A forming and processing device for glass fiber products
By designing a glass fiber forming processing device including cleaning, melting, crushing, cooling and winding mechanisms, the limitations of the degree of automation and product quality in the prior art are solved, and efficient removal of miscellaneous and winding of glass fibers is achieved, and the improvement of the efficiency of glass fibers is improved. Production efficiency and product stability.
Patent Information
- Application Number
- CN202411390132.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-10-08
AI Technical Summary
The existing glass fiber product molding and processing technology has limitations in terms of automation, production efficiency and product quality, and lacks effective removal and winding capabilities.
A glass fiber forming processing device including cleaning, melting, crushing, cooling and winding mechanisms was designed. Through the coordinated work of these mechanisms, the screening, cleaning, crushing, melting, cooling and winding of raw materials is realized, and the processing is improved. Efficiency and product consistency.
It improves production efficiency, reduces manual operation time costs, ensures the stability and consistency of products, and optimizes energy consumption, achieving effective decontamination and coiling of glass fibers.
Smart Images

Figure CN118878184B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass fiber processing, and more specifically to a molding and processing device for glass fiber products. Background Art
[0002] Glass fiber is an inorganic non-metallic material with excellent performance and a wide variety. Its advantages are good insulation, strong heat resistance, good corrosion resistance and high mechanical strength, but its disadvantages are brittleness and poor wear resistance. Glass fiber is often used as a reinforcing material in composite materials, electrical insulation and thermal insulation materials, circuit substrates and other fields of the national economy.
[0003] In the manufacturing process of glass fiber products, molding is a key step. Traditional molding methods include hand lay-up molding, injection molding, pultrusion, etc. Although these methods can produce the required products, they have certain limitations in terms of automation, production efficiency, product quality, etc. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a molding and processing device for glass fiber products. On the basis of realizing glass fiber processing, the present invention can also remove impurities from the glass fiber and reel up the molded glass fiber.
[0006] 2. Technical solution
[0007] To solve the above problems, the present invention adopts the following technical solutions:
[0008] A glass fiber product forming and processing device, comprising: a cleaning mechanism, a melting mechanism is arranged on one side of the cleaning mechanism, a crushing mechanism is installed on the surface of the melting mechanism, a cooling mechanism is arranged on one side of the crushing mechanism, a support frame adapted to the cooling mechanism is installed on one side of the melting mechanism, a guide mechanism is installed on the surface of the support frame, and a winding mechanism is installed on the surface of the support frame;
[0009] The melting mechanism comprises a melting box arranged at one side of the cleaning rack, a plurality of material guide boxes are installed on the surface of the melting box, a plurality of extrusion cylinders are installed at the bottom of the material guide box, a first reciprocating screw rod is rotatably connected inside the extrusion cylinder, an internal threaded tube is threadedly connected to the surface of the first reciprocating screw rod, an extrusion head is fixedly connected to the surface of the internal threaded tube, a third servo motor is installed at the bottom of the material guide box, a second gear is fixedly connected to the surface of the first reciprocating screw rod and located outside the extrusion cylinder, and the output shaft of the third servo motor is fixedly connected to a first reciprocating screw rod, and a first gear meshing with the second gear is installed on the surface of the extrusion cylinder;
[0010] The cooling mechanism includes a second water storage tank arranged on one side of the melting tank, a cooling frame is installed on the upper surface of the second water storage tank, two sliding rods are installed on the inner side of the cooling frame, the surface of the sliding rod is slidably connected to two moving blocks, the surface of one end of the moving block is rotatably connected to a connecting rod, a spray pipe is installed on the surface of the connecting rod, and a plurality of atomizing nozzles are installed on the surface of the spray pipe, a fifth servo motor is installed on the surface of the output shaft of the fifth servo motor, a first arc rod is fixedly connected to the surface of the output shaft of the fifth servo motor, both ends of the first arc rod are rotatably connected to second arc rods, and the two second arc rods are rotatably connected to the two moving blocks respectively, a second boosting water pump is installed on one side of the second water storage tank, and the water inlet pipe of the second boosting water pump is connected to the second water storage tank, a third water guide pipe is installed on the surface of the water outlet pipe of the second boosting water pump, and the third water guide pipe is connected to the two spray pipes;
