Sine wave push-type puffed food surface coating device and surface coating process thereof

By installing a cleaning mechanism on the surface wrap device on the sine wave push -pushing food, it solves the problem of the difficulty of bonding and cleaning the powder, and achieves stable transportation and efficient production.

CN118877455BActive Publication Date: 2025-01-28GUANGDONG PEKE FOOD ENTERPRISES CO LTD
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Patent Information

Application Number
CN202411388276.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-01-28
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

After a long time of use, the existing sine wave push-type puffed food surface material wrapping device is prone to bond to the conveying device, resulting in poor transportation and difficulty in cleaning.

Method used

Install the cleaning mechanism on the sine wave conveying device, the cleaning mechanism moves down with the conveyor board, and moves repeatedly along the conveying direction to scrape the condensation wrap on the conveyor board.

Benefits of technology

Effectively reduce the risk of wrap powder condensed into pieces, reduce the accumulation of condensed wrap, maintain the stable transportation of puffed foods, improve production efficiency, and simplify daily maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of food processing, in particular to a sine wave push-type puffed food surface coating device and a surface coating process thereof. The sine wave push-type puffed food surface coating device comprises: a feeding device, a powder feeding device, a sine wave conveying device and a coating recovery device. The cleaning device is provided with a cleaning mechanism. A space for puffed food to pass through is formed between the cleaning mechanism and the sine wave conveying device. A lifting mechanism for driving the cleaning mechanism to move up and down is also installed on the cleaning mechanism. When the sine wave conveying device needs to be cleaned, the cleaning mechanism moves downward to contact with the surface of the sine wave conveying device, and the cleaning mechanism moves. The invention installs the cleaning mechanism on the sine wave conveying device, and the cleaning mechanism moves downward to contact with a conveying plate, and the cleaning mechanism moves back and forth along the conveying direction of the sine wave conveying device, so as to scrape off the condensed coating on the sine wave conveying device, and then the sine wave conveying device discharges the waste.
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Description

Technical Field

[0001] The invention relates to the technical field of food processing, in particular to a sine wave push-type puffed food surface coating device and a surface coating process thereof. Background Art

[0002] The coating on the surface of puffed food can not only increase the taste and flavor of the food, but also make the appearance of the food more attractive. The coating on the surface of puffed food is generally coated with coating powder on the surface of the puffed food by a coating machine.

[0003] Chinese patent CN109965329A discloses a surface wrapping process for puffed food based on a sine wave push type, and relates to the field of food processing technology. A stick-shaped food enters a wrapping machine and falls onto a conveyor belt of the wrapping machine. The conveyor belt is powered by a transmission conveying mechanism arranged on the wrapping machine, and is powered by a power supply mechanism arranged on the wrapping machine. When the conveyor belt conveys the stick-shaped food, the motor is turned on, and the output shaft of the motor rotates to drive the transmission driving wheel to rotate and drives the first driven wheel to rotate around its own axis. The movement of the transmission roller causes a particle on the conveyor belt to perform simple harmonic motion up and down. The movement of the transmission roller and the adsorption rod causes the contact interface between the conveyor belt and the transmission roller to always be at a wave crest position, and the contact interface between the conveyor belt and the adsorption rod to always be at a wave trough position. The stick-shaped food is placed at the conveying start end of the conveyor belt and is at a wave trough position between two adjacent transmission rollers.

[0004] Since there are some sticky sauces on the puffed food, after long-term use, the sauce will come into contact with the coating material, and the coating material will adhere to the sinusoidal wave conveying device, and the coating powder will condense into lumps. After long-term use, there will be a lot of condensed coating materials on the conveying plate. When the puffed food rolls onto the condensed powder materials, the condensed coating materials will block the rolling of the puffed food, causing the puffed food to gather on the conveying plate, affecting the transmission of the puffed food. Since the sinusoidal wave moves up and down to drive the puffed food to move, the conveyor belt has peaks and troughs, resulting in poor cleaning effect of the conveyor belt by the traditional cleaning mechanism, and cleaning is more difficult. Summary of the invention

[0005] The object of the present invention is to provide a surface coating device for puffed food based on a sine wave push type and a surface coating process thereof, wherein a cleaning mechanism is installed on a sine wave conveying device, and the cleaning mechanism moves downward to contact a conveying plate, and the cleaning mechanism reciprocates along the conveying direction of the sine wave conveying device to scrape off the condensed coating material on the sine wave conveying device, and then the sine wave conveying device discharges the waste material.

