A textile ultrasonic low liquid rate padder

Abstract

The invention discloses a textile ultrasonic low liquid-carrying rate roller, comprising a first box body and a dust-absorbing and softening device. The invention realizes efficient spreading and ultrasonic dyeing of textile fabrics by arranging a first flattening roller, a water tank, an ultrasonic device, a guide roller, a second flattening roller, a third flattening roller, a first roller and a second roller, so as to realize uniform dyeing of the fabrics. The first roller and the second roller can realize intermediate force due to their internal hollow structures, so as to reduce the liquid-carrying rate of the fabrics. The dust-absorbing and softening device is arranged, that is, under the transmission of the first toothed disc and the second toothed disc, the convex plate arranged on the outside of the rotating roller can cooperate with the receiving roller to realize intermittent transmission of the fabric, so as to prolong the subsequent dyeing time of the fabric. The dust-absorbing structure and the heating structure arranged on the outside of the moving component can be cooperated to perform dust-absorbing and heating softening activities on the fabric, so as to assist in enhancing the dyeing uniformity of the fabric, so as to greatly enhance the dyeing quality and uniformity.

Description

Technical Field

[0001] The invention relates to the technical field of padders, in particular to a textile ultrasonic low liquid-carrying rate padder. Background Art

[0002] Textile printing and dyeing refers to the dyeing, printing and other processing of various fabrics to make the fabric surface present various colors and patterns. Printing and dyeing is an important link in the textile industry. It plays an important role in improving the added value of fabrics and increasing their appearance and fashion. Padding is one of the most commonly used processing technologies. Because after rolling, the tightness of the yarn is enhanced, the degree is reduced, and the actual line density is increased, which effectively improves the strength and uniformity of the yarn, makes the yarn appearance smoother, and extends the service life of subsequent textile equipment.

[0003] The existing padder generally sprays the fabric for uniform dyeing. During the spray dyeing process, there are certain problems with the dyeing thickness and uniformity. In addition, it is inconvenient to flatten the fabric during the dyeing process, which causes the fabric to be more prone to wrinkles during the dyeing process, affecting the dyeing quality. At the same time, before the fabric enters the padder, the overall texture is harder and dust is more likely to adhere to the outside. When dyeing is carried out, it is difficult for the padder to evenly dye the dye into the fabric, which affects the overall dyeing uniformity of the fabric. Summary of the invention

[0004] The object of the present invention is to provide a textile ultrasonic low liquid-carrying rate padder to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a textile ultrasonic low liquid-carrying rate padder, comprising a first box body, four corners of one side of the first box body are connected to connecting rods, the other side of the connecting rod is connected to the second box body, the first box body and the second box body are both rotatably connected to the outer sides with box doors, a main motor is installed on one side of the interior of the first box body, a first flattening roller is installed on the front side between the first box body and the second box body, a water tank is provided between the first box body and the second box body, an ultrasonic device is installed inside the water tank, and a guide roller is rotatably connected to the bottom of the water tank, a second flattening roller is relatively provided on one side of the upper end of the water tank, a third flattening roller is relatively provided on one side of the upper end of the second flattening roller, a first roller and a second roller are respectively provided between the upper ends of the first box body and the second box body, and one side of the first roller and the second roller are connected to the main motor, a water guide plate is relatively provided on the bottom of the second roller, a water injection port is provided at the bottom of the water tank, a first cylinder is installed at the lower end of the interior of the first box body, and the output end of the first cylinder is connected to the swing plate , the upper end of the swing plate is connected to the first rolling roller, a second cylinder is installed on the inner side wall of the first box body, the output end of the second cylinder is connected to the first swing arm, one side of the first swing arm is opposite to the connecting seat, and a rotating shaft is installed inside the connecting seat, the rotating shaft is connected to the middle part of one side of the first swing arm, one side of the outer end of the rotating shaft is installed on the second swing arm, and one side of the second swing arm is connected to the side of the water tank, a third cylinder is installed on the outer side wall of the first box body, and the lower end of the third cylinder is connected to the water tank, the side of the water tank close to the first box body is connected to the guide rail, and the guide rail is connected to the outer side wall of the first box body, an auxiliary motor is installed inside the second box body, and the auxiliary motor is respectively connected to one end of the first flattening roller, the second flattening roller and the third flattening roller, an ultrasonic host is installed on one side of the second box body, and the ultrasonic host is connected to the ultrasonic device, a water level sensor is installed on the upper end of the second box body opposite to the first flattening roller, control panels are arranged on the outer sides of the upper ends of the first box body and the second box body, and dust suction and softening devices are arranged on the front sides of the first box body and the second box body.

[0006] Preferably, the dust suction and softening device includes a connecting box arranged on the front side of the first box body and the second box body, a servo motor installed on the outside of the connecting box, a first gear disc connected to the output end of the servo motor and arranged on one side of the inside of the connecting box, a second gear disc engaged with the lower end of the first gear disc, a roller installed in the middle of the first gear disc, a convex plate fastened to the outside of the roller, a receiving roller connected to the middle of the second gear disc, a first transmission roller and a second transmission roller respectively installed at the inlet and outlet of the connecting box, a moving component arranged inside the connecting box and connected to the first gear disc, a dust suction structure installed on the outside of the moving component, a heating structure installed on the outside of the moving component, and a flattening structure connected to the outside of the moving component.