[0011] The guide mechanism comprises a guide frame mounted on the surface of the support frame, the inner walls on both sides of the guide frame are fixedly connected with a first sliding rail, the surface of the first sliding rail is slidably connected with a first sliding seat, the surface of the first sliding seat is fixedly connected with a second sliding rail, the surface of the second sliding rail is slidably connected with a plurality of second sliding seats, the surface of the second sliding seat is fixedly connected with a guide ring, the upper surface of the second sliding seat is installed with an auxiliary button, the inner side of the guide frame is rotatably connected with a guide shaft, the inner side of the guide frame is rotatably connected with a second electric cylinder, and the piston rod of the second electric cylinder is rotatably connected with the first sliding seat;
[0012] The winding mechanism includes a winding frame installed on the upper surface of the support frame, the surface of one side of the winding frame is rotatably connected to the winding shaft, the surface of the winding shaft is fixedly connected to the first limit plate, the surface of the winding frame is installed with a folding seat, the surface of the folding seat is installed with a third electric cylinder, the surface of the piston rod of the third electric cylinder is installed with a second limit plate, the surface of the folding seat and the two sides of the third electric cylinder are fixedly connected with a limit rod, and one end of the limit rod is fixedly connected to the second limit plate, and the surface of the other end of the limit rod is fixedly connected to a blocking plate;
[0013] Two fourth mounting seats are installed on the surface of the winding frame, the inner side of the fourth mounting seat is rotatably connected to the second reciprocating screw rod, the surface of the second reciprocating screw rod is threadedly connected to an internal thread block, and the surface of the internal thread block is rotatably connected to two limiting rollers;
[0014] A sixth servo motor is installed on the surface of one side of the winding frame, and a first pulley is fixedly connected to the surface of the output shaft of the sixth servo motor, a second pulley and a fourth gear are fixedly connected to the surface of the winding shaft, and the second pulley is rotatably connected to the first pulley through a transmission belt, a sixth gear is fixedly connected to the surface of the second reciprocating screw rod, and a fifth gear is rotatably connected to the surface of the winding frame, and the fifth gear is respectively meshed with the fourth gear and the sixth gear.
[0015] As a preferred solution of the present invention, the cleaning mechanism comprises a cleaning rack, a cleaning protection box is installed on the upper surface of the cleaning rack, a plurality of first mounting seats are installed on the surface of the cleaning rack, a spring telescopic rod is installed on the surface of the first mounting seat, a screening frame is installed on the surface of the spring telescopic rod, a screening net is installed on the surface of the screening frame, and two vibration motors are installed on the upper surface of the screening frame;
[0016] A first lower hopper is installed at the bottom of the screening frame, a lower pipe is installed at the bottom of the first lower hopper, a first servo motor is installed on the surface of one side of the lower pipe, a perforated plate is installed on the surface of the lower pipe, a conveying auger is rotatably connected to the inside of the lower pipe, and the output shaft of the first servo motor is fixedly connected to the conveying auger, a second lower hopper is installed at the bottom of one side of the lower pipe, and a collection box is clamped on the surface of the second lower hopper.
[0017] As a preferred solution of the present invention, a first water tank is installed on the surface of the cleaning rack, a first boosting pump is installed on the surface of one side of the cleaning rack, a first water inlet pipe is installed on the surface of the water inlet end of the first boosting pump, and the first water inlet pipe is connected to the first water tank, a filter screen adapted to the first water inlet pipe is installed on the inner side of the first water tank, a first water delivery pipe is installed on the surface of the water outlet end of the first boosting pump, a water delivery device is installed on the upper surface of the cleaning and protection box, and the first water delivery pipe is connected to the water delivery device, two second mounting seats and a third mounting seat are installed on the upper and lower sides of the top of the cleaning and protection box, a rotating shaft is rotatably connected to the inner side of the third mounting seat, a plurality of spray guns are rotatably connected to the surface of the rotating shaft, a second water delivery pipe is installed on the surface of the spray gun, and the water delivery device is connected to the second water delivery pipe through the first water delivery pipe.
