Installation assembly and vehicle for installing fender
By designing an installation assembly for installing fenders, setting up multiple installation positions and adopting a lap welding process and a buffer cavity structure, the installation error problem between the headlights and fenders is solved, the assembly accuracy and vehicle safety are improved, and the production cost is reduced.
Patent Information
- Application Number
- CN202411249164.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-09-06
AI Technical Summary
In the prior art, the installation error between the headlights and the fenders is too large, which affects the appearance and safety of the vehicle, and also results in high production costs and low assembly efficiency.
A mounting assembly for installing a fender is designed. As a prefabricated part, a first, second, and third mounting positions are set for connecting to the vehicle body, fender, and headlight, respectively. The lap welding process and buffer cavity structure are used to improve the connection strength and precision and reduce production errors.
By controlling the error of the installation assembly, the assembly accuracy of the fenders and headlights is improved, the production cost is reduced, the structural strength and safety of the vehicle are enhanced, and the assembly efficiency is improved.
Smart Images

Figure CN118850198B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobiles, and in particular to a mounting assembly for mounting a fender and a vehicle. Background Art
[0002] In the automotive industry, as the requirements for automobile appearance are increasing, the requirements for the installation accuracy of automobile parts are becoming higher and higher. In the appearance design, the gap problem between the headlights and fenders affects the overall appearance of the vehicle. Related technologies often set up mounting structures at the vehicle installation positions of the headlights and fenders. The mounting structures are dispersedly set on other parts of the car, generated and processed together with the various parts, and finally spliced together. As a result, during the final assembly, the errors after the assembly of the various mounting structures are too large, resulting in an excessive gap between the headlights and fenders. At the same time, in order to avoid the installation space of the headlights and fenders, other parts adjust their own shapes and structures, resulting in a weakening of strength, and the splicing mechanism itself has low strength, all of which affect the overall safety of the car. Summary of the Invention
[0003] The present invention provides an installation assembly and a vehicle for installing a fender, which improve the overall structural strength of the vehicle and solve the problem of the gap between the headlights and the fender during the vehicle production process.
[0004] In a first aspect, the present application provides an installation assembly for installing a fender, which is applied to a vehicle. The installation assembly is a prefabricated part. The installation assembly has a first installation position, a second installation position, and a third installation position. The first installation position is used to connect to the body of the vehicle, the second installation position is used to connect to the fender, and the third installation position is used to connect to the headlight.
[0005] In one embodiment, the mounting assembly includes a first mounting member and a second mounting member arranged along a first direction, and a buffer cavity is defined between the first mounting member and the second mounting member.
[0006] In one embodiment, the first mounting member includes a first body portion and a first connecting portion, and the first connecting portions are provided on both sides of the first body portion along the second direction; the second mounting member includes a second body portion and a second connecting portion, and the second body portion is provided on both sides of the second direction;
[0007] The first connecting portion is connected to the second connecting portion, and the buffer cavity is defined between the first body portion and the second body portion; wherein the first direction intersects with the second direction.
[0008] In one embodiment, along the first direction, there is an overlapping area between the first connecting portion and the second connecting portion, and the first connecting portion and the second connecting portion are connected in the overlapping area by using a stitch welding process.
[0009] In one embodiment, the first mounting member includes a first mounting portion and a second mounting portion arranged along the third direction, and the first mounting portion and the second mounting portion are connected at one end close to each other;
[0010] The second mounting member includes a third mounting portion and a fourth mounting portion arranged along the third direction, and the third mounting portion is connected to the fourth mounting portion near one side; wherein the first direction intersects with the third direction.
[0011] In one embodiment, along the first direction, there is an overlapping area between the first mounting portion and the second mounting portion, and the first mounting portion and the second mounting portion are connected in the overlapping area using a stitch welding process; and / or,
[0012] Along the first direction, the third mounting portion and the fourth mounting portion have an overlapping area, and the third mounting portion and the fourth mounting portion are connected in the overlapping area by using a stitch welding process.
[0013] In one embodiment, the mounting assembly includes a first bracket, the first bracket is arranged on the first mounting portion, and the first bracket is formed with the second mounting position and / or the third mounting position; and / or,
[0014] The mounting assembly includes a second bracket, which is arranged on the first mounting portion or the second mounting portion, and the second bracket forms the second mounting position.
[0015] In one embodiment, the vehicle includes an A-pillar, the first mounting position is located at one end of the mounting assembly along the third direction, and the mounting assembly is connected to the A-pillar of the vehicle body through the first mounting position.
