A battery electrolyte barrel tower lift
By designing a battery electrolyte barrel tower lift, and using the controller to automatically control the lift driving mechanism and the electrolyte barrel conveying mechanism, the problems of low automation and high labor costs of the existing elevator are solved, and the automated transportation and improvement of the electrolyte barrel are realized .
Patent Information
- Application Number
- CN202411329583.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-09-24
AI Technical Summary
Existing elevators cannot automatically cooperate with the conveyor belt to complete lifting and transportation, resulting in lower automation and higher labor costs.
A battery electrolyte barrel tower lift is designed, including a lifting tower, distribution control box, assembly line conveyor belt, lifting bracket and electrolyte barrel conveyor mechanism, and the lifting drive mechanism and electrolyte barrel conveyor mechanism are automatically controlled by the controller. Work to realize the automatic transportation and upgrading of electrolyte barrels.
The automatic transportation and improvement of electrolyte barrels is realized, the degree of automation is improved, labor costs are reduced, and the safe and efficient transportation of electrolyte barrels is ensured.
Smart Images

Figure CN118877797B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of battery electrolyte production, in particular to a battery electrolyte bucket tower elevator. Background Art
[0002] Electrolyte is the medium used in chemical batteries, electrolytic capacitors, etc. Battery electrolyte is the carrier of ion transmission in the battery. It conducts ions between the positive and negative electrodes of the battery and is the guarantee for lithium-ion batteries to obtain advantages such as high voltage and high specific energy.
[0003] In the battery electrolyte production process, the battery electrolyte barrel used for filling the battery electrolyte first needs to be sent to the cleaning workshop for cleaning and drying, and then transported to the filling workshop for filling by the elevator. Since the volume of the electrolyte barrel is generally more than 50L, manual cooperation is required to move the electrolyte barrel from the conveyor belt to the elevator during the lifting and transportation by the elevator. The elevator cannot automatically cooperate with the conveyor belt to complete the lifting and transportation, and there are problems of low automation and high labor costs. Therefore, a battery electrolyte barrel tower elevator is needed. Summary of the invention
[0004] Based on the fact that the existing elevators cannot automatically cooperate with the conveyor belt to complete lifting and transportation, and have technical problems such as low automation and high labor costs, the present invention proposes a battery electrolyte barrel tower elevator.
[0005] The present invention proposes a battery electrolyte barrel tower elevator, comprising a lifting tower, a power distribution control box is arranged on one side of the lifting tower, a controller is arranged inside the power distribution control box, an assembly line conveyor belt is arranged on the other side of the lifting tower, a lifting bracket is arranged inside the lifting tower, a lifting drive mechanism is arranged on the top of the lifting tower, and an electrolyte barrel conveying mechanism is arranged on the surface of the lifting bracket.
[0006] Among them, the lifting drive mechanism is used to drive the lifting bracket and the electrolyte barrel conveying mechanism to lift and lower.
[0007] The lifting drive mechanism is composed of a fixed mounting block fixedly connected to the inner wall of the lifting tower, a driving screw rotatably connected to the surface of the fixed mounting block through a bearing, a driving bracket fixedly connected to the upper surface of the fixed mounting block, and a lifting drive motor installed on the upper surface of the driving bracket.
[0008] Among them, the electrolyte barrel conveying mechanism is used to convey the electrolyte barrel from the cleaning workshop to the filling workshop.
[0009] The electrolyte barrel conveying mechanism is composed of a supporting bottom frame whose lower surface is slidably connected to the upper surface of the lifting bracket, a conveying support frame slidably connected to the upper surface of the supporting bottom frame, and an electrolyte barrel conveying belt arranged in the conveying support frame.
[0010] Preferably, the eight fixed installation blocks are symmetrically distributed with the axis of the lifting tower as the center, and the upper surfaces of four of the fixed installation blocks are flush with the top of the lifting tower.
[0011] The surfaces of the four driving screw rods are all threadedly connected to the surface of the lifting bracket, the surfaces of the lifting bracket and the driving bracket are both in an X shape, the lower surface of the driving bracket is rotatably connected to a driving shaft through a bearing, the surface of the driving shaft is fixedly sleeved with a driving gear, and one end of the driving shaft is fixedly connected to the output end of the lifting drive motor through a coupling.
[0012] Preferably, the lower surface of the driving bracket is rotatably connected to a transmission shaft through a bearing, the four transmission shafts respectively correspond to the four driving screw rods, the surface of the transmission shaft is fixedly sleeved with a transmission gear, the surfaces of the four driving screw rods are fixedly sleeved with driven gears, and the surfaces of the transmission gears are respectively meshed with the surfaces of the driving gear and the driven gear.
[0013] The lifting drive motor is electrically connected to the controller via a cable.
[0014] Preferably, a rotating shaft is fixedly connected to the lower surface of the supporting bottom frame, the surface of the rotating shaft is rotatably connected to the surface of the lifting bracket via a bearing, and one end of the rotating shaft passes through and extends to the lower surface of the lifting bracket.
[0015] A rotary drive motor is fixedly mounted on the lower surface of the lifting bracket, and the rotary drive motor is electrically connected to the controller through a cable. A worm bearing seat is fixedly mounted on the lower surface of the lifting bracket, and two worm bearing seats are symmetrically distributed around the axis of the rotating shaft, and the inner wall of the worm bearing seat is rotatably connected to a driving worm through a bearing, and one end of the driving worm is fixedly connected to the output shaft of the rotary drive motor through a coupling.
