A full-automatic machining equipment for workpiece outer circle
The full-circumference expansion structure and magnetic ring loading and unloading components solve the problems of unstable clamping and low labor efficiency in bearing ring processing, and achieve high-precision and efficient automation of ring processing.
Patent Information
- Application Number
- CN202411028862.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-07-30
AI Technical Summary
When machining the outer circle of existing bearing rings, the inner chuck clamping easily causes the inner ring to deform. Thin rings are not clamped tightly or are clamped unstable, affecting the machining accuracy and efficiency. Manual clamping is inefficient.
The full-circle expansion structure and magnetic ring loading and unloading components are adopted, combined with the servo motor-driven rotary table and linear module to achieve automatic full-circle clamping and loading and unloading of the ring, and cooperate with the grinding component for precision processing.
Ensure that the ring is evenly stressed during processing, avoid deformation, improve processing accuracy and efficiency, realize automated operation, and extend the service life of the slide assembly.
Smart Images

Figure CN118848688B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of bearing processing, in particular to a full-automatic machining equipment for workpiece outer circle. BACKGROUND
[0002] Bearing is an important component of modern mechanical equipment, which is widely used in the fields of automobile, household appliance, medical equipment, etc. With the rapid development of bearing industry, the demand for bearings with high precision and low noise is increasing. As one of the main components of bearings, the size accuracy and stability of bearing rings are also continuously improved. The processing technology of bearing rings is the key to ensure quality, and the processing technology parameters, heat treatment process and process flow sequence will affect the size accuracy and mechanical properties of bearing rings.
[0003] When machining the outer circle of the bearing ring, at least the following problems exist:
[0004] 1. When machining the outer circle of the bearing ring, the chuck is usually used to clamp from the inside to the outside, but this method is easy to cause deformation of the inner ring and leave marks. For the relatively thin wall thickness of the ring, if the pressure is too large, it is easy to cause crushing, and if the pressure is too small, it is easy to cause the ring to be clamped tightly, which is easy to cause deviation during grinding, and due to the structure of the chuck itself, there is a problem of uneven stress during grinding, which will directly affect the machining accuracy;
[0005] 2. The existing ring clamping is mostly manually clamped, which is low in efficiency and will also affect the coaxiality of the ring and the production efficiency. SUMMARY
[0006] In order to solve the above technical problems, the inventors have summarized the technical solutions of the present application through practice, and the present application adopts the following technical solutions:
[0007] A full-automatic machining equipment for workpiece outer circle, comprising:
[0008] A ring fixing mechanism, the ring fixing mechanism comprises a mounting frame one, a servo motor and a rotary disc are installed on the mounting frame one, the servo motor drives the rotary disc to make high-speed rotary motion through a rotary shaft, a center rod and a guide portion located outside the center rod are installed on the middle part of the side of the rotary disc opposite to the rotary shaft, a reset disc and a driving disc are sleeved on the center rod, the reset disc is located between the driving disc and the rotary disc, a plurality of guide rods are arranged on the side of the reset disc opposite to the rotary disc, the plurality of guide rods are uniformly distributed outside the center rod, one end of the guide rod penetrates through the rotary disc and is connected with a stop head, a spring is sleeved on the guide rod between the reset disc and the rotary disc, an expansion structure is installed in the guide portion for expanding the ring on the whole surface, and the driving disc is used for selectively adjusting the tightness of the expansion structure in the ring;
[0009] The driving disc comprises a main disc body and a secondary disc body, and a plurality of elastic telescopic rods are arranged between the main disc body and the secondary disc body and are uniformly distributed on the periphery of the central rod;
[0010] The guide portion comprises radial guide groove one arranged on the left and right sides of the central rod and radial guide groove two arranged on the upper and lower sides of the central rod.
[0011] The expansion structure comprises inner support one slidingly arranged in the radial guide groove one and inner support two slidingly arranged in the radial guide groove two.
[0012] The inner support one and the secondary disc body are connected through rotating rod one.
[0013] The inner support two and the main disc body are connected through rotating rod two.
[0014] The central rod is provided with a limiting body with adjustable position relative to the central rod, and the limiting body is located on the side of the main disc body away from the secondary disc body, and the limiting body is used for locking and fixing the position of the main disc body relative to the rotary disc.
[0015] The sleeve ring loading and unloading assembly loads the sleeve ring to the sleeve ring mounting station and unloads the sleeve ring from the sleeve ring mounting station, and the sleeve ring loading and unloading assembly comprises X-axis linear module, Y-axis linear module, Z-axis linear module and clamping assembly, the X-axis linear module, the Y-axis linear module and the Z-axis linear module are used for adjusting the three-dimensional coordinate position of the clamping assembly, the clamping assembly comprises a taking and placing frame, the taking and placing frame is embedded with electromagnet one and electromagnet two, the electromagnet one is used for magnetically attracting and fixing the sleeve ring, the taking and placing frame is provided with clamping piece and axial hole, the side of the axial hole is provided with side guide groove arranged in the circumferential direction along the length of the hole, the clamping piece is movably arranged in the axial hole through spring and the side of the clamping piece is provided with lug plate, the lug plate and the side guide groove are slidingly matched, the electromagnet two is used for attracting and clamping the clamping piece and driving the clamping piece to rotate, and the clamping piece is used for selectively matching with the limiting body.
[0016] The grinding assembly comprises grinding motor and grinding wheel driven by the grinding motor.
[0017] Preferably, a blind hole is arranged in the middle of one end of the central rod, a spring is arranged in the blind hole, an axial notch is arranged at the root of the blind hole, guide grooves corresponding in position are arranged at the opposite sides of the axial notch, and a recess is arranged at the end of the guide groove away from the blind hole.
[0018] Preferably, the limiting body comprises slide pin and sleeve, the slide pin is arranged in the blind hole and abuts against the end of the spring, a hollow rod is arranged at the end of the slide pin in the blind hole, an elastic hook head is arranged at the end of the hollow rod, the elastic hook head is matched in the guide groove and the recess, and a pulling rope is arranged in the hollow rod to pull the elastic hook head.