[0016] In one embodiment, the vehicle includes a front upper member, one end of the mounting assembly away from the first mounting position along the third direction is connected to the front upper member, and the front upper member is connected to the vehicle body.
[0017] In one embodiment, the fender and / or the headlight are connected to the front upper member.
[0018] In one embodiment, the mounting assembly is fastened to the fender at the second mounting position; and / or,
[0019] The mounting assembly is fastened to the headlamp at the third mounting position; and / or,
[0020] The mounting assembly includes a fuse box bracket provided on the first mounting member, the fuse box bracket being used for connecting the fuse box of the vehicle; and / or,
[0021] The mounting assembly includes an adapter bracket disposed on the first mounting member, and the adapter bracket is used to auxiliary support the fender.
[0022] A second aspect of the present application provides a vehicle, comprising a fender, a headlight and an installation assembly described in any one of the above embodiments, wherein the installation assembly is a prefabricated part, and the installation assembly has a first installation position, a second installation position and a third installation position, the first installation position being used to connect to the body of the vehicle, the second installation position being used to connect to the fender, and the third installation position being used to connect to the headlight.
[0023] The present application provides a mounting assembly specifically for assembling fenders and headlights. The mounting assembly is configured as a prefabricated component, with a first mounting position provided on the mounting assembly for connection to the vehicle body, a second mounting position provided for connection to the fender, and a third mounting position provided for connection to the headlight. Thus, the matching accuracy of the fenders and headlights can be controlled by simply controlling the errors of the first, second, and third mounting positions on the mounting assembly, thereby reducing process errors during production and thereby reducing the error dimension chain of the fenders and headlights. The structure is simple and production costs are reduced. Furthermore, since the mounting assembly is a prefabricated component, the fenders and headlights can be pre-installed on the mounting assembly and then connected to the vehicle body through the first mounting position on the mounting assembly. This does not affect the assembly accuracy of the fenders and headlights while also improving production and installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a structural diagram of an installation assembly according to an embodiment of the present application;
[0025] Figure 2 for Figure 1 Exploded view of the installation assembly;
[0026] Figure 3 This is a schematic diagram of the installation of a fender panel according to an embodiment of the present application;
[0027] Figure 4 This is a schematic diagram of the installation of the front upper component and the headlight according to an embodiment of the present application.
[0028] Description of Reference Numerals
[0029] 100. Installation assembly; 200. Fender; 300. Headlight; 400. Front upper component; 1. First mounting position; 2. Second mounting position; 3. Third mounting position; 4. First mounting member; 41. First main body; 42. First connecting portion; 43. First mounting portion; 44. Second mounting portion; 5. Second mounting member; 51. Second main body; 52. Second connecting portion; 53. Third mounting portion; 54. Fourth mounting portion; 6. Buffer chamber; 7. First bracket; 8. Second bracket; 9. Fuse box bracket; 10. Adapter bracket. DETAILED DESCRIPTION
[0030] It should be noted that, in the absence of conflict, the embodiments in this application and the technical features in the embodiments can be combined with each other, and the detailed description in the specific implementation method should be understood as an explanation of the purpose of this application and should not be regarded as an improper limitation on this application. In the description of the embodiments of this application, it should be noted that the orientation or position relationship indicated by the terms "top", "bottom", "first direction", "second direction", "third direction", etc. is the orientation or position relationship based on the accompanying drawings. These orientation terms are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of this application. The following is a further detailed description of this application in conjunction with the drawings and specific embodiments.
[0031] The present application provides a vehicle comprising a fender, a headlight, and an installation assembly according to any embodiment of the present application.
[0032] The fender is a part of the vehicle body structure. The fender is located above the wheels, covering and protecting the wheels and the upper part of the suspension system. The fender in the embodiment of the present application refers to the front fender located above the front wheels of the vehicle.
[0033] Headlights are lighting devices installed at the front of a vehicle, generally near the fenders.
[0034] Fenders and headlights are crucial components of a vehicle's front face, and the transition between them is crucial to the vehicle's appearance and aerodynamic performance. Typically, fenders are designed with contours that match the headlights near the headlights, creating a natural transition between the fenders and headlights, resulting in a smooth and natural frontal appearance.
[0035] In the prior art, mounting structures are often installed on other components corresponding to the fender and headlight mounting locations. These mounting structures are manufactured along with the components to which they connect. Due to production errors during the manufacturing process, and during vehicle assembly, installation errors between the various mounting structures can occur. These combined errors make it difficult for the tolerances between the final mounting structures to meet the required transition fit between the fenders and headlights. This results in excessive clearance between the fenders and headlights, impacting the aesthetics and aerodynamic performance of the vehicle's front face. Controlling process errors at each stage of the production and assembly process to achieve these tolerances increases costs and reduces efficiency.
