A rotor bearing pressure test monitoring station

Abstract

The present invention relates to the field of rotor bearing testing technology, and specifically discloses a rotor bearing pressure test monitoring station, including a monitoring station body, two fixed plates are installed on the top of the monitoring station body, a shell is installed between the two fixed plates, a drive motor is installed inside the shell, the output end of the drive motor is connected to a clamping mechanism through a first electric telescopic rod, two arc plates are installed on the top of the monitoring station body, a rectangular frame is arranged between the two arc plates, two extrusion blocks are installed inside the rectangular frame, both extrusion blocks are provided with auxiliary detection mechanisms, and both extrusion blocks are provided with auxiliary installation mechanisms. In the invention, the two extrusion blocks can be used to squeeze the bearing body to test its load-bearing capacity in a static state, and the bearing body can also be controlled to rotate to test its load-bearing capacity in a moving state, so that the pressure test of the bearing body is more accurate and can reflect the bearing pressure resistance performance in real use scenarios.

Description

Technical Field

[0001] The invention relates to the technical field of rotor bearing testing, and in particular to a rotor bearing pressure testing monitoring station. Background Art

[0002] Motor bearings, also known as electric motor bearings or motor bearings, are special bearings specifically used in electric motors or motors. The bearing used in the motor is a part that supports the shaft. It can guide the rotation of the shaft and also bear the idling parts on the shaft. In the motor rotor, the bearing is a device that supports and reduces friction. It is usually installed between the rotor and the fixed part to enable it to rotate freely. With the progress of society and economic development, the electric vehicle industry has developed rapidly, and the market demand for new energy drive motors and drive motor bearings has reached a peak. In order to improve the practical performance of new energy electric vehicles, the bearings used in new energy drive motors need to have superior high-speed performance and a long service life. Therefore, the bearings used in electric vehicle drive motors need to be pressure tested after production.

[0003] In the prior art, when testing the rotor bearing pressure, the rotor bearing is usually tested by building a test monitoring station. However, most of the test monitoring stations in the prior art test the durability of the rotor bearing by driving the rotor bearing to idle through a driving device, or test the pressure of the rotor bearing by squeezing the rotor bearing through a pressurizing device, which cannot reflect the compressive performance of the rotor bearing in the actual use scenario, bringing great inconvenience to the testing of the rotor bearing. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to provide a rotor bearing pressure test monitoring station.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A rotor bearing pressure test monitoring station comprises a monitoring station body, wherein two fixing plates are symmetrically installed on the top of the monitoring station body, a shell is rotatably installed between the two fixing plates, a driving motor is installed inside the shell, and an output end of the driving motor is connected to a clamping mechanism for fixing the bearing body through a first electric telescopic rod, and two arc plates are symmetrically installed on the top of the monitoring station body, a rectangular frame is arranged between the two arc plates, and two extrusion blocks for pressure testing the bearing body are symmetrically installed inside the rectangular frame, an auxiliary detection mechanism for detecting noise and vibration of the bearing body is arranged on the outer walls on one side where the two extrusion blocks are close to each other, and an auxiliary installation mechanism for assisting the bearing body to be quickly installed on the surface of the clamping mechanism is arranged on the outer walls on both sides of the two extrusion blocks.

[0007] Optionally, the clamping mechanism includes a round block installed at the telescopic end of the first electric telescopic rod, multiple groups of second electric telescopic rods are installed inside the round block, and the telescopic ends of the multiple groups of second electric telescopic rods are all installed with clamping plates.

[0008] Optionally, an arc groove is formed on the outer wall of the two arc plates adjacent to each other, and an electric slider is installed inside the two arc grooves. The outer walls on both sides of the rectangular frame are rotatably connected to the adjacent electric slider through a set rotating shaft.

[0009] Optionally, mounting frames are installed at both upper and lower ends of the rectangular frame, telescopic cylinders are installed inside the two mounting frames, the output ends of the two telescopic cylinders are connected to the extrusion blocks adjacent to them, and guide grooves for sliding and guiding the two extrusion blocks are opened on the inner walls on both sides of the rectangular frame.

[0010] Optionally, the auxiliary detection mechanism includes a first slide groove opened on the outer wall on the side where the two extrusion blocks are close to each other, a group of first sliding blocks are installed inside the two first slide grooves, first shielding cloths are installed on the outer walls on both sides of the two groups of first sliding blocks, moving blocks are installed on the ends of the two groups of first sliding blocks away from the first slide grooves, vibration sensors and noise sensors are respectively retractably arranged inside the ends where the two groups of moving blocks are close to each other, and cover plates for sealing the vibration sensors and noise sensors are rotatably installed on the ends where the two groups of moving blocks are close to each other.

