A tower crane system and an attached operating platform device thereof

By introducing attachment balance modules and real-time monitoring and control systems into the tower crane system, the problem of the impact of tower crane attachment devices on tower crane stability is solved, and a more efficient and safe tower crane construction operation is achieved.

CN118877762BActive Publication Date: 2025-03-18CHINA CONSTR FIFTH ENG DIV CORP LTD
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Patent Information

Application Number
CN202411252287.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-03-18
Estimated Expiration
2044-09-09

AI Technical Summary

Technical Problem

The existing tower crane attachment device does not consider the impact on the stability of the tower crane during the installation process, resulting in inconvenient construction and a risk of falling from high places.

Method used

A tower crane system is designed, including an attachment operating platform device and an attachment balance module. Through the parameter monitoring module, data analysis module and core control module, the stability of the tower body is monitored and adjusted in real time to ensure the stable operation of the tower crane.

Benefits of technology

Through real-time monitoring and adjustment, the stability of tower cranes and attached operating platform devices is improved, construction risks are reduced, and operation efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of tower cranes, and in particular to a tower crane system and an attached operating platform device thereof, comprising: a tower crane; an attached operating platform device for carrying an operating load; an attached balancing module for balancing the stability of a tower body; a parameter monitoring module for obtaining environmental parameters of several preset positions and force parameters of the attached operating platform device during the operation of the tower crane; a data analysis module for determining whether the attached balancing module triggers a stability adjustment mode according to the environmental parameters and the force parameters, and determining whether to issue an early warning prompt; and a core control module for controlling the working mode of the tower crane, and adjusting the weight and height of the load of the balancing component of the attached balancing module according to the determination result of the data analysis module and the current height of the attached operating platform device. The present invention can improve the stability of the tower crane and the attached operating platform device.
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Description

Technical Field

[0001] The invention relates to the technical field of tower cranes, and in particular to a tower crane system and an attached operating platform device thereof. Background Art

[0002] Tower crane is also known as tower crane. It refers to a rotating crane with a boom mounted on the upper part of a tall tower. It has a large working space and is mainly used for vertical and horizontal transportation of materials and installation of building components in housing construction. It consists of three parts: metal structure, working mechanism and electrical system. The metal structure includes the tower body, boom and base, etc. The working mechanism has four parts: lifting, luffing, rotation and walking. The electrical system includes motors, controllers, distribution cabinets, connecting lines, signals and lighting devices, etc. On construction sites, we often see that operators must first climb to a height of tens or even hundreds of meters to carry out hoisting operations in order to accurately deliver building materials to the designated construction site. The attachment platform is an operating platform set up below the installation position for tower crane operators to better operate safely during attachment installation. The traditional platform construction requires the steel pipe to be extended into the inner side of the standard section and placed on the beam, and then the outer ring steel pipe of the standard section is set up, and fasteners are used to effectively connect the inner and outer steel pipes to tighten the tower crane standard section. The disadvantages of using traditional attachment platforms are: it is difficult for workers to stand during the installation and disassembly of traditional attachment platforms, the space is small, the construction is inconvenient, and the installation and disassembly of ordinary steel pipes is complicated, there are many connection nodes, and the risk is relatively high. During the construction process, it is easy to cause the risk of people falling from heights; ordinary steel pipe materials are scattered and numerous, and cannot be stacked neatly, which can easily cause materials to fall from high altitudes during the installation and disassembly process; steel pipe materials have a small span, heavy weight, and many parts that are easily damaged, resulting in the material wall thickness not meeting the requirements and weak bearing capacity.

[0003] Chinese patent publication number CN113307162A discloses an attachment device for tower cranes attached to a wall and its installation process, wherein the attachment device is composed of two sets of frame beams and four attachment struts; the two sets of frame beams are fastened into an attachment frame by 24 sets of M27 bolts, nuts, and washers, and four attachment struts are hinged to the four vertices of the attachment frame, and the ends of the four attachment struts are provided with connecting sleeves, and the connecting sleeves are hinged to the connecting base at the attachment point of the building, and the four struts should be kept in the same horizontal plane, and the inner struts can be pushed to press against the four main chords of the tower body by adjusting the bolts. The invention has a simple structure, is easy to assemble and install, improves the adjustable pull rod attachment frame structure of the tower crane, and greatly saves labor costs and time costs.

