Dyeing device for composite twill production

Abstract

The utility model discloses a dyeing device for producing composite twill, which relates to the technical field of cloth dyeing and comprises a dyeing jar, a ceiling disc is fixedly connected to the top end of one side of the dyeing jar, a master controller is fixedly mounted at the top end of the back of one side of the ceiling disc, and a first vertical driving motor is fixedly mounted at the top end of one side of the ceiling disc. A first driving motor is arranged to drive a cloth conveying roller to rotate, for the conveying operation of the composite twill, the composite twill enters the surface of the top end of a dyeing vat, and at the moment, a first vertical driving motor and a second vertical driving motor on the two sides of the top end of a ceiling disc control telescopic operation of a telescopic rod at the same time; the pressing discs are used for directly pressing the composite twill into the dyeing cylinder to achieve dyeing operation, and the position heights of the pressing discs on the two sides can be consistent or inconsistent, so that the composite twill can obliquely enter the dyeing cylinder, different-angle dyeing operation of the composite twill is facilitated, and the dyeing comprehensiveness of the composite twill is improved.

Description

Technical Field

[0001] This utility model relates to the field of fabric dyeing technology, and in particular to a dyeing device for producing composite twill fabric. Background Technology

[0002] Dyeing, also known as coloring, refers to the process of using chemical or other methods to influence the substance itself to make it colored. The two main traditional dyeing processes are immersion dyeing and spray dyeing. Traditional immersion dyeing usually includes two main steps: immersion printing and color fixing. When dyeing traditional fabrics, the fabric needs to be soaked in dye so that the dye can adhere to the fabric. However, because the fabric is made by weaving, the dye cannot color all the yarns in the fabric well, resulting in uneven dyeing and easy waste. The fabric is guided by guide rollers and introduced into the dyeing box, where it is dyed by dyeing agent. However, since the conveying speed of the fabric in the production line cannot be adjusted at will, some fabrics are difficult to dye. Therefore, we have redesigned a dyeing device for the production of composite twill fabric. Utility Model Content

[0003] The purpose of this invention is to provide a dyeing device for the production of composite twill fabric.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a dyeing device for producing composite twill fabric, including a dyeing cylinder, a top plate fixedly connected to one side of the dyeing cylinder, a main controller fixedly installed on the top of the back side of one side of the top plate, a first vertical drive motor fixedly installed on one side of the top plate, a second vertical drive motor fixedly installed on the top of the top plate away from the first vertical drive motor, a telescopic rod telescopically connected to the bottom of one side of both the first and second vertical drive motors, a pressing plate fixedly connected to the bottom of one side of the telescopic rod, a fabric conveying table fixedly installed on the top of the side of the dyeing cylinder, a first mounting block fixedly installed on the top of one side of the fabric conveying table, a fabric conveying roller rotatably connected to one side of the first mounting block, a first drive motor fixedly installed on the outer wall of the top of one side of the first mounting block, and a first power control connection line fixedly connected between the first vertical drive motor and the main controller.

[0005] Preferably, a fabric take-up table is fixedly installed on the top side of the dyeing cylinder away from the fabric conveying table. A second mounting block is fixedly installed on the top side of the fabric take-up table. A fabric take-up roller is rotatably connected to one side of the second mounting block. A second drive motor is fixedly installed on the outer wall of the top side of the second mounting block. A processing side plate is fixedly installed on the side of the fabric take-up table close to the dyeing cylinder. A waste scraping groove is opened on one side surface of the processing side plate. A waste scraping plate is fixedly installed inside the waste scraping groove.

[0006] Preferably, the first vertical drive motor and the second vertical drive motor are symmetrically distributed on both sides of the top of the canopy plate. Both the first vertical drive motor and the second vertical drive motor are driven connected to the telescopic rod. The connection between the first drive motor and the fabric transfer roller is a drive connection, and the connection between the second drive motor and the fabric take-up roller is a drive connection.

[0007] Preferably, a second power control connection line is fixedly connected between the first drive motor and the main controller, a stirring motor is fixedly installed at the bottom of one side of the outer wall of the dyeing tank, a third power control connection line is fixedly connected between the stirring motor and the main controller, a stirring shaft is rotatably connected to the inner wall of the dyeing tank near the stirring motor, and a stirring blade is fixedly connected to one side surface of the stirring shaft.