[0016] A rotary encoder is sleeved on the other end of the driving worm, the surface of the rotary encoder is fixedly connected to the lower surface of the lifting bracket, the rotary encoder is electrically connected to the controller through a cable, and a driving worm wheel whose surface meshes with the surface of the driving worm is fixedly sleeved on the surface of the rotating shaft.
[0017] Preferably, a slide rail groove is opened on the lower surface of the conveying support frame, and the two slide rail grooves are symmetrically distributed with the axis of the conveying support frame as the center. The upper surface of the supporting bottom frame is fixedly connected with a guide slide rail with a T-shaped surface, and the surfaces of the two guide slide rails are adapted to be slidably connected with the inner walls of the two slide rail grooves.
[0018] A positioning bearing seat is fixedly installed on the inner bottom wall of the supporting bottom frame, and the two positioning bearing seats are symmetrically distributed with the axis of the supporting bottom frame as the center. The inner wall of the positioning bearing seat is rotatably connected to a driving screw through a bearing, and the surface of the driving screw is threadedly connected to a driving block, and the upper surface of the driving block is fixedly connected to the lower surface of the conveying support frame.
[0019] A material receiving drive motor is fixedly mounted on one end of the supporting bottom frame. The material receiving drive motor is electrically connected to the controller via a cable, and an output shaft of the material receiving drive motor is fixedly connected to one end of the drive screw via a coupling.
[0020] Preferably, two limit switches for controlling the travel of the conveying support frame are fixedly mounted on the inner bottom wall of the supporting bottom frame, and both limit switches are electrically connected to the controller via cables.
[0021] A conveying drive motor is fixedly installed on the inner bottom wall of the conveying support frame, and a driving synchronous pulley is fixedly installed on the output shaft of the conveying drive motor. The inner wall of the conveying support frame is rotatably connected to the conveying drive shaft through a bearing, and a driven synchronous pulley is fixedly sleeved on the surface of the conveying drive shaft. The driving synchronous pulley is transmission-connected to the driven synchronous pulley through a synchronous belt.
[0022] Preferably, a driving roller is fixedly sleeved on the surface of the conveying driving shaft, and the two driving rollers are symmetrically distributed with the axis of the conveying driving shaft as the center.
[0023] The inner wall of the conveying support frame is rotatably connected to a support roller and a guide roller through bearings, the two support rollers and the two guide rollers are symmetrically distributed with the axis of the conveying support frame as the center, and the surface of the support roller, the surface of the guide roller and the surface of the driving roller are all connected through the electrolyte barrel conveyor belt transmission.
[0024] Preferably, a belt pressing plate is fixedly connected to the upper surface of the conveying support frame, and the two belt pressing plates are symmetrically distributed with the axis of the conveying support frame as the center, and the lower surface of the belt pressing plate is slidably connected to the surface of the electrolyte barrel conveyor belt.
[0025] A fixed protective frame with a U-shaped surface is fixedly connected to the upper surface of the belt pressing plate, and a guide groove with a T-shaped inner wall is opened on the upper surface of the fixed protective frame. The two guide grooves are symmetrically distributed with the axis of the fixed protective frame as the center, and a laser beam sensor electrically connected to the controller through a cable is fixedly installed on the inner wall of the fixed protective frame.
[0026] Preferably, the inner wall of the guide groove is slidably connected with a connecting strip whose surface is adapted to the inner wall of the guide groove, the surface of the connecting strip extends to the upper surface of the fixed protective frame, and the upper surface of the connecting strip is fixedly connected with a movable protective frame.
[0027] A limiting groove is provided on the lower surface of the connecting strip, and a limiting bolt is threadedly connected to the surface of the fixed protective frame, and one end of the limiting bolt extends to the inner wall of the limiting groove.
[0028] Preferably, a contact frame having an L-shaped surface is fixedly connected to the surface of the movable protective frame, and the two contact frames are symmetrically distributed with the axis of the movable protective frame as the center. A rubber contact sheet is fixedly connected to the surface of the contact frame, and the surface of the rubber contact sheet is slidably connected to the surface of the electrolyte barrel conveyor belt.
[0029] A barrel supporting frame is hingedly installed on the upper surface of the movable protective frame, and the two barrel supporting frames are symmetrically distributed with the axis of the movable protective frame as the center. An electric push rod is hingedly installed on the upper surface of the movable protective frame, and the two electric push rods correspond to the two barrel supporting frames respectively, and one end of the electric push rod is hinged to the surface of the barrel supporting frame.
[0030] The electric push rod is electrically connected to the controller via a cable.
[0031] The beneficial effects of the present invention are:
[0032] 1. By setting a lifting drive mechanism and an electrolyte barrel conveying mechanism, when in use, the lifting drive mechanism and the electrolyte barrel conveying mechanism are automatically controlled by a controller, and the electrolyte barrel conveyor belt is driven by the lifting drive mechanism. After moving to the level of the assembly line conveyor belt, the electrolyte barrel conveyor belt and the assembly line conveyor belt move in the same direction, and the electrolyte barrel is moved from the assembly line conveyor belt to the electrolyte barrel conveyor belt and enters the lifting tower. After the electrolyte barrel conveyor belt is separated and reset from the assembly line conveyor belt, the battery electrolyte barrel is lifted from the cleaning and drying workshop into the filling workshop by the lifting drive mechanism, thereby solving the problem that the elevator cannot automatically cooperate with the conveyor belt to complete the lifting and transportation, and there are low automation levels and high labor costs.
