Round bar feeder

By designing round rod feeding equipment and utilizing the cooperation of the jacking mechanism and the needle-type cylinder separator, automatic feeding of round rods is achieved, which solves the problems of low efficiency and high labor costs in the existing technology, improves production efficiency and reduces safety risks.

CN118877494BActive Publication Date: 2025-10-10EVA PLASTIC & ELECTRONIC PROD (SHENZHEN) CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411252168.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-10-10
Estimated Expiration
2044-09-09

AI Technical Summary

Technical Problem

In the prior art, loading round rod inserts into a jig is inefficient and relies on manual operation, resulting in high labor costs and safety hazards.

Method used

A round rod feeding equipment is designed. The round rods are transported to the slide rail by using a lifting mechanism. Through the cooperation of the needle cylinder and the separator, the round rods are automatically fed one by one to the fixture, and then transported to the next workstation in combination with the linear slide.

Benefits of technology

It realizes the automatic feeding of round rods, improves production efficiency, saves labor costs, and avoids the safety hazards of manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118877494B_ABST
    Figure CN118877494B_ABST
Patent Text Reader

Abstract

The application relates to a round rod feeding device, which comprises a base, a round rod storage mechanism arranged on the base, two slide rails arranged on the base at intervals, a supporting plate arranged on the base and supporting the two slide rails, a top surface of the slide rail being an inclined surface inclined along the length direction of the slide rail, the top surface of the slide rail being coplanar with the top surface of the supporting plate, a jacking mechanism arranged on the base, a first needle type air cylinder and a second needle type air cylinder arranged above the end of each slide rail far from the supporting plate, the first needle type air cylinder and the second needle type air cylinder being arranged in an offset interval, a partition arranged on the output shaft of the first needle type air cylinder and the output shaft of the second needle type air cylinder, a jig and a conveying mechanism for conveying the jig arranged below the end of the slide rail far from the supporting plate, the device automatically feeds the round rods in the round rod storage mechanism into the jig one by one through the jacking mechanism, the two slide rails, the first needle type air cylinder, the second needle type air cylinder and the partition, the production efficiency is improved, and the labor cost is saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of round rod transportation, and more particularly to a round rod feeding device. Background Art

[0002] When producing plastic products, some plastic products require round rods to be placed into the mold as inserts for injection molding. To improve efficiency, manufacturers often use robots to place the round rods into the mold. However, due to the shape characteristics of the round rod-shaped inserts, it is not convenient to use robots to grab them. The round rods need to be loaded onto a jig to facilitate the robot to grab them.

[0003] The existing method of loading round rods into the jig is for workers to place the round rods into the jig. This is not only inefficient and has high labor costs, but also prone to accidents due to fatigue of workers after working for a long time. Therefore, a device is needed to automatically feed the round rods into the jig. Summary of the Invention

[0004] In view of the above-mentioned defects in the prior art, a round rod feeding device is provided.

[0005] The technical solution adopted by the present invention to solve its technical problem is: a round rod feeding device, including a base, a round rod storage mechanism is provided on the base, two slide rails extending away from the round rod storage mechanism are provided on the base at intervals, the base is provided with a support plate supporting the two slide rails, the top surface of the slide rail is an inclined surface inclined along the length direction of the slide rail, the top surface of the slide rail is coplanar with the top surface of the support plate, and a lifting mechanism for lifting the round rods in the round rod storage mechanism and transporting them to the two slide rails is provided on the base, and the lifting mechanism is located between the round rod storage mechanism and the support plate. Between the support plates, a first needle-type cylinder and a second needle-type cylinder are provided directly above one end of each slide rail away from the support plate, a support frame supporting the first needle-type cylinder and the second needle-type cylinder is provided on the base, the first needle-type cylinder and the second needle-type cylinder are arranged in a staggered manner, the first needle-type cylinder is located on the side of the second needle-type cylinder away from the support plate, and a partition is provided on the output shaft of the first needle-type cylinder and the output shaft of the second needle-type cylinder, and a jig carrying a round rod and a conveying mechanism for conveying the jig are provided on the base directly below one end of the slide rail away from the support plate.

[0006] Preferably, the support frame includes a vertical connecting plate and a horizontal mounting plate, the bottom end of the connecting plate is connected to the base, the mounting plate is arranged at the top end of the connecting plate, the mounting plate extends in the direction between the two slide rails, the first needle-type cylinder and the second needle-type cylinder are arranged at the top end of the mounting plate, and the output shaft of the first needle-type cylinder and the output shaft of the second needle-type cylinder both pass through the mounting plate and are connected to the partition.