[0006] In order to solve the problems of the prior art, the present invention provides a device for coating the surface of puffed food based on a sine wave push type, comprising: a feeding device, used for storing puffed food to be coated and feeding the puffed food one by one; a powder feeding device, used for storing the coating material and making the coating material fall; a sine wave conveying device, arranged below the feeding device and the powder feeding device, used for receiving the puffed food and the coating powder, and the sine wave conveying device is also provided with a conveying plate that fluctuates up and down; the conveying plate is inclined along the conveying direction of the sine wave conveying device, and pushes the puffed food and the coating material to move by simulating a sine wave, and the coating material will stick to the puffed food during the pushing process; a coating material recovery device, used for recovering the coating material The powder coating material is collected and conveyed to the feeding device for circulation; the cleaning device is used to clean the sticky powder coating material on the sine wave conveying device; the cleaning device is provided with a cleaning mechanism, and a space for the puffed food to pass through is formed between the cleaning mechanism and the sine wave conveying device. The cleaning mechanism is also equipped with a lifting mechanism for driving the cleaning mechanism to move up and down. When the sine wave conveying device needs to be cleaned, the cleaning mechanism moves downward until it contacts the surface of the sine wave conveying device, and the cleaning mechanism moves to loosen and clean the agglomerated powder coating material on the sine wave conveying device. When the sine wave conveying device does not need to be cleaned, the cleaning mechanism rises, and the cleaning mechanism rises and forms a space for the puffed food to pass through with the sine wave conveying device.

[0007] Preferably, the cleaning mechanism has a cleaning roller, which also includes a first rotating mechanism for driving the cleaning roller to rotate. The cleaning roller can reciprocate along the movement direction of the puffed food on the sinusoidal wave conveyor, and the cleaning device includes a first linear motion mechanism for driving the cleaning roller to reciprocate.

[0008] Preferably, the cleaning mechanism has multiple cleaning rollers, and the cleaning mechanism also has a second rotating mechanism that drives the multiple cleaning rollers to rotate simultaneously. The cleaning rollers can move up and down to contact the sinusoidal wave conveying device, and the cleaning rollers can reciprocate along the movement direction of the puffed food on the sinusoidal wave conveying device. When the cleaning rollers rotate, the solidified powder coating material on the sinusoidal wave conveying device is scraped off.

[0009] Preferably, the cleaning mechanism has a scraper that conforms to the shape of the sinusoidal wave conveying device. The scraper is perpendicular to the conveying direction of the sinusoidal wave conveying device and moves along the width direction of the sinusoidal wave conveying device. The cleaning mechanism is also equipped with a first driving mechanism for driving the scraper to reciprocate.

[0010] Preferably, the cleaning mechanism has two scrapers that conform to the shape of the sinusoidal wave conveying device, the scrapers are perpendicular to the conveying direction of the sinusoidal wave conveying device, and the two scrapers move toward each other along the width direction of the sinusoidal wave conveying device. The cleaning mechanism is also equipped with a second driving mechanism for driving the two scrapers to reciprocate.

[0011] Preferably, the cleaning mechanism includes a cleaning disk perpendicular to the sinusoidal wave conveying device, on which a plurality of cleaning brushes are mounted, and the cleaning disk moves up and down to contact the surface of the sinusoidal wave conveying device. The cleaning mechanism also includes a third rotating mechanism for driving the cleaning disk to rotate, and the cleaning disk can reciprocate along the conveying direction of the sinusoidal wave conveying device.

[0012] Preferably, the cleaning mechanism includes a plurality of cleaning discs perpendicular to the sinusoidal wave conveying device, on which a plurality of cleaning brushes are mounted, the cleaning discs move up and down to contact the surface of the sinusoidal wave conveying device, and the cleaning mechanism also includes a fourth rotating mechanism for driving the cleaning discs to rotate simultaneously.

[0013] Preferably, the cleaning mechanism includes at least one scraper with the same conveying direction as the sinusoidal wave conveying device, the scraper moves up and down, and the scraper also includes a second reciprocating mechanism that moves along the conveying direction of the sinusoidal wave conveying device.

[0014] Preferably, the cleaning mechanism comprises a plurality of nozzles, and the nozzles are also connected to an air delivery pipe.

[0015] A process for coating the surface of puffed food, comprising the device for coating the surface of puffed food based on the sine wave push type in the above scheme,

[0016] S1: The staff puts the puffed food into the feeding device, puts the coating powder into the powder feeding device, the feeding device drops the puffed food onto the sine wave conveying device one by one, and the powder feeding device drops the coating powder onto the sine wave conveying device;

[0017] S2: After the sine wave conveying device is started, the conveying plate will fluctuate up and down, pushing the puffed food;

[0018] S3: After the puffed food is conveyed to the tail end of the sine wave conveying device, the puffed food is collected, and the coating powder enters the coating recovery device and then enters the powder supply device for the next cycle;

[0019] S4: When the puffed food in the feeding device is conveyed, the cleaning device moves the cleaning mechanism, and the cleaning mechanism scrapes off the condensed powder coating material on the conveying plate, and then the condensed powder coating material is transported to the outside of the device by the sine wave conveying device.