[0007] Preferably, the moving component includes a driving wheel docked at the middle of the first gear plate, a transmission belt connected to the outside of the driving wheel, a driven wheel docked at the other side of the transmission belt, a turntable installed in the middle of the driven wheel, convex shafts arranged on both sides of the turntable surface, a convex rod block relatively arranged on the outside of the turntable, a cross bar fastened to the upper end of the convex rod block, a connecting shaft inserted into the outside of the cross bar, a swing bar docked at the outside of the connecting shaft, a limiting wheel docked at both sides of the outer end of the cross bar, and a connecting plate fastened to one side of the inside of the connecting box and connected to the limiting wheel, the driving wheel and the driven wheel, and the swing bar is rotatably connected to the outer side of the connecting plate.

[0008] Preferably, the dust suction structure includes a negative pressure device, a first hose connected to the upper and lower sides of the negative pressure device, a first connecting pipe connected to the end of the first hose, a docking block connected to one end of the first connecting pipe, and a dust suction hood connected to the outside of the docking block and located on the outside of the movable component.

[0009] Preferably, the heating structure includes a tee, a second hose connected to the upper and lower sides of the tee, a second connecting pipe connected to one end of the second connecting pipe, a heating hood connected to one side of the second connecting pipe, and a mounting block fixed to the side of the heating hood and connected to the outside of the moving component.

[0010] Preferably, the flattening structure includes a first connecting rod docked at one side of the moving component, a second connecting rod rotatably connected to the outside of the first connecting rod, a moving plate connected to one side of the second connecting rod, a support plate docked at the lower end of the moving plate, a first connecting strip rotatably connected to the outside of the moving plate, a second connecting strip rotatably connected to the outside of the moving plate, a docking strip connected to the middle of the second connecting strip, a vertical plate connected to the first connecting strip, the second connecting strip and the side opposite to the docking strip, a connecting beam fixed to the bottom of the vertical plate, and a pressure wheel connected to the lower end of the connecting beam.

[0011] Preferably, the pressure wheel member includes a connecting frame inserted into the lower end of the connecting beam, a compression spring arranged inside the connecting beam and connected to the upper end of the connecting frame, and a pressure wheel rotatably connected to the lower end of the connecting frame.

[0012] Preferably, the first roller and the second roller have the same structure, and the first roller and the second roller are arranged in a hollow structure inside.

[0013] Preferably, the movable assembly is symmetrically installed up and down along one side of the interior of the connection box, and the bottom of the movable assembly is connected to the second gear disc.

[0014] Preferably, the convex shafts are symmetrically arranged up and down along the surface of the turntable, and the overall lengths of the convex shafts arranged on both sides are consistent.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The present invention realizes efficient spreading and ultrasonic dyeing of textile fabrics by arranging a first flattening roller, a water tank, an ultrasonic device, a guide roller, a second flattening roller, a third flattening roller, a first roller and a second roller, so as to realize uniform dyeing of the fabrics, and also provides a dust absorption and softening device, that is, under the transmission of the first toothed disc and the second toothed disc, the convex plate arranged on the outside of the rotating roller can cooperate with the receiving roller to realize intermittent transmission of the fabric, so as to prolong the subsequent dyeing time of the fabric, and cooperate with the dust absorption structure and the heating structure arranged on the outside of the moving component to perform dust absorption and heating and softening activities on the fabric, so as to assist in enhancing the dyeing uniformity of the fabric, so as to greatly enhance the dyeing quality and uniformity.

[0017] The first cylinder, the swing plate, the second cylinder, the first swing arm, the connecting seat, the rotating shaft, the second swing arm, the third cylinder and the guide rail are arranged such that the swing plate can be swung under the drive of the first cylinder, thereby adjusting the extrusion force of the first roller and the second roller to meet the flexible extrusion demand of the dye inside the cloth, and the first swing arm can be driven by the second cylinder to drive the rotating shaft, thereby making the second swing arm connected to the outside of the rotating shaft realize the flipping of the downward moving water tank under the push of the third cylinder and the guidance of the guide rail, so that the dye inside the water tank is automatically exported, which greatly improves the intelligence of the equipment and does not require tedious manual operation.

[0018] The first toothed disc, the second toothed disc, the rotating roller, the convex plate and the receiving roller are arranged so that when the first toothed disc rotates, the second gear connected to the bottom will rotate synchronously in the opposite direction, and then, the rotating roller and the receiving roller connected to the middle of the first toothed disc and the second toothed disc will rotate synchronously in the opposite direction, and the convex plate arranged on the outside of the rotating roller will contact the cloth intermittently to feed and transmit the cloth intermittently, thereby extending the dyeing time of the cloth in the water tank, increasing the penetration time of the dye into the cloth, and ensuring the uniformity of dyeing.

[0019] The setting of the moving component, the dust suction structure and the heating structure, that is, the meshing transmission of the first toothed disc and the second toothed disc, will realize the driving of the active wheel connected to one side of the middle part, so that the active wheel cooperates with the transmission belt connected to the outside to realize the rotation of the driven wheel connected to the other side, and then, the turntable installed on the outside of the driven wheel will make the cam shafts set on both sides of the outer surface move in a circle, and then, the cam shafts on both sides will intermittently contact with the cam rod blocks and the swing bar, so as to realize the reciprocating movement of the horizontal bar, thereby, the dust suction structure and the heating structure installed on both sides of the outer end of the horizontal bar will reciprocate, realizing large-scale dust suction and heating softening activities on the upper and lower surfaces of the cloth, to assist in improving the subsequent cloth dyeing quality and uniformity.