[0007] Preferably, the first needle-type cylinder and the second needle-type cylinder are located on both sides of the slide rail respectively, and the first needle-type cylinder is located between the two slide rails.

[0008] Preferably, a bottom plate and a supporting column supporting the bottom plate are arranged above the base, and the round rod storage mechanism includes three enclosures, a straight vibration feeder, a first inclined plate and a second inclined plate. The three enclosures are arranged in a U-shape on the bottom plate, and the three enclosures form a storage cavity with an opening on one side. The first inclined plate is arranged between the three enclosures, and the end of the first inclined plate close to the opening is lower than the end of the first inclined plate away from the opening. The second inclined plate is arranged between the three enclosures and is located above the first inclined plate, and the end of the second inclined plate close to the opening is higher than the end of the second inclined plate away from the opening. There is a gap between the upper surface of the first inclined plate and the lowest point of the second inclined plate for the round rod to pass through, and the straight vibration feeder is arranged on the base and passes through the bottom plate to be connected to the bottom surface of the first inclined plate.

[0009] Preferably, the lifting mechanism includes a lifting block and a lifting cylinder, the lifting cylinder is arranged on the base with the output end facing upward, the lifting block is arranged on the output end of the lifting cylinder, the side wall of the lifting block is abutted against the support plate, and the top surface of the lifting block is an inclined surface and is parallel to the upper surface of the first inclined plate.

[0010] Preferably, the lifting mechanism and the support plate are both located between the three enclosure plates.

[0011] Preferably, the separator includes a cylindrical portion and a conical portion, the cylindrical portion is connected to the output shaft of the first needle cylinder or the output shaft of the second needle cylinder, and the conical portion is arranged at one end of the cylindrical portion away from the first needle cylinder or the second needle cylinder.

[0012] Preferably, the conveying mechanism is a linear slide, the linear slide is arranged on a base, and the fixture is arranged on the linear slide.

[0013] Preferably, the jig includes a rectangular jig block and multiple supporting blocks for supporting round rods, the jig block is arranged on a linear slide, the length direction of the jig block is horizontal and perpendicular to the extension direction of the slide rail, multiple supporting blocks are arranged at equal intervals on the top of the jig block, and the tops of multiple supporting blocks are provided with limiting notches for limiting the movement of the round rods, and each of the supporting blocks has a right angle on the inner side wall corresponding to the limiting notch.

[0014] Preferably, a photoelectric sensor is provided on the base and located between the two slide rails. The photoelectric sensor is located close to the support plate and is electrically connected to the lifting mechanism.

[0015] The beneficial effect of the present invention is that the round rods in the round rod storage mechanism are transported to the two slide rails through the jacking mechanism, and the round rods roll along the inclined surfaces of the two slide rails. At this time, the two first needle-type cylinders drive the corresponding partitions to move down to block the rolling round rods, and then the two second needle-type cylinders drive the corresponding partitions to move down, thereby separating the first round rod blocked by the partition on the first needle-type cylinder from the subsequent round rods, and then the two first needle-type cylinders drive the corresponding partitions to move up, allowing the first round rod to roll along the two slide rails onto the jig on the conveying mechanism, and the conveying mechanism transports the jig carrying the round rods to the next workstation. This equipment automatically feeds the round rods into the jig one by one, thereby improving production efficiency and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

[0017] Figure 2 1 is a schematic cross-sectional structural diagram of an embodiment of the present invention;

[0018] Figure 3 is a schematic diagram of a support plate, a slide rail, a first needle-type cylinder, a second needle-type cylinder, and a separator according to an embodiment of the present invention;

[0019] Figure 4 Schematic diagram of the fixture structure according to an embodiment of the present invention.

[0020] Figure numerals: 1 base, 2 round rod storage mechanism, 20 enclosure, 21 straight vibration feeder, 22 first inclined plate, 23 second inclined plate, 24 bottom plate, 25 support column, 3 support plate, 30 slide rail, 4 lifting block, 40 lifting cylinder, 5 support frame, 50 connecting plate, 51 mounting plate, 52 first needle-type cylinder, 53 second needle-type cylinder, 54 partition, 540 cylindrical part, 541 conical part, 6 fixture, 60 fixture block, 61 bearing block, 62 limit notch, 7 conveying mechanism, 8 photoelectric sensor. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the following will be clearly and completely described in combination with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are partial embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. In addition, the directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "inside", "outside", etc., are only reference to the directions of the attached diagrams. The directional terms used are for better and clearer explanation and understanding of the present invention, rather than indicating or implying the orientation that the present invention must have, and therefore cannot be understood as limiting the present invention.