[0020] Compared with the prior art, the beneficial effects of the present invention are: the surface wrapping device based on the sine wave push type puffed food and the surface wrapping process thereof have a reasonable structure and have the following advantages:

[0021] (1) The present invention installs a cleaning mechanism on the sinusoidal wave conveying device, and the cleaning mechanism moves downward to contact the conveying plate, and the cleaning mechanism reciprocates along the conveying direction of the sinusoidal wave conveying device to scrape off the condensed coating material on the sinusoidal wave conveying device, and then the sinusoidal wave conveying device discharges the waste material, thereby reducing the risk of the coating powder condensing into a lump, and can further reduce the accumulation of condensed coating material;

[0022] (2) Since the aggregation and blocking of puffed food during the conveying process are reduced, the sine wave push-type wrapping device of the present invention can maintain a stable conveying speed, ensure the continuity and high efficiency of the puffed food during the wrapping process, and improve the production efficiency;

[0023] (3) The cleaning mechanism reciprocates along the conveying direction of the sine wave conveying device, reducing the condensed powder coating and puffed food accumulation on the conveying plate, which helps to keep the production environment clean and hygienic. Through the integrated automatic cleaning system, the device of the present invention greatly reduces the complexity and cost of daily maintenance. The operator can easily complete the cleaning work without too much professional knowledge and skills. At the same time, the high-pressure air blowing method is used to ensure that the surface of the conveying plate is always clean and free of residue, avoiding the accumulation of puffed food;

[0024] (4) Since the sine wave conveying device has a conveying plate that fluctuates up and down, when the sine wave conveying device stops wrapping the material, the conveying plate has crests and troughs, and the traditional cleaning mechanism cannot clean the curved surface between the crests and the troughs, resulting in insufficient cleaning. Therefore, the cleaning mechanism can simulate the sine wave motion form during cleaning, so that the cleaning roller can fully move on the conveying plate, and the curved surface between the crests and the troughs can be easily cleaned, and the cleaning effect is better;

[0025] (5) The conventional conveyor plate uses a conveyor roller and an adsorption rod for rotational motion. The conveyor plate is also subjected to radial force, which may cause the conveyor plate to break after long-term use. The difference between the present invention and the prior art is that the conveyor plate adopts an up and down reciprocating motion structure, that is, the conveyor plate is only subjected to up and down driving force during operation, which solves the problem of the conveyor plate being easily broken. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of a device for wrapping the surface of puffed food based on a sine wave push type;

[0027] Figure 2 It is a first structural schematic diagram of a cleaning device based on a sinusoidal wave push-type puffed food surface wrapping device;

[0028] Figure 3 It is a second structural schematic diagram of a cleaning device based on a sinusoidal wave push-type puffed food surface wrapping device;

[0029] Figure 4It is a third structural schematic diagram of a cleaning device based on a sinusoidal wave push-type puffed food surface wrapping device;

[0030] Figure 5 It is a schematic diagram of the front view of the structure of a device for wrapping the surface of puffed food based on a sine wave push type;

[0031] Figure 6 It is a schematic diagram of the top view of the structure of a device for wrapping the surface of puffed food based on a sine wave push type;

[0032] Figure 7 It is a first structural schematic diagram of a powder supply device based on a sine wave push-type puffed food surface coating device;

[0033] Figure 8 It is a second structural schematic diagram of a powder supply device based on a sinusoidal wave push-type puffed food surface coating device;

[0034] Fig. 9 It is a schematic diagram of the internal structure of a device for wrapping the surface of puffed food based on a sine wave push type;

[0035] Fig.10 It is a fourth structural schematic diagram of a cleaning device based on a sinusoidal wave push-type puffed food surface wrapping device;

[0036] Fig.11 It is a structural schematic diagram of a cleaning device based on a sine wave push-type puffed food surface wrapping device when the cleaning roller has multiple parts;

[0037] Fig.12 It is a schematic structural diagram of a cleaning device based on a sine wave push-type puffed food surface wrapping device having a scraper;

[0038] Fig.13 It is a schematic structural diagram of a cleaning device based on a sine wave push-type puffed food surface wrapping device with two scrapers;

[0039] Fig.14 It is a schematic structural diagram of a cleaning device based on a sine wave push-type puffed food surface wrapping device having a cleaning plate;

[0040] Fig.15 It is a schematic structural diagram of a cleaning device based on a sine wave push-type puffed food surface wrapping device having multiple cleaning plates;

[0041] Fig.16 The present invention is a structural schematic diagram of a scraper of a cleaning device of a sine wave push-type puffed food surface coating device along a vertical sine wave conveying device.