[0033] 2. By setting up an electrolyte barrel conveying mechanism, when in use, the electrolyte barrel conveyor belt cooperates with the assembly line conveyor belt to automatically move the battery electrolyte barrel into the elevator, and during the movement, the movable protective frame and the barrel support frame cooperate to protect and support the battery barrel to ensure that the battery electrolyte safely enters the elevator, and after lifting, the electrolyte barrel conveyor belt is driven by a rotating drive motor to rotate in the direction of docking with the elevator set in the filling workshop, so that the battery electrolyte barrel automatically enters the filling workshop from the cleaning and drying workshop. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 A schematic diagram of a battery electrolyte bucket tower lift proposed by the present invention;
[0035] Figure 2 A three-dimensional diagram of the lifting tower structure of a battery electrolyte barrel tower lift proposed by the present invention;
[0036] Figure 3 A three-dimensional diagram of the driving support structure of a battery electrolyte barrel tower lift proposed by the present invention;
[0037] Figure 4 A bottom view of a lifting tower structure of a battery electrolyte barrel tower lift proposed by the present invention;
[0038] Figure 5 A three-dimensional diagram of the structure of a conveying support frame of a battery electrolyte barrel tower lift proposed by the present invention;
[0039] Figure 6 A three-dimensional diagram of the supporting bottom frame structure of a battery electrolyte barrel tower lift proposed by the present invention;
[0040] Figure 7 A three-dimensional diagram of the electrolyte barrel conveyor belt structure of a battery electrolyte barrel tower elevator proposed by the present invention;
[0041] Figure 8 A three-dimensional diagram of the driving roller structure of a battery electrolyte barrel tower lift proposed by the present invention;
[0042] Fig. 9 A three-dimensional diagram of the fixed protection frame structure of a battery electrolyte barrel tower lift proposed by the present invention;
[0043] Fig.10 A three-dimensional diagram of the structure of a movable protective frame for a battery electrolyte barrel tower lift proposed by the present invention;
[0044] Fig.11 A battery electrolyte bucket tower lift proposed by the present invention Fig.10 A magnified view of the structure in the middle.
[0045] In the figure: 1. lifting tower; 2. power distribution control box; 3. assembly line conveyor belt; 4. lifting bracket; 5. fixed mounting block; 501. driving screw; 502. driving bracket; 503. lifting driving motor; 504. driving gear; 505. transmission gear; 506. driven gear; 6. supporting bottom frame; 601. conveying support frame; 602. electrolyte barrel conveyor belt; 61. rotating shaft; 62. rotating driving motor; 63. worm bearing seat; 64. driving worm; 65. rotary encoder; 66. driving worm wheel; 603. slide rail groove; 604. guide slide rail; 605. positioning bearing seat; 606 , driving screw; 607, driving block; 608, material receiving driving motor; 609, limit switch; 610, conveying driving motor; 611, active synchronous pulley; 612, conveying driving shaft; 613, driven synchronous pulley; 614, driving roller; 615, supporting roller; 616, guide roller; 617, belt pressing plate; 618, fixed protective frame; 619, guide groove; 620, laser beam sensor; 621, connecting strip; 622, movable protective frame; 623, limit groove; 624, limit bolt; 625, contact frame; 626, rubber contact sheet; 627, barrel support frame; 628, electric push rod. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0047] Reference Figure 1-Figure 11 A battery electrolyte barrel tower lift comprises a lifting tower 1, a power distribution control box 2 is arranged on one side of the lifting tower 1, a controller is arranged inside the power distribution control box 2, an assembly line conveyor belt 3 is arranged on the other side of the lifting tower 1, a lifting bracket 4 is arranged inside the lifting tower 1, a lifting drive mechanism is arranged on the top of the lifting tower 1, and an electrolyte barrel conveying mechanism is arranged on the surface of the lifting bracket 4.
[0048] Furthermore, the controller is a PLC controller.
[0049] The lifting drive mechanism is used to drive the lifting bracket 4 and the electrolyte barrel conveying mechanism to lift and lower.
[0050] The lifting drive mechanism is composed of a fixed mounting block 5 fixedly connected to the inner wall of the lifting tower 1, a driving screw 501 rotatably connected to the surface of the fixed mounting block 5 through a bearing, a driving bracket 502 fixedly connected to the upper surface of the fixed mounting block 5, and a lifting drive motor 503 installed on the upper surface of the driving bracket 502.
[0051] The eight fixed installation blocks 5 are symmetrically distributed around the axis of the lifting tower 1 , and the upper surfaces of four of the fixed installation blocks 5 are flush with the top of the lifting tower 1 .
[0052] The surfaces of the four driving screw rods 501 are all threadedly connected to the surface of the lifting bracket 4. The surfaces of the lifting bracket 4 and the driving bracket 502 are both X-shaped. The lower surface of the driving bracket 502 is rotatably connected to the driving shaft through a bearing. The surface of the driving shaft is fixedly sleeved with a driving gear 504. One end of the driving shaft is fixedly connected to the output end of the lifting drive motor 503 through a coupling.
[0053] The lower surface of the driving bracket 502 is rotatably connected to a transmission shaft through a bearing. The four transmission shafts correspond to the four driving screw rods 501 respectively. A transmission gear 505 is fixedly sleeved on the surface of the transmission shaft. The surfaces of the four driving screw rods 501 are fixedly sleeved with driven gears 506. The surfaces of the transmission gear 505 are respectively meshed with the surfaces of the driving gear 504 and the driven gear 506.