[0022] The present invention is implemented as follows Figures 1 to 4 As shown in, a round rod feeding device includes a base 1, which is a rectangular parallelepiped structure extending in the left and right directions. A round rod storage mechanism 2 is provided at the left position of the top of the base 1, and two slide rails 30 extending away from the round rod storage mechanism 2 are provided at intervals on the top of the base 1. A support plate 3 supporting the two slide rails 30 is provided on the top of the base 1. The support plate 3 is vertically arranged and located on the right side of the round rod storage mechanism 2. The support plate 3 extends in the front and back directions. The two slide rails 30 are correspondingly arranged on the front and rear side walls of the support plate 3. The two slide rails 30 extend toward the right side. The top surface of the slide rail 30 is along the slide rail 30 The inclined plane is inclined in the length direction, the right side of the top surface of the slide rail 30 is lower than the left side of the top surface of the slide rail 30, and the top surface of the slide rail 30 is coplanar with the top surface of the support plate 3. The base 1 is provided with a jacking mechanism for lifting and transporting the round rods in the round rod storage mechanism 2 to the two slide rails 30. The jacking mechanism lifts and transports the round rods to the left side of the top surface of the two slide rails 30. The jacking mechanism is located between the round rod storage mechanism 2 and the support plate 3. A first needle-type cylinder 52 and a second needle-type cylinder 53 are provided just above the end of each slide rail 30 away from the support plate 3. The base 1 is provided with a support for the first needle-type cylinder 5 2 and the support frame 5 of the second needle cylinder 53, the first needle cylinder 52 and the second needle cylinder 53 are staggered and arranged at intervals, the first needle cylinder 52 is located on the side of the second needle cylinder 53 away from the support plate 3, the first needle cylinder 52 and the second needle cylinder 53 are correspondingly located on both sides of the slide rail 30, the first needle cylinder 52 is located between the two slide rails 30, and a separator 54 is provided on the output shaft of the first needle cylinder 52 and the output shaft of the second needle cylinder 53, and the separator 54 on the first needle cylinder 52 and the separator 54 on the second needle cylinder 53 are on the left and right sides. The upward center distance is the diameter of the round rod. The separator 54 includes a cylindrical cylindrical portion 540 and a conical conical portion 541. The cylindrical portion 540 is connected to the output shaft of the first needle cylinder 52 or the output shaft of the second needle cylinder 53. The conical portion 541 is arranged at the end of the cylindrical portion 540 away from the first needle cylinder 52 or the second needle cylinder 53. The conical conical portion 541 is convenient for insertion between the two round rods, thereby isolating the two round rods. The base 1 is provided with a jig 6 for carrying the round rod and a conveying mechanism 7 for conveying the jig 6 directly below the end of the slide rail 30 away from the support plate 3.

[0023] The round rods in the round rod storage mechanism 2 are transported to the two slide rails 30 through the jacking mechanism, and the round rods roll to the right along the inclined surface of the two slide rails 30. At this time, the two first needle-type cylinders 52 drive the corresponding separators 54 to move down to block the rolling round rods, and then the two second needle-type cylinders 53 drive the corresponding separators 54 to move down, thereby separating the first round rod blocked by the separators 54 on the first needle-type cylinder 52 from the subsequent round rods. Subsequently, the two first needle-type cylinders 52 drive the corresponding separators 54 to move up, allowing the first round rod to roll along the two slide rails 30 onto the jig 6 on the conveying mechanism 7. The conveying mechanism 7 conveys the jig 6 carrying the round rods to the next workstation. This equipment automatically feeds the round rods into the jig 6 one by one, thereby improving production efficiency and saving labor costs.