[0036] The present application provides an installation assembly 100 for installing a fender 200, see Figure 1 、 Figure 3 and Figure 4 The mounting assembly 100 is a prefabricated component, and the mounting assembly 100 has a first mounting position 1, a second mounting position 2 and a third mounting position 3. The first mounting position 1 is used to connect to the vehicle body, the second mounting position 2 is used to connect to the fender 200, and the third mounting position 3 is used to connect to the headlight 300.
[0037] The first mounting position 1, the second mounting position 2, and the third mounting position 3 are specific locations or interfaces on the mounting assembly 100 for connecting different components. The first mounting position 1 is connected to the vehicle body, the second mounting position 2 is connected to the fender 200, and the third mounting position 3 is connected to the headlight 300.
[0038] The specific structures and positions of the first mounting position 1 , the second mounting position 2 and the third mounting position 3 are not limited here.
[0039] The connection method between the installation assembly 100 and different components at the first installation position 1, the second installation position 2 and the third installation position 3 is not limited here. For example, it can be welding, mechanical connection, bonding, riveting and fastener connection, etc., which is determined according to the function and maintainability of each component.
[0040] For example, since the installation assembly 100 is unlikely to wear out to the point of requiring repair or replacement during the normal design service life of the vehicle after it is connected at the first installation position 1, the installation assembly 100 is connected to the vehicle body by welding at the first installation position 1 to improve the connection strength of the installation assembly 100.
[0041] In some embodiments, each mounting location is provided with an adjustment and positioning structure to allow for fine-tuning of the component's angle and position to accommodate different installation requirements. Each mounting location may also be provided with shock-absorbing material, such as rubber pads, to reduce the impact of vibrations on the component during driving.
[0042] Here, the mounting assembly 100 is a prefabricated component, meaning it is a single, integrated structure that can be manufactured independently of the vehicle manufacturing process. After the assembly 100 is manufactured, the fender 200 and headlight 300 can be directly mounted on the second and third mounting positions 2 and 3 of the assembly 100, respectively. This allows the accuracy of the fender 200 and headlight installation to be controlled simply by controlling the tolerances of the second and third mounting positions 2 and 3 during the production of the assembly 100. This eliminates process errors commonly encountered in related technologies and shortens the dimensional chain.
[0043] At the same time, the fender 200 and the headlight 300 can be pre-installed on the mounting assembly 100 to form a whole. When the vehicle production process reaches the process of installing the fender 200 and the headlight 300, the mounting assembly 100 can be directly connected to the vehicle. Since the relative positions of the fender 200 and the headlight 300 are already determined, the installation error between the vehicle and the mounting assembly 100 will not affect the matching accuracy of the fender 200 and the headlight 300.
[0044] The present application sets up an installation assembly 100 specifically for assembling the fender 200 and the headlight 300, sets the installation assembly 100 as a prefabricated part, sets a first installation position 1 on the installation assembly 100 for connecting to the vehicle body, sets a second installation position 2 for connecting to the fender 200, and sets a third installation position 3 for connecting to the headlight 300. In this way, it is only necessary to control the errors of the first installation position 1, the second installation position 2 and the third installation position 3 on the installation assembly 100 to control the matching accuracy of the fender 200 and the headlight 300, reduce process errors in the production process, and thus reduce the error size chain of the fender 200 and the headlight 300. The structure is simple and the production cost is reduced. On the other hand, the mounting assembly 100 is a prefabricated component, and the fender 200 and the headlight 300 can be pre-installed on the mounting assembly 100, and then connected to the vehicle body through the first mounting position 1 on the mounting assembly 100. This does not affect the assembly accuracy of the fender 200 and the headlight 300, and also improves the efficiency of production and installation.
[0045] In some embodiments, see Figures 1 to 3 The mounting assembly 100 includes a first mounting member 4 and a second mounting member 5 arranged along a first direction, and a buffer cavity 6 is defined between the first mounting member 4 and the second mounting member 5.
[0046] The first direction here refers to a direction from the outside of the vehicle to the inside of the vehicle. Here, the first mounting member 4 refers to a structure close to the outside of the vehicle, and the second mounting member 5 refers to a structure close to the inside of the vehicle.