[0004] It can be seen that the above invention has the following problem: it only considers the installation efficiency of the tower crane attachment device, but does not consider the influence of the attachment device on the stability of the tower crane. Summary of the invention

[0005] To this end, the present invention provides a tower crane system and an attached operating platform device thereof, so as to overcome the problem in the prior art that the influence of the attached device on the stability of the tower crane is not considered.

[0006] To achieve the above object, on the one hand, the present invention provides a tower crane system, comprising:

[0007] A tower crane comprises a base, a tower body arranged on the upper part of the base, and a lifting arm arranged on the upper part of the tower body;

[0008] An attached operating platform device is installed on the tower body of the tower crane and located at the lower part of the boom to carry the operating load;

[0009] An attachment balancing module is arranged at the lower part of the attachment operation platform device, and includes a plurality of balancing components with adjustable weight and telescopic length, so as to balance the stability of the tower body;

[0010] A parameter monitoring module, used to obtain environmental parameters of several preset positions during the operation of the tower crane and force parameters of the attached operating platform device; the environmental parameters include wind speed and wind direction;

[0011] a data analysis module connected to the parameter monitoring module, for determining whether the adhesion balance module triggers a stability adjustment mode according to the environmental parameters and the force parameters, and for determining whether to issue an early warning prompt according to a comparison between the environmental parameters and the force parameters and preset environmental parameters and preset force parameters;

[0012] A core control module is respectively connected to the data analysis module and the tower crane, and is used to control the working mode of the tower crane and adjust the weight and height of the load of the balancing component of the attached balancing module according to the judgment result of the data analysis module and the current height of the attached operating platform device.

[0013] Furthermore, the parameter monitoring module includes:

[0014] An environmental parameter monitoring submodule, which is used to obtain environmental parameters of the top position of the tower body and the tower body position corresponding to the attached operation platform device during the operation of the tower crane;

[0015] The force parameter monitoring submodule is used to obtain the force parameters of the attached operating platform device at several preset force positions during the operation of the tower crane.

[0016] Furthermore, the data analysis module includes:

[0017] a data analysis submodule, which is connected to the parameter monitoring module and is used to determine whether the adhesion balance module triggers a stability adjustment mode according to the environmental parameters and the force parameters;

[0018] The early warning judgment submodule is connected to the data analysis submodule and is used to judge whether to issue an early warning prompt based on the data analysis results of the data analysis submodule, the environmental parameters and the comparison results of the stress parameters with the preset environmental parameter standards and the preset stress parameter standards.

[0019] Furthermore, the core control module includes:

[0020] An early warning prompt submodule, which is connected to the early warning judgment submodule and is used to output an early warning prompt according to the judgment result of the early warning judgment submodule;

[0021] A control analysis submodule, which is connected to the data analysis submodule and is used to adjust the weight and height of the load of the balancing component of the attachment balancing module according to the judgment result of the data analysis module and the current height of the attachment operation platform device;

[0022] The crane control submodule is connected to the tower crane and the control analysis submodule respectively, and is used to control the working mode of the tower crane according to the height of the load of the balancing component attached to the balancing module.

[0023] Furthermore, the parameter monitoring module also includes:

[0024] A process parameter monitoring submodule is connected to the tower crane to obtain process parameters during the operation of the tower crane, including the direction of the boom, the load weight of the tower crane, the vibration intensity at several preset positions, and the current height of the attached operating platform device.

[0025] Furthermore, the data analysis submodule includes:

[0026] an environmental parameter analysis unit, which is connected to the process parameter monitoring submodule and the environmental parameter monitoring submodule respectively, and is used to compare the monitored wind direction with the boom direction, and to compare the monitored wind speed with a preset wind speed threshold;

[0027] A force parameter analysis unit, which is connected to the force parameter monitoring submodule and is used to compare the force parameters of the attachment operation platform device at each preset force position with a preset force parameter standard;

[0028] An analysis and determination unit is respectively connected to the environmental parameter analysis unit, the force parameter analysis unit and the process parameter monitoring submodule, and is used to analyze according to the comparison result of the environmental parameter analysis unit and the comparison result of the force parameter analysis unit to determine whether the adhesion balance module triggers the stability adjustment mode.

