Positioning mechanism and production line having the same
By designing a positioning mechanism for the cylinder block of the plunger pump, the coordination of the rotating structure and elastic parts of the servo motor drives is realized, and the problem of inconvenient positioning of the cylinder bore in the existing technology is solved and the production efficiency is improved and automation level.
Patent Information
- Application Number
- CN202411384746.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-09-30
AI Technical Summary
In the prior art, it is not convenient to automatically locate the cylinder bore of the plunger pump cylinder block and automatically roll and press the copper sleeve, resulting in low automation and production efficiency.
A positioning mechanism is designed, including a positioning member, a lifting structure and a rotating structure. The rotating structure is driven by a servo motor to drive the positioning member to move to a preset position, realize the automatic positioning of the cylinder, and accurately control the positioning member with the elastic member and the detector. lifting and rotating to ensure accurate positioning of the cylinder bore.
It realizes automatic positioning of all cylinder bores on the cylinder block, improves the convenience of cylinder bore operation and operating efficiency, and enhances the degree of automation of the production line and the processing quality of the product.
Smart Images

Figure CN118875992B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plunger pump manufacturing, and in particular to a positioning mechanism and a production line having the same. Background Art
[0002] At present, plunger pumps belong to volumetric pumps and reciprocating pumps. The plunger pump reciprocates in the plunger cylinder, causing the change in the sealed volume in the plunger cylinder to generate a pressure difference to make the fluid medium work. The plunger pump is an important working part in hydraulic and pneumatic transmission, and the copper sleeve is a common component in the assembly process of the plunger pump. In the production process of the plunger pump cylinder, after cleaning the cylinder, it is necessary to roll the multiple cylinder holes of the cylinder in turn and press the copper sleeve into it to fix the copper sleeve and the cylinder together. Before loading the cylinder, loading the copper sleeve and pressing it, it is often necessary to first locate the cylinder hole of the cylinder.
[0003] However, in the prior art, manual operation is generally used to achieve the positioning of the cylinder body. Specifically, after positioning one cylinder hole of the cylinder body and pressing the copper sleeve, the cylinder body is manually adjusted to position the next cylinder hole of the cylinder body and press the copper sleeve again. Such operation is not convenient for achieving automatic positioning of the cylinder hole on the cylinder body, nor is it convenient for the subsequent automatic rolling and pressing of the cylinder hole and the copper sleeve after the automatic positioning of the cylinder hole, resulting in a low overall degree of automation and low production efficiency. Summary of the invention
[0004] The main purpose of the present invention is to provide a positioning mechanism and a production line having the same, so as to solve the technical problem that it is inconvenient to position the cylinder hole of the cylinder body in the prior art.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, a positioning mechanism is provided, including a positioning member, a lifting structure and a rotating structure, the shape of the positioning member is adapted to the shape of the cylinder hole of the cylinder body; the lifting part of the lifting structure is movably arranged and drivingly connected to the rotating structure to drive the rotating structure to move to a predetermined positioning position at a predetermined height; the rotating part of the rotating structure is movably arranged and drivingly connected to the positioning member to drive the positioning member to rotate; wherein the positioning member is liftable or telescopically arranged on the rotating part; when the rotating structure drives the positioning member to move to a position in contact with the outer wall of the cylinder body, the positioning member rises or shortens; when the rotating structure drives the positioning member to move to the cylinder hole of the cylinder body, the positioning member descends or extends to extend into the cylinder hole, and drives the cylinder body to rotate to a preset position through the rotating structure and the positioning member.
[0006] Furthermore, the positioning mechanism also includes an elastic member, one end of which is fixedly arranged, and the other end of the elastic member is connected to the positioning member, so that the positioning member can be lifted and lowered under the elastic force of the elastic member; and / or, a mounting hole that is adapted to the shape of the positioning member is provided on the rotating part, and the positioning member is lifted and lowered in the mounting hole.
[0007] Furthermore, the positioning member can be raised and lowered and passed through the rotating part, and the positioning mechanism also includes a first detection member and an elastic member, the first detection member is installed on the rotating part; one end of the elastic member is fixedly connected to the first detection member, and the other end of the elastic member is connected to the positioning member; the second detection member, the detection part of the second detection member is arranged toward the first detection member, so that the height position of the first detection member can be detected by the second detection member.
[0008] Furthermore, the rotating structure includes a servo motor, which is drivingly connected to the rotating part; wherein, when the rotating structure is in a pre-positioning position, the servo motor drives the rotating part to rotate forward by a debugging angle with a debugging number of steps, so that the rotating part moves from an initial position to a debugging position, and the positioning piece cooperates with the cylinder hole; after the rotating part is in the debugging position, the servo motor drives the rotating part to rotate reversely by a debugging angle with a debugging number of steps, so that the rotating part returns from the debugging position to the initial position; after the rotating part returns to the initial position, the servo motor drives the rotating part to rotate by a preset angle with a set positioning number of steps, so that the cylinder body moves to a preset position.
[0009] According to another aspect of the present invention, a production line is provided, comprising the above-mentioned positioning mechanism; the production line comprises a positioning tool, at least part of which is movably arranged to move to a positioning position for positioning the cylinder body or a release position for releasing the cylinder body; wherein, when the rotating structure of the positioning mechanism and the positioning member of the positioning mechanism drive the cylinder body to rotate to a preset position, the positioning tool moves to the positioning position.