[0047] The buffer cavity 6 is a cavity defined between the first and second mounting members 4, 5 after they are connected as a whole. The provision of the buffer cavity 6 improves the structural strength of the combined structure. Furthermore, in the event of a vehicle collision, the buffer cavity 6 provides a space for the first and second mounting members 4, 5 to collapse during deformation, thereby buffering the energy of the impact and protecting the safety of the occupants.
[0048] The specific structures of the first mounting member 4 and the second mounting member 5 are not limited here. For example, the first mounting member 4 and the second mounting member 5 are sheet metal members, and the first mounting member 4 and / or the second mounting member 5 have a protrusion away from the connection surface to form a buffer cavity 6.
[0049] In some embodiments, sealing plates are provided at both ends of the first mounting member 4 and the second mounting member 5 to seal the buffer cavity 6 , thereby making the buffer cavity 6 waterproof and dustproof and improving its service life.
[0050] The arrangement of the first and second mounting members 4, 5 defines a buffer cavity 6 therebetween, enhancing the structural strength of the mounting assembly 100. Furthermore, the connection of the mounting assembly 100 to the vehicle body and the integrated arrangement of the first and second mounting members 4, 5 contribute to the overall strength of the vehicle body. The buffer cavity 6 collapses during a collision, buffering the impact energy and protecting the safety of the cockpit occupants. The simple structure of the mounting assembly 100, comprising the first and second mounting members 4, 5, facilitates mass production, improves production efficiency, and reduces production costs.
[0051] In some embodiments, see Figures 1 to 3 The first mounting member 4 includes a first body portion 41 and a first connecting portion 42. The first connecting portions 42 are provided on both sides of the first body portion 41 along the second direction. The second mounting member 5 includes a second body portion 51 and a second connecting portion 52. The second body portion 51 is provided with second connecting portions 52 on both sides of the second body portion 51 along the second direction. The first connecting portion 42 and the second connecting portion 52 are connected, and a buffer cavity 6 is defined between the first body portion 41 and the second body portion 51. The first direction intersects the second direction.
[0052] The second direction here refers to the height direction of the vehicle.
[0053] Here, the first mounting member 4 and the second mounting member 5 are described as sheet metal members.
[0054] The first body portion 41 and the second body portion 51 are respectively protruding structures on the first mounting member 4 and the second mounting member 5 away from the connection surface. The first body portion 41 and the second body portion 51 together constitute the buffer cavity 6. It is understood that the volume of the buffer cavity 6 is related to the volume of the protruding structures of the first mounting member 4 and the second mounting member 5. The volume of the protruding structures, and thus the volume of the buffer cavity 6, can be controlled by controlling the cross-sectional area and degree of protrusion of the protruding structures during the sheet metal processing.
[0055] The first connecting portion 42 and the second connecting portion 52 are structures for connection, disposed along the second direction on either side of the first main body portion 41 and the second main body portion 51, respectively. By disposing the first connecting portion 42 and the second connecting portion 52 in the second direction, the first connecting portion 42 and the second connecting portion 52 are connected, thereby connecting the first mounting member 4 and the second mounting member 5 into a single unit, thereby improving the connection strength between the first mounting member 4 and the second mounting member 5. Simultaneously, a buffer cavity 6 is defined, reducing the possibility of disassembly of the first mounting member 4 and the second mounting member 5 during a vehicle collision. Furthermore, the first mounting member 4 and the second mounting member 5 collapse and deform toward the designated buffer cavity 6, thereby enhancing the cushioning effect of the buffer cavity 6.
[0056] The connection method between the first connection portion 42 and the second connection portion 52 is not limited herein, and may be, for example, welding, riveting, fastener connection, etc.
[0057] The provision of the first body portion 41 and the second body portion 51 facilitates control of the volume of the buffer cavity 6. Forming the buffer cavity 6 by splicing reduces the difficulty of the molding process for the buffer cavity 6 and reduces manufacturing costs. The provision of the first connecting portion 42 and the second connecting portion 52 enhances the connection firmness between the first mounting member 4 and the second mounting member 5, thereby enhancing overall strength and cushioning effect.
[0058] In some embodiments, see Figures 1 to 3 Along the first direction, there is an overlapping area between the first connecting portion 42 and the second connecting portion 52, and the first connecting portion 42 and the second connecting portion 52 are connected in the overlapping area using a stitch welding process.
[0059] Stitch welding involves partially overlapping the parts being welded, welding them together in the overlapping area. Compared to traditional seam welding, stitch welding requires less stringent fit between the parts being welded; it only requires the two parts to overlap and be close together.