[0020] The setting of the flattening structure, that is, when the convex shaft contacts the swing bar and makes the swing bar swing, the driving of the first connecting rod connected on one side will be realized, so that the first connecting rod cooperates with the second connecting rod connected on the outside to push the movable plate, and the movable plate moving along the outside of the support plate will realize the driving of the first connecting strip and the second connecting strip respectively connected on both sides of the outer end, and at the same time, cooperate with the docking strip connected in the middle of the second connecting strip to realize the downward push transmission of the vertical plate. In this way, the connecting beam docked at the lower end of the vertical plate will realize the extrusion of the pressure wheel member arranged at the bottom, so that the pressure wheel member can cooperate with the receiving plate arranged opposite to the bottom to extrude and flatten the cloth, reduce the wrinkles on the outside of the cloth, and ensure the uniformity of the dyeing quality when it enters the water tank for dyeing activities later. At the same time, cooperate with the compression spring arranged inside the pressure wheel member to improve the stable extrusion force and realize efficient extrusion and flattening activities.

[0021] The first roller and the second roller are arranged such that the first roller and the second roller are arranged in a hollow structure inside, so that the first roller and the second roller can realize the middle force extrusion activity, so that when the textile fabric is discharged and extruded, the squeezing out of the excess dye can be ensured and the liquid carrying rate of the fabric can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the rolling mill of the present invention;

[0024] Figure 3 It is a schematic diagram of the rear view structure of the rolling mill of the present invention;

[0025] Figure 4 It is a schematic diagram of the reverse three-dimensional structure of the rolling mill of the present invention from a rear view;

[0026] Figure 5 It is a schematic diagram of a front view three-dimensional cross-sectional structure of the present invention;

[0027] Figure 6 It is a right view structural schematic diagram of the present invention;

[0028] Figure 7 It is a left-side structural schematic diagram of the present invention;

[0029] Figure 8 It is a right side cross-sectional structural schematic diagram of the present invention;

[0030] Fig. 9 It is a left-side cross-sectional structural schematic diagram of the present invention;

[0031] Fig.10 It is a schematic diagram of the internal structure of the dust collecting and softening device of the present invention from the right side;

[0032] Fig.11It is a right view structural schematic diagram of the mobile assembly of the present invention;

[0033] Fig.12 It is a schematic diagram of the dust collection structure of the present invention;

[0034] Fig.13 It is a three-dimensional schematic diagram of the heating structure of the present invention;

[0035] Fig.14 It is a three-dimensional schematic diagram of the flattened structure of the present invention;

[0036] Fig.15 It is a front cross-sectional schematic diagram of the flattened structure of the present invention.

[0037] In the figure: first box body-1, connecting rod-2, second box body-3, box door-4, main motor-5, first flattening roller-6, water tank-7, ultrasonic device-8, guide roller-9, second flattening roller-10, third flattening roller-11, first roller-12, second roller-13, water guide plate-14, water injection port-15, first cylinder-16, swing plate-17, second cylinder-18, first swing arm-19, connecting seat-20, rotating shaft-21, second swing arm-22, third Cylinder-23, guide rail-24, auxiliary motor-25, ultrasonic main unit-26, water level sensor-27, control panel-28, dust suction and softening device-29, connection box-291, servo motor-292, first gear disc-293, second gear disc-294, roller-295, convex plate-296, receiving roller-297, first transmission roller-298, second transmission roller-299, moving component-2910, driving wheel-29101, transmission belt-29102, Driven wheel 29103, turntable 29104, convex shaft 29105, convex rod block 29106, cross bar 29107, connecting shaft 29108, swing bar 29109, limiting wheel 2911, connecting plate 2912, dust suction structure 300, negative pressure device 3001, first hose 3002, first connecting pipe 3003, docking block 3004, dust suction hood 3005, heating structure 301, three-way pipe 3010, second hose Tube-3012, second connecting tube-3013, heating cover-3014, mounting block-3015, flattening structure-302, first connecting rod-3021, second connecting rod-3022, movable plate-3023, support plate-3024, first connecting strip-3025, second connecting strip-3026, docking strip-3027, vertical plate-3028, connecting beam-3029, pressure wheel part-303, connecting frame-3031, compression spring-3032, pressure wheel-3033. DETAILED DESCRIPTION

[0038] In order to further explain the technical solution of the present invention, it is described in detail below through specific embodiments.