[0042] The numbers in the figure are: 100, feeding device; 101, material bin; 102, material distribution barrel; 1021, material trough; 103, rotating driving member; 1031, main pulley; 1032, driven wheel; 200, powder feeding device; 201, first telescopic driving member; 202, screen; 203, through hole; 204, powder bin; 300, sine wave conveying device; 301, support plate; 3011, guide groove; 302, turntable; 303, connecting rod; 304, transmission rod; 305, conveying plate; 306, lifting rod; 307, moving plate; 4 00, wrapped material recovery device; 401, recoverer; 402, sieve plate; 500, cleaning device; 501, connecting frame; 5011, movable rod; 5012, spring; 5013, limit roller; 5014, movable frame; 502, lead screw; 5021, first bevel gear; 503, supporting frame; 5031, cleaning roller; 5031-a, scraper; 5031-b, cleaning disk; 504, second telescopic driving member; 505, connecting shaft; 506, second bevel gear; 507, third bevel gear; 508, jet head. DETAILED DESCRIPTION

[0043] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0044] Reference Figure 1-Figure 6 As shown, the present invention provides: a device for coating the surface of puffed food based on a sine wave push type, comprising: a feeding device 100, used for storing puffed food to be coated, and feeding the puffed food one by one; the feeding device 100 comprises a silo 101, a distributing barrel 102 is provided near the bottom of the silo 101 through an axis movement, and a plurality of troughs 1021 for distributing are provided on the distributing barrel 102, and as the distributing barrel 102 rotates, each trough 1021 will pass through the discharge port in turn, and release the puffed food loaded therein to the next process. The design of the material trough 1021 should ensure that the puffed food can be stably stored and released smoothly when needed, avoiding material jamming or releasing multiple puffed foods at the same time. A rotating drive member 103 is fixed on one side of the material bin 101, and the output end of the rotating drive member 103 is connected to a main pulley 1031. The axis at the center of the distributing barrel 102 passes through the material bin 101 and is fixed with a driven pulley 1032. The rotating main pulley 1031 is connected to the driven pulley 1032 through a belt.

[0045] When the rotary drive member 103 is started, its power is transmitted to the driven wheel 1032 through the main pulley 1031, thereby driving the material distribution barrel 102 to rotate. The puffed food falls into the material trough 1021 of the material distribution barrel 102. By adjusting the rotation speed of the rotary drive member 103, the rotation speed of the material distribution barrel 102 can be controlled, thereby adjusting the feeding speed of the puffed food.

[0046] refer to Figure 7 and Figure 8 As shown, the powder supply device 200 is used to store the powder coating material and make the powder coating material fall; the powder supply device 200 includes a powder bin 204, and the powder bin 204 is fixed to the outside of the silo 101, and a screen 202 for screening the material is also arranged inside the powder supply device 200, and a first telescopic driving member 201 is also installed on the top of the powder supply device 200, and the output end of the first telescopic driving member 201 is fixed to the screen 202, and the first telescopic driving member 201 moves the screen 202 up and down for screening the powder coating material, and a plurality of through holes 203 for discharging the coating powder are opened at the bottom of the powder bin 204.

[0047] When the powder supply device 200 starts working, the first telescopic driving member 201 is started, driving the screen 202 to move up and down in the powder bin 204. The vibration and movement of the screen 202 screen the powder coating material in the powder bin 204 to remove impurities or lumps. The screened powder coating material falls through the through hole 203 at the bottom of the powder bin 204. By adjusting the telescopic amount and frequency of the first telescopic driving member 201, the falling speed and amount of the powder coating material can be accurately controlled to meet production needs.

[0048] refer to Fig. 9 The sine wave conveying device 300 is arranged below the feeding device 100 and the powder feeding device 200, and is used to receive the puffed food and the coating powder. The sine wave conveying device 300 is also provided with a conveying plate 305 that fluctuates up and down; the conveying plate 305 is tilted along the conveying direction of the sine wave conveying device 300, and promotes the movement of the puffed food and the coating powder by simulating a sine wave. During the pushing process of the puffed food, the coating powder will adhere to the puffed food; the sine wave conveying device 300 also includes a turntable 302, and the sine wave conveying device 300 also includes a motor for driving the turntable 302, and the turntable 302 is movable through an axis. A connecting rod 303 is provided, and the connecting rod 303 is movably connected to the transmission rod 304 through an axis; the conveying plate 305 is fixed on the supporting plate 301, and the sinusoidal wave conveying device 300 also includes a plurality of lifting rods 306, and rollers are provided at the bottom of the lifting rods 306, and the rollers at the bottom of the lifting rods 306 cooperate with the sinusoidal wave grooves on the moving plate 307, and the tops of the lifting rods 306 are fixed to the bottom of the conveying plate 305 through the cross plates, and when the moving plate 307 reciprocates, the sinusoidal wave grooves on the moving plate 307 cause the lifting rods 306 to reciprocate up and down, thereby causing the conveying plate 305 to exhibit sinusoidal wave motion.