[0019] The slide pin is provided with a counterbore at the end opposite to the spring, a T-shaped rod body is slidably installed in the counterbore, and a through hole is arranged at the bottom of the counterbore; the T-shaped rod body is fixedly connected to the end of the pulling rope away from the elastic hook head; an acting block is installed at the end of the T-shaped rod body; and the clamping piece selectively matches the acting block.
[0020] The sleeve is fixed to the outside of the slide pin and is sleeved on the outside of the center rod; the end of the sleeve is used to act on the main disc body; and the acting block is located on the side of the sleeve away from the main disc body.
[0021] The inside of one end of the sleeve is provided with a check ring, which is used to be sleeved on the outside of the T-shaped rod body to limit the T-shaped rod body located in the counterbore.
[0022] Preferably, the elastic hook head comprises a T-shaped hook head and an elastic body, the small head of the T-shaped hook head penetrates through the elastic body and is inserted into the end of the hollow rod, and the small head of the T-shaped hook head and the pulling rope are fixedly connected.
[0023] Preferably, the bottom of the mounting frame one is provided with a cross-shaped slide table, which is composed of an X-axis slide table assembly and a Y-axis slide table assembly.
[0024] The slide table assembly comprises an upper slide table, a lower fixed table and a driving protective cover; the driving protective cover is fixedly installed at one end of the lower fixed table; the upper slide table is slidably installed on the lower fixed table; and water blocking grooves three are arranged on both sides of the lower fixed table.
[0025] The slide table assembly further comprises:
[0026] An extension plate one is installed at one end of the lower fixed table, and water blocking grooves one are arranged on the side of the extension plate one.
[0027] An extension plate two is installed at the other end of the lower fixed table, water blocking grooves two are arranged on the side of the extension plate two, and the driving protective cover is installed on the extension plate two.
[0028] Side baffles are installed on both sides of the upper slide table, and the side baffles are provided with inwardly extending blocking strips near the bottom positions; the blocking strips match the water blocking grooves one, the water blocking grooves two and the water blocking grooves three.
[0029] An end cover one is installed at one end of the upper slide table away from the driving protective cover, and a water scraping plate one is installed at the bottom of the end cover one, which contacts the upper surface of the extension plate one.
[0030] An end cover two is installed at one end of the upper slide table close to the driving protective cover, and a water scraping plate two is installed at the bottom of the end cover two, which contacts the outer surface of the driving protective cover.
[0031] Preferably, the baffle is arranged obliquely upward, the upper surface of the baffle and the upper wall of the inner side of the water retaining groove form an air flow compression area, a high pressure blowing assembly is mounted on the upper surface of the baffle, the high pressure blowing assembly is used for blowing to the air flow compression area at the joint of the baffle and the side baffle, a waterproof rubber strip is arranged on the upper surface of the baffle near the end position, the waterproof rubber strip is in a sheet structure and the free end gradually deviates from the side baffle and gradually approaches the upper wall of the inner side of the water retaining groove.
[0032] Preferably, the high pressure blowing assembly comprises an external pipe joint mounted on the side baffle and a blowing strip mounted on the inner wall of the side baffle, the blowing strip is internally provided with a uniform gas cavity in communication with the external pipe joint, and the bottom of the uniform gas cavity is provided with a high pressure gas hole;
[0033] The joint of the baffle and the side baffle is provided with a flow guide body, which is used for diverting the high pressure gas from the high pressure gas hole to the area between the baffle and the water retaining groove;
[0034] When the upper sliding table moves relative to the lower fixed table, the high pressure gas blows through the high pressure gas hole to fold the top of the waterproof rubber strip outward and separate it from the upper wall of the inner side of the water retaining groove;
[0035] When the upper sliding table is stationary relative to the lower fixed table, the high pressure gas does not blow, and the top of the waterproof rubber strip is attached to the upper wall of the inner side of the water retaining groove to form a waterproof structure.
[0036] Preferably, the top of the end cover one is provided with an extended upper plate one, the extended upper plate one is fixed to one end of the upper sliding table through bolts, and the upper sliding table is provided with an end inner recess structure one for mounting the extended upper plate one;
[0037] One end of the top of the end cover two is provided with an extended upper plate two, the extended upper plate two is fixed to one end of the upper sliding table through bolts, the upper sliding table is provided with an end inner recess structure two for mounting the extended upper plate two, the other end of the end cover two is provided with a driving protection cover opening, and the second wiping plate is fixedly mounted at the driving protection cover opening;
[0038] The two side ends of the driving protection cover are provided with extended plate strips, the outer side of the extended plate strips is mounted with a horizontal mounting plate and a water retaining plate, the water retaining plate is located below the horizontal mounting plate and one end of the water retaining plate extends to the outer side of the driving protection cover, the horizontal mounting plate is fixed to the horizontal support plate two, the water retaining plate is mounted in the water retaining groove four and a waterproof strip is mounted therebetween.
[0039] Preferably, the baffle and the water retaining groove three are each provided with at least two groups and are arranged in an up-down manner;
[0040] The end of the side baffle is provided with an inner sinking area one and an inner sinking area two, the inner sinking area one is used for mounting the end cover one, and the inner sinking area two is used for mounting the end cover two;
[0041] A waterproof sheet is mounted between the inner sinking area one and the end cover one and between the inner sinking area two and the end cover two.
[0042] The extension plate one comprises a mounting vertical plate one, a horizontal support plate one and a reinforcing side plate, the mounting vertical plate one is fixedly installed on the lower fixed table, the horizontal support plate one is arranged at the top of the mounting vertical plate one, the reinforcing side plate is arranged between the horizontal support plate one and the mounting vertical plate one for enhancing structural strength, and the water blocking groove one is arranged on the reinforcing side plate.