[0039] See also Figure 1-9The present invention provides a textile ultrasonic low liquid-carrying rate padder, comprising a first box body 1, the four left corners of the first box body 1 are all butted with connecting rods 2, and the left ends of the four side connecting rods 2 are all connected to the four right corners of the second box body 3, so as to realize the left-right relative connection between the first box body 1 and the second box body 3, the outer sides of the first box body 1 and the second box body 3 are rotatably connected with box doors 4, a main motor 5 is installed on one side of the inside of the first box body 1, a first flattening roller 6 is horizontally installed on the front side between the first box body 1 and the second box body 3, a water tank 7 for dye storage and dyeing is provided at the lower end between the first box body 1 and the second box body 3, an ultrasonic device 8 is installed inside the water tank 7, and a guide roller 9 is rotatably connected to the bottom of the water tank 7, so that the dye and In order to quickly dye the fabric fibers and assist the outward export of the fabric, a second flattening roller 10 is relatively arranged on one side of the upper end of the water tank 7, and the second flattening roller 10 is symmetrically arranged with the first flattening roller 6, and a third flattening roller 11 is relatively arranged on one side of the upper end of the second flattening roller 10. In this way, through the arrangement of the first flattening roller 6, the second flattening roller 10 and the third flattening roller 11, the fabric spreading and transmission can be realized, the occurrence of the fabric transmission wrinkle problem can be reduced, and the subsequent fabric dyeing quality can be improved. A first roller 12 and a second roller 13 are respectively arranged between the upper ends of the first box body 1 and the second box body 3, and one side of the first roller 12 and the second roller 13 is connected to the main motor 5, and there is a distance between the first roller 12 and the second roller 13, so as to realize the adjustable squeezing activity of the fabric. The second roller 13 is provided with a water guide plate 14 at the bottom thereof, so as to guide and recover the extruded dye. A water inlet 15 is provided at the bottom of the water tank 7. A first cylinder 16 is provided at the lower end of the first housing 1. The output end of the first cylinder 16 is connected to a swing plate 17. The upper end of the swing plate 17 is connected to the first roller 12. In this way, the first cylinder 16 and the swing plate 17 can realize the transmission adjustment of the position of the first roller 12 to flexibly change the extrusion force of the first roller 12 and the second roller 13. In response to different extrusion dyeing requirements of the cloth, a second cylinder 18 is installed on the inner side wall of the first housing 1. The output end of the second cylinder 18 is connected to a first swing arm 19. The first swing arm 19 is away from the second cylinder 18. The side is opposite to the connecting seat 20, and the connecting seat 20 is installed inside the first box body 1, and a rotating shaft 21 is connected to the middle of the connecting seat 20, and the rotating shaft 21 is connected to the middle of the side of the first swing arm 19 away from the second cylinder 18. A second swing arm 22 is installed on one side of the outer end of the rotating shaft 21, and one side of the second swing arm 22 is connected to the side of the water tank 7. In this way, the second swing arm 22 can realize the dumping of the water tank 7 through the transmission of the second cylinder 18, the first swing arm 19 and the rotating shaft 21, so that the water tank 7 can realize convenient water pouring activities and improve the convenience of replacing the internal dye. A third cylinder 23 is installed on the outer side wall of the front end of the first box body 1, and the lower end of the third cylinder 23 is connected to the water tank 7. The side of the water tank 7 close to the first box body 1 is connected to the guide rail 24, and the guide rail 24 is connected to the outer side wall of the first box body 1. In this way,The third cylinder 23 can cooperate with the guide rail 24 to realize the up and down movement of the water tank 7, so that it can cooperate with the subsequent convenient water pouring activities of the water tank 7. An auxiliary motor 25 is installed inside the second box body 3, and the auxiliary motor 25 is installed at three locations. The three auxiliary motors 25 are respectively connected to the left sides of the first flattening roller 6, the second flattening roller 10 and the third flattening roller 11. Five ultrasonic hosts 26 are installed on one side of the second box body 3, and the five ultrasonic hosts 26 are connected to the ultrasonic device 8. A water level sensor 27 is installed on the upper end of the second box body 3 relative to the left side of the first flattening roller 6. A control panel 28 is set on the outer side of the upper end of the first box body 1 and the second box body 3. A dust suction and softening device 29 is set on the front side of the first box body 1 and the second box body 3.

[0040] Among them, the swing plates 17 are symmetrically arranged on the left and right sides of the first roller 12, and the middle parts of the swing plates 17 on both sides are rotatably connected to the first box body 1 and the second box body 3 respectively, ensuring that the swing plates 17 on both sides can be driven synchronously to realize flexible adjustment of the extrusion pressure of the first roller 12 and the second roller 13.

[0041] Among them, from Figure 5 It can be seen that the first roller 12 and the second roller 13 are hollow structures inside, which can realize the middle force, so as to ensure that after the textile fabric is dyed and exported, the liquid carrying rate of the textile fabric can be reduced through the middle force squeezing effect.

[0042] Specifically, when dyeing of textile fabrics is to be carried out, dyes can be poured into the water tank 7 in advance. At this time, the fabric is sequentially connected to the first flattening roller 6, the guide roller 9, the second flattening roller 10, the outer side of the third flattening roller 11 and between the first roller 12 and the second roller 13 to realize the formation of the spreading and transmission state. When the fabric is connected to the outer side of the guide roller 9, the fabric will be moved into the water tank 7 to be immersed in the dye added in the water tank. In order to accelerate the fusion of the dye and the fabric, the ultrasonic device 8 installed in the water tank 7 can be driven to generate shock waves and strong mechanical vibrations, so as to help the dye and the injection liquid to penetrate into the fabric better and more evenly, so as to realize the uniform dyeing of the fabric. At the same time, the vibration generated by the ultrasonic device 8 can assist in removing the oil stains in the fabric to ensure the cleanliness of the fabric.

[0043] When the cloth is dyed and the first flattening roller 6, the second flattening roller 10 and the third flattening roller 11 driven by the three auxiliary motors 25 are transmitted to between the first roller 12 and the second roller 13, the first roller 12 and the second roller 13 will cooperate to realize the extrusion of the cloth, so that the excess dye inside the cloth is squeezed out to avoid excessive penetration of the dye and affect the dyeing quality. The squeezed excess dye can be collected again into the water tank 7 through the water guide plate 14 arranged opposite to the lower end of the second roller 13.

[0044] When the extrusion pressure of the first roller 12 and the second roller 13 needs to be adjusted, the first cylinder 16 provided inside the first box 1 can be operated to enable the first cylinder 16 to push the swing plate 17 connected to the output end. In this way, as the swing plate 17 swings, the first roller 12 connected to the upper end of the swing plate 17 will move closer to the second roller 13, thereby expanding the extrusion force and allowing the cloth to perform flexible dye extrusion activities.