[0011] Optionally, the cross-section of the monitoring station body is trapezoidal, and two guide plates are symmetrically installed on the inclined surfaces on both sides of the top of the monitoring station body.

[0012] Optionally, the auxiliary installation mechanism includes a rectangular groove opened inside the two extrusion blocks, and double-headed screws are rotatably installed inside the two rectangular grooves. Two movable plates are symmetrically installed on the outer walls of the two double-headed screws, and connecting rods are rotatably installed at both ends of the two movable plates. Mobile frames are provided on the outer walls of both sides of the two extrusion blocks, and the ends of the two connecting rods away from the movable plates are respectively hinged to the movable frames close to them.

[0013] Optionally, two second sliding grooves are provided on the outer walls of the two movable racks on the sides away from each other, second sliders are installed inside the two second sliding grooves, rectangular plates are provided on the outer walls of the two movable racks on the sides away from each other, and one end of the two second sliders away from the second sliding grooves is respectively connected to the rectangular plates close to them.

[0014] Optionally, rubber pads are installed on the ends of the two rectangular plates that are close to each other, and arc-shaped openings are opened on the ends of the other two rectangular plates that are close to each other, which are adapted to the outer wall of the telescopic end of the first electric telescopic rod. Rubber sealing strips that cooperate with the two rectangular plates are installed at the four corner positions of the outer wall on the side where the two extrusion blocks are close to each other, and two second shielding cloths are symmetrically installed between the two extrusion blocks.

[0015] Optionally, the outer walls of the two rectangular plates are each provided with a connection end for communicating with an external preset oil delivery mechanism, and the inner walls of the two rectangular plates are each provided with an oil outlet for discharging lubricating oil.

[0016] The beneficial effects of the present invention are:

[0017] 1. In the present invention, two extrusion blocks are provided to directly squeeze the bearing body to test its load-bearing capacity in a static state, and the bearing body can be driven by a driving motor to rotate while its load-bearing capacity in a moving state is tested, so that the pressure test on the bearing body is more accurate and can reflect the compression resistance of the bearing body in a real use scenario. The vibration and noise of the bearing body can also be detected with the aid of an auxiliary detection mechanism provided on one side close to the two extrusion blocks, so that the monitoring station body can detect multiple performances of the bearing body, which greatly facilitates the testing of the bearing body.

[0018] 2. In the present invention, while the two extrusion blocks are used to extrude the bearing body in a stationary state and a moving state, the two sets of rectangular plates located on the outer walls of the two extrusion blocks can be synchronously controlled to move in the direction of approaching each other, so as to seal the bearing body between the two extrusion blocks, thereby preventing a small amount of unqualified bearing bodies from breaking during the extrusion of the bearing body by the two extrusion blocks, causing fragments to splash outward and causing harm to the surrounding staff, thereby further improving the protection effect for the surrounding staff.

[0019] 3. In the invention, before testing the bearing body, two double-headed screws are used to rotate forward and reverse so that multiple components cooperate to drive the bearing body to automatically move between the two extrusion blocks, thereby achieving the effect of automatic loading and installation, avoiding the problem of manual placement of the bearing body directly between the two extrusion blocks and accidentally touching the switches of the two telescopic cylinders, which may cause harm to the staff, thereby improving the safety of the bearing body installation.

[0020] 4. In the invention, after all the inspection work on the bearing body is completed, the rectangular frame can be rotated downward 90 degrees to a horizontal state with the help of the rotating shafts set at both ends, controlling the two extrusion blocks to release the clamping effect of the outer ring of the bearing body, so that the bearing body falls downward on the inclined surface on the left side of the top of the monitoring station body, and is automatically discharged downward with the guidance of two guide plates, thereby achieving the effect of automatic unloading and discharge of the bearing body after inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0022] Figure 1This is a schematic diagram of the overall structure of a rotor bearing pressure test monitoring station proposed by the present invention;

[0023] Figure 2 for Figure 1 A schematic diagram of the structure from another angle;

[0024] Figure 3 It is a structural schematic diagram of the present invention without the rectangular frame;

[0025] Figure 4 It is a structural schematic diagram of the driving motor and the clamping mechanism in the present invention;

[0026] Figure 5 It is a schematic diagram of the structure of the rectangular frame in the present invention;

[0027] Figure 6 for Figure 5 The structural schematic diagram in which the rectangular frame is removed;

[0028] Figure 7 This is a schematic diagram of the structure of the bottom of one of the extrusion blocks in the present invention;

[0029] Figure 8 It is a schematic diagram of the structure of one group of moving blocks in the present invention;

[0030] Fig. 9 It is a schematic diagram of the structure in which one of the extrusion blocks is separated from the two rectangular plates in the present invention;

[0031] Fig.10 It is a structural schematic diagram of the auxiliary installation mechanism in the present invention;

[0032] Fig.11 for Fig.10 A structural schematic diagram of the separation of the two groups of second sliding blocks from the second sliding groove.