[0043] The extension plate two comprises a mounting vertical plate two, a horizontal support plate two and an extension lower plate, the mounting vertical plate two is fixed on the lower fixed table, the horizontal support plate two is arranged at the bottom of the mounting vertical plate two, the extension lower plate is arranged with two groups of extension lower plates which are respectively arranged on the two sides of the lower surface of the horizontal support plate two and are arranged in parallel with the horizontal support plate two, the water blocking groove two is arranged on the side opposite to the extension lower plate, and the water blocking groove four is arranged on the side opposite to the extension lower plate.
[0044] Compared with the prior art, the present application has the following beneficial effects:
[0045] The present application adopts full circumferential clamping and fixing from the inner side, the supporting surface is large and the pressing force is uniform, so that the problems of indentation and deformation of the sleeve ring do not occur, the stress is uniform during the grinding process, and the machining precision is ensured.
[0046] Secondly, the inventor has designed a magnetic type sleeve ring feeding and discharging assembly based on the full circumferential clamping and fixing of the sleeve ring, which can realize the opening or release of the full circumferential clamping action of the sleeve ring and automatic feeding and discharging, and the machining precision and efficiency can be ensured. BRIEF DESCRIPTION OF DRAWINGS
[0047] Figure 1 is a schematic diagram of the overall structure of the present application;
[0048] Figure 2 is a back side view of the processing equipment of the present application;
[0049] Figure 3 is a horizontal sectional view of the structure of the ferrule fixing mechanism;
[0050] Figure 4 is a partial enlarged view of B in the figure; Figure 3
[0051] Figure 5 is a vertical sectional view of the ferrule fixing mechanism;
[0052] Figure 6 is a horizontal sectional view of the taking and placing rack;
[0053] Figure 7 is a vertical sectional view of the taking and placing rack;
[0054] Figure 8 is a schematic diagram of the overall structure of the slide assembly;
[0055] Figure 9 is a partial enlarged view of A in the figure; Figure 8
[0056] Figure 10 is a schematic diagram of the internal structure of the slide of the present application;
[0057] Figure 11 is a schematic diagram of the connection relationship between the drive protection cover and the extension plate;
[0058] Figure 12 is a schematic diagram of the structure of the drive protection cover;
[0059] Figure 13 is a schematic diagram of the structure of the extension plate;
[0060] Figure 14 is a schematic diagram of the structure of the wiper plate;
[0061] Figure 15 is a schematic diagram of the structure of the side baffle;
[0062] Figure 16 is a schematic diagram of the structural relationship between the lower fixing table and the side baffle.
[0063] In the figure:
[0064] 10, grinding motor; 20, grinding wheel;
[0065] 30, mounting frame one; 31, servo motor; 311, rotating shaft; 32, rotating disc; 321, center rod; 322, radial guide groove one; 323, radial guide groove two; 324, reset disc; 325, guide rod; 326, main disc body; 327, auxiliary disc body; 328, elastic telescopic rod; 329, inner support one; 3210, rotating rod one; 3211, inner support two; 3212, rotating rod two; 3213, guide groove; 3214, sink groove; 3215, sliding pin; 3216, sleeve; 3217, hollow rod; 3218, elastic hook head; 32181, T-shaped hook head; 32182, elastic body; 3219, pulling rope; 3220, T-shaped rod body; 3221, acting block;
[0066] 40, X-axis linear module; 50, Y-axis linear module; 70, Z-axis linear module;
[0067] 80, taking and placing frame; 81, electromagnet one; 82, electromagnet two; 821, side guide groove; 83, clamping piece; 831, ear plate; 84, axial hole;
[0068] 101, upper sliding table; 1011, inner recess structure two; 1012, inner recess structure one; 102, lower fixed table; 1021, water blocking groove three; 103, driving protective cover; 1031, extension board; 1032, horizontal mounting plate; 1033, water blocking plate; 104, extension board one; 1041, water blocking groove one; 1042, mounting vertical plate one; 1043, reinforcing side plate; 1044, horizontal support plate one; 105, extension board two; 1051, water blocking groove two; 1053, extension lower plate; 10531, water blocking groove four; 1054, mounting vertical plate two; 1055, horizontal support plate two; 106, side blocking plate; 1061, blocking strip; 1062, waterproof rubber strip; 1063, blowing strip; 1064, external pipe joint; 1065, high-pressure gas hole; 1066, flow guide body; 107, end cover one; 1071, water scraping plate one; 1072, extension upper plate one; 108, end cover two; 1081, water scraping plate two; 1082, extension upper plate two; 1083, driving protective cover opening. DETAILED DESCRIPTION
[0069] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.
[0070] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0071] Embodiment 1, as shown in Figure 1 and Figure 2 A workpiece outer circle full-automatic machining equipment, comprising:
[0072] As shown in Figures 3 to 5 The sleeve fixing mechanism comprises a mounting frame 30, a servo motor 31 and a rotary disc 32 are mounted on the mounting frame 30, the servo motor 31 drives the rotary disc 32 to rotate at high speed through a rotary shaft 311, a center rod 321 and a guide portion located on the outer periphery of the center rod 321 are mounted on the middle part of the side of the rotary disc 32 opposite to the rotary shaft 311, a reset disc 324 and a driving disc are sleeved on the center rod 321, the reset disc 324 is located between the driving disc and the rotary disc 32, a plurality of guide rods 325 are arranged on the side of the reset disc 324 opposite to the rotary disc 32, the plurality of guide rods 325 are uniformly distributed on the outer periphery of the center rod 321, one end of the guide rod 325 penetrates through the rotary disc 32 and is connected with a stop head, a spring is sleeved on the guide rod 325 between the reset disc 324 and the rotary disc 32, an expansion structure is installed in the guide portion for expanding the sleeve on the whole surface, and the driving disc is used for selectively adjusting the tightness of the expansion structure in the sleeve;
[0073] The driving disc comprises a main disc body 326 and a secondary disc body 327, and a flexible expansion rod 328 is installed between the main disc body 326 and the secondary disc body 327 and is arranged with multiple groups of uniform distribution on the outer periphery of the center rod 321;
[0074] The guide portion is arranged in a radial guide groove one 322 on the left and right sides of the center rod 321 and a radial guide groove two 323 on the upper and lower sides of the center rod 321;
[0075] The expansion structure comprises an inner support body one 329 slidingly installed in the radial guide groove one 322 and an inner support body two 3211 slidingly installed in the radial guide groove two 323, and the inner support body one 329 and the secondary disc body 327 are connected through a rotating rod one 3210; the inner support body two 3211 and the main disc body 326 are connected through a rotating rod two 3212;
[0076] The center rod 321 is provided with a limiting body which is adjustable relative to the position of the center rod 321, the limiting body is located on the side of the main disc body 326 opposite to the secondary disc body 327, and the limiting body is used for locking and fixing the position of the main disc body 326 relative to the rotary disc 32.