[0045] Secondly, after the dyeing activity is completed and the dye inside the water tank 7 needs to be poured out, the second cylinder 18 and the third cylinder 23 can be operated simultaneously. First, when the third cylinder 23 is running, the water tank 7 connected to the bottom will be pushed down, so that the water tank 7 cooperates with the guide rail 24 connected to the side to perform downward adjustment activities. During this process, the second cylinder 18 will push the first swing arm 19 connected to the output end, so that the first swing arm 19 drives the shaft 21 connected to the middle part of the connecting seat 20. In this way, the shaft 21 will rotate counterclockwise, thereby driving the second swing arm 22 connected to one side of the outer end, so that the second swing arm 22 will flip the water tank 7 accordingly, so that the dye used in the water tank 7 can be conveniently poured out, which greatly improves the convenience of replacing dyes for textile fabrics without manual addition or pouring.

[0046] See also Figure 10-13 The dust collecting and softening device 29 in this embodiment includes a connecting box 291 arranged at the front side of the first box body 1 and the second box body 3, a servo motor 292 installed on the outside of the connecting box 291, a first toothed disc 293 connected to the output end of the servo motor 292 and arranged at the upper end of the inner part of the connecting box 291, a second toothed disc 294 meshingly connected to the lower end of the first toothed disc 293, a roller 295 correspondingly installed in the middle of the first toothed disc 293, a convex plate 296 fastened to the left surface of the roller 295, and a receiving roller 297 connected to the middle of the second toothed disc 294, so that the receiving roller 297 can cooperate with the rotating convex plate 296 to realize the intermittent transmission of the cloth. The material feeding activity is respectively installed at the first transmission roller 298 and the second transmission roller 299 at the inlet and outlet of the connection box 291, so as to assist in realizing the smooth transmission and dyeing activity of the cloth. A moving component 2910 is installed inside the connection box 291 and connected to the first toothed disc 293 to realize reciprocating movement. A dust suction structure 300 is installed on the outside of the moving component 2910 to assist in adsorbing and cleaning the dust attached to the outside of the cloth. A heating structure 301 is installed on the outside of the moving component 2910 and is directly opposite to the dust suction structure 300. A flattening structure 302 is connected to the outside of the moving component 2910 and is close to the outlet position of the connection box 291.

[0047] The moving assembly 2910 includes a driving wheel 29101 connected to the middle of the first toothed disc 293 or the second toothed disc 294, a transmission belt 29102 connected to the outside of the driving wheel 29101, a driven wheel 29103 connected to the other side of the transmission belt 29102, a turntable 29104 installed in the middle of the driven wheel 29103, convex shafts 29105 symmetrically plugged on both sides of the surface of the turntable 29104 for reciprocating horizontal pushing transmission, and a convex rod block 29106 relatively arranged on the outside of the turntable 29104, and the lower end of the convex rod block 29106 is arranged in a vertical strip shape, and rectangular docking interfaces are opened inside the two sides of the upper end of the convex rod block 29106, and the cross bar 29105 fastened to the upper end of the convex rod block 29106 for reciprocating horizontal movement is driven. 07, corresponding to the connecting shaft 29108 inserted into the right side of the cross bar 29107, connected to the swing bar 29109 on the outside of the connecting shaft 29108, and the swing bar 29109 is rotatably connected to the outside of the connecting plate 2912, and a long groove is provided at the joint between the upper end of the swing bar 29109 and the connecting shaft 29108, and the lower end of the swing bar 29109 is set in a smooth convex strip shape, connected to the two pairs of limiting wheels 2911 on the left and right sides of the cross bar 29107, so that the cross bar 29107 can be in a stable straight line state and the subsequent reciprocating horizontal movement process can be stable, and the connecting plate 2912 is fastened to one side of the inside of the connecting box 291 and connected to the limiting wheel 2911, the driving wheel 29101 and the driven wheel 29103.

[0048] Among them, the dust suction structure 300 includes a negative pressure device 3001, and the negative pressure device 3001 is consistent with the equipment in the prior art. A negative pressure fan can be used to realize the dust suction activity, and is connected to the first hose 3002 at the upper and lower ends of the negative pressure device 3001, and is connected to the first connecting pipe 3003 at the end of the first hose 3002 on both sides, and the first connecting pipe 3003 passes through the outer wall of the connecting box 291 and the inside of the connecting plate 2912, and is connected to the docking block 3004 at one end of the first connecting pipe 3003, and the docking block 3004 is fastened and connected with the left side bolts of the cross bar 29107, and a dust hood 3005 that can be used for dust suction is connected to the outside of the docking block 3004 and is on the left side of the cross bar 29107, and the dust hood 3005 is symmetrically arranged up and down along the inside of the connecting box 291.

[0049] Among them, the heating structure 301 includes a tee pipe 3010, a second hose 3012 connected to the upper and lower sides of the tee pipe 3010, a second pipe 3013 connected to one end of the second hose 3012, and the second pipe 3013 passes through the outer wall of the connecting box 291 and the inside of the connecting plate 2912, a heating cover 3014 connected to one side of the second pipe 3013, and a mounting block 3015 that is symmetrically fixedly connected to the left and right sides of the side of the heating cover 3014 and is plugged and locked with the rectangular docking ports opened on both sides of the upper end of the protruding rod block 29106.

[0050] Among them, the moving component 2910 is symmetrically installed up and down along one side of the inside of the connecting box 291, and the bottom moving component 2910 is connected to the second toothed disc 294 to ensure that when the first toothed disc 293 and the second toothed disc 294 are engaged for transmission, the same direction transmission of the outer connected moving component 2910 can be synchronously realized to meet the auxiliary dust suction and heating softening coordination of the upper and lower sides of the cloth; the convex shaft 29105 is symmetrically arranged up and down along the surface of the turntable 29104, and the overall length of the convex shaft 29105 on both sides is consistent, so that the convex shafts 29105 on both sides can be respectively against the convex rod block 29106 and the swing bar 29109 for transmission to assist in realizing the intermittent reciprocating horizontal movement of the swing bar 29109.