[0010] Furthermore, the cylinder body has multiple cylinder holes; the production line also includes an operating component, which is used to operate on the multiple cylinder holes in sequence; the positioning tooling includes a positioning seat and a positioning clamp, and the positioning seat is rotatably arranged around the clamping center axis of the positioning clamp; the positioning clamp is arranged on the positioning seat, and the positioning clamp forms at least a part of the positioning tooling; wherein the positioning seat drives the positioning clamp to rotate to a plurality of operating positions in which the multiple cylinder holes are sequentially arranged relative to the operating part of the operating component.
[0011] Furthermore, the positioning tool also includes a positioning plate, which is movably arranged, and the positioning seat is rotatably arranged on the positioning plate, so that the positioning plate drives the positioning seat to move to a positioning position arranged relative to the positioning mechanism or an operating position arranged relative to the operating component.
[0012] Furthermore, the working parts include a rolling mechanism and a pressing mechanism, the rolling part of the rolling mechanism is used to extend into the cylinder hole to shape the edge of the cylinder hole, and the pressing part of the pressing mechanism is used to press the copper sleeve into the cylinder hole; the working station includes a rolling station and a pressing station; wherein, at least three positioning seats and at least three positioning clips are arranged on the positioning plate, at least three positioning seats are arranged in one-to-one correspondence with at least three positioning clips, and each positioning clip can be movably arranged on the corresponding positioning seat, and at least three positioning seats are arranged at intervals along the circumference of the positioning plate; the positioning plate can be rotatably arranged so that one of the at least three positioning seats is in the positioning station, another is in the rolling station, and another is in the pressing station.
[0013] Furthermore, the production line also includes a rolling mechanism, including a first frame and a rolling part that can be lifted and lowered on the first frame, so that the rolling part can extend into the cylinder hole or come out of the cylinder hole; and / or, a pressing mechanism, including a second frame and a pressing part that can be lifted and lowered on the second frame, the pressing part is used to be inserted into the inner ring of the copper sleeve, and drive the copper sleeve to extend into the cylinder hole to press the copper sleeve into the cylinder hole; and / or, a first conveying mechanism, the conveying part of the first conveying mechanism can be movably arranged to convey the copper sleeve, and the discharge end of the first conveying mechanism is connected to the pressing mechanism.
[0014] Furthermore, the production line also includes a transfer mechanism, including a transfer frame and a transfer clamp, the transfer clamp is movably arranged on the transfer frame, the transfer clamp is used to clamp the cylinder body, and the transfer clamp has the ability to move to a docking position arranged relative to the positioning tooling; the production line also includes: a second conveying mechanism, the conveying portion of the second conveying mechanism is movably arranged to load and convey the cylinder body; the transfer clamp has the ability to move to a loading position arranged relative to at least part of the second conveying mechanism to clamp the cylinder body, and move to a docking position after clamping the cylinder body; and / or, a third conveying mechanism, the conveying portion of the third conveying mechanism is movably arranged to unload and convey the cylinder body after press-fitting; the transfer clamp moves to the docking position to clamp the cylinder body after press-fitting, and moves to a unloading position arranged relative to at least part of the third conveying mechanism after clamping the cylinder body after press-fitting.
[0015] By applying the technical solution of the present invention, the cylinder body can be driven to rotate to a preset position through the cooperation of the rotating structure and the positioning member, so as to position the cylinder hole with the positioning member inserted therein. Since the number and distribution angle of the cylinder holes on each cylinder body are known, after the cylinder hole with the positioning member inserted therein is positioned, the position of the remaining cylinder holes can be known, thereby realizing the automatic positioning of all cylinder holes of the cylinder body, and then facilitating the subsequent automatic operation of each cylinder hole of the cylinder body in sequence or the automatic operation of multiple cylinder holes simultaneously, thereby improving the convenience and efficiency of the operation of each cylinder hole of the cylinder body. Therefore, the technical solution provided by the present invention can solve the technical problem of the inconvenience of positioning the cylinder hole of the cylinder body in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 A schematic diagram of the relative position structure of the positioning mechanism and the cylinder body provided in an embodiment of the present invention is shown;
[0018] Figure 2 A schematic diagram of the matching structure of the elastic member and the positioning member of the positioning mechanism provided in an embodiment of the present invention is shown;
[0019] Figure 3 It shows a schematic structural diagram of a cylinder provided according to an embodiment of the present invention;
[0020] Figure 4 A schematic diagram of the structure of a production line provided according to an embodiment of the present invention is shown;
[0021] Figure 5 Shows a front view of a production line provided according to an embodiment of the present invention;
[0022] Figure 6 A side view of a production line provided according to an embodiment of the present invention is shown;
[0023] Figure 7 A top view of a production line provided according to an embodiment of the present invention is shown;
[0024] Figure 8 A partial structural schematic diagram of a production line provided according to an embodiment of the present invention is shown;
[0025] Fig. 9 A schematic structural diagram of a positioning tool provided according to an embodiment of the present invention is shown;
[0026] Fig.10A top view of a positioning tool provided according to an embodiment of the present invention is shown;
[0027] Fig.11 It shows a schematic structural diagram of a press-fitting mechanism provided according to an embodiment of the present invention;
[0028] Fig.12 A production process flow chart of a production line provided according to an embodiment of the present invention is shown.