[0029] Furthermore, the analysis and judgment unit determines whether the attachment balance module triggers the stability adjustment mode based on the comparison results of the monitored wind direction and the crane arm direction, the comparison results of the monitored wind speed and the preset wind speed threshold, and the comparison results of the force parameters of the attachment operating platform device and the preset force parameters.

[0030] Furthermore, the control and analysis submodule is connected to the process parameter monitoring submodule. When the attachment balance module triggers the stability adjustment mode, the control and analysis submodule adjusts the weight and height of the load of the balancing component of the attachment balance module according to the current height of the attachment operating platform device, the monitored environmental parameters and the vibration intensity at several preset positions.

[0031] Furthermore, the crane control submodule determines the working mode of the tower crane according to the height of the load of the balancing assembly attached to the balancing module and a preset load height threshold, wherein:

[0032] If the height of the load is less than the preset load height threshold, the crane control submodule determines that the working mode of the tower crane is the normal mode and uses the rated lifting speed for lifting work;

[0033] If the height of the load is greater than or equal to a preset load height threshold, the crane control submodule determines that the working mode of the tower crane is a variable speed mode, and controls the crane's lifting speed to use the rated lifting speed in the height segment below the load and switch to the reduced lifting speed for lifting above the load height segment, wherein the reduced lifting speed is less than the rated lifting speed.

[0034] On the other hand, the present invention also provides an attached operating platform device, comprising: a platform resting steel beam, two main platform plates, two secondary platform plates, and a guardrail assembly;

[0035] The platform rests on steel beams, including two first beams and two second beams; the first beams are detachably connected to the standard sections of the tower body of the tower crane, and the second beams are detachably connected to the center of the first beam and the standard section of the tower body of the tower crane;

[0036] The main platform plate is detachably connected to the first crossbeam and the tower standard section of the tower crane respectively;

[0037] The secondary platform plate is detachably connected to the second cross beam and the primary platform plate respectively;

[0038] The guardrail assembly includes four first assemblies, two of which are oppositely arranged and are detachably connected to the main platform board and the secondary platform board respectively, and the other two first assemblies which are oppositely arranged and are detachably connected to the main platform board respectively.

[0039] Compared with the prior art, the beneficial effect of the present invention is that the present invention can improve the stability of the tower crane and the attachment operation platform device by setting the attachment balance module. By setting the parameter monitoring module to monitor the environmental parameters during the operation of the tower crane and the force parameters of the attachment operation platform device, the data analysis module can be used to determine whether the attachment balance module triggers the stability adjustment mode and whether to issue an early warning prompt, which can improve the efficiency and accuracy of the tower crane stability judgment. The core control module can adjust the weight and height of the load of the balance component of the attachment balance module according to the current height of the attachment operation platform device, which can ensure the stability of the tower crane and the attachment operation platform device and the efficiency of stability adjustment.

[0040] Furthermore, the parameter monitoring module of the present invention can improve the accuracy of subsequent judgments by setting an environmental parameter monitoring submodule and a force parameter monitoring submodule to respectively monitor the environmental parameters of the tower body position and the tower body position corresponding to the attached operating platform device, as well as the force parameters of the attached operating platform device at several preset force positions.

[0041] Furthermore, the core control module of the present invention can provide early warning prompts to operators in real time by setting an early warning prompt submodule to output early warning prompts to avoid operating errors. By setting a crane control submodule to control the working mode of the tower crane according to the height of the balance component load, the working mode of the tower crane can be adjusted in real time, and the working efficiency of the tower crane can be improved.

[0042] Furthermore, the data analysis submodule of the present invention can improve the accuracy of judgment by setting up an environmental parameter analysis unit, a force parameter analysis unit and an analysis and judgment unit for multiple comparative and comprehensive analyses.