[0060] Here, by setting an overlapping area along the first direction, the first connecting part 42 and the second connecting part 52, so that, on the premise of ensuring that there is enough overlapping area for welding and ensuring the connection strength of the first mounting part 4 and the second mounting part 5, the first mounting part 4 and the second mounting part 5 can be adjusted to a certain extent in the second direction, fixed by a clamp, and welded to adapt to the error of the connection with the vehicle body.
[0061] The overlapping area of the first connecting portion 42 and the second connecting portion 52 is welded by a stitch welding process. In this way, the first mounting member 4 and the second mounting member 5 can be adjusted to a certain extent in the second direction, fixed by a clamp, and welded to adapt to the error of the connection with the vehicle body. The structure is simple and the adjustment is convenient.
[0062] In some embodiments, see Figures 1 to 3 The first mounting member 4 includes a first mounting portion 43 and a second mounting portion 44 arranged along the third direction, and the first mounting portion 43 and the second mounting portion 44 are connected at one end close to each other. The second mounting member 5 includes a third mounting portion 53 and a fourth mounting portion 54 arranged along the third direction, and the third mounting portion 53 and the fourth mounting portion 54 are connected at one end close to each other. The first direction intersects the third direction.
[0063] Here, the third direction refers to the longitudinal direction of the vehicle.
[0064] The first mounting member 4 is provided with a first mounting portion 43 and a second mounting portion 44 along the third direction, and the second mounting member 5 is provided with a third mounting portion 53 and a fourth mounting portion 54 along the third direction. The first mounting portion 43 and the third mounting portion 53 herein refer to the structures of the first mounting member 4 and the second mounting member 5, respectively, near the front of the vehicle. The second mounting portion 44 and the fourth mounting portion 54 refer to the structures of the first mounting member 4 and the second mounting member 5, respectively, near the front of the vehicle.
[0065] Because the fender 200 needs to cover and protect the wheels and suspension system and has a certain length, the mounting assembly 100 used to mount the fender 200 should also have a certain length to ensure the stability of the fender 200. Consequently, the first mounting member 4 and the second mounting member 5 that comprise the mounting assembly 100 should also have a certain length. Since the fender 200 forms the front of the vehicle, it is often designed with a certain curvature for aesthetic reasons. To match the curved appearance of the fender 200, the first mounting member 4 and the second mounting member 5 often also have a curved structure.
[0066] Therefore, by designing the first mounting member 4 into a first mounting portion 43 and a second mounting portion 44, and by designing the second mounting member 5 into a third mounting portion 53 and a fourth mounting portion 54, the long and curved structure that is difficult to form can be divided into a shorter partial linear structure and a partial curved structure. Finally, the two partial structures are spliced together to form a complete long and curved structure, which is conducive to reducing the difficulty of the production molding process, improving production efficiency, improving production yield, and reducing production costs.
[0067] In some embodiments, see Figures 1 to 3 , along the first direction, there is an overlapping area between the first mounting portion 43 and the second mounting portion 44 , and the first mounting portion 43 and the second mounting portion 44 are connected in the overlapping area by a stitch welding process.
[0068] The manner in which the first mounting portion 43 and the second mounting portion 44 overlap is not limited herein. For example, the first mounting portion 43 may be located close to the outside of the vehicle, and the second mounting portion 44 may be located inside the vehicle to overlap.
[0069] The overlapping area of the first mounting portion 43 and the second mounting portion 44 is determined according to the structural strength.
[0070] It should be noted that the contact surfaces of the first mounting portion 43 and the second mounting portion 44 in the overlapping area need to be tightly matched to improve the welding strength.
[0071] In some embodiments, in the overlapping area, the cross-sections of the first mounting portion 43 and the second mounting portion 44 are mutually matching arc-shaped structures, for example, they can be wavy, and the first mounting portion 43 and the second mounting portion 44 are nested with each other to increase the contact area.
[0072] By providing an overlapping area between the first mounting portion 43 and the second mounting portion 44 and using a stitch welding process to connect the overlapping area, the connection strength between the first mounting portion 43 and the second mounting portion 44 is improved. At the same time, under the premise of ensuring sufficient overlapping area for welding and ensuring the connection strength between the first mounting portion 43 and the second mounting portion 44, the first mounting portion 43 and the second mounting portion 44 can be adjusted in the third direction, fixed with a clamp, and then welded to accommodate the connection error with the vehicle body.