[0018] As a preferred solution of the present invention, the interior of the melting box is rotatably connected to a stirring shaft, the surface of the stirring shaft is fixedly connected to a stirring paddle, the surface of the melting box is installed with a heating coil, the surface of one side of the melting box is installed with a second servo motor, and the output shaft of the second servo motor is fixedly connected to the stirring shaft, the upper surface of the melting box is rotatably connected to an upper cover plate, the surface of the melting box is rotatably connected to two first electric cylinders, and the piston rods of the first electric cylinders are rotatably connected to the upper cover plate.
[0019] As a preferred embodiment of the present invention, the crushing mechanism includes a crushing box installed on the upper surface of the melting box and connected thereto, the surface of the crushing box is rotatably connected to two crushing shafts, and the two crushing shafts rotate through transmission gears, the surface of the crushing shaft is fixedly connected to a plurality of first crushing teeth, second crushing teeth adapted to the first crushing teeth are installed on both sides of the inner wall of the crushing box, a fourth servo motor is installed on the surface of the crushing box, and the output shaft of the fourth servo motor is fixedly connected to a crushing shaft, and an auxiliary bucket adapted to the screening frame is installed on the upper surface of the crushing box.
[0020] 3. Beneficial effects
[0021] Compared with the prior art, the advantages of the present invention are:
[0022] (1) The present invention can screen and remove impurities from the raw materials through the cleaning mechanism, and clean the raw materials while removing impurities. Then, the crushing mechanism will crush the raw materials, and the crushed materials will fall into the interior of the melting mechanism. The melting mechanism will melt the materials and draw the glass fibers. Then, the drawing glass fibers will be cooled by the cooling mechanism. After cooling, the glass fibers will be guided by the guiding mechanism, and then the glass fibers will be rolled up by the winding mechanism.
[0023] (2) The present invention improves production efficiency and reduces the time cost of manual operation by using a cleaning mechanism, a melting mechanism, a crushing mechanism, a cooling mechanism, a guiding mechanism and a winding mechanism in coordination. It can accurately control the temperature during the processing process, thereby helping to improve the consistency and stability of the product. At the same time, the optimized design can reduce energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A first-view stereoscopic diagram of a glass fiber product forming and processing device according to the present invention;
[0025] Figure 2 A second perspective view of a glass fiber product forming and processing device according to the present invention;
[0026] Figure 3 It is a schematic diagram of a cleaning mechanism in a glass fiber product forming and processing device according to the present invention from a first perspective;
[0027] Figure 4 It is a schematic diagram from a second perspective of a cleaning mechanism in a glass fiber product forming and processing device of the present invention;
[0028] Figure 5 It is a schematic diagram of a melting mechanism in a molding processing device for glass fiber products of the present invention from a first perspective;
[0029] Figure 6A schematic diagram of a melting mechanism in a glass fiber product forming and processing device according to the present invention from a second viewing angle;
[0030] Figure 7 It is a partial structural schematic diagram of a melting mechanism in a molding processing device for glass fiber products of the present invention;
[0031] Figure 8 It is a cross-sectional view of a crushing mechanism in a glass fiber product forming and processing device of the present invention;
[0032] Fig. 9 It is a schematic diagram of a cooling mechanism in a glass fiber product forming and processing device of the present invention;
[0033] Fig.10 It is a schematic diagram of a guide mechanism in a glass fiber product forming and processing device according to the present invention from a first perspective;
[0034] Fig.11 It is a schematic diagram from a second perspective of a guide mechanism in a glass fiber product forming and processing device of the present invention;
[0035] Fig.12 It is a schematic diagram from a first perspective of a winding mechanism in a glass fiber product forming and processing device of the present invention;
[0036] Fig.13 This is a schematic diagram from a second perspective of a winding mechanism in a glass fiber product forming and processing device of the present invention.