[0054] Furthermore, the lifting drive motor 503 is electrically connected to the controller via a cable, so that the controller can automatically control the forward and reverse rotation of the lifting drive motor 503 to control the lifting bracket 4 to perform lifting movement.
[0055] When in use, the lifting drive motor 503 drives the driving shaft to rotate, the driving shaft drives the driving gear 504 to rotate, and the driving gear 504 drives the four driven gears 506 to rotate through the four transmission gears 505 at the same time, thereby driving the four driving screw rods 501 to rotate synchronously. Through the synchronous rotation of the four driving screw rods 501, the lifting bracket 4 is driven to perform lifting movement.
[0056] Furthermore, in actual use, according to the height of the assembly line conveyor belt 3, a limit switch or proximity sensor is installed inside the lifting tower 1, and is connected to the controller through the limit switch or proximity sensor. During the lifting movement of the lifting bracket 4, after the surface of the lifting bracket 4 contacts the limit switch or approaches the proximity sensor, the limit switch or proximity sensor sends an electrical signal to feed back to the controller. After receiving the feedback signal, the controller controls the lifting drive motor 503 to stop forward or reverse rotation, and performs limit control on the stroke of the lifting bracket 4 to achieve the effect of precise control.
[0057] Furthermore, a protective net is provided on the surface of the lifting tower 1 .
[0058] Among them, the electrolyte barrel conveying mechanism is used to convey the electrolyte barrel from the cleaning workshop to the filling workshop.
[0059] The electrolyte barrel conveying mechanism is composed of a support bottom frame 6 whose lower surface is slidably connected to the upper surface of the lifting bracket 4, a conveying support frame 601 which is slidably connected to the upper surface of the support bottom frame 6, and an electrolyte barrel conveying belt 602 arranged in the conveying support frame 601.
[0060] A rotating shaft 61 is fixedly connected to the lower surface of the supporting bottom frame 6 . The surface of the rotating shaft 61 is rotatably connected to the surface of the lifting bracket 4 via a bearing. One end of the rotating shaft 61 penetrates and extends to the lower surface of the lifting bracket 4 .
[0061] A rotary drive motor 62 is fixedly installed on the lower surface of the lifting bracket 4, and the rotary drive motor 62 is electrically connected to the controller through a cable. A worm bearing seat 63 is fixedly installed on the lower surface of the lifting bracket 4. The two worm bearing seats 63 are symmetrically distributed with the axis of the rotating shaft 61 as the center. The inner wall of the worm bearing seat 63 is rotatably connected to a driving worm 64 through a bearing, and one end of the driving worm 64 is fixedly connected to the output shaft of the rotary drive motor 62 through a coupling.
[0062] A rotary encoder 65 is sleeved on the other end of the driving worm 64. The surface of the rotary encoder 65 is fixedly connected to the lower surface of the lifting bracket 4. The rotary encoder 65 is electrically connected to the controller through a cable. The surface of the rotating shaft 61 is fixedly sleeved with a driving worm wheel 66 whose surface meshes with the surface of the driving worm 64.
[0063] When in use, the driving worm 64 is driven to rotate by rotating the driving motor 62, the driving worm 64 drives the driving worm wheel 66 to rotate, the driving worm wheel 66 drives the rotating shaft 61 to rotate, the rotating shaft 61 drives the supporting bottom frame 6 to rotate, and the number of rotations of the driving worm 64 is monitored by the rotating encoder 65, and the information of the number of rotations of the driving worm 64 is fed back to the controller. The controller controls the rotation angle of the rotating shaft 61 by the number of rotations of the driving worm 64 driven by the rotating driving motor 62, thereby controlling the rotation angle of the supporting bottom frame 6.
[0064] A slide rail groove 603 is provided on the lower surface of the conveying support frame 601, and the two slide rail grooves 603 are symmetrically distributed with the axis of the conveying support frame 601 as the center. A guide slide rail 604 with a T-shaped surface is fixedly connected to the upper surface of the supporting bottom frame 6, and the surfaces of the two guide slide rails 604 are adapted to be slidably connected to the inner walls of the two slide rail grooves 603.
[0065] A positioning bearing seat 605 is fixedly installed on the inner bottom wall of the supporting bottom frame 6. The two positioning bearing seats 605 are symmetrically distributed with the axis of the supporting bottom frame 6 as the center. The inner wall of the positioning bearing seat 605 is rotatably connected to a driving screw 606 through a bearing. The surface of the driving screw 606 is threadedly connected to a driving block 607. The upper surface of the driving block 607 is fixedly connected to the lower surface of the conveying support frame 601.
[0066] A material receiving drive motor 608 is fixedly installed at one end of the supporting bottom frame 6. The material receiving drive motor 608 is electrically connected to the controller through a cable, and the output shaft of the material receiving drive motor 608 is fixedly connected to one end of the drive screw 606 through a coupling.
[0067] When in use, the controller automatically controls the material receiving drive motor 608 to work, and the output shaft of the material receiving drive motor 608 drives the drive screw 606 to rotate through the coupling. The drive screw 606 thread drives the drive block 607 to move, driving the conveying support frame 601 to move on the upper surface of the support bottom frame 6 along the guide slide rail 604.
[0068] Two limit switches 609 for controlling the travel of the conveying support frame 601 are fixedly installed on the inner bottom wall of the supporting bottom frame 6. The two limit switches 609 are electrically connected to the controller through cables. One of the limit switches 609 is located at the end away from the material receiving drive motor 608, and the other limit switch 609 is installed and fixed according to the actual travel requirements.
[0069] When in use, the conveying support frame 601 is limited in travel by the limit switch 609 .