[0029] The above drawings include the following reference numerals:
[0030] 10. Positioning mechanism; 11. Positioning member; 12. Lifting structure; 13. Rotating structure; 131. Rotating part; 132. Servo motor; 14. Elastic member; 15. First detecting member; 16. Second detecting member;
[0031] 20. Positioning tool; 21. Positioning seat; 22. Positioning clamp; 23. Positioning plate;
[0032] 30. rolling mechanism; 31. rolling part; 32. first frame;
[0033] 40. Press-fitting mechanism; 41. Press-fitting part; 42. Second frame;
[0034] 50. A first conveying mechanism;
[0035] 60. Transfer mechanism; 61. Transfer frame; 62. Transfer clamp;
[0036] 70. Second conveying mechanism;
[0037] 80. The third conveying mechanism;
[0038] 90. Cylinder body; 91. Cylinder bore. DETAILED DESCRIPTION
[0039] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0040] like Figures 1 to 3As shown, embodiment 1 of the present invention provides a positioning mechanism 10, including a positioning member 11, a lifting structure 12 and a rotating structure 13, wherein the shape of the positioning member 11 is adapted to the shape of the cylinder hole 91 of the cylinder body 90; the lifting portion of the lifting structure 12 is movably arranged and drivingly connected to the rotating structure 13 to drive the rotating structure 13 to move to a predetermined positioning position at a predetermined height; the rotating portion 131 of the rotating structure 13 is movably arranged and drivingly connected to the positioning member 11 to drive the positioning member 11 to rotate; wherein the positioning member 11 is liftably or telescopically arranged on the rotating portion 131; when the rotating structure 13 drives the positioning member 11 to move to a position in contact with the outer wall of the cylinder body 90, the positioning member 11 rises or shortens; when the rotating structure 13 drives the positioning member 11 to move to the cylinder hole 91 of the cylinder body 90, the positioning member 11 descends or extends to extend into the cylinder hole 91, and drives the cylinder body 90 to rotate to a preset position through the rotating structure 13 and the positioning member 11.
[0041] By adopting the technical solution provided in this embodiment, the rotating structure 13 can smoothly drive the positioning member 11 to move to a position where it is inserted into a cylinder hole 91. Then, the rotating structure 13 drives the cylinder body 90 to rotate to a preset position through the positioning member 11. In this way, the cylinder hole 91 with the positioning member 11 inserted can be positioned. Since the number of cylinder holes 91 of the cylinder body 90 and the distribution angles of each cylinder hole 91 are already known at the time of production, thus, according to the positional relationship between the remaining cylinder holes 91 and the cylinder hole 91 with the positioning member 11 inserted (the positional relationship here mainly refers to the angle relationship), the position (mainly refers to the angle) of the remaining cylinder holes 91 can be known by taking the positioning of the cylinder hole 91 with the positioning member 11 inserted as a reference, so that the automatic positioning of all cylinder holes 91 of the cylinder body 90 can be realized, and the position of all cylinder holes 91 can be known, so as to facilitate the subsequent automatic operation of each cylinder hole 91 of the cylinder body 90 in sequence or the simultaneous automatic operation of multiple cylinder holes 91, and facilitate the realization of high consistency and high precision of the overall operation process, and improve the convenience and efficiency of the operation of each cylinder hole 91 of the cylinder body 90. Therefore, the positioning mechanism 10 provided in this embodiment can solve the technical problem of the inconvenience of positioning the cylinder hole 91 of the cylinder body 90 in the prior art.
[0042] Specifically, the design of the positioning member 11 takes into account the geometric shape of the cylinder bore 91 of the cylinder body 90, ensuring that the positioning member 11 can accurately extend into the cylinder bore 91 when it moves to the cylinder bore 91. The positioning member 11 is arranged on the rotating portion 131 of the rotating structure 13 in a liftable or telescopic manner, ensuring that the positioning member 11 can adjust its position relative to the cylinder body 90 accordingly when it contacts different parts of the cylinder body 90, so that the positioning member 11 can be smoothly inserted into the cylinder bore 91 when it moves to the cylinder bore 91, thereby realizing the automated positioning function. Specifically, when the positioning member 11 is inserted into the cylinder bore 91 and drives the cylinder body 90 to rotate to a preset position, it can be understood that the cylinder body 90 rotates relative to the symmetry axis of the cylinder body 90 itself, and thus the main function is to adjust the angle of the cylinder bore 91.
[0043] In addition, the precise control of the rotating structure can ensure the stability and positioning accuracy of the cylinder body 90 during the processing, which is convenient for the subsequent automation of the subsequent processes of the cylinder body 90 and avoids the errors that may be caused by manual operation. Specifically, the subsequent processes include the rolling of the cylinder hole 91 and the press-fitting of the copper sleeve. Through the precise positioning of the positioning mechanism 10, it can also ensure that the positions of each cylinder hole 91 are effectively obtained in the subsequent rolling of the cylinder hole 91 and the press-fitting of the copper sleeve, so as to facilitate the automated production process of the overall process in cooperation with the rolling mechanism 30 and the press-fitting mechanism 40, so as to ensure that the positions in the subsequent rolling and copper sleeve press-fitting processes are accurate, avoid the positioning errors that may be caused by manual operation, improve the consistency of rolling and press-fitting, ensure the fixing quality of the copper sleeve and the cylinder body 90, and thus improve the performance and reliability of the final product.