[0043] Furthermore, the crane control submodule of the present invention determines the working mode of the tower crane according to the height of the load of the balancing component attached to the balancing module and a preset load height threshold, which can improve the working efficiency of the tower crane and improve the stability of the tower crane. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 It is a structural block diagram of the tower crane system of the present invention;

[0045] Figure 2 It is a structural block diagram of the data analysis module of the present invention;

[0046] Figure 3 It is a structural block diagram of the core control module of the present invention;

[0047] Figure 4 It is a structural block diagram of the data analysis submodule of the present invention;

[0048] Figure 5 This is a schematic diagram of the structure of the attachment operation platform according to an embodiment of the present invention;

[0049] In the figure: 1. first cross beam; 2. second cross beam; 3. main platform board; 4. secondary platform board; 5. guardrail assembly. DETAILED DESCRIPTION

[0050] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0051] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0052] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0053] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] See also Figure 1 As shown, it is a structural block diagram of a tower crane system of the present invention; the present invention provides a tower crane system, comprising:

[0055] A tower crane comprises a base, a tower body arranged on the upper part of the base, and a lifting arm arranged on the upper part of the tower body;

[0056] It should be noted that the tower crane is a well-known device in the art, and its specific structure and operation method are known to those skilled in the art. Those skilled in the art are capable of understanding and implementing them, and will not be elaborated here.

[0057] An attached operating platform device is installed on the tower body of the tower crane and located at the lower part of the boom to carry the operating load;

[0058] In practice, the dimensions of the various parts of the attached operating platform device can be determined according to the standard section dimensions of the tower crane in actual applications.

[0059] An attachment balancing module is arranged at the lower part of the attachment operation platform device, and includes a plurality of balancing components with adjustable weight and telescopic length, so as to balance the stability of the tower body;

[0060] In practice, the balancing assembly includes a connecting mechanism and a weight, one end of the connecting mechanism is detachably connected to the attachment operating platform device, and the other end is detachably connected to the weight, and the connecting mechanism is a length-adjustable mechanism, and the height of the weight can be adjusted by adjusting the length of the connecting mechanism. The weight includes a plurality of counterweight blocks, and the weight of the weight can be adjusted by adjusting the number of counterweight blocks.

[0061] Specifically, the actual implementers can adjust the number of balancing components according to the actual situation. Preferably, there are four balancing components, which are symmetrically arranged at the four connecting corners of the attachment operation platform device.

[0062] A parameter monitoring module, used to obtain environmental parameters of several preset positions during the operation of the tower crane and force parameters of the attached operating platform device; the environmental parameters include wind speed and wind direction; the force parameters include force magnitude and force direction;

[0063] It should be noted that those skilled in the art know that any device capable of detecting wind speed and wind direction in the prior art falls within the protection scope of the present invention and will not be described in detail herein.

[0064] In implementation, the preset position at least includes the top of the tower body and the tower body position corresponding to the attached operation platform device.

[0065] Specifically, the parameter monitoring module includes:

[0066] An environmental parameter monitoring submodule, which is used to obtain environmental parameters of the top position of the tower body and the tower body position corresponding to the attached operation platform device during the operation of the tower crane;

[0067] The force parameter monitoring submodule is used to obtain the force parameters of the attached operating platform device at several preset force positions during the operation of the tower crane.

[0068] In implementation, the preset force-bearing position at least includes the connection position between the balancing component and the attachment operating platform device.

[0069] The parameter monitoring module of the present invention can improve the accuracy of subsequent judgment by setting an environmental parameter monitoring submodule and a force parameter monitoring submodule to respectively monitor the environmental parameters of the tower top position and the tower position corresponding to the attached operation platform device and the force parameters of the attached operation platform device at several preset force positions.

[0070] Specifically, the parameter monitoring module also includes:

[0071] A process parameter monitoring submodule is connected to the tower crane to obtain process parameters during the operation of the tower crane, including the direction of the boom, the load weight of the tower crane, the vibration intensity at several preset positions, and the current height of the attached operating platform device.