[0033] In the figure: 1, monitoring station body; 2, fixing plate; 3, shell; 4, arc plate; 5, guide plate; 6, rectangular frame; 7, bearing body; 8, arc groove; 9, driving motor; 10, first electric telescopic rod; 11, round block; 12, clamping plate; 13, second electric telescopic rod; 14, electric slider; 15, mounting frame; 16, telescopic cylinder; 17, extrusion block; 18, rectangular plate; 19, moving block; 20, second shielding cloth; 21, rubber sealing strip; 22, first slide groove; 23, connecting end; 24, vibration sensor; 25, noise sensor; 26, cover plate; 27, first shielding cloth; 28, first slider; 29, rectangular groove; 30, rubber pad; 31, moving frame; 32, double-headed screw; 33, connecting rod; 34, second slide groove; 35, second slider; 36, moving plate; 37, oil outlet. DETAILED DESCRIPTION

[0034] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Reference Figure 1-Figure 11 A rotor bearing pressure test monitoring station includes a monitoring station body 1, two fixed plates 2 are symmetrically installed on the top of the monitoring station body 1, a shell 3 is rotatably installed between the two fixed plates 2, a drive motor 9 is installed inside the shell 3, and the output end of the drive motor 9 is connected to a clamping mechanism for fixing the bearing body 7 through a first electric telescopic rod 10. Two arc plates 4 are also symmetrically installed on the top of the monitoring station body 1, a rectangular frame 6 is arranged between the two arc plates 4, and two extrusion blocks 17 for pressure testing the bearing body 7 are symmetrically installed inside the rectangular frame 6. The outer walls of the two extrusion blocks 17 on one side close to each other are both provided with auxiliary detection mechanisms for detecting noise and vibration of the bearing body 7, and the outer walls of the two sides of the two extrusion blocks 17 are both provided with auxiliary installation mechanisms for assisting the bearing body 7 to be quickly installed on the surface of the clamping mechanism. After starting, the driving motor 9 can drive the first electric telescopic rod 10 and the clamping mechanism to rotate together, and clamp and fix the inner wall of the bearing body 7 clamped and fixed outside the clamping mechanism, driving the bearing body 7 to rotate together; the shell 3 is rotatably connected to the two fixed plates 2 by means of shafts arranged on the outer walls on both sides, and a driving device is preset on the outer wall of one of the fixed plates 2, and the output end of the driving device is connected to one of the shafts, so that the shell 3 and the driving motor 9 installed inside can be driven to rotate and adjust together.

[0036] As a technical optimization solution of the present invention, the clamping mechanism includes a round block 11 installed at the telescopic end of the first electric telescopic rod 10, and multiple groups of second electric telescopic rods 13 are installed inside the round block 11. The telescopic ends of the multiple groups of second electric telescopic rods 13 are all installed with clamping plates 12. After the bearing body 7 is sleeved on the surface of the round block 11, the telescopic ends of the multiple groups of second electric telescopic rods 13 are controlled to extend together, and the outer walls of the multiple clamping plates 12 are driven to closely abut against the inner wall of the bearing body 7, so as to achieve the effect of clamping and fixing the bearing body 7.

[0037] As a technical optimization solution of the present invention, the outer walls of the two arc plates 4 adjacent to each other are provided with arc grooves 8, and the electric sliders 14 are installed inside the two arc grooves 8. The outer walls of the two sides of the rectangular frame 6 are rotatably connected to the adjacent electric sliders 14 through the provided rotating shafts. The two electric sliders 14 can move back and forth inside the corresponding arc grooves 8, and drive the rectangular frame 6 to make circular motion; a first driving device is preset inside one of the electric sliders 14, and the output end of the first driving device is connected to one of the rotating shafts, so as to drive the rectangular frame 6 to make circular motion with the rotating shaft as the center.