[0044] Specifically, the positioning mechanism 10 further includes an elastic member 14, one end of which is fixedly arranged, and the other end of which is connected to the positioning member 11, so that the positioning member 11 can be lifted and lowered under the elastic force of the elastic member 14. In this way, when the positioning member 11 moves to contact the outer wall of the cylinder body 90, the elastic member 14 can be compressed, so that the positioning member 11 can be lifted, and the situation that the positioning member 11 is stuck with the outer wall of the cylinder body 90 can be avoided, so that the rotating structure 13 can smoothly drive the positioning member 11 to move; when the positioning member 11 moves to the cylinder hole 91 of the cylinder body 90, the elastic member 14 restores the deformation, so that the positioning member 11 can be lowered, so that the positioning member 11 can smoothly fall into the cylinder hole 91, and the positioning member 11 can smoothly cooperate with the cylinder hole 91. Specifically, one end of the elastic member 14 can be fixed to the rotating structure 13 or a component fixedly connected to the rotating structure 13, so that the positioning member 11 can smoothly rotate with the rotation of the rotating structure 13.
[0045] Specifically, the elastic member 14 in this embodiment can be a spring, a part of which is sleeved on the positioning member 11. Specifically, the positioning member 11 can be a strip structure, and a positioning step can be further provided on the positioning member 11, through which the other end of the spring is abutted or connected.
[0046] In this embodiment, a mounting hole matching the shape of the positioning member 11 is provided on the rotating portion 131, and the positioning member 11 is arranged in the mounting hole for lifting. In this way, it can be ensured that the rotating mechanism can smoothly drive the positioning member 11 to rotate together, so that the positioning member 11 can also be smoothly lifted and lowered in the mounting hole, which is convenient for ensuring the lifting and lowering of the positioning member 11, and also convenient for realizing stable guidance of the lifting and lowering of the positioning member 11, so as to finally realize the effect that the positioning member 11 can be smoothly inserted into one of the multiple cylinder holes 91 and the position of the cylinder hole 91 is positioned.
[0047] Specifically, the positioning member 11 can be lifted and lowered on the rotating part 131, and the positioning mechanism 10 also includes a first detection member 15, an elastic member 14 and a second detection member 16. The first detection member 15 is installed on the rotating part 131; one end of the elastic member 14 is fixedly connected to the first detection member 15, and the other end of the elastic member 14 is connected to the positioning member 11; the detection part of the second detection member 16 is arranged toward the first detection member 15, so as to detect the height position of the first detection member 15 through the second detection member 16. The first detection member 15 and the second detection member 16 are arranged in coordination, which can be used to accurately detect the lifting height of the first detection member 15, so as to determine the lifting height of the rotating part 131. Specifically, during the positioning process of the positioning mechanism 10, the second detection member 16 should detect that the first detection member 15 has dropped to a preset height. When the first detection member 15 has dropped to a preset height, it can ensure that the spring can be inserted into the cylinder hole 91 and inserted to a certain preset depth without being elastically deformed, thereby ensuring the subsequent coordination stability of the positioning member 11 and the cylinder hole 91.
[0048] Specifically, the outer dimensions of the positioning member 11 and the distance between the positioning member 11 and the rotating shaft of the rotating structure 13 can be adaptively adjusted according to the size of different cylinder bodies 90 and the layout of cylinder holes 91 to adapt to different cylinder bodies 90 and cylinder holes 91.
[0049] Specifically, the rotating structure includes a servo motor 132, which is drivingly connected to the rotating part 131; wherein, when the rotating structure 13 is in the pre-positioning position, the servo motor 132 drives the rotating part 131 to rotate forwardly by a debugging angle with a debugging number of steps, so that the rotating part 131 moves from the initial position to the debugging position, and the positioning member 11 cooperates with the cylinder hole 91; after the rotating part 131 is in the debugging position, the servo motor 132 drives the rotating part 131 to rotate reversely by a debugging angle with a debugging number of steps, so that the rotating part 131 returns from the debugging position to the initial position; after the rotating part 131 returns to the initial position, the servo motor 132 drives the rotating part 131 to rotate by a preset angle with a set positioning number of steps, so that the cylinder body 90 moves to the preset position. With such a setting, by controlling the number of steps of the servo motor 132, the position of the cylinder hole 91 of the cylinder body 90 with the positioning piece 11 inserted therein can be accurately positioned, and according to the number of positioning steps, other subsequent operating equipment can facilitate the rotation of the cylinder body 90 according to the angle between two adjacent cylinder holes 91, so that each cylinder hole 91 can be positioned in turn or multiple cylinder holes 91 can be positioned simultaneously, which is convenient for realizing sequential operation or synchronous operation of multiple cylinder holes 91.
[0050] Specifically, the rotating structure 13 mainly includes a servo motor 132 and a rotating part 131. The servo motor 132 is connected to the rotating part 131 through a driving coupling. A positioning member 11 is installed on the rotating part 131, and the positioning member 11 is used to cooperate with the cylinder hole 91 of the cylinder body 90. The servo motor 132 drives the rotating part 131 to rotate in the forward direction by the debugging angle according to the preset debugging steps. This process is to fine-tune the position of the rotating part 131 to ensure that the positioning member 11 can accurately align with the cylinder hole 91 during the rotation process. When the rotating part 131 rotates to the debugging position, the positioning member 11 will move to the cylinder hole 91 and be inserted into the cylinder hole 91. When the rotating part 131 reaches the debugging position, the servo motor 132 then drives the rotating part 131 to rotate in the reverse direction by the debugging angle again according to the debugging steps, so that the rotating part 131 returns to the initial position. Subsequently, the servo motor 132 drives the rotating part 131 to rotate a preset angle with a set number of positioning steps, and accurately moves the cylinder body 90 to a preset position, thereby achieving accurate positioning of the corresponding cylinder hole 91 into which the positioning member 11 is inserted.