[0070] A conveying drive motor 610 is fixedly installed on the inner bottom wall of the conveying support frame 601, and a driving synchronous pulley 611 is fixedly installed on the output shaft of the conveying drive motor 610. The inner wall of the conveying support frame 601 is rotatably connected to a conveying drive shaft 612 through a bearing, and a driven synchronous pulley 613 is fixedly sleeved on the surface of the conveying drive shaft 612. The driving synchronous pulley 611 is transmission-connected to the driven synchronous pulley 613 through a synchronous belt.
[0071] A driving roller 614 is fixedly sleeved on the surface of the conveying driving shaft 612 , and the two driving rollers 614 are symmetrically distributed with the axis of the conveying driving shaft 612 as the center.
[0072] The inner wall of the conveying support frame 601 is rotatably connected to a support roller 615 and a guide roller 616 through bearings. The two support rollers 615 and the two guide rollers 616 are symmetrically distributed with the axis of the conveying support frame 601 as the center. The surface of the support roller 615, the surface of the guide roller 616 and the surface of the driving roller 614 are all connected through the electrolyte barrel conveyor belt 602.
[0073] When in use, the conveying drive motor 610 drives the active synchronous pulley 611 to rotate, the active synchronous pulley 611 drives the driven synchronous pulley 613 to rotate through the synchronous belt, the driven synchronous pulley 613 drives the conveying drive shaft 612 to rotate, the conveying drive shaft 612 drives the drive roller 614 to rotate, and drives the electrolyte barrel conveyor belt 602 to rotate, so as to transport the electrolyte barrel.
[0074] A belt pressing plate 617 is fixedly connected to the upper surface of the conveying support frame 601 . The two belt pressing plates 617 are symmetrically distributed around the axis of the conveying support frame 601 . The lower surface of the belt pressing plate 617 is slidably connected to the surface of the electrolyte barrel conveying belt 602 .
[0075] A U-shaped fixed protective frame 618 is fixedly connected to the upper surface of the belt pressing plate 617. A guide groove 619 with a T-shaped inner wall is provided on the upper surface of the fixed protective frame 618. The two guide grooves 619 are symmetrically distributed with the axis of the fixed protective frame 618 as the center. A laser beam sensor 620 electrically connected to the controller via a cable is fixedly installed on the inner wall of the fixed protective frame 618.
[0076] When in use, the laser beam sensor 620 is used to detect the position of the electrolyte barrel moving to the fixed protective frame 618, so as to automatically control the electrolyte barrel conveyor belt 602 to stop working after the electrolyte barrel moves to the position.
[0077] The inner wall of the guide groove 619 is slidably connected with a connecting strip 621 whose surface is adapted to the inner wall of the guide groove 619 . The surface of the connecting strip 621 extends to the upper surface of the fixed protective frame 618 . The upper surface of the connecting strip 621 is fixedly connected with a movable protective frame 622 .
[0078] A limiting groove 623 is formed on the lower surface of the connecting strip 621 , and a limiting bolt 624 is threadedly connected to the surface of the fixed protection frame 618 . One end of the limiting bolt 624 extends to the inner wall of the limiting groove 623 .
[0079] When in use, the limiting bolt 624 cooperates with the limiting groove 623 to limit the sliding stroke of the connecting strip 621 from the inner wall of the guide groove 619, thereby preventing the connecting strip 621 from separating from the guide groove 619 during the sliding process.
[0080] A contact frame 625 with an L-shaped surface is fixedly connected to the surface of the movable protective frame 622. The two contact frames 625 are symmetrically distributed with the axis of the movable protective frame 622 as the center. A rubber contact sheet 626 is fixedly connected to the surface of the contact frame 625. The surface of the rubber contact sheet 626 is slidably connected to the surface of the electrolyte barrel conveyor belt 602.
[0081] When in use, the contact friction between the contact frame 625 and the electrolyte barrel conveyor belt 602 is increased by the rubber contact sheet 626, thereby facilitating the movement of the electrolyte barrel conveyor belt 602, driving the movement of the contact frame 625 and the movement of the movable protective frame 622.
[0082] A barrel supporting frame 627 is hingedly installed on the upper surface of the movable protective frame 622. The two barrel supporting frames 627 are symmetrically distributed with the axis of the movable protective frame 622 as the center. An electric push rod 628 is hingedly installed on the upper surface of the movable protective frame 622. The two electric push rods 628 correspond to the two barrel supporting frames 627 respectively, and one end of the electric push rod 628 is hinged to the surface of the barrel supporting frame 627.
[0083] The electric push rod 628 is electrically connected to the controller via a cable.
[0084] Furthermore, in order to achieve better control and power supply for the electrolyte barrel conveying mechanism, during actual use, a drag chain cable is arranged inside the lifting tower 1, and the surface of the drag chain cable is fixed to the surface of the lifting bracket 4, so that the electrolyte barrel conveying mechanism has stable power supply and control signal transmission during operation, and the surface of the lifting bracket 4 is X-shaped, which is convenient for avoiding the drag chain cable, thereby achieving a better power supply effect.
[0085] Preferably, the surface of the lifting bracket 4 and the inner wall of the supporting bottom frame 6 are also provided with a drag chain cable or a spring wire for providing power to the docking material drive motor 608, the conveying drive motor 610 and the electric push rod 628.