[0051] Specifically, before the textile fabric enters the inside of the padding machine, the fabric can be placed inside the connection box 291 to connect with the first transmission roller 298 and the second transmission roller 299 respectively installed at the inlet and outlet ends of the connection box 291, so as to assist in the smoothness of fabric transmission and dyeing. After the fabric placement activity is completed, the servo motor 292 provided on one side of the connection box 291 can be operated to enable the servo motor 292 to realize the counterclockwise rotation of the first toothed disc 293 connected to the output end, and the first toothed disc 293 is engaged with the first toothed disc by counterclockwise rotation of the first toothed disc 293. The second toothed disc 294 at the bottom of 293 will rotate clockwise at the same time, so that the roller 295 and the receiving roller 297 respectively installed in the middle of the first toothed disc 293 and the second toothed disc 294 will realize corresponding rotation, and the convex plate 296 arranged on the outer surface of the roller 295 will intermittently contact and push the cloth counterclockwise, so that the cloth as a whole can realize intermittent feeding, thereby ensuring that when the cloth enters the water tank 7 for dyeing, the soaking time can be extended, ensuring that the dye fully enters the cloth, and ensuring that the cloth is dyed evenly;

[0052] In order to improve the dyeing quality of the cloth, a dust suction structure 300 and a heating structure 301 are respectively provided on both sides of the outer end of the moving component 2910 to perform dust suction and heating softening activities on the outer surface of the cloth. First, the negative pressure device 3001 and the three-way pipe 3010 provided inside the dust suction structure 300 and the heating structure 301 can be connected to the outside respectively, so that when the negative pressure device 3001 is running, the cloth moved between the upper and lower dust suction covers 3005 can be subjected to negative pressure dust suction activities, so that the attached dust enters the dust suction cover, and is transmitted to the external dust collection place through the transmission cooperation of the first connecting pipe 3003 and the first hose 3002, so as to ensure the cleanliness of the upper and lower sides of the cloth and avoid dust adhesion. The subsequent dyeing quality is affected. Secondly, the vacuumed cloth will be transmitted to the heating covers 3014 on both sides, and the hot air generated by the external heating device will be transmitted through the three-way pipe 3010, the second hose 3012 and the second connecting pipe 3013, and discharged from the air outlet ends of the heating covers 3014 on both sides, so as to realize the hot air heating activity on the upper and lower sides of the cloth, so that the cloth is heated by the hot air and softened, thereby realizing the heat expansion of the internal fibers of the cloth, so that when the softened cloth enters the water tank 7 for ultrasonic dyeing, the dye tube rack can easily penetrate into the cloth, thereby improving the uniformity and depth of cloth dyeing, and accelerating the heat dissipation efficiency and the subsequent durable dyeing effect to a certain extent.

[0053] At the same time, when the first toothed disc 293 and the second toothed disc 294 are meshed for transmission, the driving wheel 29101 connected to the rear side of the middle part will be synchronously driven. As the driving wheel 29101 rotates, the transmission belt 29102 arranged outside the driving wheel 29101 will realize the synchronous rotation of the driven wheel 29103 connected to the other side. In this way, the upper and lower driven wheels 29103 will perform synchronous opposite rotation activities, and when the driven wheel 29103 rotates, it will dock with the driven wheel 29103. The turntable 29104 on the outside of the middle of the wheel 29103 will realize the circumferential movement of the convex shafts 29105 set on both sides of the outside to intermittently contact the convex rod block 29106 and the swing bar 29109. When the convex shaft 29105 rotates and contacts the outside of the convex rod block 29106, the convex rod block 29106 will be pushed as a whole. In this way, the cross bar 29107 connected to the outside of the upper end of the convex rod block 29106 will connect the two pairs of limit wheels 2911 on both sides. Under the support and guidance, the lateral movement is realized, thereby, the dust suction structure 300 and the heating structure 301 installed on both sides of the cross bar 29107 will realize the lateral movement to change its range of movement, and when the convex shaft 29105 contacts the swing bar 29109, the swing bar 29109 will be pushed to make the swing bar 29109 swing in the opposite direction to cooperate with the connecting shaft 29108 connected to the long groove at the upper end, so as to realize the pull-back drive of the cross bar 29107, so that the dust suction structure 300 and the heating structure 301 can perform the reverse lateral movement. In this way, with the intermittent contact transmission of the convex shafts 29105 on both sides and the convex rod blocks 29106 and the swing bar 2910, the cross bar 29107 will realize the synchronous reciprocating lateral movement of the dust suction structure 300 and the heating structure 301 to increase its working range, improve the dust suction treatment and heating softening effect on the cloth, and provide certain auxiliary support for the subsequent improvement of the quality and uniformity of cloth dyeing.