[0072] a data analysis module connected to the parameter monitoring module, for determining whether the adhesion balance module triggers a stability adjustment mode according to the environmental parameters and the force parameters, and for determining whether to issue an early warning prompt according to a comparison between the environmental parameters and the force parameters and preset environmental parameters and preset force parameters;

[0073] See also Figure 2 As shown, it is a structural block diagram of the data analysis module of the present invention; specifically, the data analysis module includes:

[0074] a data analysis submodule, which is connected to the parameter monitoring module and is used to determine whether the adhesion balance module triggers a stability adjustment mode according to the environmental parameters and the force parameters;

[0075] See also Figure 4 As shown, it is a structural block diagram of the data analysis submodule of the present invention; specifically, the data analysis submodule includes:

[0076] an environmental parameter analysis unit, which is connected to the process parameter monitoring submodule and the environmental parameter monitoring submodule respectively, and is used to compare the monitored wind direction with the boom direction, and to compare the monitored wind speed with a preset wind speed threshold;

[0077] A force parameter analysis unit, which is connected to the force parameter monitoring submodule and is used to compare the force parameters of the attachment operation platform device at each preset force position with a preset force parameter standard;

[0078] An analysis and determination unit is respectively connected to the environmental parameter analysis unit, the force parameter analysis unit and the process parameter monitoring submodule, and is used to analyze according to the comparison result of the environmental parameter analysis unit and the comparison result of the force parameter analysis unit to determine whether the adhesion balance module triggers the stability adjustment mode.

[0079] During implementation, the actual implementers can set a preset wind speed threshold based on the performance parameters of the tower crane according to actual conditions; the actual implementers can set a preset force parameter standard based on the performance parameters of the tower crane and the connection position of the balance component according to actual conditions. Preferably, when the tower crane is not working, force analysis is performed on the attachment operating platform device when it is not connected to the attachment balance module and when it is connected to the attachment balance module (including the cases where different numbers of balance components are connected), and the force analysis results are used as the preset force parameter standards.

[0080] The data analysis submodule of the present invention can improve the accuracy of judgment by setting up an environmental parameter analysis unit, a force parameter analysis unit and an analysis and judgment unit for multiple comparative and comprehensive analyses.

[0081] Specifically, the analysis and judgment unit determines whether the attachment balance module triggers the stability adjustment mode based on the comparison results between the monitored wind direction and the boom direction, the comparison results between the monitored wind speed and the preset wind speed threshold, and the comparison results between the force parameters of the attachment operating platform device and the preset force parameters.

[0082] During implementation, if the monitored wind direction is different from the direction of the boom and the monitored wind speed is greater than the preset wind speed threshold, and there is at least one preset force position of the attachment operating platform device whose force parameters do not meet the preset force parameter standards, then it is determined that the attachment balance module triggers the stability adjustment mode.

[0083] The early warning judgment submodule is connected to the data analysis submodule and is used to judge whether to issue an early warning prompt based on the data analysis results of the data analysis submodule, the environmental parameters and the comparison results of the stress parameters with the preset environmental parameter standards and the preset stress parameter standards.

[0084] A core control module is respectively connected to the data analysis module and the tower crane, and is used to control the working mode of the tower crane and adjust the weight and height of the load of the balancing component of the attached balancing module according to the judgment result of the data analysis module and the current height of the attached operating platform device.

[0085] See also Figure 3 As shown, it is a structural block diagram of the core control module of the present invention; specifically, the core control module includes:

[0086] An early warning prompt submodule, which is connected to the early warning judgment submodule and is used to output an early warning prompt according to the judgment result of the early warning judgment submodule;

[0087] The early warning prompt submodule outputs an early warning prompt according to the judgment result of the early warning judgment submodule;

[0088] If the data analysis submodule determines that the adhesion balance module triggers the stability adjustment mode, a first warning prompt message is output;

[0089] If the environmental parameter does not meet the preset environmental parameter standard, output a second warning prompt message;

[0090] If the stress parameter does not meet the preset stress parameter standard, a third warning prompt message is output.

[0091] A control analysis submodule, which is connected to the data analysis submodule and is used to adjust the weight and height of the load of the balancing component of the attachment balancing module according to the judgment result of the data analysis module and the current height of the attachment operation platform device;

[0092] Specifically, the control and analysis submodule is connected to the process parameter monitoring submodule. When the attachment balance module triggers the stability adjustment mode, the control and analysis submodule adjusts the weight and height of the load of the balancing component of the attachment balance module according to the current height of the attachment operating platform device, the monitored environmental parameters and the vibration intensity at several preset positions.