[0073] In some embodiments, see Figures 1 to 3 , along the first direction, there is an overlapping area between the third mounting portion 53 and the fourth mounting portion 54 , and the third mounting portion 53 and the fourth mounting portion 54 are connected in the overlapping area by a stitch welding process.
[0074] The manner in which the third mounting portion 53 and the fourth mounting portion 54 overlap is not limited herein. For example, the third mounting portion 53 may be located close to the outside of the vehicle, and the fourth mounting portion 54 may be located inside the vehicle for overlapping.
[0075] The overlapping area of the third mounting portion 53 and the fourth mounting portion 54 is determined according to the structural strength.
[0076] It should be noted that the contact surfaces of the third mounting portion 53 and the fourth mounting portion 54 in the overlapping area need to be tightly matched to improve the welding strength.
[0077] In some embodiments, in the overlapping area, the cross-sections of the third mounting portion 53 and the fourth mounting portion 54 are mutually matching arc-shaped structures, for example, they can be wavy, and the third mounting portion 53 and the fourth mounting portion 54 are nested with each other to increase the contact area.
[0078] By providing an overlapping area between the third mounting portion 53 and the fourth mounting portion 54 and using a stitch welding process in the overlapping area, the connection strength between the third mounting portion 53 and the fourth mounting portion 54 is improved. Furthermore, while ensuring sufficient overlapping area for welding and ensuring the connection strength between the third mounting portion 53 and the fourth mounting portion 54, the third mounting portion 53 and the fourth mounting portion 54 can be adjusted in the third direction, fixed with a clamp, and welded to accommodate errors in the connection with the vehicle body.
[0079] In some embodiments, see Figures 1 to 3 The mounting assembly 100 includes a first bracket 7 , which is disposed on the first mounting portion 43 . The first bracket 7 forms a second mounting position 2 and / or a third mounting position 3 .
[0080] The first bracket 7 is provided on the first mounting portion 43 and is used to provide structural support for mounting other components. Here, the first bracket 7 can be used to form the second mounting position 2 and / or the third mounting position 3. In other words, the first bracket 7 can support the fender 200, the headlight 300, or both the fender 200 and the headlight 300.
[0081] The manner in which the second mounting position 2 and the third mounting position 3 are formed on the first bracket 7 is not limited herein. For example, mounting holes are formed on the first bracket 7 for mounting the fender 200 and the headlight 300. There may be one or more mounting holes, with the fender 200 and the headlight 300 each having their own dedicated mounting holes, or the fender 200 and the headlight 300 sharing one or more mounting holes.
[0082] The installation position of the first bracket 7 is not limited here and is specifically determined according to the installation positions of the fender 200 and the headlight 300.
[0083] The connection form between the first bracket 7 and the first mounting portion 43 is not limited here, and can be, for example, welding, riveting, fastener connection, etc.
[0084] Illustratively, the first bracket 7 is connected to the first mounting portion 43 using a stitch welding process. In this way, the first bracket 7 can be fixed by a clamp and welded after certain adjustments in the second direction and the third direction to adjust the connection error between the fender 200 and the headlight 300.
[0085] In some embodiments, see Figures 1 to 3 The mounting assembly 100 includes a second bracket 8 , which is disposed on the first mounting portion 43 or the second mounting portion 44 , and has a second mounting position 2 formed therein.
[0086] The second bracket 8 is a component provided on the first mounting portion 43 or the second mounting portion 44 to provide structural support for mounting other components.
[0087] That is, the second mounting bracket can be provided together with the first bracket 7 on the first mounting portion 43, or can be provided separately on the second mounting portion 44. The specific installation position is determined by the installation positions of the fender 200 and the headlight 300.
[0088] Here, the second bracket 8 can be used to form the second installation position 2 , that is, the second bracket 8 can support the fender 200 .
[0089] The form of the second mounting position 2 formed by the second bracket 8 is not limited herein. For example, a mounting hole is formed on the second bracket 8 for mounting the fender 200. There can be one or more mounting holes.
[0090] The installation position of the second bracket 8 is not limited here and is specifically determined according to the installation position of the fender 200 .
[0091] The connection form between the second bracket 8 and the first mounting portion 43 or the second mounting portion 44 is not limited here, and can be, for example, welding, riveting, fastener connection, etc.
[0092] Illustratively, the second bracket 8 is connected to the second mounting portion 44 using a stitch welding process. In this way, the second bracket 8 can be fixed by a clamp and welded after certain adjustments in the second direction and the third direction to adjust the connection error between the fender 200 and the headlight 300.