[0086] By setting up an electrolyte barrel conveying mechanism, when in use, the electrolyte barrel conveyor belt 602 cooperates with the assembly line conveyor belt 3 to automatically move the battery electrolyte barrel into the elevator, and during the movement, the movable protective frame 622 and the barrel support frame 627 cooperate to protect and support the battery barrel, ensuring that the battery electrolyte safely enters the elevator, and after lifting, the electrolyte barrel conveyor belt 602 is driven by the rotating drive motor 62 to rotate in the direction of docking with the elevator set in the filling workshop, so that the battery electrolyte barrel automatically enters the filling workshop from the cleaning and drying workshop.
[0087] By setting up a lifting drive mechanism and an electrolyte barrel conveying mechanism, when in use, the lifting drive mechanism and the electrolyte barrel conveying mechanism are automatically controlled by a controller to work, and the electrolyte barrel conveyor belt 602 is driven by the lifting drive mechanism. After moving to be level with the assembly line conveyor belt 3, the electrolyte barrel conveyor belt 602 moves in the same direction as the assembly line conveyor belt 3, and the electrolyte barrel is moved from the assembly line conveyor belt 3 to the electrolyte barrel conveyor belt 602 and enters the lifting tower 1. Then, after the electrolyte barrel conveyor belt 602 is separated from the assembly line conveyor belt 3 and reset, the battery electrolyte barrel is lifted from the cleaning and drying workshop into the filling workshop by the lifting drive mechanism, thereby solving the problem that the elevator cannot automatically cooperate with the conveyor belt to complete the lifting and transportation, and there are low automation levels and high labor costs.
[0088] Working principle: In the process of lifting and transporting the electrolyte barrels in the cleaning workshop to the filling workshop, the lifting drive mechanism first drives the lifting bracket 4 and the electrolyte barrel conveying mechanism to move downward in the lifting tower 1, so that the surface of the electrolyte barrel conveyor belt 602 in the electrolyte barrel conveying mechanism moves to be flush with the surface of the assembly line conveyor belt 3.
[0089] Specifically, the controller controls the lifting drive motor 503 to work, and the lifting drive motor 503 drives the driving shaft to rotate in the opposite direction, and the driving shaft drives the driving gear 504 to rotate. The driving gear 504 drives four driven gears 506 to rotate through four transmission gears 505 at the same time, and drives four driving screws 501 to rotate synchronously. Through the synchronous rotation of the four driving screws 501, the lifting bracket 4 and the electrolyte barrel conveying mechanism on the lifting bracket 4 are driven to move downward. In actual use, according to the height of the assembly line conveyor belt 3, a limit switch or a proximity sensor is installed inside the lifting tower 1, and is connected to the controller through the limit switch or the proximity sensor. During the lifting movement of the lifting bracket 4, after the surface of the lifting bracket 4 contacts the limit switch or approaches the proximity sensor, the limit switch or the proximity sensor sends an electrical signal to the controller for feedback. After receiving the feedback signal, the controller controls the lifting drive motor 503 to stop forward or reverse rotation, and performs limit control on the stroke of the lifting bracket 4 to achieve the effect of precise control.
[0090] After the surface of the electrolyte barrel conveyor belt 602 in the electrolyte barrel conveying mechanism moves to be flush with the surface of the assembly line conveyor belt 3, the controller controls the material receiving drive motor 608 to work, and the output shaft of the material receiving drive motor 608 drives the driving screw 606 to rotate through the coupling, and the driving screw 606 thread drives the driving block 607 to move, driving the conveying support frame 601 on the upper surface of the supporting bottom frame 6, along the guide slide rail 604 to move, driving the supporting bottom frame 6 and the electrolyte barrel conveyor belt 602 to move close to one end of the assembly line conveyor belt 3, and the conveying support frame 601 is limited by the limit switch 609 to ensure that after the electrolyte barrel conveyor belt 602 is close to the assembly line conveyor belt 3, the electrolyte barrel can be smoothly transported to the electrolyte barrel conveyor belt 602 through the assembly line conveyor belt 3.
[0091] Then the controller controls the conveying drive motor 610 to work, the conveying drive motor 610 drives the active synchronous pulley 611 to rotate forward, the active synchronous pulley 611 drives the driven synchronous pulley 613 to rotate through the synchronous belt, the driven synchronous pulley 613 drives the conveying drive shaft 612 to rotate, the conveying drive shaft 612 drives the driving roller 614 to rotate, and drives the electrolyte barrel conveyor belt 602 to rotate in the direction of the assembly line conveyor belt 3. During the movement of the electrolyte barrel conveyor belt 602, the movable protective frame 622 is driven to move toward the assembly line conveyor belt 3 through the rubber contact piece 626 and the contact frame 625. After moving to the electrolyte barrel on the assembly line conveyor belt 3, the controller controls the two electric push rods 628 to work, and the two electric push rods 628 drive the two barrel support frames 627 to move, so that the surfaces of the two barrel support frames 627 contact the surfaces of the electrolyte barrel on the assembly line conveyor belt 3 to support the electrolyte barrel.