[0054] See also Figure 14-15The flattening structure 302 in this embodiment includes a first connecting rod 3021 that is obliquely connected to the outer side of the swing bar 29109, and a second connecting rod 3022 that is rotatably connected to the outer side of the first connecting rod 3021, so as to realize the formation of a reciprocating push-pull structure, a moving plate 3023 connected to the second connecting rod 3022 on the side away from the first connecting rod 3021, and the moving plate 3023 is installed vertically as a whole, and a support plate 3024 that is laterally connected to the lower end of the moving plate 3023 is provided with a transverse guide groove inside the support plate 3024, so as to ensure the stability of the reciprocating movement process of the moving plate 3023, a first connecting bar 3025 that is rotatably connected to the outer side of the moving plate 3023, a second connecting bar 3026 that is rotatably connected to the outer side of the moving plate 3023, and the first connecting bar 30 25 and the second connecting bar 3026 are arranged opposite to each other in the upper and lower directions, and the first connecting bar 3025 and the second connecting bar 3026 are both installed in an inclined straight line direction, a docking bar 3027 connected to the middle of the second connecting bar 3026, a vertical plate 3028 connected to the first connecting bar 3025, the second connecting bar 3026 and the opposite side of the docking bar 3027, a connecting beam 3029 fixedly connected to the bottom of the vertical plate 3028, and the connecting beam 3029 and the vertical plate 3028 are connected at a right angle, a pressing wheel component 303 installed at the lower end of the connecting beam 3029 can realize pre-flattening of the cloth, and a receiving plate is installed at the bottom of the pressing wheel component 303, and there is a distance between the receiving plate and the bottom of the pressing wheel component 303, so as to ensure the stability of the cloth flattening process.

[0055] Among them, the pressure wheel component 303 includes a connecting frame 3031 inserted into the lower end of the connecting beam 3029, a compression spring 3032 installed on both sides of the inside of the connecting beam 3029 and connected to both sides of the upper end of the connecting frame 3031 to provide elastic compression support, and a pressure wheel 3033 rotatably connected to the lower end of the connecting frame 3031.

[0056] When the convex shaft 29105 contacts the swing bar 29109 and makes the swing bar 29109 swing in the opposite direction, the first connecting rod 3021 connected to the outer end of the swing bar 29109 will swing accordingly to realize the pushing of the second connecting rod 3022 connected to the outer side, so that the second connecting rod 3022 can realize the indirect pushing of the moving plate 3023, so that the moving plate 3023 will move backward smoothly through the supporting plate 3024 connected to the bottom, and as the moving plate 3023 moves backward, the first connecting strip 3025 and the second connecting strip 3026 connected to the two sides of the moving plate 3023 will be rotated, and the vertical plate 3028 will be pushed down by the cooperation of the connecting strip 3027 connected to the middle part of the second connecting strip 3026, so that the vertical plate 3028 can be pushed down by the connecting strip 3027 connected to the bottom of the vertical plate 3028. The connecting beam 3029 will realize the extrusion of the pressure wheel member 303 connected to the lower end, so that the pressure wheel member 303 cooperates with the receiving plate arranged relatively at the lower end to extrude and flatten the cloth that has completed dust collection and heating and softening, so as to reduce the wrinkles on the outer surface of the cloth, and ensure that the cloth is not easily affected by the wrinkles when entering the water tank 7 for ultrasonic dyeing, resulting in reduced dyeing quality. At the same time, when the connecting beam 3029 squeezes the pressure wheel member 303, the connecting frame 3031 arranged inside the pressure wheel member 303 will squeeze the compression spring 3032 connected to the upper end. In this way, in cooperation with the restoring elastic force of the compression spring 3032, the pressure wheel 3033 connected to the lower end of the connecting frame 3031 can realize efficient extrusion and flattening activities on the cloth, greatly enhancing the cloth flattening effect and reducing the appearance of wrinkles on the outer surface.

[0057] Secondly, when the subsequent convex rod block 29106 contacts the convex shaft 29105 to realize the forward movement of the cross bar 29107, the connecting shaft 29108 arranged on the outside of the cross bar 29107 will realize the reset transmission of the swing bar 29109. In this way, the reset and swinging swing bar 29109 will realize the reset drive of the first connecting rod 3021, so that the first connecting rod 3021 can realize the pullback drive of the second connecting rod 3022 and the movable plate 3023, thereby, the squeezing activity of the pressure wheel 303 on the cloth can be released.