[0038] As a technical optimization solution of the present invention, mounting frames 15 are installed at both upper and lower ends of the rectangular frame 6, and telescopic cylinders 16 are installed inside the two mounting frames 15. The output ends of the two telescopic cylinders 16 are connected to the extrusion blocks 17 close to them, and the inner walls on both sides of the rectangular frame 6 are provided with guide grooves for the two extrusion blocks 17 to slide and guide. The telescopic ends of the two telescopic cylinders 16 are extended and retracted, which can drive the two extrusion blocks 17 to move up and down inside the rectangular frame 6. After the two extrusion blocks 17 move in the direction of approaching each other, they can have an extrusion effect on the bearing body 7, and the force or pressure borne by the bearing body 7 in a static state is measured to determine its bearing capacity.

[0039] As a technical optimization scheme of the present invention, the auxiliary detection mechanism includes a first slide groove 22 opened on the outer wall of the side where the two extrusion blocks 17 are close to each other, a group of first sliders 28 are installed inside the two first slide grooves 22, and first shielding cloths 27 are installed on the outer walls on both sides of the two groups of first sliders 28. Moving blocks 19 are installed on the ends of the two groups of first sliders 28 away from the first slide grooves 22, and vibration sensors 24 and noise sensors 25 are retractably arranged inside the ends where the two groups of moving blocks 19 are close to each other, and a cover plate 26 for sealing the vibration sensor 24 and the noise sensor 25 is rotatably installed on the ends where the two groups of moving blocks 19 are close to each other. During actual use, a double-headed screw is preset inside the two first slide grooves 22, both ends of the double-headed screw pass through the corresponding first slider 28, and one end of the double-headed screw is connected to the output end of the second drive device preset inside the extrusion block 17, so that the double-headed screw can be driven to rotate inside the first slide groove 22, and the two first sliders 28 can be driven to move towards or away from each other; the vibration sensor 24 is the AC102-M12A model vibration sensor in the prior art; the noise sensor 25 is the PCB377B02 model noise sensor in the prior art.

[0040] As a technical optimization solution of the present invention, the cross section of the monitoring station body 1 is trapezoidal, and two guide plates 5 are symmetrically installed on the inclined surfaces on both sides of the top of the monitoring station body 1. The two sets of guide plates 5 arranged on the top of the monitoring station body 1 can assist in guiding the unloading of the tested bearing body 7, and collection boxes for collecting qualified bearing bodies 7 and unqualified bearing bodies 7 are respectively placed at both ends of the bottom of the monitoring station body 1, so as to facilitate the classified collection and storage of the tested bearing bodies 7.

[0041] As a technical optimization scheme of the present invention, the auxiliary installation mechanism includes a rectangular groove 29 opened inside the two extrusion blocks 17, and double-headed screws 32 are rotatably installed inside the two rectangular grooves 29. Two movable plates 36 are symmetrically installed on the outer walls of the two double-headed screws 32. Connecting rods 33 are rotatably installed at both ends of the two movable plates 36. The outer walls of both sides of the two extrusion blocks 17 are provided with movable frames 31, and the ends of the two connecting rods 33 away from the movable plates 36 are respectively hinged to the movable frames 31 close to them. A third driving device is preset inside the two extrusion blocks 17, and the output end of the third driving device is connected to one end of the double-headed screw 32, so that the double-headed screw 32 can be driven to rotate inside the rectangular groove 29, thereby driving the two movable plates 36 to move in a direction of approaching or moving away from each other; in the process of the two movable plates 36 moving in the direction of approaching, the connecting rods 33 at both ends of the two movable plates 36 are driven to rotate in the direction of approaching, and the two movable frames 31 are pushed to move in the direction away from the extrusion block 17; in the process of the two movable plates 36 moving in the direction of moving away, the connecting rods 33 at both ends of the two movable plates 36 are driven to rotate in the direction of moving away, and the two movable frames 31 are pulled to move in the direction close to the extrusion block 17, so as to achieve the effect of adjusting the distance between the two movable frames 31 and the extrusion block 17.

[0042] As a technical optimization solution of the present invention, two second slide grooves 34 are provided on the outer wall of the two moving frames 31 on the side away from each other, and second sliders 35 are installed inside the two second slide grooves 34. A rectangular plate 18 is provided on the outer wall of the two moving frames 31 on the side away from each other, and one end of the two second sliders 35 away from the second slide groove 34 is respectively connected to the rectangular plate 18 close to it. A linear motor is preset inside the two second slide grooves 34, and the linear motor can drive the second slider 35 to move up and down inside the second slide groove 34, and drive the two rectangular plates 18 to move up and down on the corresponding outer wall of the moving frame 31.