[0093] In implementation, the weight WP of the load of the balancing assembly and the height HP of the load are adjusted according to the following formula:

[0094]

[0095] Among them, WB is the standard weight of the balancing component load, WF is the current weight of the balancing component load, HF is the current height of the attached operating platform device, HB is the height of the attached operating platform device corresponding to WB, VF is the current wind speed monitored at the tower position corresponding to the attached operating platform device, and VB is the standard wind speed.

[0096] During implementation, the actual implementers can set the standard wind speed based on the wind speed corresponding to the optimal working state of the tower crane according to actual conditions, and set the standard weight of the balancing component based on the force analysis of the tower crane system based on the working state of the tower crane to make the tower crane system in a balanced and stable state.

[0097] The crane control submodule is connected to the tower crane and the control analysis submodule respectively, and is used to control the working mode of the tower crane according to the height of the load of the balancing component attached to the balancing module.

[0098] The core control module of the present invention can provide early warning prompts to operators in real time by setting the early warning prompt submodule to output early warning prompts to avoid operating errors. By setting the crane control submodule to control the working mode of the tower crane according to the height of the balance component load, the working mode of the tower crane can be adjusted in real time and the working efficiency of the tower crane can be improved.

[0099] Specifically, the crane control submodule determines the working mode of the tower crane according to the height of the load of the balancing assembly attached to the balancing module and a preset load height threshold, wherein:

[0100] If the height of the load is less than the preset load height threshold, the crane control submodule determines that the working mode of the tower crane is the normal mode and uses the rated lifting speed for lifting work;

[0101] If the height of the load is greater than or equal to the preset load height threshold, the crane control submodule determines that the working mode of the tower crane is the variable speed mode, and controls the crane's lifting speed to use the rated lifting speed in the height section below the load and switch to the reduced lifting speed for lifting above the load height section, wherein the reduced lifting speed is less than the rated lifting speed. The reduced lifting speed can be determined according to the height of the load in implementation, and the greater the height of the load, the smaller the reduced lifting speed.

[0102] During implementation, the actual implementer can determine the preset load height threshold by taking the average value after multiple verifications based on actual conditions.

[0103] The crane control submodule of the present invention determines the working mode of the tower crane according to the height of the load of the balancing assembly attached to the balancing module and a preset load height threshold, which can improve the working efficiency of the tower crane and improve the stability of the tower crane.

[0104] The present invention can improve the stability of a tower crane and an attachment operation platform device by setting an attachment balance module. By setting a parameter monitoring module to monitor the environmental parameters during the operation of the tower crane and the force parameters of the attachment operation platform device, the data analysis module can be used to determine whether the attachment balance module triggers a stability adjustment mode and whether an early warning prompt is given, thereby improving the efficiency and accuracy of determining the stability of the tower crane. The core control module can adjust the weight and height of the load of the balance component of the attachment balance module according to the current height of the attachment operation platform device, thereby ensuring the stability of the tower crane and the attachment operation platform device and the efficiency of stability adjustment.

[0105] See also Figure 5 As shown, it is a schematic diagram of the structure of an attached operating platform according to an embodiment of the present invention; the present invention provides an attached operating platform device, comprising: a platform shelving steel beam, two main platform plates, two secondary platform plates and a guardrail assembly;

[0106] The platform rests on steel beams, including two first beams and two second beams; the first beams are detachably connected to the standard sections of the tower body of the tower crane, and the second beams are detachably connected to the center of the first beam and the standard section of the tower body of the tower crane;

[0107] The main platform plate is detachably connected to the first crossbeam and the tower standard section of the tower crane respectively;

[0108] The secondary platform plate is detachably connected to the second cross beam and the primary platform plate respectively;

[0109] The guardrail assembly includes four first assemblies, two of which are oppositely arranged and are detachably connected to the main platform board and the secondary platform board respectively, and the other two first assemblies which are oppositely arranged and are detachably connected to the main platform board respectively.

[0110] In a specific embodiment, the installation process of the attachment operation platform device is as follows:

[0111] S1. Installation of platform shelving steel beams:

[0112] The steel beams for the platform are transported by tower cranes and hoisted to the standard cross beams of tower cranes near the height of the platform to be erected. The first cross beam is clamped on the standard cross beams of tower cranes by two U-shaped rings with a diameter of 10mm in each section, and one section of the second cross beam is connected and fixed to the connecting plate of the first cross beam by M14 bolts to form a hinge, and the other side is clamped on the standard cross beam of tower cranes by a U-shaped ring of the same specification.