[0008] Preferably, both the first drive motor and the second drive motor are connected to the main controller via a second power control connection line. The connection between the main controller and the first drive motor is a power control connection, the connection between the main controller and the second drive motor is a power control connection, the connection between the main controller and the first vertical drive motor is a power control connection, and the connection between the main controller and the second vertical drive motor is a power control connection.

[0009] Preferably, the connection between the stirring motor and the stirring shaft is a drive connection, and the number of stirring blades is several, with the several stirring blades distributed circumferentially on one side surface of the stirring shaft.

[0010] Compared with related technologies, the dyeing apparatus for producing composite twill fabric provided by this utility model has the following advantages:

[0011] 1. This utility model provides a dyeing device for producing composite twill fabric. By setting a first drive motor to drive the rotation of the fabric conveying roller, for the conveying operation of composite twill fabric, the composite twill fabric enters the top surface of the dyeing cylinder. At this time, the first vertical drive motor and the second vertical drive motor on both sides of the top plate simultaneously control the extension and retraction of the telescopic rod. The pressing plate directly presses the composite twill fabric into the inside of the dyeing cylinder to realize the dyeing operation. The position and height of the pressing plates on both sides can be the same or different, so that the composite twill fabric can enter the inside of the dyeing cylinder at an angle, which facilitates the dyeing operation of the composite twill fabric at different angles and improves the dyeing comprehensiveness of the composite twill fabric.

[0012] 2. This utility model provides a dyeing device for producing composite twill fabric. A second drive motor rotates to drive a fabric winding roller, which winds up the dyed composite twill fabric. Before winding onto the roller, the fabric is scraped clean by a scraper inside a scraper trough to remove waste pigment from the surface, improving the cleanliness of the rolled fabric. During dyeing, a stirring motor drives a stirring shaft to rotate, using stirring blades to agitate the pigment, increasing its fluidity and improving the dyeing uniformity and efficiency of the composite twill fabric, thus enhancing the production quality of the device. The stirring motor, first drive motor, second drive motor, first vertical drive motor, and second vertical drive motor are all directly controlled by a main controller, resulting in a simple and convenient operation. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a schematic diagram of the overall side top view of the device of this utility model;

[0015] Figure 3 This is a schematic diagram of the fabric winding table structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the stirring device of this utility model.

[0017] Labels in the diagram: 1. Dyeing vat; 2. Top plate; 3. Main controller; 4. First vertical drive motor; 5. Second vertical drive motor; 6. Telescopic rod; 7. Pressing plate; 8. Fabric transfer table; 9. First mounting block; 10. Fabric transfer roller; 11. First drive motor; 12. First power control connection line; 13. Fabric take-up table; 14. Second mounting block; 15. Fabric take-up roller; 16. Second drive motor; 17. Processing side plate; 18. Waste scraping groove; 19. Waste scraping plate; 20. Second power control connection line; 21. Agitator motor; 22. Third power control connection line; 23. Agitator shaft; 24. Agitator blade. Detailed Implementation

[0018] Example 1:

[0019] Please see Figure 1-4This utility model provides a technical solution: a dyeing device for producing composite twill fabric, including a dyeing cylinder 1, a top plate 2 fixedly connected to one side of the dyeing cylinder 1, a main controller 3 fixedly installed on the top of the back side of one side of the top plate 2, a first vertical drive motor 4 fixedly installed on one side of the top plate 2, a second vertical drive motor 5 fixedly installed on the top of the top plate 2 away from the first vertical drive motor 4, telescopic rods 6 telescopically connected to the bottom of both the first and second vertical drive motors 4, a pressing plate 7 fixedly connected to the bottom of one side of the telescopic rods 6, a fabric conveying table 8 fixedly installed on the top of the side of the dyeing cylinder 1, a first mounting block 9 fixedly installed on one side of the top of the fabric conveying table 8, a fabric conveying roller 10 rotatably connected to one side of the first mounting block 9, a first drive motor 11 fixedly installed on the outer wall of one side of the top of the first mounting block 9, and a first vertical drive motor 11 fixedly connected between the first vertical drive motor 4 and the main controller 3. The power control connection line 12 is provided. A fabric take-up table 13 is fixedly installed on the top of the side of the dyeing cylinder 1 away from the fabric conveying table 8. A second mounting block 14 is fixedly installed on the top of the side of the fabric take-up table 13. A fabric take-up roller 15 is rotatably connected to one side of the second mounting block 14. A second drive motor 16 is fixedly installed on the outer wall of the top of the side of the second mounting block 14. A processing side plate 17 is fixedly installed on the side of the fabric take-up table 13 near the dyeing cylinder 1. A waste scraping groove 18 is opened on one side surface of the processing side plate 17. A waste scraping plate 19 is fixedly installed inside the waste scraping groove 18. A first vertical drive motor 4 and a second vertical drive motor 5 are symmetrically distributed on both sides of the top of the ceiling plate 2. Both the first vertical drive motor 4 and the second vertical drive motor 5 are driven connected to the telescopic rod 6. The connection relationship between the first drive motor 11 and the fabric conveying roller 10 is a drive connection. The connection relationship between the second drive motor 16 and the fabric take-up roller 15 is a drive connection.