[0092] After the barrel support frame 627 contacts and supports the electrolyte barrel, the controller controls the conveying drive motor 610 to reverse, and at the same time, the assembly line conveyor belt 3 continues to convey the electrolyte barrel into the lifting tower 1, and the conveying drive motor 610 drives the active synchronous pulley 611 to rotate in the opposite direction, and the active synchronous pulley 611 drives the driven synchronous pulley 613 to rotate through the synchronous belt, and the driven synchronous pulley 613 drives the conveying drive shaft 612 to rotate, and the conveying drive shaft 612 drives the driving roller 614 to rotate, driving the electrolyte barrel conveyor belt 602 to rotate into the lifting tower 1, and driving the electrolyte barrel to the lifting tower 1. In the process of the electrolyte barrel conveyor belt 602 moving into the lifting tower 1, the movable protective frame 622 is driven by the rubber contact piece 626 and the contact frame 625 to move into the lifting tower 1 at the same time, and the laser beam sensor 620 is used to detect the position of the electrolyte barrel moving into the fixed protective frame 618. After the electrolyte barrel movement blocks the laser beam sensor 620, the laser beam sensor 620 sends an electrical signal to the controller, and the controller controls the conveying drive motor 610 to stop. At the same time, the movable protective frame 622 follows the electrolyte barrel conveyor belt 602 to move in the opposite direction and reset.
[0093] Then the controller controls the material receiving drive motor 608 to work, and the output shaft of the material receiving drive motor 608 drives the drive screw 606 to rotate through the coupling, and the drive screw 606 drives the drive block 607 to move, driving the conveying support frame 601 on the upper surface of the support bottom frame 6, along the guide rail 604, driving the support bottom frame 6 and the electrolyte barrel conveyor belt 602 to move in the opposite direction and reset. Then the controller controls the lifting drive motor 503 to work, and the lifting drive motor 503 drives the driving shaft to rotate forward, and the driving shaft drives the driving gear 504 to rotate, and the driving gear 504 drives the four driven gears 506 to rotate at the same time through the four transmission gears 505, and drives the four driving screws 501 to rotate synchronously, and through the synchronous rotation of the four driving screws 501, drives the lifting bracket 4 and the electrolyte barrel conveying mechanism on the lifting bracket 4 to move upward, and lifts the electrolyte barrel.
[0094] After being lifted to the set height, the controller controls the rotation drive motor 62 to work, and the rotation drive motor 62 drives the driving worm 64 to rotate, and the driving worm 64 drives the driving worm wheel 66 to rotate, and the driving worm wheel 66 drives the rotating shaft 61 to rotate, and the rotating shaft 61 drives the supporting bottom frame 6 to rotate, and the number of rotations of the driving worm 64 is monitored by the rotary encoder 65, and the number of rotations of the driving worm 64 is fed back to the controller. The controller drives the number of rotations of the driving worm 64 by the rotation drive motor 62, controls the rotation angle of the rotating shaft 61, and drives the rotation direction of the electrolyte barrel conveyor belt 602 to dock with the elevator set in the filling workshop.
[0095] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A battery electrolyte bucket tower lift, comprising a lifting tower (1), characterized in that: A power distribution control box (2) is arranged on one side of the lifting tower (1), a controller is arranged inside the power distribution control box (2), an assembly line conveyor belt (3) is arranged on the other side of the lifting tower (1), a lifting bracket (4) is arranged inside the lifting tower (1), a lifting drive mechanism is arranged on the top of the lifting tower (1), and an electrolyte barrel conveying mechanism is arranged on the surface of the lifting bracket (4); The lifting drive mechanism is used to drive the lifting bracket (4) and the electrolyte barrel conveying mechanism to lift and lower; The lifting drive mechanism is composed of a fixed mounting block (5) fixedly connected to the inner wall of the lifting tower (1), a driving screw (501) rotatably connected to the surface of the fixed mounting block (5) via a bearing, a driving bracket (502) fixedly connected to the upper surface of the fixed mounting block (5), and a lifting drive motor (503) mounted on the upper surface of the driving bracket (502); Among them, the electrolyte barrel conveying mechanism is used to convey the electrolyte barrel from the cleaning workshop to the filling workshop; The electrolyte barrel conveying mechanism is composed of a support bottom frame (6) whose lower surface is slidably connected to the upper surface of the lifting bracket (4), a conveying support frame (601) slidably connected to the upper surface of the support bottom frame (6), and an electrolyte barrel conveying belt (602) arranged in the conveying support frame (601); The lower surface of the supporting bottom frame (6) is fixedly connected with a rotating shaft (61), the surface of the rotating shaft (61) is rotatably connected to the surface of the lifting bracket (4) via a bearing, and one end of the rotating shaft (61) penetrates and extends to the lower surface of the lifting bracket (4); A rotary drive motor (62) is fixedly mounted on the lower surface of the lifting bracket (4), and the rotary drive motor (62) is electrically connected to the controller via a cable. A worm bearing seat (63) is fixedly mounted on the lower surface of the lifting bracket (4), and the two worm bearing seats (63) are symmetrically distributed with the axis of the rotating shaft (61) as the center. The inner wall of the worm bearing seat (63) is rotatably connected to a driving worm (64) via a bearing, and one end of the driving worm (64) is fixedly connected to the output shaft of the rotary drive motor (62) via a coupling; The other end of the driving worm (64) is sleeved with a rotary encoder (65), the surface of the rotary encoder (65) is fixedly connected to the lower surface of the lifting bracket (4), the rotary encoder (65) is electrically connected to the controller through a cable, the surface of the rotating shaft (61) is fixedly sleeved with a driving worm wheel (66) whose surface is meshed with the surface of the driving worm (64), the lower surface of the conveying support frame (601) is provided with a slide rail groove (603), the two slide rail grooves (603) are symmetrically distributed with the axis of the conveying support frame (601) as the center, the upper surface of the supporting bottom frame (6) is fixedly connected with a guide rail (604) with a T-shaped surface, the surfaces of the