[0043] As a technical optimization solution of the present invention, a rubber pad 30 is installed at one end of the two rectangular plates 18 that are close to each other, and an arc-shaped opening that is compatible with the outer wall of the telescopic end of the first electric telescopic rod 10 is opened at the other end of the two rectangular plates 18 that are close to each other. Rubber sealing strips 21 that are used in conjunction with the two rectangular plates 18 are installed at the four corner positions of the outer wall on one side where the two extrusion blocks 17 are close to each other, and two second shielding cloths 20 are symmetrically installed between the two extrusion blocks 17. Since two of the rectangular plates 18 are far away from the drive motor 9, and the bearing body 7 is installed from the end away from the drive motor 9, when the bearing body 7 needs to be installed on the surface of the clamping mechanism, two of the rectangular plates 18 can be moved in a direction close to each other, so that the rubber pads 30 on the close side of the two rectangular plates 18 can clamp and fix the circular outer wall of the bearing body 7; the other two rectangular plates 18 are located close to the drive motor 9 and the first electric telescopic rod 10. When the two rectangular plates 18 move in a direction close to each other, the arc-shaped opening can be used to abut and cooperate with the outer wall of the first electric telescopic rod 10 to seal the bearing body 7 inside the rectangular frame 6.

[0044] As a technical optimization solution of the present invention, the outer walls of the two rectangular plates 18 are both installed with connecting ends 23 for connecting with an external preset oil delivery mechanism, and the inner walls of the two rectangular plates 18 are both provided with oil outlets 37 for discharging lubricating oil. The output end of the external preset oil delivery mechanism can be connected to the connecting end 23 through a hose, and the center position of the two rectangular plates 18 is hollow, so that the lubricating oil delivered by the external oil delivery mechanism can enter the cavity through the connecting end 23 and be discharged to the surface of the bearing body 7 through the oil outlet 37. As the bearing body 7 continues to rotate, the bearing body 7 can be detected by means of an oil detection method. By sampling and analyzing the lubricating oil around the bearing body 7, it can be determined whether there are metal particles, wear powder, moisture or other contaminants in the bearing body 7. Normal lubricating oil should be clean and transparent, while abnormal oil may be caused by a fault in the bearing body 7. Oil testing can detect early signs of failure of the bearing body 7 and ensure the normal operation of the subsequent bearing body 7 during actual use; the second shielding cloth 20 arranged between the two extrusion blocks 17 can prevent the lubricating oil with impurities from directly entering the guide groove, and the first shielding cloth 27 arranged on the outer walls on both sides of the two first sliding blocks 28 can prevent the lubricating oil with impurities from directly entering the first slide groove 22, and can filter the excess lubricating oil with the help of the first shielding cloth 27 and the second shielding cloth 20, so that the filtered lubricating oil can lubricate the inner wall of the guide groove and the first slide groove 22, thereby reducing the waste of excess lubricating oil during the test.

[0045] In the present invention, when it is necessary to perform a pressure test on the bearing body 7, the double-headed screws 32 inside the two extrusion blocks 17 can be controlled to rotate, driving the two moving plates 36 to move in a direction close to each other, and the two sets of corresponding connecting rods 33 are used to push the two rectangular plates 18 to move and extend in a direction away from each other, so that two of the rectangular plates 18 move in a direction away from the drive motor 9, and the other two rectangular plates 18 move in a direction close to the drive motor 9. At this time, the other two rectangular plates 18 can be controlled to move in a direction close to each other until the arc-shaped openings at one end of the other two rectangular plates 18 are tightly abutted against the outer wall of the first electric telescopic rod 10, ensuring that the first electric telescopic rod 10 and the round block 11 at its telescopic end are in a horizontal straight line state. The bearing body 7 is placed between two of the rectangular plates 18 manually or with the help of a preset manipulator, and the two rectangular plates 18 are moved in a direction close to each other to clamp the bearing body 7. As the two double-headed screws 32 are controlled to reverse, the two rectangular plates 18 and the clamped bearing body 7 are driven to move together in a direction close to the extrusion block 17, so that the two rectangular plates 18 can drive the bearing body 7 to automatically move between the two extrusion blocks 17 at this time, achieving the effect of automatic loading and installation, avoiding the problem of manually placing the bearing body 7 directly between the two extrusion blocks 17 and accidentally touching the switches of the two telescopic cylinders 16, which may cause harm to the staff, thereby improving the safety of the installation of the bearing body 7.