[0113] S2. Platform board installation:

[0114] First install the main platform panels on both sides, and hoist them one by one onto the shelving steel beams using tower cranes and platform lifting lugs. The main platform panels and the shelving steel beams are firmly fixed with 15cm M10 bolts. After the main platform panels on both sides are installed, hoist and install the shorter secondary platform panels, place them on the main platform panel pressure plate and the second crossbeam, and connect the pre-welded connecting lugs to the main platform with 10cm M10 bolts to prevent the secondary platform panels from shaking.

[0115] S3. Guardrail assembly installation:

[0116] After the platform is installed, install the four first components one by one. Each first component is fixed to the welded butt pin of the platform with an M10 bolt, and the top of the adjacent poles is fixed firmly with a U-shaped clamp.

[0117] In a specific embodiment, the process flow of removing the attached operating platform device is as follows:

[0118] After the tower crane attachments are securely installed and accepted, the attachment platform is removed and properly stored for next use. The specific removal sequence is as follows:

[0119] Guardrail assembly removal, secondary platform removal, main platform removal, and shelved steel beam removal;

[0120] S4. When dismantling the structures, first hang them on the hooks, then remove the current fasteners. The fasteners that have not yet been dismantled shall not be loosened or removed in advance;

[0121] S5. Except for the guardrail components which are directly lifted to the ground by wrapping around the upper crossbar, the secondary and main platform plates and the laying steel beams are lifted to the ground by the lifting ears on the components.

[0122] S6. When dismantling a tower crane, if the boom cannot swing due to the influence of buildings, the secondary platform can be dismantled and transferred to the main platform for hoisting.

[0123] The present invention uses an attached operating platform device, which reduces the difficulty of construction, the risk of falling objects during material hoisting and installation, and the risk of falling of operators compared to the traditional method; the platform installation and disassembly consumes less labor, and the material turnover efficiency is higher. Through the improvement of construction technology, intrinsic safety is achieved, and the level of project safety and quality management is effectively improved; through the improvement of construction technology, the form of customized standard parts is adopted, and they are transported to the site for hoisting and assembly. Through the connection between standard parts and tower cranes, and the connection between standard parts, the integrity of the attached operating platform device and the connection safety of the tower crane are guaranteed, and the installation risk is reduced.

[0124] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A tower crane system, characterized in that: include: A tower crane comprises a base, a tower body arranged on the upper part of the base, and a lifting arm arranged on the upper part of the tower body; An attached operating platform device is installed on the tower body of the tower crane and located at the lower part of the boom to carry the operating load; An attachment balancing module is arranged at the lower part of the attachment operation platform device, and includes a plurality of balancing components with adjustable weight and telescopic length, so as to balance the stability of the tower body; A parameter monitoring module, used to obtain environmental parameters of several preset positions during the operation of the tower crane and force parameters of the attached operating platform device; the environmental parameters include wind speed and wind direction; a data analysis module connected to the parameter monitoring module, for determining whether the adhesion balance module triggers a stability adjustment mode according to the environmental parameters and the force parameters, and for determining whether to issue an early warning prompt according to a comparison between the environmental parameters and the force parameters and preset environmental parameters and preset force parameters; A core control module is respectively connected to the data analysis module and the tower crane, and is used to control the working mode of the tower crane and adjust the weight and height of the load of the balancing component of the attached balancing module according to the judgment result of the data analysis module and the current height of the attached operating platform device.

2. The tower crane system according to claim 1, characterized in that: The parameter monitoring module comprises: An environmental parameter monitoring submodule, which is used to obtain environmental parameters of the top position of the tower body and the tower body position corresponding to the attached operation platform device during the operation of the tower crane; The force parameter monitoring submodule is used to obtain the force parameters of the attached operating platform device at several preset force positions during the operation of the tower crane.