[0020] In the implementation scheme, by setting the first drive motor 11 to drive the rotation of the fabric conveying roller 10, for the conveying operation of the composite twill fabric, the composite twill fabric enters the top surface of the dyeing cylinder 1. At this time, the first vertical drive motor 4 and the second vertical drive motor 5 on both sides of the top of the top plate 2 simultaneously control the extension and retraction of the telescopic rod 6. The pressing plate 7 is used to directly press the composite twill fabric into the interior of the dyeing cylinder 1 to realize the dyeing operation. The position height of the pressing plates 7 on both sides can be the same or different, so that the composite twill fabric can enter the interior of the dyeing cylinder 1 at an angle, which facilitates the dyeing operation of the composite twill fabric at different angles and improves the dyeing comprehensiveness of the composite twill fabric.

[0021] Example 2:

[0022] Please see Figure 1-4This utility model provides a technical solution: a dyeing device for producing composite twill fabric, comprising a first drive motor 11 and a main controller 3 with a second power control connection line 20 fixedly connected between them; a stirring motor 21 is fixedly installed at the bottom of one side of the outer wall of the dyeing cylinder 1; a third power control connection line 22 is fixedly connected between the stirring motor 21 and the main controller 3; a stirring shaft 23 is rotatably connected to the inner wall of the dyeing cylinder 1 near the stirring motor 21; a stirring blade 24 is fixedly connected to one side of the stirring shaft 23; the first drive motor 11 and the second drive motor 16 are both connected to the main controller 3. The main controller 3 is connected to the first drive motor 11 by a power control connection. The main controller 3 is connected to the second drive motor 16 by a power control connection. The main controller 3 is connected to the first vertical drive motor 4 by a power control connection. The main controller 3 is connected to the second vertical drive motor 5 by a power control connection. The stirring motor 21 is connected to the stirring shaft 23 by a drive connection. There are several stirring blades 24, which are distributed in a circle on one side surface of the stirring shaft 23.

[0023] In the implementation scheme, the rotation of the second drive motor 16 drives the fabric take-up roller 15 to perform the take-up operation on the dyed composite twill fabric. Before entering the fabric take-up roller 15 for take-up, the waste pigment on the surface of the composite twill fabric needs to be scraped off by the waste scraping plate 19 inside the waste scraping groove 18 to improve the cleanliness of the taken-up fabric. During the dyeing process, the stirring motor 21 drives the stirring shaft 23 to rotate, and the stirring blade 24 is used to stir the pigment, increase the fluidity of the pigment, improve the dyeing uniformity and dyeing efficiency of the composite twill fabric, and improve the production quality of the device. The stirring motor 21, the first drive motor 11, the second drive motor 16, the first vertical drive motor 4 and the second vertical drive motor 5 are all directly controlled by the main controller 3, which is simple to use.

[0024] Working principle:

[0025] By setting the first drive motor 11 to drive the rotation of the fabric conveying roller 10, for the conveying operation of composite twill fabric, the composite twill fabric enters the top surface of the dyeing cylinder 1. At this time, the first vertical drive motor 4 and the second vertical drive motor 5 on both sides of the top of the top plate 2 simultaneously control the extension and retraction of the telescopic rod 6. The pressing plate 7 is used to directly press the composite twill fabric into the inside of the dyeing cylinder 1 to realize the dyeing operation. The position and height of the pressing plates 7 on both sides can be the same or different, so that the composite twill fabric can enter the inside of the dyeing cylinder 1 at an angle, which facilitates the dyeing operation of the composite twill fabric at different angles and improves the dyeing comprehensiveness of the composite twill fabric.