two guide rails (604) are adapted to be slidably connected with the inner walls of the two slide rail grooves (603); A positioning bearing seat (605) is fixedly installed on the inner bottom wall of the supporting bottom frame (6), and the two positioning bearing seats (605) are symmetrically distributed with the axis of the supporting bottom frame (6) as the center. The inner wall of the positioning bearing seat (605) is rotatably connected to a driving screw (606) through a bearing, and the surface of the driving screw (606) is threadedly connected to a driving block (607), and the upper surface of the driving block (607) is fixedly connected to the lower surface of the conveying support frame (601); A material receiving drive motor (608) is fixedly mounted on one end of the supporting bottom frame (6), the material receiving drive motor (608) is electrically connected to the controller via a cable, and an output shaft of the material receiving drive motor (608) is fixedly connected to one end of the drive screw (606) via a coupling; Two limit switches (609) for controlling the travel of the conveying support frame (601) are fixedly installed on the inner bottom wall of the support bottom frame (6), and the two limit switches (609) are electrically connected to the controller via cables; A conveying drive motor (610) is fixedly mounted on the inner bottom wall of the conveying support frame (601); a driving synchronous belt pulley (611) is fixedly mounted on the output shaft of the conveying drive motor (610); a conveying drive shaft (612) is rotatably connected to the inner wall of the conveying support frame (601) via a bearing; a driven synchronous belt pulley (613) is fixedly sleeved on the surface of the conveying drive shaft (612); and the driving synchronous belt pulley (611) is transmission-connected to the driven synchronous belt pulley (613) via a synchronous belt; A driving roller (614) is fixedly sleeved on the surface of the conveying driving shaft (612), and the two driving rollers (614) are symmetrically distributed with the axis of the conveying driving shaft (612) as the center; The inner wall of the conveying support frame (601) is rotatably connected to a support roller (615) and a guide roller (616) through bearings. The two support rollers (615) and the two guide rollers (616) are symmetrically distributed with the axis of the conveying support frame (601) as the center. The surface of the support roller (615), the surface of the guide roller (616) and the surface of the driving roller (614) are all connected by transmission through the electrolyte barrel conveyor belt (602). The upper surface of the conveying support frame (601) is fixedly connected to a belt pressing plate (617). The two belt pressing plates (617) are symmetrically distributed with the axis of the conveying support frame (601) as the center. The lower surface of the belt pressing plate (617) is slidably connected to the surface of the electrolyte barrel conveyor belt (602). The upper surface of the belt pressing plate (617) is fixedly connected to a fixed protective frame (618) with a U-shaped surface, and the upper surface of the fixed protective frame (618) is provided with a guide groove (619) with a T-shaped inner wall, and the two guide grooves (619) are symmetrically distributed with the axis of the fixed protective frame (618) as the center, and the inner wall of the fixed protective frame (618) is fixedly installed with a laser beam sensor (620) electrically connected to the controller through a cable, and the inner wall of the guide groove (619) is slidably connected to a connecting strip (621) whose surface is adapted to the inner wall of the guide groove (619), and the surface of the connecting strip (621) extends to the upper surface of the fixed protective frame (618), and the upper surface of the connecting strip (621) is fixedly connected to a movable protective frame (622); A limiting groove (623) is provided on the lower surface of the connecting strip (621); a limiting bolt (624) is threadedly connected to the surface of the fixed protective frame (618); one end of the limiting bolt (624) extends to the inner wall of the limiting groove (623); a contact frame (625) having an L-shaped surface is fixedly connected to the surface of the movable protective frame (622); the two contact frames (625) are symmetrically distributed with the axis of the movable protective frame (622) as the center; a rubber contact sheet (626) is fixedly connected to the surface of the contact frame (625); and the surface of the rubber contact sheet (626) is slidably connected to the surface of the electrolyte barrel conveyor belt (602); A barrel support frame (627) is hingedly mounted on the upper surface of the movable protective frame (622), and the two barrel support frames (627) are symmetrically distributed with the axis of the movable protective frame (622) as the center; an electric push rod (628) is hingedly mounted on the upper surface of the movable protective frame (622), and the two electric push rods (628) correspond to the two barrel support frames (627) respectively, and one end of the electric push rod (628) is hingedly mounted on the surface of the barrel support frame (627); The electric push rod (628) is electrically connected to the controller via a cable.
2. A battery electrolyte bucket tower lift according to claim 1, characterized in that: The eight fixed installation blocks (5) are symmetrically distributed with the axis of the lifting tower (1) as the center, wherein the upper surfaces of four of the fixed installation blocks (5) are flush with the top of the lifting tower (1); The surfaces of the four driving screw rods (501) are all threadedly connected to the surface of the lifting bracket (4); the surfaces of the lifting bracket (4) and the driving bracket (502) are both in an X shape; the lower surface of the driving bracket (502) is rotatably connected to a driving shaft via a bearing; a driving gear (504) is fixedly sleeved on the surface of the driving shaft; and one end of the driving shaft is fixedly connected to the output end of the lifting driving motor (503) via a coupling.
3. A battery electrolyte bucket tower lift according to claim 2, characterized in that: The lower surface of the driving bracket (502) is rotatably connected to a transmission shaft via a bearing, the four transmission shafts respectively correspond to the four driving screw rods (501), a transmission gear (505) is fixedly sleeved on the surface of the transmission shaft, and a driven gear (506) is fixedly sleeved on the surface of the four driving screw rods (501), and the surface of the transmission gear (505) is respectively meshed with the surface of the driving gear (504) and the surface of the driven gear (506); The lifting drive motor (503) is electrically connected to the controller via a cable.
Citation Information
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