[0051] Specifically, the debugging angle and the number of debugging steps are accurately calculated according to the specific size and position of the cylinder hole 91 to achieve the optimal alignment effect. Preferably, as long as the debugging angle is not less than the angle between two adjacent cylinder holes 91 (the angle between two cylinder holes 91 can be understood as the angle between the line connecting the center of one cylinder hole 91 and the center of the top of the cylinder body 90 and the line connecting the center of the other cylinder hole 91 and the center of the cylinder body 90). However, considering that the cylinder hole 91 itself has a certain size, the debugging angle can also be set to be slightly smaller than the angle between the two cylinder holes 91. Specifically, the minimum debugging angle can be set to the angle between two adjacent cylinder holes 91 minus 15°.
[0052] Specifically, the cylinder body 90 in this embodiment may be provided with 9 cylinder holes 91 or 7 cylinder holes 91 evenly distributed. In this embodiment, the preset angle may preferably be set to 40°. Alternatively, the preset angle may also be set to 30°. Specifically, since the cylinder hole 91 itself has a certain size, when the preset angle is set to 30°, it can also ensure that the positioning member 11 can smoothly enter into one cylinder hole 91.
[0053] like Figures 4 to 11 As shown, the second embodiment of the present invention provides a production line, including the positioning mechanism 10 provided in the first embodiment; the production line includes a positioning tool 20, at least part of which is movably arranged to move to a positioning position for positioning the cylinder body 90 or a loosening position for loosening the cylinder body 90; wherein, when the rotating structure 13 of the positioning mechanism 10 and the positioning member 11 of the positioning mechanism 10 drive the cylinder body 90 to rotate to a preset position, the positioning tool 20 moves to the positioning position. With such a structural arrangement, it is convenient to realize the positioning of the cylinder hole 91 of the cylinder body 90 when the cylinder body 90 is rotated to a preset position, and the positioning of the cylinder body 90 is realized by the positioning tool 20, so as to ensure that the relative position of the positioning tool 20 and the cylinder body 90 does not change, and ensure the positioning effect of the cylinder hole 91 of the cylinder body 90.
[0054] Specifically, in order to ensure that the rotating mechanism drives the cylinder body 90 to rotate around the axis of symmetry of the cylinder body 90, a positioning groove can be provided on the positioning tooling 20, and the cylinder body 90 is located in the positioning groove to avoid as much as possible the situation where the cylinder body 90 has a large overall position deviation in addition to the angle change during the rotation of the cylinder body 90 driven by the rotating structure 13.
[0055] Specifically, the positioning tool 20 is used to realize the clamping and positioning of the cylinder body 90 at the preset position. Specifically, the positioning tool 20 can be a positioning claw structure to ensure the stability of positioning the cylinder body 90 at the preset position. The positioning claw structure includes three claws arranged at intervals along the circumferential direction.
[0056] In this embodiment, the cylinder body 90 has a plurality of cylinder holes 91; the production line also includes an operating component, which is used to sequentially operate the plurality of cylinder holes 91; the positioning fixture 20 includes a positioning seat 21 and a positioning clamp 22, the positioning seat 21 is rotatably arranged around the clamping center axis of the positioning clamp 22; the positioning clamp 22 is arranged on the positioning seat 21, and the positioning clamp 22 forms at least part of the positioning fixture 20; wherein the positioning seat 21 drives the positioning clamp 22 to rotate to a plurality of operating positions where the plurality of cylinder holes 91 are sequentially arranged relative to the operating part of the operating component. With such a structural arrangement, it is possible to facilitate the automated operation process of the plurality of cylinder holes 91, ensure the position accuracy during the operation process, and further ensure the operation accuracy.
[0057] Specifically, the positions and layouts of the multiple cylinder holes 91 on the cylinder body 90 are determined. When the cylinder body 90 is positioned at the preset position, the position of the cylinder hole 91 into which the positioning member 11 is inserted is determined. Subsequently, according to the angle difference between two adjacent cylinder holes 91, the cylinder body 90 is driven by the positioning seat 21 to rotate each time according to the angle difference between the two cylinder holes 91, so that the corresponding working positions of each cylinder hole 91 and the operating part of the working component can be realized in turn, thereby ensuring the automated operation of the multiple cylinder holes 91.
[0058] In this embodiment, the positioning tool 20 also includes a positioning disk 23, which is movably arranged, and the positioning seat 21 is rotatably arranged on the positioning disk 23, so that the positioning disk 23 drives the positioning seat 21 to move to a positioning position arranged relative to the positioning mechanism or an operating position arranged relative to the operating component. With such a structural arrangement, it is convenient to synchronously realize the synchronous operation of at least two cylinder bodies 90, so that the positioning mechanism 10 positions one cylinder body 90, and the operating component operates the other cylinder body 90, thereby improving the overall automated operation efficiency. Specifically, the positioning disk 23 rotates cyclically around its own axis.