[0077] As shown in Figure 6 and Figure 7 , the ferrule loading and unloading assembly loads and unloads the ferrule to and from the ferrule mounting station; the ferrule loading and unloading assembly comprises an X-axis linear module 40, a Y-axis linear module 50, a Z-axis linear module 70 and a clamping assembly, the X-axis linear module 40, the Y-axis linear module 50 and the Z-axis linear module 70 are used to adjust the three-dimensional coordinate position of the clamping assembly, the clamping assembly comprises a taking and placing frame 80, an electromagnet one 81 and an electromagnet two 82 are embedded on the taking and placing frame 80, the electromagnet one 81 is used for magnetically attracting and fixing the ferrule, the taking and placing frame 80 is provided with a clamping piece 83 and an axial hole 84, a side part of the axial hole 84 is provided with a side guide groove 821 which is circumferentially arranged along the length direction of the hole, the clamping piece 83 is movably mounted in the axial hole 84 and a side part of the clamping piece 83 is provided with an ear plate 831, the ear plate 831 and the side guide groove 821 are slidably matched, the electromagnet two 82 is used for attracting and clamping the clamping piece 83 and driving the clamping piece 83 to rotate, and the clamping piece 83 is used for selectively matching with the action block 3221.
[0078] The grinding assembly comprises a grinding motor 10 and a grinding wheel 20 driven by the grinding motor 10, and the grinding wheel 20 is used for grinding the ferrule.
[0079] In the full-automatic processing equipment, as shown in Figures 3 to 7 , a blind hole is arranged in the middle of one end of the center rod 321, a spring is mounted in the blind hole, an axial notch is arranged at the root of the blind hole, and a guide groove 3213 corresponding in position is arranged on the opposite side of the axial notch, and a sunken groove 3214 is arranged at the end of the guide groove 3213 away from the blind hole;
[0080] The limiting body comprises a slide pin 3215 and a sleeve 3216, the slide pin 3215 is arranged in the blind hole and abuts against the end part of the spring, a hollow rod 3217 is mounted at the end part of the slide pin 3215 in the blind hole, an elastic hook head 3218 is arranged at the end part of the hollow rod 3217, the elastic hook head 3218 is matched in the guide groove and the sunken groove 3214, and a pulling rope 3219 is arranged in the hollow rod 3217 to pull the elastic hook head 3218;
[0081] A counterbore is arranged at the end of the slide pin 3215 away from the spring, a T-shaped rod body 3220 is slidably mounted in the counterbore, a through hole is arranged at the root of the counterbore, the T-shaped rod body 3220 is fixedly connected with the end of the pulling rope 3219 away from the elastic hook head 3218, and an action block 3221 is mounted at the end part of the T-shaped rod body 3220;
[0082] The sleeve 3216 is fixed outside the slide pin 3215 and is sleeved outside the center rod 321, and the end of the sleeve 3216 is used to act on the main disc body 326, and the acting block 3221 is located on the side of the sleeve 3216 away from the main disc body 326;
[0083] The end of the sleeve 3216 is provided with a check ring inside, which is used to be sleeved outside the T-shaped rod body 3220 to limit the T-shaped rod body 3220 in the counterbore.
[0084] The elastic hook head 3218 includes a T-shaped hook head 32181 and an elastic body 32182, the small head of the T-shaped hook head 32181 penetrates through the elastic body 32182 and is inserted into the end of the hollow rod 3217, and the small head of the T-shaped hook head 32181 is connected and fixed with the pulling rope 3219.
[0085] The processing steps are as follows:
[0086] S100, grinding station ring fixing:
[0087] The ring is fed to the fixed station, and the fixed station is provided with a ring fixing mechanism, which drives the ring to rotate at high speed, and the inner side of the ring is fixed by the ring fixing mechanism;
[0088] S200, outer diameter grinding of the ring:
[0089] The grinding motor 10 drives the grinding wheel 20 to rotate at high speed, and the positions of the grinding wheel 20 and the ring fixing mechanism are adjustable, the grinding wheel 20 grinds the outer diameter of the ring to the designed size, and the ring is removed.
[0090] The ring full circumference fixing step in the S100 step is as follows:
[0091] The sleeve 3216 is axially sleeved outside the inner support body one 329 and the inner support body two 3211 and the end face is attached to the rotary disc 32, the sleeve 3216 is axially close to the rotary disc 32, the end of the sleeve 3216 acts on the main disc body 326, because of the existence of the elastic expansion rod 328 between the main disc body 326 and the auxiliary disc body 327, the reset disc 324 and the main disc body 326 and the auxiliary disc body 327 move together close to the rotary disc 32, the rotating rod one 3210 drives the inner support body one 329 to expand outward along the radial guide groove one 322, the rotating rod two 3212 drives the inner support body two 3211 to expand outward along the radial guide groove two 323, until the spring between the reset disc 324 and the rotary disc 32 is not deformed, until the elastic expansion rod 328 does not have any deformation at this time, and at this time the rotating rod one 3210 supports the inner support body one 329 on the inner wall of the sleeve;
[0092] Subsequently, as the sleeve 3216 continues to move axially close to the turntable 32, the elastic expansion rod 328 begins to deform, the rotating rod two 3212 drives the inner support two 3211 to expand outward along the radial guide groove two 323, the inner support two 3211 moves outward relative to the inner support one 329, and the inner support two 3211 is supported on the inner wall of the sleeve, at this time, the two ends of the inner support two 3211 are respectively inserted vertically between the two ends of the inner support one 329 and the end faces are in abutting state;
[0093] At this time, the sleeve 3216 continues to move axially close to the turntable 32, the slide pin 3215 continuously compresses the spring, and the T-shaped hook head 32181 of the elastic hook head 3218 moves along the guide groove to the sink groove 3214, and is inserted into the sink groove 3214 under the action of the elastic body 32182, the sleeve 3216 and the slide pin 3215 are locked.