[0046] After the bearing body 7 is placed between the two extrusion blocks 17, the telescopic ends of the two telescopic cylinders 16 are extended together, driving the two extrusion blocks 17 to squeeze the bearing body 7, and testing the force or pressure that the bearing body 7 bears in a static state to determine its load-bearing capacity, thereby achieving the effect of pressure testing the bearing body 7.

[0047] After the two extrusion blocks 17 complete the pressure test on the bearing body 7, the telescopic end of the first electric telescopic rod 10 is controlled to extend, driving the round block 11 and multiple clamping plates 12 to be inserted into the interior of the bearing body 7, and the telescopic ends of multiple groups of second electric telescopic rods 13 are controlled to extend together, driving the multiple clamping plates 12 to closely abut against the inner wall of the bearing body 7, so as to achieve the effect of automatically clamping and fixing the bearing body 7, which is convenient for subsequent testing of the bearing body 7.

[0048] After the bearing body 7 is clamped and fixed by the clamping mechanism, the telescopic ends of the two telescopic cylinders 16 can be controlled to retract, and the two extrusion blocks 17 can be driven to move in directions away from each other, and then the two first sliders 28 inside the two first slide grooves 22 can be controlled to move in directions close to each other, and then the telescopic ends of the two telescopic cylinders 16 can be controlled to extend in turn, and the two extrusion blocks 17 can be driven to move in directions close to the bearing body 7 in turn, so that after the two vibration sensors 24 abut against the outer wall of the bearing body 7, the driving motor 9 drives the clamping mechanism and the bearing body 7 to rotate synchronously, and the vibration generated during the rotation of the bearing body 7 is monitored and analyzed in real time. A normal bearing body 7 should have regular vibrations during operation, while abnormal vibrations may be caused by a fault in the bearing body 7 itself. Vibration detection can detect the fault of the bearing body 7 in advance, and judge the type and degree of the fault of the bearing body 7 according to the characteristics of the vibration signal.

[0049] After the two noise sensors 25 are moved to a position close to the bearing body 7, they analyze and judge the noise generated by the bearing body 7 during operation. A normal bearing body 7 should not have obvious noise during operation, while abnormal noise may be caused by a fault in the bearing body 7. Noise detection can detect the fault of the bearing body 7 early and take corresponding maintenance measures to avoid failures and accidents after the bearing body 7 is put into use.

[0050] After the vibration and noise of the bearing body 7 are detected, the two first sliders 28 in the two first slide grooves 22 are controlled to move and reset in the directions away from each other, and the vibration sensors 24 and noise sensors 25 in the two groups of moving blocks 19 are controlled to shrink inside the moving blocks 19, and then the multiple cover plates 26 are controlled to rotate and reset, so as to protect the vibration sensors 24 and noise sensors 25 in the two groups of moving blocks 19 in the shrinking state. Then, the two first sliders 28 in the two first slide grooves 22 are controlled to move in the directions close to each other, so as to drive the two groups of moving blocks 19 to have a clamping and limiting effect on both sides of the bearing body 7 respectively, so that the two groups of matching moving blocks 19 can limit and fix the outer ring of the bearing body 7 at this time, simulating the use state of the bearing body 7 inside the motor housing, and then the telescopic ends of the two telescopic cylinders 16 are controlled to extend together, so as to drive the two extrusion blocks 17 to squeeze the bearing body 7 whose inner ring is in the rotating state again, and test the force or pressure borne by the bearing body 7 in the moving state to evaluate its bearing capacity, so as to be closer to the actual working conditions of the bearing body 7, and make the pressure test of the bearing body 7 more accurate.

[0051] While the two extrusion blocks 17 are used to squeeze the bearing body 7 in a stationary state and a moving state, the two sets of rectangular plates 18 located on the outer walls of the two extrusion blocks 17 can be synchronously controlled to move in a direction close to each other, so as to seal the bearing body 7 between the two extrusion blocks 17, thereby preventing a small amount of unqualified bearing bodies 7 from breaking during the extrusion process of the bearing body 7 by the two extrusion blocks 17, causing fragments to splash outward and cause harm to surrounding staff, thereby further improving the protection effect on surrounding staff.