[0049] After the motor is started, it drives the turntable 302 to rotate. The rotational motion of the turntable 302 is converted into the reciprocating motion of the moving plate 307 through the transmission of the connecting rod 303 and the transmission rod 304. The sine wave groove on the moving plate 307 cooperates with the roller at the bottom of the lifting rod 306, so that the lifting rod 306 moves up and down with the reciprocating motion of the moving plate 307. Since the top of the lifting rod 306 and the bottom of the conveying plate 305 are fixed to each other, the conveying plate 305 also presents a sine wave motion. When the puffed food and the coating material are placed on the conveying plate 305, the sine wave motion of the conveying plate 305 will push them forward. During the pushing process, the puffed food will roll and fully contact with the coating material, so that the coating material adheres to the puffed food.

[0050] refer to Figure 1 , Figure 5 and Figure 6 As shown, the coating material recovery device 400 is used to collect the coating material and convey the coating material to the feeding device 100 for circulation; the coating material recovery device 400 includes a recycler 401, and a sieve plate 402 is also installed in the recycler 401, and the sieve plate 402 is used to filter the agglomerated coating material; the recycler 401 is also provided with a discharge port, the discharge port is connected to the coating material recovery device 400, and the top of the coating material recovery device 400 is interconnected with the powder feeding device 200.

[0051] The cleaning device 500 is used to clean the sticky coating material on the sine wave conveying device 300; the cleaning device 500 is provided with a cleaning mechanism, and a space for the puffed food to pass through is formed between the cleaning mechanism and the sine wave conveying device 300. The cleaning mechanism is also equipped with a lifting mechanism for driving the cleaning mechanism to move up and down. When it is necessary to clean the sine wave conveying device 300, the cleaning mechanism moves downward until it contacts the surface of the sine wave conveying device 300, and the cleaning mechanism moves to loosen and clean the agglomerated coating material on the sine wave conveying device 300. When it is not necessary to clean the sine wave conveying device 300, the cleaning mechanism rises, and the cleaning mechanism rises and forms a space for the puffed food to pass through with the sine wave conveying device 300.

[0052] refer to Figure 3 , Figure 4 and Figure 5 As shown, the cleaning mechanism has a cleaning roller 5031, and the cleaning roller 5031 has a brush. The cleaning mechanism also includes a first rotating mechanism for driving the cleaning roller 5031 to rotate. The cleaning roller 5031 can reciprocate along the movement direction of the puffed food on the sinusoidal wave conveying device 300. The cleaning device 500 includes a first linear motion mechanism for driving the cleaning roller 5031 to reciprocate. The first linear motion mechanism can be a cylinder, an electric cylinder, or other mechanisms that can perform linear motion.

[0053] In the first embodiment, the cleaning mechanism includes a connecting frame 501, and the connecting frame 501 extends into the supporting plate 301 through the transverse groove on the supporting plate 301, and a movable rod 5011 is also provided on the connecting frame 501, and the movable rod 5011 is sleeved with a spring 5012 on the upper part of the connecting frame 501, and a movable frame 5014 is fixed to the bottom of the movable rod 5011, and the two ends of the movable frame 5014 are movably provided with limit rollers 5013, and the limit rollers 5013 are movably provided on the guide groove 3011. The cleaning mechanism also includes a supporting frame 503, and the cleaning roller 5031 is movably provided on the supporting frame 503; the cleaning mechanism also includes a lead screw 502, and a first bevel gear 5021 is fixed at one end of the lead screw 502, and the lead screw 502 is movably provided on the supporting plate 301 through a bearing seat.

[0054] The cleaning mechanism also includes a second telescopic driving member 504, the output end of the second telescopic driving member 504 is movably provided with a connecting shaft 505, and the connecting shaft 505 is arranged on the support plate 301 through a limiting mechanism, the second telescopic driving member 504 is fixed on the support plate 301, and two second bevel gears 506 are also installed on the connecting shaft 505, and the cleaning mechanism also includes a third bevel gear 507, and the third bevel gear 507 is fixed on the shaft on the distributing barrel 102, one of the second bevel gears The bevel gear 506 meshes with the third bevel gear 507, and the other second bevel gear 506 meshes with the first bevel gear 5021. When cleaning the condensed blocky coating powder on the conveying plate 305, the second telescopic driving member 504 causes the connecting shaft 505 to rise, so that the second bevel gear 506 meshes with the third bevel gear 507, and the second bevel gear 506 meshes with the first bevel gear 5021. In this way, the power of the distributing barrel 102 will be transmitted to the lead screw 502. When it is not cleaned, the second bevel gear The first bevel gear 5021 is separated from the second bevel gear 506, and the second bevel gear 506 is separated from the first bevel gear 5021. In this way, the cleaning roller 5031 in the cleaning mechanism does not reciprocate, so as to avoid the movement of the cleaning roller 5031 affecting the puffed food wrapping when wrapping the food. When the lead screw 502 rotates, the lead screw 502 causes the connecting frame 501 to reciprocate in the conveying direction of the sine wave conveying device 300. At this time, since the limit roller 5013 is movably provided on the movable frame 5014, the limit roller 5013 moves in the guide groove 3011. The movable frame 5014 can move up and down in a sinusoidal wave shape, and the spring 5012 can reset the movable frame 5014, so that when the conveying plate 305 stops running, the lifting mechanism makes the cleaning roller 5031 contact with the conveying plate 305, and the condensed block-shaped coating powder on the conveying plate 305 is scraped off by the rotation of the cleaning roller 5031. The lifting mechanism can adopt a cylinder, an electric cylinder, or the principle of like charges repelling and opposite charges attracting of electromagnets to move the cleaning roller 5031 up and down, or other lifting structures can be adopted.