[0094] In the S200 step, the sleeve is removed, and the specific steps are as follows:
[0095] By moving the action block 3221 to the side away from the turntable 32, and extruding the elastic body 32182 of the T-shaped hook head 32181 through the pulling rope 3219, until the T-shaped hook head 32181 is separated from the sink groove 3214, when completely separated, the spring in the center rod 321 will move the slide pin 3215 outward away from the turntable 32, the sleeve 3216 moves outward together with the slide pin 3215, until it returns to the initial position, while the main disc body 326, the reset disc 324 and the vice disc body 327 will respectively restore the inner support one 329 and the inner support two 3211 to the initial position under the action of the elastic expansion rod 328 and the spring.
[0096] The sleeve loading step is as follows:
[0097] By controlling the X-axis linear module 40, the Y-axis linear module 50 and the Z-axis linear module 70 to adjust the three-dimensional position of the clamping assembly to one side of the taking and placing rack 80 to fit on the end face of the sleeve, the electromagnet one 81 is powered on to adsorb and fix the sleeve, and then the X-axis linear module 40, the Y-axis linear module 50 and the Z-axis linear module 70 are controlled to adjust the three-dimensional position of the clamping assembly to the outside of the sleeve, and the end face is fitted on the turntable 32, the electromagnet one 81 is powered off to make the sleeve fall on the outside of the inner support one 329 and the inner support two 3211.
[0098] When the ferrule is removed, the three-dimensional position of the clamping assembly is adjusted to the ferrule end face abutting on the taking and placing rack 80 by controlling the X-axis linear module 40, the Y-axis linear module 50 and the Z-axis linear module 70, the electromagnet one 81 and the electromagnet two 82 are powered on at the same time, the electromagnet one 81 magnetically attracts and fixes the ferrule, the electromagnet two 82 attracts the clamping piece 83, the clamping piece 83 extrudes the spring in the axial hole 84, and simultaneously moves circumferentially along the side guide groove 821 through the lug plate 831, the clamping piece 83 rotates, and in the rotating process, the clamping piece 83 blocks the action block 3221 and pulls outward, contacts the sleeve 3216 and the lock state of the slide pin 3215, the ferrule is fixedly contacted on the whole circumference, and until the rotating movement is 180 degrees, the clamping piece 83 is automatically separated from the action block 3221 in the rotating process, and is reset to the initial position under the action of the spring, and after the ferrule is removed, the electromagnet two 82 is powered off.
[0099] Then the three-dimensional position of the clamping assembly is adjusted to the position where the ferrule is in the discharging station by controlling the X-axis linear module 40, the Y-axis linear module 50 and the Z-axis linear module 70, and the electromagnet one 81 is powered off to release the ferrule.
[0100] In the full-automatic processing equipment, as shown in Figures 8 to 16 The bottom of the mounting rack one 30 is provided with a cross-shaped sliding table, and the cross-shaped sliding table is composed of an X-axis sliding table assembly and a Y-axis sliding table assembly.
[0101] The sliding table assembly includes an upper sliding table 101, a lower fixed table 102 and a driving protective cover 103, the driving protective cover 103 is fixedly installed at one end of the lower fixed table 102, the upper sliding table 101 is slidably installed on the lower fixed table 102, and the two sides of the lower fixed table 102 are provided with water blocking grooves three 1021.
[0102] The feeding workbench further includes:
[0103] An extension plate one 104 is installed at one end of the lower fixed table 102, and the side is provided with a water blocking groove one 1041;
[0104] An extension plate two 105 is installed at the other end of the lower fixed table 102, the side is provided with a water blocking groove two 1051, and the driving protective cover 103 is installed on the extension plate two 105;
[0105] Side stop plates 106 are installed on the two sides of the upper sliding table 101, the side stop plates 106 are provided with inwardly extending blocking strips 1061 close to the bottom positions, and the blocking strips 1061 are matched with the water blocking grooves one 1041, the water blocking grooves two 1051 and the water blocking grooves three 1021;
[0106] An end cover one 107 is installed at one end of the upper sliding table 101 away from the driving protective cover 103, and a water scraping plate one 1071 is installed at the bottom, and the water scraping plate one 1071 contacts the upper surface of the extension plate one 104.
[0107] The second end sealing cover 108 is installed on one end of the upper slide 101 close to the driving protective cover 103, and a second wiper 1081 is installed at the bottom, and the second wiper 1081 contacts the outer surface of the driving protective cover 103.
[0108] The ends of the upper slide 101 and the lower fixed platform 102 are sealed by end seal cover 107 and end seal cover 2 108. When the upper slide 101 moves relative to the lower fixed platform 102, wiper blade 1071 and wiper blade 2 1081 clean the surface of extension plate 104 and drive shield 103, scraping off the grinding fluid thereon. The side panels 106 are adapted to the side retaining groove 3 1021 of the lower fixed platform 102. During the relative movement between the two, the retaining bar 1061 can freely adapt to the retaining groove 1041, retaining groove 2 1051, and retaining groove 3 1021, thereby ensuring that the sides of the upper slide 101 and the lower fixed platform 102 are always sealed throughout the entire process.
