connected between the telescopic short rod (806) and the limiting sleeve (805); a non-return mechanism (808) is provided between the rectangular plate (802) and the sleeve with a rod (803); a first pulley (809) is fixedly connected to the surface of the sleeve with a rod (803); a second pulley (810) is fixedly connected to the surface of the transmission shaft (608) located at the front side; and a belt (811) is transmission-connected between the second pulley (810) and the first pulley (809).

4. The automated solar ceramic rod processing and forming equipment according to claim 3 is characterized by: The anti-return mechanism (808) comprises a ratchet (8081), wherein the ratchet (8081) is fixedly arranged on the surface of the rod sleeve (803); a mounting box (8082) is fixedly connected to the other side of the rectangular plate (802) via a bracket; a ratchet pawl (8083) matched with the ratchet (8081) is slidably connected inside the mounting box (8082); and a second spring (8084) is fixedly connected between the ratchet pawl (8083) and the mounting box (8082).

5. The automated solar ceramic rod processing and forming equipment according to claim 3 is characterized in that: Limiting grooves (9) are provided on both sides of the tooth plate (704), the limiting grooves (9) are internally slidably connected to the limiting slider (10), and the surface of the limiting slider (10) is fixedly connected to the surface of the lower mold frame (5) through a bracket, and a first return spring (11) is fixedly connected between the adjacent limiting sliders (10) and the limiting grooves (9).

6. The automated solar ceramic rod processing and forming equipment according to claim 2, characterized in that: The front and rear sides of both sides of the top of the mounting base plate (1) are provided with guide grooves (12), the interior of the guide groove (12) is slidably connected with a guide slider (13), the top of the guide slider (13) is fixedly connected to the bottom of the movable frame (607), and a second return spring (14) is fixedly connected between the guide slider (13) and the guide groove (12) at the front side.

7. The automated solar ceramic rod processing and forming equipment according to claim 4 is characterized in that: The top of the upper mold frame (4) is connected to a material injection pipe (15).

8. An automated solar ceramic rod processing and forming method, using the automated solar ceramic rod processing and forming equipment as claimed in claim 7, characterized in that: The specific steps include: S1, the bar material is qualitatively pressed by injecting material through the injection pipe (15) and the mold combination of the upper mold frame (4) and the lower mold frame (5). When taking the material, the electric telescopic rod (3) is started to cause the extended end of the electric telescopic rod (3) to drive the upper mold frame (4) to rise. The upper mold frame (4) rises and drives the U-shaped expansion rod (605) with a handle to rise. During the rising process of the U-shaped expansion rod (605) with a handle, the U-shaped expansion part at the bottom will gradually be squeezed and contacted with the Z-shaped bending rod (604). The two Z-shaped bending rods (604) will be squeezed and respectively drive the two lower mold frames (5) to move in reverse directions. When the extrusion stroke of the inclined surface of the U-shaped expansion part exceeds half, the space separating the two lower mold frames (5) is sufficient for the automatic unloading of the finalized bar product. After unloading, the bar material will fall onto the top of the conveyor belt (609) for subsequent transmission; S2. When the extrusion stroke of the inclined surface of the U-shaped expansion part and the Z-shaped bending rod (604) exceeds half, the corresponding lower mold frame (5) drives the tooth plate (704) to approach the vertical baffle (705) and continues to move, so that the tooth plate (704) and the vertical baffle (705) are extruded and matched. After the tooth plate (704) is blocked by the vertical baffle (705), the lower mold frame (5) continues to move, thereby causing the dynamic gear (703) to mesh with the static tooth plate (704). The gear (703) and the After the tooth plate (704) is meshed, it will eventually drive the rotating rod (702) to rotate ninety degrees, and the rotating rod (702) drives the installation straight plate (706), the driving motor (707), the rotating shaft (708) and the brush plate (709) to rotate ninety degrees. After the installation straight plate (706) rotates ninety degrees, it presses the control button (710) provided on the top of the L-shaped gradient rod (701), prompting the driving motor (707) to start, and drive the brush plate (709) to perform a circular cleaning on the inner wall of the lower mold frame (5); S3, when the front rotating rod (702) moves along with the lower mold frame (5), the front rotating rod (702) synchronously drags the movable frame (607), the transmission shaft (608) and the conveyor belt (609) forward through the bending frame (801), and during the movement, the tooth plate (704) and the gear (703) are synchronously meshed, and when the front rotating rod (702) rotates 90 degrees, the front rotating rod (702) will synchronously drive the telescopic short rod (806) to rotate 90 degrees in a circle, and the rotation of the telescopic short rod (806) will drive the unilateral trapezoidal block (804) to rotate in a circle, so that the unilateral trapezoidal block (804) drives the rod sleeve (803) and the first pulley (809) to rotate, and the first pulley (809) rotates to cooperate with the second pulley (810) and the belt (811), so that the conveyor belt (609) is intermittently and orderly transmitted; During the process of the lower mold frame (5) and the upper mold frame (4) reciprocating to shape and discharge the bar material, the corresponding rotating rod (702) repeatedly reciprocates at 90 degrees. During the resetting process of the rotating rod (702), the telescopic short rod (806) is driven to reverse, causing the telescopic short rod (806) to be squeezed and rotated along the inclined surface of the single-sided trapezoidal block (804) in the opposite rotation direction and finally pass over the inclined surface, causing the telescopic short rod (806) to always be close to the plane side of the single-sided trapezoidal block (804), so as to facilitate the subsequent intermittent driving of the rod sleeve (803).

9. The automated solar ceramic rod processing method according to claim 8, characterized in that: One end of the telescopic short rod (806) in S3 extends to the interior of the rod sleeve (803) and is located at the midpoint of the front side of the inner wall of the rod sleeve (803).

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