[0037] Description of the numbers in the figure:
[0038] 1. Cleaning mechanism; 101. Cleaning rack; 102. Cleaning protection box; 103. First mounting seat; 104. Spring telescopic rod; 105. Screening frame; 106. Screening net; 107. Vibrating motor; 108. First hopper; 109. Feeding pipe; 110. First servo motor; 111. Orifice plate; 112. Conveying auger; 113. Second hopper; 114. Collecting box; 115. First water storage tank; 116. First booster pump; 117. First water inlet pipe; 118. Filter net; 119. First water delivery pipe; 120. Water delivery device; 121. Second mounting seat; 122. Third mounting seat; 12 3. Rotating shaft; 124. Spray gun; 125. First water conduit; 126. Second water conduit; 2. Melting mechanism; 201. Melting box; 202. Stirring shaft; 203. Stirring paddle; 204. Heating coil; 205. Second servo motor; 206. Upper cover; 207. First electric cylinder; 208. Material guide box; 209. Extrusion barrel; 210. First reciprocating screw rod; 211. Internal threaded tube; 212. Extrusion head; 213. Third servo motor; 214. First gear; 215. Second gear; 3. Crushing mechanism; 301. Crushing box; 302. Crushing shaft; 303. First crushing tooth; 30 4. Second crushing teeth; 305. Fourth servo motor; 306. Auxiliary bucket; 4. Cooling mechanism; 401. Second water storage tank; 402. Cooling frame; 403. Sliding rod; 404. Moving block; 405. Connecting rod; 406. Spray pipe; 407. Atomizing nozzle; 408. Fifth servo motor; 409. First arc rod; 410. Second arc rod; 411. Second booster pump; 412. Third water guide pipe; 5. Support frame; 6. Guide mechanism; 601. Guide frame; 602. First sliding rail; 603. First sliding seat; 604. Second sliding rail; 605. Second sliding seat; 606. Guide Ring; 607, auxiliary button; 608, guide shaft; 609, second electric cylinder; 7, winding mechanism; 701, winding frame; 702, winding shaft; 703, first limit plate; 704, third electric cylinder; 705, second limit plate; 706, fourth mounting seat; 707, second reciprocating screw rod; 708, internal thread block; 709, limit roller; 710, limit rod; 711, blocking plate; 712, folding seat; 713, sixth servo motor; 714, first pulley; 715, second pulley; 716, transmission belt; 717, fourth gear; 718, fifth gear; 719, sixth gear. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Example:
[0041] See also Figure 1-13 A glass fiber product molding processing device comprises: a cleaning mechanism 1, a melting mechanism 2 is arranged on one side of the cleaning mechanism 1, a crushing mechanism 3 is installed on the surface of the melting mechanism 2, a cooling mechanism 4 is arranged on one side of the crushing mechanism 3, a support frame 5 adapted to the cooling mechanism 4 is installed on one side of the melting mechanism 2, a guide mechanism 6 is installed on the surface of the support frame 5, and a winding mechanism 7 is installed on the surface of the support frame 5.
[0042] In a specific embodiment of the present invention, the cleaning mechanism 1 can be used to screen and remove impurities from the raw materials, and the raw materials can be cleaned while removing impurities. Then, the crushing mechanism 3 will crush the raw materials, and the crushed materials will fall into the interior of the melting mechanism 2. The melting mechanism 2 will melt the materials and draw the glass fibers. Then, the cooling mechanism 4 will cool the drawn glass fibers. After cooling, the glass fibers will be guided by the guiding mechanism 6, and then the glass fibers will be rolled up by the winding mechanism 7. By using the cleaning mechanism 1, the melting mechanism 2, the crushing mechanism 3, the cooling mechanism 4, the guiding mechanism 6 and the winding mechanism 7 in coordination, the production efficiency is improved, the time cost of manual operation is reduced, the temperature during the processing can be accurately controlled, which is helpful to improve the consistency and stability of the product. At the same time, the optimized design can reduce energy consumption.