3. The tower crane system according to claim 2, characterized in that: The data analysis module includes: a data analysis submodule, which is connected to the parameter monitoring module and is used to determine whether the adhesion balance module triggers a stability adjustment mode according to the environmental parameters and the force parameters; The early warning judgment submodule is connected to the data analysis submodule and is used to judge whether to issue an early warning prompt based on the data analysis results of the data analysis submodule, the environmental parameters and the comparison results of the stress parameters with the preset environmental parameter standards and the preset stress parameter standards.

4. The tower crane system according to claim 3, characterized in that: The core control module includes: An early warning prompt submodule, which is connected to the early warning judgment submodule and is used to output an early warning prompt according to the judgment result of the early warning judgment submodule; A control analysis submodule, which is connected to the data analysis submodule and is used to adjust the weight and height of the load of the balancing component of the attachment balancing module according to the judgment result of the data analysis module and the current height of the attachment operation platform device; The crane control submodule is connected to the tower crane and the control analysis submodule respectively, and is used to control the working mode of the tower crane according to the height of the load of the balancing component attached to the balancing module.

5. The tower crane system according to claim 4, characterized in that: The parameter monitoring module also includes: A process parameter monitoring submodule is connected to the tower crane to obtain process parameters during the operation of the tower crane, including the direction of the boom, the load weight of the tower crane, the vibration intensity at several preset positions, and the current height of the attached operating platform device.

6. The tower crane system according to claim 5, characterized in that: The data analysis submodule includes: an environmental parameter analysis unit, which is connected to the process parameter monitoring submodule and the environmental parameter monitoring submodule respectively, and is used to compare the monitored wind direction with the boom direction, and to compare the monitored wind speed with a preset wind speed threshold; A force parameter analysis unit, which is connected to the force parameter monitoring submodule and is used to compare the force parameters of the attachment operation platform device at each preset force position with a preset force parameter standard; An analysis and determination unit is respectively connected to the environmental parameter analysis unit, the force parameter analysis unit and the process parameter monitoring submodule, and is used to analyze according to the comparison result of the environmental parameter analysis unit and the comparison result of the force parameter analysis unit to determine whether the adhesion balance module triggers the stability adjustment mode.

7. The tower crane system according to claim 6, characterized in that: The analysis and determination unit determines whether the attachment balance module triggers the stability adjustment mode based on the comparison results of the monitored wind direction and the boom direction, the comparison results of the monitored wind speed and the preset wind speed threshold, and the comparison results of the force parameters of the attachment operation platform device and the preset force parameters.

8. The tower crane system according to claim 7, characterized in that: The control and analysis submodule is connected to the process parameter monitoring submodule. When the attachment balance module triggers the stability adjustment mode, the control and analysis submodule adjusts the weight and height of the load of the balancing component of the attachment balance module according to the current height of the attachment operating platform device, the monitored environmental parameters and the vibration intensity at several preset positions.

9. The tower crane system according to claim 8, characterized in that: The crane control submodule determines the working mode of the tower crane according to the height of the load of the balancing assembly attached to the balancing module and a preset load height threshold, wherein: If the height of the load is less than the preset load height threshold, the crane control submodule determines that the working mode of the tower crane is the normal mode and uses the rated lifting speed for lifting work; If the height of the load is greater than or equal to a preset load height threshold, the crane control submodule determines that the working mode of the tower crane is a variable speed mode, and controls the crane's lifting speed to use the rated lifting speed in the height segment below the load and switch to the reduced lifting speed for lifting above the load height segment, wherein the reduced lifting speed is less than the rated lifting speed.

10. The tower crane system according to any one of claims 1 to 9, characterized in that: The attached operating platform device comprises: a platform shelving steel beam, two main platform plates, two secondary platform plates and a guardrail assembly; The platform rests on steel beams, including two first beams and two second beams; the first beams are detachably connected to the standard sections of the tower body of the tower crane, and the second beams are detachably connected to the center of the first beam and the standard section of the tower body of the tower crane; The main platform plate is detachably connected to the first crossbeam and the tower standard section of the tower crane respectively; The secondary platform plate is detachably connected to the second cross beam and the primary platform plate respectively; The guardrail assembly includes four first assemblies, two of which are oppositely arranged and are detachably connected to the main platform board and the secondary platform board respectively, and the other two first assemblies which are oppositely arranged and are detachably connected to the main platform board respectively.

Citation Information

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