[0058] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A textile ultrasonic low liquid rate padder, characterized in that: The invention comprises a first box body (1), wherein the four corners of one side of the first box body (1) are butt-jointed with connecting rods (2), the other side of the connecting rods (2) is connected to the second box body (3), the outer sides of the first box body (1) and the second box body (3) are both rotatably connected with box doors (4), one side of the interior of the first box body (1) is provided with a main motor (5), the front side between the first box body (1) and the second box body (3) is provided with a first flattening roller (6), a water tank (7) is provided between the first box body (1) and the second box body (3), an ultrasonic device (8) is installed inside the water tank (7), and a guide roller (9) is rotatably connected to the bottom of the water tank (7), and a second flattening roller is provided on one side of the upper end of the water tank (7) (10), a third flattening roller (11) is installed opposite to the upper end of the second flattening roller (10), a first roller (12) and a second roller (13) are respectively installed between the upper ends of the first box body (1) and the second box body (3), and one side of the first roller (12) and the second roller (13) is connected to the main motor (5), a water guide plate (14) is installed opposite to the bottom of the second roller (13), a water injection port (15) is provided at the bottom of the water tank (7), a first cylinder (16) is installed at the lower end of the first box body (1), the output end of the first cylinder (16) is connected to the swing plate (17), the upper end of the swing plate (17) is connected to the first roller (12), and the first box body ( 1) A second cylinder (18) is installed on the inner side wall, the output end of the second cylinder (18) is connected to the first swing arm (19), one side of the first swing arm (19) is opposite to the connecting seat (20), and a rotating shaft (21) is installed inside the connecting seat (20), the rotating shaft (21) is connected to the middle part of one side of the first swing arm (19), a second swing arm (22) is installed on one side of the outer end of the rotating shaft (21), and one side of the second swing arm (22) is connected to the side of the water tank (7), a third cylinder (23) is installed on the outer side wall of the first box body (1), and the lower end of the third cylinder (23) is connected to the water tank (7), and the side of the water tank (7) close to the first box body (1) is connected to the guide rail (24), and the guide rail ( 24) is connected to the outer wall of the first box body (1), an auxiliary motor (25) is installed inside the second box body (3), and the auxiliary motor (25) is respectively connected to one end of the first flattening roller (6), the second flattening roller (10) and the third flattening roller (11), an ultrasonic host (26) is installed on one side inside the second box body (3), and the ultrasonic host (26) is connected to the ultrasonic device (8), a water level sensor (27) is installed on the upper end of the second box body (3) on the side opposite to the first flattening roller (6), a control panel (28) is arranged on the outer side of the upper end of the first box body (1) and the second box body (3), and a dust suction and softening device (29) is arranged on the front side of the first box body (1) and the second box body (3),The dust collecting and softening device (29) comprises a connection box (291) arranged at the front side of the first box body (1) and the second box body (3), a servo motor (292) installed outside the connection box (291), a first toothed disc (293) connected to the output end of the servo motor (292) and arranged on one side of the inside of the connection box (291), a second toothed disc (294) meshed with the lower end of the first toothed disc (293), a rotating roller (295) installed in the middle of the first toothed disc (293), a convex plate (296) fastened to the outer side of the rotating roller (295), and a second toothed disc (294) connected to the second toothed disc (293). A receiving roller (297) in the middle of the toothed disc (294), a first transmission roller (298) and a second transmission roller (299) respectively installed at the inlet and outlet of the connection box (291), a moving component (2910) arranged inside the connection box (291) and connected to the first toothed disc (293), a dust suction structure (300) installed on the outside of the moving component (2910), a heating structure (301) installed on the outside of the moving component (2910), and a flattening structure (302) connected to the outside of the moving component (2910), wherein the moving component ( The invention relates to a first gear wheel (29101) comprising a driving wheel (29101) connected to the middle of a first gear wheel (293), a transmission belt (29102) connected to the outside of the driving wheel (29101), a driven wheel (29103) connected to the other side of the transmission belt (29102), a rotating disk (29104) installed in the middle of the driven wheel (29103), convex shafts (29105) arranged on both sides of the surface of the rotating disk (29104), a convex rod block (29106) arranged on the outside of the rotating disk (29104), and a convex rod block (29106) fastened to the convex rod block (29106). A cross bar (29107) at the upper end, a connecting shaft (29108) plugged into the outside of the cross bar (29107), a swing bar (29109) connected to the outside of the connecting shaft (29108), a limiting wheel (2911) connected to both sides of the outer end of the cross bar (29107), and a connecting plate (2912) fastened to one side of the interior of the connecting box (291) and connected to the limiting wheel (2911), the driving wheel (29101) and the driven wheel (29103), wherein the swing bar (29109) is rotatably connected to the outside of the connecting plate (2912).The flattening structure (302) comprises a first connecting rod (3021) connected to one side of the moving assembly (2910), a second connecting rod (3022) rotatably connected to the outside of the first connecting rod (3021), a moving plate (3023) connected to one side of the second connecting rod (3022), a supporting plate (3024) connected to the lower end of the moving plate (3023), a first connecting bar (3025) rotatably connected to the outside of the moving plate (3023), a second connecting bar (3026) rotatably connected to the outside of the moving plate (3023), a butt joint bar (3027) connected to the middle of the second connecting bar (3026), a vertical plate (3028) connected to the first connecting bar (3025), the second connecting bar (3026) and the opposite side of the butt joint bar (3027), a connecting beam (3029) fixedly arranged at the bottom of the vertical plate (3028), and a pressure wheel member (303) connected to the lower end of the connecting beam (3029).

2. A textile ultrasonic low liquid rate padder according to claim 1, characterized in that: The dust collection structure (300) comprises a negative pressure device (3001), a first hose (3002) connected to the upper and lower sides of the negative pressure device (3001), a first connecting pipe (3003) connected to the end of the first hose (3002), a connecting block (3004) connected to one end of the first connecting pipe (3003), and a dust collection hood (3005) connected to the outside of the connecting block (3004) and located outside the moving component (2910).

3. The textile ultrasonic low liquid rate padder according to claim 1, characterized in that: The heating structure (301) comprises a three-way pipe (3010), a second hose (3012) connected to the upper and lower sides of the three-way pipe (3010), a second pipe (3013) connected to one end of the second hose (3012), a heating cover (3014) connected to one side of the second pipe (3013), and a mounting block (3015) fixed to the side of the heating cover (3014) and connected to the outer side of the moving component (2910).

4. The textile ultrasonic low liquid rate padder according to claim 1, characterized in that: The pressure wheel component (303) comprises a connecting frame (3031) inserted into the lower end of the connecting beam (3029), a compression spring (3032) arranged inside the connecting beam (3029) and connected to the upper end of the connecting frame (3031), and a pressure wheel (3033) rotatably connected to the lower end of the connecting frame (3031).

5. The textile ultrasonic low liquid-carrying rate padder according to claim 1, characterized in that: The first roller (12) and the second roller (13) have the same structure, and the first roller (12) and the second roller (13) are arranged in a hollow structure.

6. The textile ultrasonic low liquid-carrying rate padder according to claim 1, characterized in that: The moving assembly (2910) is symmetrically installed up and down along one side of the interior of the connection box (291), and the bottom of the moving assembly (2910) is connected to the second gear disc (294).

7. The textile ultrasonic low liquid-carrying rate padder according to claim 1, characterized in that: The convex shafts (29105) are symmetrically arranged up and down along the surface of the rotating disk (29104), and the overall lengths of the convex shafts (29105) arranged on both sides are consistent.

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