[0055] refer to Fig.11 As shown, the cleaning mechanism has a plurality of cleaning rollers 5031, and the cleaning rollers 5031 are provided with brushes. The cleaning mechanism also has a second rotating mechanism that drives the plurality of cleaning rollers 5031 to rotate simultaneously. The cleaning rollers 5031 can move up and down to contact the sinusoidal wave conveying device 300. The cleaning rollers 5031 can reciprocate along the moving direction of the puffed food on the sinusoidal wave conveying device 300. When the cleaning rollers 5031 rotate, the solidified powder coating material on the sinusoidal wave conveying device 300 is scraped off.

[0056] refer to Fig.12 As shown, the cleaning mechanism has a scraper 5031-a that conforms to the shape of the sinusoidal wave conveying device 300. The scraper 5031-a is perpendicular to the conveying direction of the sinusoidal wave conveying device 300 and moves along the width direction of the sinusoidal wave conveying device 300. The cleaning mechanism is also equipped with a first driving mechanism for driving the scraper 5031-a to reciprocate.

[0057] By adopting the first driving mechanism, the first driving mechanism is a linear motion mechanism, which can be a linear module, an electric cylinder or a pneumatic cylinder, a gear rack motion mechanism, the first driving mechanism enables the scraper 5031-a to move on the conveying plate 305, and the scraper 5031-a scrapes off the condensed coating powder lumps on the conveying plate 305, thereby achieving the function of cleaning the conveying plate 305.

[0058] refer to Fig.13 As shown, the cleaning mechanism has two scrapers 5031-a that conform to the shape of the sinusoidal wave conveying device 300. The scrapers 5031-a are perpendicular to the conveying direction of the sinusoidal wave conveying device 300. The two scrapers 5031-a move toward each other along the width direction of the sinusoidal wave conveying device 300. The cleaning mechanism is also equipped with a second driving mechanism for driving the two scrapers 5031-a to reciprocate.

[0059] By adopting the second driving mechanism, the second driving mechanism is a linear motion mechanism, the second linear motion mechanism can make a linear module, an electric cylinder or a pneumatic cylinder, a gear rack motion mechanism, and the first driving mechanism makes the two scrapers 5031-a move towards each other on the conveying plate 305, and the scrapers 5031-a scrape off the condensed coating powder lumps on the conveying plate 305, thereby achieving the purpose of cleaning the conveying plate 305.

[0060] refer to Fig.14As shown, the cleaning mechanism includes a cleaning disk 5031-b perpendicular to the sinusoidal wave conveying device 300, and a plurality of cleaning brushes are installed on the cleaning disk 5031-b. The cleaning disk 5031-b moves up and down to contact the surface of the sinusoidal wave conveying device 300. The cleaning mechanism also includes a third rotating mechanism for driving the cleaning disk 5031-b to rotate. The cleaning disk 5031-b can reciprocate along the conveying direction of the sinusoidal wave conveying device 300.

[0061] By starting the third rotating mechanism, the third rotating mechanism can use a motor, a reduction motor, etc., as long as it can drive the cleaning disk 5031-b to rotate. After the cleaning disk 5031-b contacts the conveying plate 305, the condensed coating powder lumps on the conveying plate 305 are scraped off.

[0062] refer to Fig.15 As shown, the cleaning mechanism includes a plurality of cleaning disks 5031-b perpendicular to the sinusoidal wave conveying device 300, and a plurality of cleaning brushes are installed on the cleaning disks 5031-b. The cleaning disks 5031-b move up and down to contact the surface of the sinusoidal wave conveying device 300. The cleaning mechanism also includes a fourth rotating mechanism for driving the cleaning disks 5031-b to rotate simultaneously.

[0063] By starting the fourth rotating mechanism, the fourth rotating mechanism can use a motor, a reduction motor, etc., as long as it can drive the cleaning disk 5031-b to rotate. The fourth rotating mechanism causes all the cleaning disks 5031-b to rotate. After the cleaning disk 5031-b contacts the conveying plate 305, the condensed coating powder lumps on the conveying plate 305 are scraped off.