[0109] The baffle 1061 is arranged obliquely upward, and an air flow compression area is formed on the upper surface of the baffle 1061 and the inner upper wall of the water retaining groove. A high-pressure blowing component is installed on the side baffle 106, and the high-pressure blowing component is used to blow to the air flow compression area at the junction of the baffle 1061 and the side baffle 106. A waterproof rubber strip 1062 is provided on the upper surface of the baffle 1061 near the end position. The waterproof rubber strip 1062 is a thin sheet structure and the free end gradually deviates from the side baffle 106 and gradually approaches the inner upper wall of the water retaining groove.
[0110] The high-pressure blowing assembly includes an external pipe joint 1064 mounted on the side baffle 106 and a blowing strip 1063 mounted on the inner wall of the side baffle 106. The blowing strip 1063 is provided with an air-uniform cavity connected to the external pipe joint 1064. The bottom of the air-uniform cavity is provided with a high-pressure air hole 1065.
[0111] A guide body 1066 is provided at the junction of the baffle 1061 and the side baffle 106. The guide body 1066 is used to divert the high-pressure gas from the high-pressure gas hole 1065 to the area between the baffle 1061 and the water retaining groove;
[0112] When the upper slide 101 moves relative to the lower fixed platform 102, high-pressure gas is blown through the high-pressure air hole 1065 to deflect the top of the waterproof rubber strip 1062 outward and separate it from the inner upper wall of the water retaining groove;
[0113] When the upper slide 101 is stationary relative to the lower fixed platform 102, the high-pressure gas is not blown, and the top of the waterproof strip 1062 is attached to the inner upper wall of the water retaining groove to form a waterproof structure.
[0114] The side sealing is the key: the fender 1061 and the water baffle three 1021 are provided with at least two groups and are arranged in an up-down manner to form a multiple sealing structure.
[0115] The side fender 106 is provided with an inner sinking area one and an inner sinking area two, the inner sinking area one is used for installing the end cover one 107, and the inner sinking area two is used for installing the end cover two 108.
[0116] Waterproof sheets are installed between the inner sinking area one and the end cover one 107 and between the inner sinking area two and the end cover two 108. The waterproof sheets are used for sealing and waterproof treatment to prevent leakage at the lap joint.
[0117] The wiper plate one 1071 and the wiper plate two 1081 each include a wiper body one 10711 and a wiper body two 10712, and a body 10713, the body 10713 is fixed to the corresponding end cover, the wiper body one 10711 and the wiper body two 10712 are arranged at the bottom of the body 10713 and are arranged in a Y shape, and the wiper plate one 1071 and the wiper plate two 1081 are made of flexible material. The wiper body one 10711 and the wiper body two 10712 are used for efficiently cleaning the upper surface of the extension plate one 104 and the driving protective cover 103.
[0118] The top of the end cover one 107 is provided with an extension upper plate one 1072, the extension upper plate one 1072 is fixed to one end of the upper sliding table 101 through bolts, the upper sliding table 101 is provided with an end inner recess structure one 1012 for installing the extension upper plate one 1072, and the effect of positioning and installation is achieved.
[0119] One end of the top of the end cover two 108 is provided with an extension upper plate two 1082, the extension upper plate two 1082 is fixed to one end of the upper sliding table 101 through bolts, the upper sliding table 101 is provided with an end inner recess structure two 1011 for installing the extension upper plate two 1082, the other end of the end cover two 108 is provided with a driving protective cover opening 1083, and the wiper plate two 1081 is fixedly installed at the driving protective cover opening 1083.
[0120] The two side ends of the driving protective cover 103 are each provided with an extension plate strip 1031, the outer side of the extension plate strip 1031 is installed with a horizontal mounting plate 1032 and a water baffle 1033, the water baffle 1033 is located below the horizontal mounting plate 1032, one end of the water baffle 1033 extends to the outer side of the driving protective cover 103, the horizontal mounting plate 1032 is fixed to the horizontal support plate two 1055, the water baffle 1033 is installed in the water baffle four 10531, and a waterproof strip is installed between the water baffle 1033 and the water baffle four 10531.
[0121] The extension plate one 104 comprises a mounting vertical plate one 1042, a horizontal support plate one 1044 and a reinforcing side plate 1043, the mounting vertical plate one 1042 is fixedly mounted on the lower fixed table 102, the horizontal support plate one 1044 is arranged on the top of the mounting vertical plate one 1042, the reinforcing side plate 1043 is arranged between the horizontal support plate one 1044 and the mounting vertical plate one 1042 for reinforcing the structural strength, and the water retaining groove one 1041 is arranged on the reinforcing side plate 1043.
[0122] The extension plate two 105 comprises a mounting vertical plate two 1054, a horizontal support plate two 1055 and an extension lower plate 1053, the mounting vertical plate two 1054 is fixed on the lower fixed table 102, the horizontal support plate two 1055 is arranged on the bottom of the mounting vertical plate two 1054, the extension lower plate 1053 is arranged with two groups of mounting plates arranged on the two sides of the lower surface of the horizontal support plate two 1055 respectively and arranged in parallel with the horizontal support plate two 1055, the water retaining groove two 1051 is arranged on the side opposite to the extension lower plate 1053, and the water retaining groove four 10531 is arranged on the side opposite to the extension lower plate 1053.
[0123] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. The substitution can be the substitution of part of the structure, device, method step, or the complete technical scheme. According to the technical scheme and the inventive concept of the present application, equivalent substitution or change should be covered in the protection scope of the present application.