[0052] After the pressure test of the bearing body 7, the shell 3 can be controlled to rotate upward 90 degrees, and the two electric sliders 14 can be controlled to move upward inside the corresponding arc groove 8, thereby driving the rectangular frame 6 and other components to rotate upward to a horizontal state. At this time, the two double-headed screws 32 can be controlled to rotate together, driving the two corresponding rectangular plates 18 to move in the direction away from the extrusion block 17, and a circular counterweight block with a diameter smaller than the diameter of the bearing body 7 is placed on the top of the bearing body 7, and then two of the rectangular plates 18 are controlled to move in a direction close to each other and docked. With the help of the reversal of the double-headed screw 32, the two rectangular plates 18 are driven to move together in the direction close to the extrusion block 17, and the circular counterweight block is pressed so that the circular counterweight block is tightly abutted against the bearing body 7. At this time, the drive motor 9 is continued to be controlled to drive the bearing body 7 to rotate, so that the torque of the bearing body 7 itself can be detected.

[0053] After the torque detection of the bearing body 7, the circular counterweight block is removed, and the two double-headed screws 32 are controlled to reverse, driving the two groups of rectangular plates 18 to move in the direction close to the extrusion block 17, and then the two groups of rectangular plates 18 are controlled to move in the direction close to each other and abut, and the bearing body 7 is sealed in the position between the two extrusion blocks 17 again. The output end of the external preset oil delivery mechanism is connected to the connecting end 23 through a hose, so that the lubricating oil delivered by the external oil delivery mechanism can enter the cavity through the connecting end 23 and be discharged to the surface of the bearing body 7 through the oil outlet 37. At this time, the rubber pads 30 arranged on the outer wall of the side where two rectangular plates 18 are close to each other are tightly abutted, which can prevent the lubricating oil from leaking outward, and the multiple rectangular plates 18 are tightly abutted against the rubber sealing strips 21 arranged on the side where the two extrusion blocks 17 are close to each other, further preventing the lubricating oil from leaking outward.

[0054] As the bearing body 7 continues to rotate, the lubricating oil can enter the interior of the bearing body 7, and after the bearing body 7 continues to rotate for a period of time, the housing 3 is controlled to rotate downward and reset, and the two electric sliders 14 are controlled to move downward and reset inside the corresponding arc grooves 8, driving the rectangular frame 6 to rotate and reset to a vertical state, and controlling the two rectangular plates 18 to move away from each other and open. The staff can determine whether there are metal particles, wear powder, moisture or other contaminants in the bearing body 7 by sampling and analyzing the lubricating oil around the bearing body 7. Normal lubricating oil should be clean and transparent, while abnormal oil may be a fault in the bearing body 7. Oil detection can detect early signs of failure of the bearing body 7 and ensure the normal operation of the subsequent bearing body 7 during actual use.

[0055] After all the inspection work on the bearing body 7 is completed, the telescopic ends of the multiple groups of second electric telescopic rods 13 can be controlled to retract, driving the multiple clamping plates 12 to move in the direction close to the round block 11, so that the inner wall of the bearing body 7 loses the clamping and fixing of the multiple clamping plates 12, and then the telescopic end of the first electric telescopic rod 10 is controlled to retract, driving the round block 11 to move in the direction away from the rectangular frame 6, and the shell 3 is controlled to drive the drive motor 9 and other components to rotate upward to a vertical state. At this time, the rectangular frame 6 can be rotated downward 90 degrees to a horizontal state with the help of the rotating shafts set at both ends, and the two extrusion blocks 17 are controlled to release the clamping effect on the outer ring of the bearing body 7, so that the bearing body 7 falls downward accordingly. It falls on the inclined surface on the left side of the top of the monitoring station body 1, and is automatically discharged downward with the guidance of two of the guide plates 5, so as to achieve the effect of automatic unloading and discharge of the bearing body 7 after detection; and in the process of the above-mentioned multiple tests on the bearing body 7, if the bearing body 7 fails in one of the tests, it can be moved inside the corresponding arc groove 8 with the help of two electric sliders 14, driving the rectangular frame 6 to move to the upper side of the inclined surface on the right side of the monitoring station body 1, and repeating the above-mentioned steps of automatic unloading and discharge of the bearing body 7, so that the unqualified bearing body 7 can be discharged downward through the inclined surface on the right side of the top of the monitoring station body 1, so as to achieve the effect of automatically classifying and unqualified bearing bodies 7.