[0064] refer to Fig.16 As shown, the cleaning mechanism includes at least one scraper 5031-a which has the same conveying direction as the sinusoidal wave conveying device 300, and the scraper 5031-a moves up and down, and the scraper 5031-a also includes a second reciprocating mechanism which moves along the conveying direction of the sinusoidal wave conveying device 300.

[0065] Through the second reciprocating mechanism, the second reciprocating mechanism can also use a cylinder, a linear module, as long as it can be a linear motion mechanism, the second reciprocating mechanism can make the scraper 5031-a reciprocate along the conveying direction of the sinusoidal wave conveying device 300, and scrape off the condensed coating powder lumps on the conveying plate 305.

[0066] The cleaning mechanism includes a plurality of jet heads 508 , and the jet heads 508 are also connected to a conveying air pipe. When high-pressure gas is input into the conveying air pipe, the high-pressure gas is ejected from the jet heads 508 to loosen the condensed powder coating material on the sine wave conveying device 300 .

[0067] The high-pressure gas generated by the gas source is delivered to each jet head 508 through the delivery gas pipe. At the jet head 508, the high-pressure gas is ejected at a high speed to form a strong airflow. This airflow directly acts on the condensed powder coating material on the sine wave conveying device 300 to loosen or disperse it. Subsequently, the loose powder coating material can be removed from the sine wave conveying device 300 by mechanical scraping or natural falling.

[0068] A process for coating the surface of puffed food, comprising the device for coating the surface of puffed food based on a sine wave push method in the above scheme,

[0069] S1: The staff puts the puffed food into the feeding device 100 and the coating powder into the powder feeding device 200. The feeding device 100 drops the puffed food onto the sinusoidal wave conveying device 300 one by one, and the powder feeding device 200 drops the coating powder onto the sinusoidal wave conveying device 300.

[0070] S2: After the sine wave conveying device 300 is started, the conveying plate 305 will fluctuate up and down to push the puffed food. During the pushing process of the puffed food, the puffed food will rotate on the coating powder, so that the coating powder will stick to the puffed food;

[0071] S3: After the puffed food is conveyed to the tail end of the sine wave conveying device 300, the puffed food is collected, and the coating powder enters the coating powder recovery device 400 and enters the powder supply device 200 for the next cycle;

[0072] S4: After the puffed food in the feeding device 100 is conveyed, the cleaning device 500 moves the cleaning mechanism, which scrapes off the condensed coating material on the conveying plate 305, and then the condensed coating material is transported to the outside of the device by the sine wave conveying device 300.

[0073] The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. A sine wave push-type puffed food surface wrapping device, comprising: A feeding device (100) is used to store the puffed foods to be coated and to feed the puffed foods one by one; A powder supply device (200) is used to store the powder coating material and make the powder coating material fall; The sine wave conveying device (300) is arranged below the feeding device (100) and the powder feeding device (200) and is used to receive the puffed food and the coating powder. The sine wave conveying device (300) is also provided with a conveying plate (305) that fluctuates up and down. The conveying plate (305) is arranged to be inclined along the conveying direction of the sine wave conveying device (300) and promotes the movement of the puffed food and the coating powder by simulating a sine wave. The sine wave conveying device (300) comprises a turntable (302) and a motor for driving the turntable (302); a connecting rod (303) is movably arranged on the turntable (302) via an axis, and the connecting rod (303) is movably connected to a transmission rod (304) via an axis; a conveying plate (305) is fixed on a support plate (301); the sine wave conveying device (300) further comprises a plurality of lifting rods (306), and rollers are arranged at the bottom of the lifting rods (306); the rollers at the bottom of the lifting rods (306) cooperate with the sine wave-shaped grooves on the moving plate (307); and the top of the lifting rods (306) is fixed to the bottom of the conveying plate (305) via a cross plate; The coating material recovery device (400) is used to collect the coating material and convey the coating material to the feeding device (100) for circulation; A cleaning device (500) for cleaning sticky coating material on the sinusoidal wave conveying device (300); The cleaning device (500) is characterized in that a cleaning mechanism is provided, a space for the puffed food to pass through is formed between the cleaning mechanism and the sine wave conveying device (300), and a lifting mechanism for driving the cleaning mechanism to move up and down is also installed on the cleaning mechanism. When the sine wave conveying device (300) needs to be cleaned, the cleaning mechanism moves downward until it contacts the surface of the sine wave conveying device (300) to loosen and clean the agglomerated powder coating material on the sine wave conveying device (300); when the sine wave conveying device (300) does not need to be cleaned, the cleaning mechanism rises to form a space for the puffed food to pass through with the sine wave conveying device (300); The cleaning mechanism comprises a plurality of spray heads (508), and the spray heads (508) are also connected to a delivery air pipe.