Claims
1. A fully automatic processing equipment for the outer circle of a workpiece, characterized in that: include: A ferrule fixing mechanism, wherein the ferrule fixing mechanism comprises a mounting frame (30), a servo motor (31) and a rotary disk (32) are mounted on the mounting frame (30), the servo motor (31) drives the rotary disk (32) to perform high-speed rotary motion via a rotary shaft (311), a center rod (321) and a guide portion located on the periphery of the center rod (321) are mounted on the middle portion of a side of the rotary disk (322) facing away from the rotary shaft (311), a reset disk (324) and a driving disk are mounted on the center rod (321), and the reset disk (324) is located on the driving disk. Between the reset disk (324) and the rotary disk (32), a plurality of guide rods (325) are provided on one side of the reset disk (324) relative to the rotary disk (32), and the plurality of guide rods (325) are evenly distributed on the periphery of the central rod (321), one end of the guide rod (325) passes through the rotary disk (32) and is connected to a stopper, a spring is sleeved on the guide rod (325) located between the reset disk (324) and the rotary disk (32), an expansion structure is installed in the guide portion for expanding the ferrule on the entire circumference, and the drive disk is used to selectively adjust the tightness of the expansion structure in the ferrule; Ferrule loading and unloading assembly, loading the ferrule to the ferrule installation station and removing the ferrule from the ferrule installation station; A grinding assembly, comprising a grinding motor (10) and a grinding wheel (20) driven by the grinding motor (10); The driving disk comprises a main disk body (326) and a sub-disk body (327), and elastic telescopic rods (328) are installed between the main disk body (326) and the sub-disk body (327). The elastic telescopic rods (328) are provided in multiple groups and are evenly distributed on the periphery of the central rod (321); The guide portion includes a radial guide groove 1 (322) provided on the left and right sides of the center rod (321), and a radial guide groove 2 (323) provided on the upper and lower sides of the center rod (321); The expansion structure includes an inner support body 1 (329) slidably installed in the radial guide groove 1 (322) and an inner support body 2 (3211) slidably installed in the radial guide groove 2 (323); The inner support body 1 (329) and the auxiliary disc body (327) are connected via a rotating rod 1 (3210); The second inner support body (3211) and the main disk body (326) are connected via a second rotating rod (3212); A limiting body is provided on the center rod (321) and is adjustable relative to the center rod (321). The limiting body is located on a side of the main disk body (326) facing away from the auxiliary disk body (327). The limiting body is used to lock and fix the position of the main disk body (326) relative to the rotary disk (32). A blind hole is provided in the middle of one end of the center rod (321), a spring is installed in the blind hole, an axial notch is provided at the root of the blind hole, a guide groove (3213) corresponding in position is provided on the opposite side of the axial notch, and a sink groove (3214) is provided at the end of the guide groove (3213) away from the blind hole; The ferrule loading and unloading assembly includes an X-axis linear module (40), a Y-axis linear module (50), a Z-axis linear module (70) and a clamping assembly. The X-axis linear module (40), the Y-axis linear module (50), and the Z-axis linear module (70) are used to adjust the three-dimensional coordinate position of the clamping assembly. The clamping assembly includes a pick-up and placement rack (80). An electromagnet 1 (81) and an electromagnet 2 (82) are embedded on the pick-up and placement rack (80). The electromagnet 1 (81) is used to magnetically fix the ferrule. The pick-up and placement rack (80) is provided with a clamping assembly. A holding member (83) and an axial hole (84), the side of the axial hole (84) is provided with a side guide groove (821) arranged circumferentially along the length direction of the hole, the clamping member (83) is installed in the axial hole (84) through a spring, and the side of the clamping member (83) is provided with an ear plate (831), the ear plate (831) and the side guide groove (821) are slidably adapted, the electromagnet (82) is used to adsorb the clamping member (83) and drive the clamping member (83) to rotate, and the clamping member (83) is used to selectively adapt to the limiting body.
2. The fully automatic processing equipment for the outer circle of a workpiece according to claim 1 is characterized in that: The limiting body includes a sliding pin (3215) and a sleeve (3216). The sliding pin (3215) is arranged in a blind hole, and one end of the sliding pin (3215) located in the blind hole abuts against the end of the spring. A hollow rod (3217) is installed at the end of the sliding pin (3215) located in the blind hole. An elastic hook (3218) is provided at the end of the hollow rod (3217). The elastic hook (3218) is adapted to fit in the guide groove and the sink groove (3214). A pulling rope (3219) for pulling the elastic hook (3218) is provided inside the hollow rod (3217). A countersunk hole is provided at one end of the sliding pin (3215) facing away from the spring, a T-shaped rod (3220) is slidably installed inside the countersunk hole, and a through hole is provided at the root of the countersunk hole, the T-shaped rod (3220) is connected and fixed to the end of the pulling rope (3219) away from the elastic hook (3218), an action block (3221) is installed at the end of the T-shaped rod (3220), and the clamping member (83) is selectively adapted to the action block (3221); The sleeve (3216) is fixed to the outside of the sliding pin (3215) and is sleeved on the outside of the center rod (321). The end of the sleeve (3216) is used to act on the main disk body (326), and the acting block (3221) is located on the side of the sleeve (3216) facing away from the main disk body (326). A retaining ring is provided on the inner side of one end of the sleeve (3216), and the retaining ring is used to be sleeved on the outer side of the T-shaped rod body (3220) to limit the T-shaped rod body (3220) located in the countersunk hole.
3. The fully automatic processing equipment for the outer circle of a workpiece according to claim 2, characterized in that: The elastic hook head (3218) comprises a T-shaped hook head (32181) and an elastic body (32182). The small head of the T-shaped hook head (32181) passes through the elastic body (32182) and is inserted into the end of the hollow rod (3217). The small head of the T-shaped hook head (32181) is connected and fixed to the pulling rope (3219).
4. The fully automatic processing equipment for the outer circle of a workpiece according to claim 1, characterized in that: A cross-shaped slide is installed at the bottom of the mounting frame 1 (30), and the cross-shaped slide is composed of an X-axis slide assembly and a Y-axis slide assembly; The slide assembly comprises an upper slide (101), a lower fixed platform (102), and a driving protective cover (103). The driving protective cover (103) is fixedly mounted on one end of the lower fixed platform (102). The upper slide (101) is slidably mounted on the lower fixed platform (102). Both sides of the lower fixed platform (102) are provided with a water retaining groove (1021). The slide assembly also includes: An extension plate (104) is mounted on one end of the lower fixed platform (102), and a water retaining groove (1041) is provided on the side thereof; The second extension plate (105) is installed at the other end of the lower fixed platform (102), and a second water retaining groove (1051) is provided on the side thereof. The driving protective cover (103) is installed on the second extension plate (105); The side baffles (106) are installed on two side portions of the upper slide (101), and a baffle (1061) extending inward is provided near the bottom of the side baffles (106), and the baffle (1061) is adapted to the first water retaining groove (1041), the second water retaining groove (1051), and the third water retaining groove (1021); An end sealing cover (107) is installed on an end of the upper slide (101) away from the driving protective cover (103), and a wiper plate (1071) is installed at the bottom, and the wiper plate (1071) contacts the upper surface of the extension plate (104); End seal cover 2 (108), end seal cover 2 (108) is installed on one end of the upper slide (101) close to the drive protection cover (103), and a wiper plate 2 (1081) is installed at the bottom, and the wiper plate 2 (1081) contacts the outer surface of the drive protection cover (103).