[0059] Specifically, the operating parts include a rolling mechanism 30 and a pressing mechanism 40. The rolling part 31 of the rolling mechanism 30 is used to extend into the cylinder hole 91 to shape the edge of the cylinder hole 91. The pressing part 41 of the pressing mechanism 40 is used to press the copper sleeve into the cylinder hole 91. The operating station includes a rolling station and a pressing station. Among them, at least three positioning seats 21 and at least three positioning clamps 22 are arranged on the positioning plate 23. The at least three positioning seats 21 are arranged one by one with the at least three positioning clamps 22. Each positioning clamp 22 can be movably arranged on the corresponding positioning seat 21. At least three positioning seats 21 are arranged at intervals along the circumference of the positioning plate 23. The positioning plate 23 is rotatably arranged so that one of the at least three positioning seats 21 is in the positioning station, another is in the rolling station, and another is in the pressing station. In this way, it is possible to facilitate synchronous operation of at least three cylinder bodies 90 to ensure that each cylinder body 90 is positioned, rolled and pressed in sequence, thereby better improving the efficiency of automated production.
[0060] Specifically, at least three positioning seats 21 and three positioning clamps 22 may be provided on the positioning plate 23, so that the next workstation can be switched every time the positioning plate 23 rotates 120°.
[0061] Specifically, the production line further includes a rolling mechanism 30, which includes a first frame 32 and a rolling portion 31 that can be raised and lowered on the first frame 32, so that the rolling portion 31 can extend into the cylinder hole 91 or come out of the cylinder hole 91. With such a structural arrangement, it is convenient to automatically realize the rolling operation of the cylinder hole 91. Specifically, the rolling portion 31 here can be a special tool, and the rolling process can be understood as: squeezing the edge of the cylinder hole 91 by a special tool, so that the edge of the cylinder hole 91 undergoes a slight plastic deformation, so as to facilitate the subsequent pressing of the copper sleeve into the cylinder hole 91.
[0062] Specifically, the rolling part 31 on the rolling mechanism 30 is detachably arranged so as to match the corresponding rolling part 31 according to different models of the cylinder body 90 .
[0063] Specifically, the production line also includes a press-fitting mechanism 40, which includes a second frame 42 and a press-fitting portion 41 that is movably arranged on the second frame 42, and the press-fitting portion 41 is used to be inserted into the inner ring of the copper sleeve, and drive the copper sleeve to extend into the cylinder hole 91, so as to press the copper sleeve into the cylinder hole 91; such a structural arrangement can facilitate automatic press-fitting of the copper sleeve, thereby improving the overall degree of automation. The press-fitting portion 41 can be a quick-change pressure head, and the press-fitting portion 41 can be detachably arranged to match the corresponding press-fitting portion 41 according to different models of cylinder bodies 90, and to match with different models of copper sleeves.
[0064] In this embodiment, the press-fitting mechanism 40 includes a servo press, which can match different press-fitting parts 41 to switch different press-fitting parts 41 to press-fit different types of copper sleeves. Specifically, the press-fitting mechanism 40 also includes a first direction module and a second direction module to drive the press to move in the first direction and the second direction respectively, so as to sequentially move down and press-fit the multiple holes of the cylinder body 90. Specifically, the first direction can be the X direction, and the second direction can be the Y direction.
[0065] Specifically, the cylinder body 90 may have different numbers of holes, such as 7 holes or 9 holes.
[0066] Specifically, the production line further includes a first conveying mechanism 50, the conveying part of the first conveying mechanism 50 is movably arranged to convey the copper sleeve, and the discharge end of the first conveying mechanism 50 is docked with the pressing mechanism 40. In this way, it is convenient to realize automatic feeding of the copper sleeve and better improve the degree of automation.
[0067] Specifically, the first conveying mechanism 50 includes a vibration plate and a robot. The vibration plate vibrates the copper sleeve to transfer the material. The robot grabs the copper sleeve and outputs it to a fixed position so that the pressing mechanism 40 can grab it in place.
[0068] In this embodiment, the production line further includes a transfer mechanism 60, including a transfer frame 61 and a transfer clamp 62, the transfer clamp 62 is movably arranged on the transfer frame 61, the transfer clamp 62 is used to clamp the cylinder body 90, and the transfer clamp 62 has the ability to move to a docking position opposite to the positioning fixture 20. In this way, the cylinder body 90 can be transferred and the automatic transfer process of the cylinder body 90 can be realized.
[0069] Specifically, the production line further includes a second conveying mechanism 70, and the conveying portion of the second conveying mechanism 70 is movably arranged to feed and convey the cylinder body 90. The transfer clamp 62 has a function of moving to a feeding position arranged opposite to at least a portion of the second conveying mechanism 70 to clamp the cylinder body 90, and moving to a docking position after clamping the cylinder body 90. Such an operation facilitates automatic feeding of the cylinder body 90, thereby improving operation efficiency and accuracy.
[0070] Specifically, the production line further includes a third conveying mechanism 80, the conveying portion of which is movably arranged to unload and convey the cylinder body 90 after press-fitting; the transfer clamp 62 moves to the docking position to clamp the cylinder body 90 after press-fitting, and after clamping the cylinder body 90 after press-fitting, moves to the unloading position arranged opposite to at least part of the third conveying mechanism 80. In this way, it is convenient to unload the cylinder body 90 after the copper sleeve is press-fitted automatically, thereby improving the working efficiency and accuracy.
[0071] Specifically, the second conveying mechanism 70 and the third conveying mechanism 80 may be conveyor belts or conveyor chain structures.