2. The device for coating the surface of puffed food based on a sine wave push type according to claim 1, characterized in that: The cleaning mechanism comprises a cleaning roller (5031), and the cleaning mechanism further comprises a first rotating mechanism for driving the cleaning roller (5031) to rotate. The cleaning roller (5031) can reciprocate along the movement direction of the puffed food on the sine wave conveying device (300), and the cleaning device (500) comprises a first linear motion mechanism for driving the cleaning roller (5031) to reciprocate.

3. The device for coating the surface of puffed food based on a sine wave push type according to claim 1, characterized in that: The cleaning mechanism comprises a plurality of cleaning rollers (5031), and the cleaning mechanism further comprises a second rotating mechanism for driving the plurality of cleaning rollers (5031) to rotate simultaneously; the cleaning rollers (5031) can move up and down to contact the sinusoidal wave conveying device (300); the cleaning rollers (5031) can reciprocate along the moving direction of the puffed food on the sinusoidal wave conveying device (300); when the cleaning rollers (5031) rotate, the solidified powder coating material on the sinusoidal wave conveying device (300) is scraped off.

4. The device for coating the surface of puffed food based on a sine wave push type according to claim 1, characterized in that: The cleaning mechanism comprises a scraper (5031-a) conforming to the shape of the sinusoidal wave conveying device (300); the scraper (5031-a) is perpendicular to the conveying direction of the sinusoidal wave conveying device (300) and moves along the width direction of the sinusoidal wave conveying device (300); and a first driving mechanism for driving the scraper (5031-a) to reciprocate is also mounted on the cleaning mechanism.

5. The device for coating the surface of puffed food based on a sine wave push method according to claim 1, characterized in that: The cleaning mechanism comprises two scrapers (5031-a) which conform to the shape of the sinusoidal wave conveying device (300); the scrapers (5031-a) are perpendicular to the conveying direction of the sinusoidal wave conveying device (300); the two scrapers (5031-a) move towards each other along the width direction of the sinusoidal wave conveying device (300); and a second driving mechanism for driving the two scrapers (5031-a) to reciprocate is also installed on the cleaning mechanism.

6. The device for coating the surface of puffed food based on a sine wave push method according to claim 1, characterized in that: The cleaning mechanism comprises a cleaning disk (5031-b) perpendicular to the sinusoidal wave conveying device (300), a plurality of cleaning brushes being mounted on the cleaning disk (5031-b), the cleaning disk (5031-b) moving up and down to contact the surface of the sinusoidal wave conveying device (300), and the cleaning mechanism further comprises a third rotating mechanism for driving the cleaning disk (5031-b) to rotate, and the cleaning disk (5031-b) can reciprocate along the conveying direction of the sinusoidal wave conveying device (300).

7. The device for coating the surface of puffed food based on a sine wave push type according to claim 1, characterized in that: The cleaning mechanism comprises a plurality of cleaning discs (5031-b) perpendicular to the sinusoidal wave conveying device (300), a plurality of cleaning brushes being mounted on the cleaning discs (5031-b), the cleaning discs (5031-b) moving up and down to contact the surface of the sinusoidal wave conveying device (300), and the cleaning mechanism further comprising a fourth rotating mechanism for driving the cleaning discs (5031-b) to rotate simultaneously.

8. The device for coating the surface of puffed food based on a sine wave push type according to claim 1, characterized in that: The cleaning mechanism comprises at least one scraper (5031-a) having the same conveying direction as the sinusoidal wave conveying device (300); the scraper (5031-a) moves up and down, and the scraper (5031-a) also comprises a second reciprocating mechanism that moves along the conveying direction of the sinusoidal wave conveying device (300).

9. A process for coating the surface of puffed food, using the sine wave push-type puffed food surface coating device according to any one of claims 1 to 8, characterized in that: The steps include: S1: a staff member places puffed food into a feeding device (100), and places coating powder into a powder feeding device (200); the feeding device (100) causes the puffed food to fall one by one onto a sinusoidal wave conveying device (300), and the powder feeding device (200) causes the coating powder to fall onto the sinusoidal wave conveying device (300); S2: After the sine wave conveying device (300) is started, the conveying plate (305) will fluctuate up and down, pushing the puffed food; S3: After the puffed food is conveyed to the tail end of the sinusoidal wave conveying device (300), the puffed food is collected, and the coating powder enters the coating powder recovery device (400) and enters the powder supply device (200) for the next cycle; S4: When the puffed food in the feeding device (100) is conveyed, the cleaning device (500) moves the cleaning mechanism, which scrapes off the condensed coating material on the conveying plate (305), and then the condensed coating material is transported to the outside of the device by the sinusoidal wave conveying device (300).

Citation Information

Patent Citations

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