5. The fully automatic processing equipment for the outer circle of a workpiece according to claim 4, characterized in that: The baffle (1061) is arranged obliquely upward, and an airflow compression area is formed on the upper surface of the baffle (1061) and the inner upper wall of the water retaining groove. A high-pressure blowing component is installed on the side baffle (106), and the high-pressure blowing component is used to blow air to the connection between the baffle (1061) and the side baffle (106) to the airflow compression area. A waterproof rubber strip (1062) is arranged near the end position on the upper surface of the baffle (1061). The waterproof rubber strip (1062) is a thin sheet structure and the free end gradually deviates from the side baffle (106) and gradually approaches the inner upper wall of the water retaining groove.
6. The fully automatic processing equipment for the outer circle of a workpiece according to claim 5, characterized in that: The high-pressure blowing assembly comprises an external pipe joint (1064) mounted on the side baffle (106) and a blowing strip (1063) mounted on the inner wall of the side baffle (106); an air-uniform cavity communicating with the external pipe joint (1064) is provided in the blowing strip (1063); a high-pressure air hole (1065) is provided at the bottom of the air-uniform cavity; A guide body (1066) is provided at the junction of the baffle (1061) and the side baffle (106), and the guide body (1066) is used to divert the high-pressure gas from the high-pressure gas hole (1065) to the area between the baffle (1061) and the water retaining groove; When the upper sliding platform (101) moves relative to the lower fixed platform (102), high-pressure gas is blown through the high-pressure air hole (1065) to deflect the top of the waterproof rubber strip (1062) outward and separate it from the inner upper wall of the water retaining groove; When the upper sliding platform (101) is stationary relative to the lower fixed platform (102), the high-pressure gas is not blown, and the top of the waterproof rubber strip (1062) is attached to the inner upper wall of the water retaining groove to form a waterproof structure.
7. The fully automatic processing equipment for the outer circle of a workpiece according to claim 6, characterized in that: An extended upper plate (1072) is provided on the top of the end seal cover (107), and the extended upper plate (1072) is fixed to one end of the upper slide (101) by bolts. The upper slide (101) is provided with an end concave structure (1012) for installing the extended upper plate (1072); An extended upper plate 2 (1082) is provided at the top of one end of the end seal cover 2 (108), and the extended upper plate 2 (1082) is fixed to one end of the upper slide (101) by bolts. The upper slide (101) is provided with an end concave structure 2 (1011) for installing the extended upper plate 2 (1082). A drive protective cover notch (1083) is provided at the other end of the end seal cover 2 (108), and the wiper plate 2 (1081) is fixedly installed at the drive protective cover notch (1083).
8. The fully automatic processing equipment for the outer circle of a workpiece according to claim 7, characterized in that: The retaining bars (1061) and the third water retaining groove (1021) are both provided with at least two groups, and are arranged in an upper and lower manner; The end of the side baffle (106) is provided with an inner sunken area 1 and an inner sunken area 2, the inner sunken area 1 is used for installing the end seal cover 1 (107), and the inner sunken area 2 is used for installing the end seal cover 2 (108); Waterproof sheets are installed between the inner sunken area 1 and the end sealing cover 1 (107), and between the inner sunken area 2 and the end sealing cover 2 (108).
9. The fully automatic processing equipment for the outer circle of a workpiece according to claim 8, characterized in that: The extension plate 1 (104) comprises a mounting vertical plate 1 (1042), a horizontal support plate 1 (1044) and a reinforcement side plate (1043); the mounting vertical plate 1 (1042) is fixedly mounted on the lower fixed platform (102); the horizontal support plate 1 (1044) is arranged on the top of the mounting vertical plate 1 (1042); the reinforcement side plate (1043) is arranged between the horizontal support plate 1 (1044) and the mounting vertical plate 1 (1042) to enhance the structural strength; and the water retaining groove 1 (1041) is arranged on the reinforcement side plate (1043); The second extension plate (105) includes a second installation vertical plate (1054), a second horizontal support plate (1055), and an extension lower plate (1053). The second installation vertical plate (1054) is fixed on the lower fixed platform (102). The second horizontal support plate (1055) is arranged at the bottom of the second installation vertical plate (1054). The extension lower plate (1053) is provided with two groups of water retaining grooves (1051) respectively installed on both sides of the lower surface of the second horizontal support plate (1055) and arranged parallel to the second horizontal support plate (1055). The second water retaining groove (1051) is provided on the side opposite to the extension lower plate (1053). The side opposite to the extension lower plate (1053) is provided with a fourth water retaining groove (10531). Both side ends of the driving protective cover (103) are provided with extension strips (1031), and the outer side of the extension strips (1031) is installed with a horizontal mounting plate (1032) and a water baffle (1033), the water baffle (1033) is located below the horizontal mounting plate (1032) and one end of the water baffle (1033) extends to the outer side of the driving protective cover (103), the horizontal mounting plate (1032) is fixed on the second horizontal support plate (1055), and the water baffle (1033) is installed in the fourth water baffle groove (10531) and a waterproof strip is installed between the two.
Citation Information
Patent Citations
Ring radial hole machining equipment
CN215279970U
Apparatus and method for machining inside diameter of cylindrical element
JP2005212058A