[0072] Specifically, the transfer mechanism 60 includes a support frame and a transplanting manipulator, and the transplanting manipulator is movably arranged on the support frame. Specifically, the positioning tool 20, the second conveying mechanism 70 and the third conveying mechanism 80 are arranged side by side, the support frame extends along the side-by-side arrangement direction of the positioning tool 20, the second conveying mechanism 70 and the third conveying mechanism 80, and the transplanting manipulator is movably arranged along the extension direction of the support frame to move to the docking position, the loading position and the unloading position respectively.
[0073] Specifically, the production line in this embodiment also includes an electronic control system, and the positioning mechanism 10, the positioning tool 20, the rolling mechanism 30, the pressing mechanism 40, the first conveying mechanism 50, the transfer mechanism 60, the second conveying mechanism 70 and the third conveying mechanism 80 are all connected to the electronic control system to realize electronic control of the positioning mechanism 10, the positioning tool 20, the rolling mechanism 30, the pressing mechanism 40, the first conveying mechanism 50, the transfer mechanism 60, the second conveying mechanism 70 and the third conveying mechanism 80 through the electronic control system.
[0074] like Fig.12 As shown, the specific production processes corresponding to the production line in this embodiment are as follows:
[0075] S1: The cylinder body 90 is loaded and transported to the position by the second conveying mechanism 70, waiting to be grabbed by the transplanting robot;
[0076] S2: The cylinder body 90 is unloaded, and the cylinder body 90 is grabbed by the transfer robot and placed on the positioning tool 20;
[0077] S3: The cylinder body 90 is positioned and clamped. The positioning mechanism 10 moves downward and rotates to realize the positioning of the cylinder body 90. After the cylinder body 90 is positioned, the cylinder body 90 is clamped by the positioning tool 20.
[0078] S4: The cylinder body 90 is rolled, the positioning plate 23 rotates 120° to drive the cylinder body 90 to move to the rolling station, and the cylinder hole 91 is rolled by moving the rolling mechanism 30 downward;
[0079] S5: copper sleeve loading and press-fitting, the positioning plate 23 rotates 120° to drive the cylinder body 90 to move to the press-fitting station, the first conveying structure conveys the copper sleeve and sends it to the press-fitting part 41 of the press-fitting mechanism 40, and the press-fitting part 41 moves down for press-fitting after it moves into position, after the copper sleeve is press-fitted on one cylinder hole 91, the positioning seat 21 rotates a certain angle to make the adjacent cylinder hole 91 rotate to the position corresponding to the press-fitting part 41, so as to complete the operation of pressing the copper sleeves into multiple cylinder holes 91 in sequence, thereby realizing the operation of pressing the copper sleeves into all cylinder holes 91 of a cylinder body 90;
[0080] S6: The cylinder body 90 is unloaded, the positioning plate 23 rotates 120° to drive the cylinder body 90 to move to the positioning station, the positioning fixture 20 is released, and the transfer robot grabs the cylinder body 90 that has been pressed and sent to the third conveying mechanism 80 for unloading operation.
[0081] From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects: automatic loading, unloading, positioning, rolling, automatic loading and pressing of the cylinder body 90, automatic loading and pressing of the copper sleeve, realize the automated operation of the cylinder body 90, ensure the consistency of the copper sleeve pressing, and ensure the processing quality of the cylinder body 90, effectively improving the production rhythm.
[0082] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0083] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the application. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0084] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0085] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0086] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.
[0087] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A production line, characterized in that: include: A positioning mechanism (10), wherein the positioning mechanism (10) comprises: A positioning member (11), wherein the shape of the positioning member (11) matches the shape of the cylinder hole (91) of the cylinder body (90); A lifting structure (12) and a rotating structure (13), wherein the lifting portion of the lifting structure (12) is movably arranged and drivingly connected to the rotating structure (13) so as to drive the rotating structure (13) to move to a predetermined positioning position at a predetermined height; and the rotating portion (131) of the rotating structure (13) is movably arranged and drivingly connected to the positioning member (11) so as to drive the positioning member (11) to rotate; The positioning member (11) is arranged on the rotating portion (131) in a liftable or telescopic manner; when the rotating structure (13) drives the positioning member (11) to move to a position in contact with an outer wall of the cylinder body (90), the positioning member (11) rises or shortens; when the rotating structure (13) drives the positioning member (11) to move to a cylinder hole (91) of the cylinder body (90), the positioning member (11) descends or extends to extend into the cylinder hole (91), and drives the cylinder body (90) to rotate to a preset position through the rotating structure (13) and the positioning member (11); a positioning tool (20), at least a portion of the positioning tool (20) being movably arranged to move to a positioning position for positioning the cylinder body (90) or a releasing position for releasing the cylinder body (90); Wherein, when the rotating structure (13) and the positioning member (11) drive the cylinder body (90) to rotate to the preset position, the positioning tool (20) moves to the positioning position; The cylinder body (90) has a plurality of cylinder holes (91); the production line further comprises an operating component, the operating component being used to perform operations on the plurality of cylinder holes (91) in sequence; the positioning tool (20) comprises: A positioning seat (21) and a positioning clamp (22), wherein the positioning seat (21) is rotatably arranged around a clamping center axis of the positioning clamp (22); the positioning clamp (22) is arranged on the positioning seat (21), and the positioning clamp (22) forms at least a part of the positioning tool (20); The positioning seat (21) drives the positioning clamp (22) to rotate to a plurality of operating positions where the plurality of cylinder holes (91) are sequentially arranged relative to the operating portion of the operating component; The operating component comprises a rolling mechanism (30) and a pressing mechanism (40); the rolling portion (31) of the rolling mechanism (30) is used to extend into the cylinder hole (91) to shape the edge of the cylinder hole (91); and the pressing portion (41) of the pressing mechanism (40) is used to press the copper sleeve into the cylinder hole (91).