[0093] By providing the first and second brackets 7 and 8 to connect the fender 200 and the headlight 300, the installation accuracy of the fender 200 and the headlight 300 can be controlled by simply controlling the tolerances of the first and second brackets 7 and 8, resulting in a simple structure. Furthermore, during installation, the first and second brackets 7 and 8 can be adjusted in the second and third directions to accommodate different installations of the fender 200 and the headlight 300.
[0094] In some embodiments, see Figures 1 to 4 The vehicle includes an A-pillar, the first mounting position 1 is located at one end of the mounting assembly 100 along the third direction, and the mounting assembly 100 is connected to the A-pillar of the vehicle body through the first mounting position 1.
[0095] The A-pillar is a crucial component of the vehicle's body structure. It's a vertical support located on either side of the vehicle's windshield, extending from the roof downward to the front of the vehicle. Mounting assembly 100 is connected to the A-pillar. In the event of a collision, mounting assembly 100 cushions the impact of the impact through buffer chamber 6, reducing deformation of the A-pillar and any potential intrusion of deformed A-pillar components into the passenger compartment, potentially causing injury to occupants.
[0096] The manner in which the mounting assembly 100 is connected to the A-pillar is not limited herein, and may be, for example, welding, riveting, or fastener connection.
[0097] Connecting the mounting assembly 100 to the A-pillar not only helps securely connect the fender 200 and headlight 300 connected to the mounting assembly 100 to the vehicle body, but also reduces deformation of the A-pillar during impact by utilizing the energy-absorbing effect of the mounting assembly 100, thereby improving the overall structural strength and safety performance of the vehicle.
[0098] In some embodiments, see Figures 1 to 4 The vehicle includes a front upper member 400, and one end of the mounting assembly 100 away from the first mounting position 1 along the third direction is connected to the front upper member 400, and the front upper member 400 is connected to the vehicle body.
[0099] The front upper member 400 refers to the structure of the vehicle's front face, including but not limited to the bumper and the front portion of the engine compartment. The front upper member 400 is connected to the vehicle body. The mounting assembly 100 is connected to the front upper member 400 at an end thereof, which is distal to the first mounting position 1, along the third direction. Thus, the mounting assembly 100 can be connected to the front portion of the vehicle body.
[0100] The manner of connecting the mounting assembly 100 and the front upper member 400 is not limited herein, and may be, for example, welding, riveting, or fastener connection.
[0101] By connecting the two ends of the mounting assembly 100 to the A-pillar and the front upper member 400 respectively, the mounting assembly 100 can be firmly connected to the vehicle body, thereby firmly connecting the fender 200 and the headlight 300 connected to the mounting assembly 100 to the vehicle body.
[0102] In some embodiments, see Figures 1 to 4 The fender 200 and / or the headlight 300 are connected to the front upper member 400 .
[0103] The fender 200 and / or the headlight 300 are connected to the front upper member 400. The fender 200 may be connected to the front upper member 400, the headlight 300 may be connected to the front upper member 400, or of course the fender 200 and the headlight 300 may be connected to the front upper member 400.
[0104] The fender 200 , the headlight 300 and the front upper member 400 are connected, for example, by welding, riveting, fastener connection, mechanical connection, etc.
[0105] By providing a connection with the fender 200 and / or the headlight 300 on the front upper member 400, the fastening degree of the connection between the fender 200 and / or the headlight 300 is improved. On the other hand, the position of the fender 200 and the headlight 300 can be set closer to the front of the vehicle, improving the aesthetics of the vehicle.
[0106] In some embodiments, see Figures 1 to 4 , the mounting assembly 100 is fastened to the fender 200 at the second mounting position 2 .
[0107] The fastening connection is achieved by fasteners such as bolts and screws. The mounting assembly 100 is fastened to the fender 200 at the second mounting position 2, so that the fender 200 can be easily removed from the mounting assembly 100. This facilitates disassembly and repair of the fender 200 when it is damaged.
[0108] In some embodiments, see Figures 1 to 4 The mounting assembly 100 is securely connected to the headlight 300 at the third mounting position 3 .
[0109] The mounting assembly 100 is fastened to the headlight 300 at the third mounting position 3, so that the headlight 300 can be easily removed from the mounting assembly 100. This is beneficial for disassembly and repair of the headlight 300 when it is damaged.
[0110] In some embodiments, see Figures 1 to 4 The mounting assembly 100 includes a fuse box bracket 9 provided on the first mounting member 4 , and the fuse box bracket 9 is used for connecting the fuse box of the vehicle.