[0056] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A rotor bearing pressure test monitoring station, comprising a monitoring station body (1), characterized in that: Two fixing plates (2) are symmetrically mounted on the top of the monitoring station body (1), a shell (3) is rotatably mounted between the two fixing plates (2), a driving motor (9) is mounted inside the shell (3), an output end of the driving motor (9) is connected to a clamping mechanism for fixing the bearing body (7) via a first electric telescopic rod (10), two arc-shaped plates (4) are also symmetrically mounted on the top of the monitoring station body (1), a rectangular frame (6) is arranged between the two arc-shaped plates (4), two extrusion blocks (17) for pressure testing the bearing body (7) are symmetrically mounted inside the rectangular frame (6), an auxiliary detection mechanism for detecting noise and vibration of the bearing body (7) is arranged on the outer walls of one side of the two extrusion blocks (17) that are close to each other, and an auxiliary mounting mechanism for assisting the bearing body (7) to be quickly mounted on the surface of the clamping mechanism is arranged on the outer walls of both sides of the two extrusion blocks (17); The auxiliary installation mechanism comprises a rectangular groove (29) opened inside the two extrusion blocks (17), a double-headed screw (32) is rotatably installed inside the two rectangular grooves (29), two movable plates (36) are symmetrically installed on the outer walls of the two double-headed screws (32), connecting rods (33) are rotatably installed at both ends of the two movable plates (36), and movable frames (31) are arranged on the outer walls of both sides of the two extrusion blocks (17), and the ends of the two connecting rods (33) away from the movable plates (36) are respectively hinged to the movable frames (31) close to them; Two second slide grooves (34) are respectively formed on the outer walls of the two movable racks (31) on the side away from each other, and second sliders (35) are respectively installed inside the two second slide grooves (34). A rectangular plate (18) is respectively arranged on the outer walls of the two movable racks (31) on the side away from each other, and one end of the two second sliders (35) away from the second slide grooves (34) is respectively connected to the rectangular plate (18) close to the second slide grooves; The ends of the two rectangular plates (18) that are close to each other are both equipped with rubber pads (30), the ends of the other two rectangular plates (18) that are close to each other are both provided with arc-shaped openings that are compatible with the outer wall of the telescopic end of the first electric telescopic rod (10), the four corner positions of the outer wall of the side close to the two extrusion blocks (17) are both equipped with rubber sealing strips (21) that are used in conjunction with the two rectangular plates (18), and two second shielding cloths (20) are symmetrically installed between the two extrusion blocks (17); The outer walls of the two rectangular plates (18) are each provided with a connection end (23) for communicating with an external preset oil delivery mechanism, and the inner walls of the two rectangular plates (18) are each provided with an oil outlet (37) for discharging lubricating oil.

2. A rotor bearing pressure test monitoring station according to claim 1, characterized in that: The clamping mechanism comprises a round block (11) mounted on the telescopic end of a first electric telescopic rod (10), a plurality of groups of second electric telescopic rods (13) being mounted inside the round block (11), and a clamping plate (12) being mounted on the telescopic ends of the plurality of groups of second electric telescopic rods (13).

3. A rotor bearing pressure test monitoring station according to claim 1, characterized in that: The outer walls of the two arc-shaped plates (4) on the sides close to each other are each provided with an arc-shaped groove (8), and an electric slider (14) is installed inside the two arc-shaped grooves (8). The outer walls on both sides of the rectangular frame (6) are rotatably connected to the electric slider (14) close to the two arc-shaped plates (4) via a rotating shaft.

4. A rotor bearing pressure test monitoring station according to claim 1, characterized in that: Mounting frames (15) are installed at both upper and lower ends of the rectangular frame (6), telescopic cylinders (16) are installed inside the two mounting frames (15), the output ends of the two telescopic cylinders (16) are connected to the extrusion blocks (17) adjacent thereto, and guide grooves for sliding guides of the two extrusion blocks (17) are provided on the inner walls of both sides of the rectangular frame (6).

5. A rotor bearing pressure test monitoring station according to claim 1, characterized in that: The auxiliary detection mechanism comprises a first slide groove (22) provided on the outer wall of one side where two extrusion blocks (17) are close to each other; a group of first sliders (28) are installed inside the two first slide grooves (22); first shielding cloths (27) are installed on both side outer walls of the two groups of first sliders (28); a moving block (19) is installed on one end of the two groups of first sliders (28) away from the first slide groove (22); a vibration sensor (24) and a noise sensor (25) are retractably installed inside the ends of the two groups of moving blocks (19) close to each other; and a cover plate (26) for sealing the vibration sensor (24) and the noise sensor (25) is rotatably installed on the ends of the two groups of moving blocks (19) close to each other.

6. A rotor bearing pressure test monitoring station according to claim 1, characterized in that: The cross section of the monitoring platform body (1) is trapezoidal, and two guide plates (5) are symmetrically mounted on the inclined surfaces on both sides of the top of the monitoring platform body (1).

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