[0024] Further improvements, such as Figure 3 As shown in the figure, the support frame 3 includes a vertical connecting plate 50 and a horizontal mounting plate 51, the bottom end of the connecting plate 50 is connected to the base 1, the left connecting plate 50 is located on the left side of the left slide rail 30, and the right connecting plate 50 is located on the right side of the right slide rail 30, and the mounting plate 51 is arranged at the top end of the connecting plate 50, and the connecting plate 50 and the mounting plate 51 are formed as one piece, and the mounting plate 51 extends in the direction between the two slide rails 30, that is, the left mounting plate 51 extends to the right, and the right mounting plate 51 extends to the left, the first needle cylinder 52 and the second needle cylinder 53 are arranged at the top end of the mounting plate 51, and the output shafts of the first needle cylinder 52 and the second needle cylinder 53 both pass through the mounting plate 51 and are connected to the partition 54, and the first needle cylinder 52 and the second needle cylinder 53 are installed directly above the slide rail 30 through the support frame 3.

[0025] Further improvements, such as Figure 1 and Figure 2As shown in, a bottom plate 24 and a support column 25 supporting the bottom plate 24 are provided above the base 1, and the round rod storage mechanism 2 includes three enclosures 20, a straight vibration feeder 21, a first inclined plate 22 and a second inclined plate 23. The three enclosures 20 are arranged in a U-shape on the bottom plate 24, and the three enclosures 20 form a storage cavity with an opening on the right side. The first inclined plate 22 is arranged between the three enclosures 20, and the end of the first inclined plate 22 close to the opening is lower than the end of the first inclined plate 22 away from the opening, that is, the right side of the first inclined plate 22 is lower than the left side of the first inclined plate 22, and the second inclined plate 23 is arranged between the three enclosures 20 and is located above the right side of the first inclined plate 22, and the end of the second inclined plate 23 close to the opening is higher than the end of the second inclined plate 23 away from the opening, that is, the right side of the second inclined plate 23 is higher than the left side of the second inclined plate 23, and the upper surface of the first inclined plate 22 The bottom plate 24 is provided with an avoidance gap, and the straight vibration feeder 21 is connected to the bottom surface of the first inclined plate 22 through the avoidance gap, and the jacking mechanism and the support plate 3 are both located between the three enclosures 20, and the jacking mechanism and the support plate 3 are also located in the avoidance gap. At this time, the support frame 3 is set on the top surface of the bottom plate 1, and the round rods are stored in the storage cavity surrounded by the second inclined plate 23, the three enclosures 20 and the first inclined plate 22. The round rods roll along the inclined surface of the first inclined plate 22 from the gap between the lowest point of the first inclined plate 22 and the second inclined plate 23 to the jacking mechanism, and the straight vibration feeder 21 prevents multiple round rods from being stuck in the gap between the lowest point of the first inclined plate and the second inclined plate by vibrating the first inclined plate 22.

[0026] Further improvements, such as Figure 2 As shown in the figure, the jacking mechanism includes a jacking block 4 and a jacking cylinder 40, the jacking cylinder 40 is arranged on the base 1 with the output end facing upward, and a cavity is provided in the base 1 directly below the right end of the first inclined plate 22, and the jacking cylinder 40 is arranged on the inner bottom surface of the cavity, and the jacking block 4 is arranged on the output end of the jacking cylinder 40, and the side wall of the jacking block 4 is in contact with the support plate 3. The top surface of the jacking block 4 is an inclined surface and is parallel to the upper surface of the first inclined plate 22. When the round rod rolls onto the top surface of the jacking block 4, the jacking cylinder 40 drives the jacking block 4 to lift the round rod. During the rising process of the round rod, the support plate 3 prevents the round rod from continuing to roll to the right. When the top surface of the jacking block 4 rises to be coplanar with the top surface of the support plate 3, the round rod can continue to roll to the right along the slide rail 30.

[0027] Further improvements, such as Figure 1 and Figure 2 As shown in , the conveying mechanism 7 is a linear slide, which is arranged on the base 1, and the fixture 6 is arranged on the linear slide. The fixture 6 carrying the round rod is conveyed to the next workstation by the linear slide.

[0028] Further improvements, as shown in Figure 1 and Figure 4 The jig 6 includes a cuboid jig block 60 and a plurality of bearing blocks 61 for bearing the round bars, the jig block 60 is arranged on the linear slide, the length direction of the jig block 60 is horizontal and perpendicular to the extension direction of the slide rail 30, that is, the jig block 60 extends in the front-back direction, and the plurality of bearing blocks 61 are arranged at the top end of the jig block 60 at equal intervals, the plurality of bearing blocks 61 are arranged at equal intervals along the length direction of the jig block 60, the top end of each of the plurality of bearing blocks 61 is provided with a limiting gap 62 for limiting the left-right movement of the round bar, and each of the bearing blocks 61 has a right angle on the inner side wall corresponding to the limiting gap 62, the spacing between the bearing blocks 61 facilitates the gripping of the round bar by the mechanical hand, and the chamfer of the limiting gap 62 plays a guiding role when the round bar enters the limiting gap 62.