[0111] By arranging the fuse box bracket 9 on the first mounting member 4, the fuse box can be mounted together on the mounting assembly 100, which is beneficial to the integration of automobile parts, reduces the number of scattered parts, and improves assembly efficiency.
[0112] In some embodiments, see Figures 1 to 4 The mounting assembly 100 includes an adapter bracket 10 disposed on the first mounting member 4 , and the adapter bracket 10 is used to auxiliary support the fender 200 .
[0113] By arranging the adapter bracket 10 on the mounting assembly 100 , the adapter bracket 10 is used to support the transition fender 200 , provide more support for the fender 200 , and ensure the stability of the installation of the fender 200 .
[0114] The above embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Any equivalent substitution or modification made by those skilled in the art based on the present invention is within the protection scope of the present invention.
Claims
1. A mounting assembly for mounting a fender, applied to a vehicle, characterized in that: The mounting assembly is a prefabricated component, and has a first mounting position, a second mounting position, and a third mounting position, wherein the first mounting position is used to connect to the body of the vehicle, the second mounting position is used to connect to the fender, and the third mounting position is used to connect to the headlight of the vehicle; the mounting assembly includes a first mounting member and a second mounting member arranged along a first direction, and a buffer cavity is defined between the first mounting member and the second mounting member; the first mounting member includes a first mounting portion and a second mounting portion arranged along a third direction, and the first mounting portion and the second mounting portion are connected at one end close to each other; the second mounting member includes a third mounting portion and a fourth mounting portion arranged along the third direction, and the third mounting portion and the fourth mounting portion are connected at one side close to each other; wherein the first direction intersects with the third direction; Along the first direction, there is an overlapping area between the first mounting portion and the second mounting portion, and the first mounting portion and the second mounting portion are connected in the overlapping area by a stitch welding process; and / or, Along the first direction, the third mounting portion and the fourth mounting portion have an overlapping area, and the third mounting portion and the fourth mounting portion are connected in the overlapping area by using a stitch welding process.
2. The mounting assembly according to claim 1, wherein: The first mounting member includes a first body portion and a first connecting portion, and the first connecting portion is provided on both sides of the first body portion along the second direction; the second mounting member includes a second body portion and a second connecting portion, and the second connecting portion is provided on both sides of the second body portion along the second direction; The first connecting portion is connected to the second connecting portion, and the buffer cavity is defined between the first body portion and the second body portion; wherein the first direction intersects with the second direction.
3. The mounting assembly according to claim 2, characterized in that: Along the first direction, there is an overlapping area between the first connecting portion and the second connecting portion, and the first connecting portion and the second connecting portion are connected in the overlapping area by using a stitch welding process.
4. The mounting assembly according to claim 1, wherein: The mounting assembly includes a first bracket, the first bracket is arranged on the first mounting portion, and the first bracket is formed with the second mounting position and / or the third mounting position; and / or, The mounting assembly includes a second bracket, which is arranged on the first mounting portion or the second mounting portion, and the second bracket forms the second mounting position.
5. The installation assembly according to any one of claims 1 to 4, characterized in that: The vehicle includes an A-pillar, the first mounting position is located at one end of the mounting assembly along the third direction, and the mounting assembly is connected to the A-pillar of the vehicle body through the first mounting position.
6. The mounting assembly according to claim 5, characterized in that: The vehicle includes a front upper component, one end of the mounting assembly away from the first mounting position along the third direction is connected to the front upper component, and the front upper component is connected to the vehicle body.
7. The mounting assembly according to claim 6, characterized in that: The fender and / or the headlight are connected to the front upper member.
8. The installation assembly according to any one of claims 1 to 4, characterized in that: The mounting assembly is fastened to the fender at the second mounting position; and / or, The mounting assembly is fastened to the headlamp at the third mounting position; and / or, The mounting assembly includes a fuse box bracket provided on the first mounting member, the fuse box bracket being used for connecting to the fuse box of the vehicle; and / or, The mounting assembly includes an adapter bracket disposed on the first mounting member, and the adapter bracket is used to auxiliary support the fender.
9. A vehicle, characterized in that: It includes a fender, a headlight and an installation assembly according to any one of claims 1 to 8, wherein the installation assembly is a prefabricated part and has a first installation position, a second installation position and a third installation position, the first installation position is used to connect to the body of the vehicle, the second installation position is used to connect to the fender, and the third installation position is used to connect to the headlight.
Citation Information
Patent Citations
Automobile forecabin fender mounting outer plate lap joint structure
CN216660057U
Vehicle body structure and vehicle
CN219172531U