[0026] The rotation of the second drive motor 16 drives the fabric take-up roller 15 to perform the take-up operation on the dyed composite twill fabric. Before entering the fabric take-up roller 15 for take-up, the waste pigment on the surface of the composite twill fabric needs to be scraped off by the waste scraping plate 19 inside the waste scraping groove 18 to improve the cleanliness of the taken-up fabric. During the dyeing process, the stirring motor 21 drives the stirring shaft 23 to rotate, and the stirring blade 24 is used to stir the pigment, increase the fluidity of the pigment, improve the dyeing uniformity and dyeing efficiency of the composite twill fabric, and improve the production quality of the device. The stirring motor 21, the first drive motor 11, the second drive motor 16, the first vertical drive motor 4 and the second vertical drive motor 5 are all directly controlled by the main controller 3, which is simple to use.

Claims

1. A dyeing apparatus for producing composite twill fabric, comprising a dyeing vat (1), wherein a top plate (2) is fixedly connected to one side of the dyeing vat (1), characterized in that: A main controller (3) is fixedly installed on the top of one side of the canopy plate (2). A first vertical drive motor (4) is fixedly installed on the top of one side of the canopy plate (2). A second vertical drive motor (5) is fixedly installed on the top of the side of the canopy plate (2) away from the first vertical drive motor (4). A telescopic rod (6) is telescopically connected to the bottom of one side of both the first vertical drive motor (4) and the second vertical drive motor (5). A pressing plate (7) is fixedly connected to the bottom of one side of the telescopic rod (6). A fabric transfer table (8) is fixedly installed on the top of the side of the dyeing vat (1). A first mounting block (9) is fixedly installed on the top of one side of the fabric transfer table (8). A fabric transfer roller (10) is rotatably connected to one side of the first mounting block (9). A first drive motor (11) is fixedly installed on the outer wall of the top of one side of the first mounting block (9). A first power control connection line (12) is fixedly connected between the first vertical drive motor (4) and the main controller (3).

2. The dyeing apparatus for producing composite twill fabric according to claim 1, characterized in that, A fabric take-up table (13) is fixedly installed on the top of the side of the dyeing cylinder (1) away from the fabric conveying table (8). A second mounting block (14) is fixedly installed on the top of one side of the fabric take-up table (13). A fabric take-up roller (15) is rotatably connected to one side of the second mounting block (14). A second drive motor (16) is fixedly installed on the outer wall of the top of one side of the second mounting block (14). A processing side plate (17) is fixedly installed on the side of the fabric take-up table (13) close to the dyeing cylinder (1). A waste scraping groove (18) is opened on one side surface of the processing side plate (17). A waste scraping plate (19) is fixedly installed inside the waste scraping groove (18).

3. The dyeing apparatus for producing composite twill fabric according to claim 2, characterized in that, The first vertical drive motor (4) and the second vertical drive motor (5) are symmetrically distributed on both sides of the top of the canopy plate (2). The first vertical drive motor (4) and the second vertical drive motor (5) are both driven connected to the telescopic rod (6). The first drive motor (11) and the fabric transfer roller (10) are driven connected. The second drive motor (16) and the fabric take-up roller (15) are driven connected.

4. The dyeing apparatus for producing composite twill fabric according to claim 3, characterized in that, A second power control connection line (20) is fixedly connected between the first drive motor (11) and the main controller (3). A stirring motor (21) is fixedly installed at the bottom of one side of the outer wall of the dyeing tank (1). A third power control connection line (22) is fixedly connected between the stirring motor (21) and the main controller (3). A stirring shaft (23) is rotatably connected to the inner wall of the dyeing tank (1) near the stirring motor (21). A stirring blade (24) is fixedly connected to one side surface of the stirring shaft (23).

5. The dyeing apparatus for producing composite twill fabric according to claim 4, characterized in that, The first drive motor (11) and the second drive motor (16) are both connected to the main controller (3) by a second power control connection line (20). The connection between the main controller (3) and the first drive motor (11) is a power control connection. The connection between the main controller (3) and the second drive motor (16) is a power control connection. The connection between the main controller (3) and the first vertical drive motor (4) is a power control connection. The connection between the main controller (3) and the second vertical drive motor (5) is a power control connection.

6. The dyeing apparatus for producing composite twill fabric according to claim 4, characterized in that, The connection between the stirring motor (21) and the stirring shaft (23) is a drive connection. The number of stirring blades (24) is several, and the several stirring blades (24) are distributed in a circle on one side surface of the stirring shaft (23).

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