[0029] Further improvements, as shown in Figure 2 The base 1 is provided with a photoelectric sensor 8 between the two slide rails 30, the photoelectric sensor 5 is located close to the support plate 3, and the photoelectric sensor 5 is electrically connected with the jacking mechanism, when the round bars on the slide rail 30 are arranged to the position sensed by the photoelectric sensor 5, the jacking mechanism stops jacking and conveying the round bars onto the slide rail 30.

[0030] It should be understood that for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes shall belong to the protection scope of the appended claims of the present application.

Claims

1. A round rod feeding device, comprising a base; characterized in that, Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion. The swing arm ends up being rotated by the hook portion. The swing arm ends are rotated by the hook portion. The cam is connected to the support frame by a vertical connecting plate and a horizontal connecting plate; the bottom end of the connecting plate is connected to the base; the mounting plate is arranged at the top end of the connecting plate; the mounting plate extends in the direction between the two slide rails; the first needle cylinder and the second needle cylinder are arranged at the top end of the mounting plate; the output shaft of the first needle cylinder and the output shaft of the second needle cylinder are both connected to the partition through the mounting plate, and the first needle cylinder and the second needle cylinder are correspondingly located on both sides of the slide rail; the first needle cylinder is located between the two slide rails, and the partition includes a cylindrical cylindrical portion and a conical conical portion; the cylindrical portion is connected to the output shaft of the first needle cylinder or the output shaft of the second needle cylinder; the conical portion is arranged at one end of the cylindrical portion away from the first needle cylinder or the second needle cylinder.

2. A round rod feeding device according to claim 1, characterized in that: A bottom plate and a support column supporting the bottom plate are arranged above the base; the round rod storage mechanism includes three enclosures, a straight vibration feeder, a first inclined plate and a second inclined plate; the three enclosures are arranged in a U-shape on the bottom plate; the three enclosures form a storage cavity with an opening on one side; the first inclined plate is arranged between the three enclosures; the end of the first inclined plate close to the opening is lower than the end of the first inclined plate away from the opening; the second inclined plate is arranged between the three enclosures and above the first inclined plate; the end of the second inclined plate close to the opening is higher than the end of the second inclined plate away from the opening; there is a gap between the upper surface of the first inclined plate and the lowest point of the second inclined plate for the round rod to pass through; the straight vibration feeder is arranged on the base and passes through the bottom plate to be connected to the bottom surface of the first inclined plate.

3. The round rod feeding device according to claim 2, characterized in that: The lifting mechanism includes a lifting block and a lifting cylinder; the lifting cylinder is arranged on the base with the output end facing upward; the lifting block is arranged on the output end of the lifting cylinder; the side wall of the lifting block abuts against the support plate; the top surface of the lifting block is an inclined surface and is parallel to the upper surface of the first inclined plate.

4. The round rod feeding device according to claim 2, characterized in that: The jacking mechanism and the support plate are both located between the three enclosure plates.

5. The round rod feeding device according to claim 1, characterized in that: The conveying mechanism is a linear slide; the linear slide is arranged on a base; and the fixture is arranged on the linear slide.

6. The round rod feeding device according to claim 5, characterized in that: The jig includes a rectangular jig block and multiple bearing blocks for bearing round rods; the jig block is arranged on a linear slide; the length direction of the jig block is horizontal and perpendicular to the extension direction of the slide rail; multiple bearing blocks are arranged at equal intervals on the top of the jig block; the tops of multiple bearing blocks are each provided with a limiting notch for limiting the movement of the round rod; each bearing block is provided with a right angle on the inner side wall corresponding to the limiting notch.

7. The round rod feeding device according to claim 1, characterized in that: The base is provided with a photoelectric sensor located between the two slide rails; the photoelectric sensor is located near the support plate; and the photoelectric sensor is electrically connected to the lifting mechanism.

Citation Information

Patent Citations

  • Full-automatic conveying equipment of wireless charger

    CN112490816A

  • Round rod feeding device

    CN211254493U