2. The production line according to claim 1, characterized in that: The positioning mechanism further comprises an elastic member (14), one end of the elastic member (14) being fixedly arranged, and the other end of the elastic member (14) being connected to the positioning member (11), so that the positioning member (11) is lifted or lowered under the elastic force of the elastic member (14); and / or, The rotating part (131) is provided with a mounting hole that matches the shape of the positioning member (11), and the positioning member (11) is arranged in the mounting hole in a lifting manner.
3. The production line according to claim 1, characterized in that: The positioning member (11) is movably mounted on the rotating portion (131), and the positioning mechanism further comprises: A first detection member (15) mounted on the rotating portion (131); an elastic member (14), one end of the elastic member (14) being fixedly connected to the first detection member (15), and the other end of the elastic member (14) being connected to the positioning member (11); A second detecting member (16), wherein a detecting portion of the second detecting member (16) is arranged toward the first detecting member (15), so as to detect the height position of the first detecting member (15) through the second detecting member (16).
4. The production line according to claim 1, characterized in that: The rotating structure (13) comprises a servo motor (132), and the servo motor (132) is drivingly connected to the rotating part (131); Wherein, when the rotating structure (13) is in the pre-positioning position, the servo motor (132) drives the rotating part (131) to rotate forwardly by a debugging angle at a debugging step number, so that the rotating part (131) moves from an initial position to a debugging position, and the positioning member (11) is matched with the cylinder hole (91); after the rotating part (131) is in the debugging position, the servo motor (132) drives the rotating part (131) to rotate backward by the debugging angle at the debugging step number, so that the rotating part (131) returns from the debugging position to the initial position; After the rotating part (131) returns to the initial position, the servo motor (132) drives the rotating part (131) to rotate by a preset angle with a set number of positioning steps, so that the cylinder body (90) moves to the preset position.
5. The production line according to claim 1, characterized in that: The positioning tool (20) also includes: A positioning plate (23), wherein the positioning plate (23) is movably arranged, and the positioning seat (21) is rotatably arranged on the positioning plate (23), so that the positioning plate (23) drives the positioning seat (21) to move to a positioning position arranged opposite to the positioning mechanism (10) or an operating position arranged opposite to the operating component.
6. The production line according to claim 5, characterized in that: The working stations include a rolling station and a pressing station; Wherein, at least three positioning seats (21) and at least three positioning clamps (22) are arranged on the positioning plate (23); the at least three positioning seats (21) and the at least three positioning clamps (22) are arranged in one-to-one correspondence; each positioning clamp (22) is movably arranged on the corresponding positioning seat (21); at least three positioning seats (21) are arranged at intervals along the circumference of the positioning plate (23); the positioning plate (23) is rotatably arranged so that one of the at least three positioning seats (21) is located at the positioning station, another is located at the rolling station, and another is located at the pressing station.
7. The production line according to claim 1, characterized in that: The production line also includes: A rolling mechanism (30) comprising a first frame (32) and a rolling portion (31) arranged on the first frame (32) in a liftable manner, so that the rolling portion (31) can extend into the cylinder hole (91) or escape from the cylinder hole (91); and / or, a press-fitting mechanism (40), comprising a second frame (42) and a press-fitting portion (41) movably disposed on the second frame (42), the press-fitting portion (41) being used to be inserted into the inner ring of the copper sleeve and drive the copper sleeve to extend into the cylinder hole (91), so as to press-fit the copper sleeve into the cylinder hole (91); and / or, A first conveying mechanism (50), wherein the conveying portion of the first conveying mechanism (50) is movably arranged to convey the copper sleeve, and the discharge end of the first conveying mechanism (50) is butt-jointed with the pressing mechanism (40).
8. The production line according to any one of claims 1, 5 to 7, characterized in that: The production line further comprises a transfer mechanism (60), the transfer mechanism (60) comprising a transfer frame (61) and a transfer clamp (62), the transfer clamp (62) being movably arranged on the transfer frame (61), the transfer clamp (62) being used to clamp the cylinder body (90), the transfer clamp (62) being movable to a docking position arranged opposite to the positioning tool (20); the production line further comprises: a second conveying mechanism (70), wherein the conveying portion of the second conveying mechanism (70) is movably arranged to carry out feeding and conveying of the cylinder body (90); the transfer clamp (62) has the ability to move to a feeding position arranged opposite to at least a portion of the second conveying mechanism (70) to clamp the cylinder body (90), and to move to the docking position after clamping the cylinder body (90); and / or A third conveying mechanism (80), wherein the conveying portion of the third conveying mechanism (80) is movably arranged to unload and convey the cylinder body (90) after the press-fitting is completed; the transfer clamp (62) moves to the docking position to clamp the cylinder body (90) after the press-fitting is completed, and after clamping the cylinder body (90) after the press-fitting is completed, moves to the unloading position arranged opposite to at least a part of the third conveying mechanism (80).
Citation Information
Patent Citations
Positioning device
CN211760899U