[0043] Specifically, the cleaning mechanism 1 includes a cleaning rack 101, a cleaning protection box 102 is installed on the upper surface of the cleaning rack 101, a plurality of first mounting seats 103 are installed on the surface of the first mounting seats 103, a spring telescopic rod 104 is installed on the surface of the spring telescopic rod 104, a screening frame 105 is installed on the surface of the screening frame 105, a screening net 106 is installed on the surface of the screening frame 105, two vibration motors 107 are installed on the upper surface of the screening frame 105, and a first A lower hopper 108, a lower hopper 109 is installed at the bottom of the first lower hopper 108, a first servo motor 110 is installed on the surface of one side of the lower hopper 109, a perforated plate 111 is installed on the surface of the lower hopper 109, a conveying auger 112 is rotatably connected inside the lower hopper 109, and the output shaft of the first servo motor 110 is fixedly connected to the conveying auger 112, a second lower hopper 113 is installed at the bottom of one side of the lower hopper 109, and a collecting box 114 is clamped on the surface of the second lower hopper 113, A first water storage tank 115 is installed on the surface of the cleaning rack 101, a first booster pump 116 is installed on the surface of one side of the cleaning rack 101, a first water inlet pipe 117 is installed on the surface of the water inlet end of the first booster pump 116, and the first water inlet pipe 117 is connected to the first water storage tank 115, a filter screen 118 adapted to the first water inlet pipe 117 is installed on the inner side of the first water storage tank 115, a first water delivery pipe 119 is installed on the surface of the water outlet end of the first booster pump 116, and the upper surface of the cleaning protection box 102 is cleaned. A water conveyor 120 is installed, and the first water pipe 119 is connected to the water conveyor 120. Two second mounting seats 121 and a third mounting seat 122 are installed on the upper and lower sides of the top of the cleaning protection box 102. The inner side of the third mounting seat 122 is rotatably connected to a rotating shaft 123. The surface of the rotating shaft 123 is rotatably connected to multiple spray guns 124. The surface of the spray gun 124 is installed with a second water pipe 126. The water conveyor 120 is connected to the second water pipe 126 through the first water pipe 125.
[0044] In a specific embodiment of the present invention, the screening frame 105 and the screening net 106 are driven to vibrate by the vibration motor 107, so that the raw materials can be screened. At this time, the moving trajectory of the screening frame 105 is limited under the action of the spring telescopic rod 104 and the first mounting seat 103, and the screened material falls into the interior of the discharge pipe 109 through the first lower hopper 108. At the same time, the first servo motor 110 is started to drive the conveying auger 112 to rotate, and the conveying auger 112 drives the material to move and drops the material into the interior of the collection box 114 through the second lower hopper 113. At the same time, the first booster pump 116 pumps out the water inside the first water storage tank 115 through the first water inlet pipe 117, and delivers it to the water delivery device 120 through the first water delivery pipe 119, and then delivers it to the spray gun 124 through the first water conduit 125 and the second water conduit 126, and then the material is cleaned by the spray gun 124, and the water resources will flow back to the interior of the first water storage tank 115 through the orifice plate 111.
[0045] Specifically, the melting mechanism 2 includes a melting box 201 arranged on one side of the cleaning rack 101, the interior of the melting box 201 is rotatably connected to a stirring shaft 202, the surface of the stirring shaft 202 is fixedly connected to a stirring paddle 203, a heating coil 204 is installed on the surface of the melting box 201, a second servo motor 205 is installed on the surface of one side of the melting box 201, and the output shaft of the second servo motor 205 is fixedly connected to the stirring shaft 202, an upper cover plate 206 is rotatably connected to the upper surface of the melting box 201, two first electric cylinders 207 are rotatably connected to the surface of the melting box 201, and the piston rods of the first electric cylinders 207 are rotatably connected to the upper cover plate 206.
[0046] In a specific embodiment of the present invention, the material is melted by the melting box 201, and at the same time, the second servo motor 205 starts its output shaft to drive the stirring shaft 202 and the stirring paddle 203 to stir the material to accelerate melting, and the upper cover plate 206 is conveniently opened and closed by the first electric cylinder 207.
[0047] Specifically, a plurality of material guide boxes 208 are installed on the surface of the melting box 201, and a plurality of extrusion cylinders 209 are installed at the bottom of the material guide box 208. The interior of the extrusion cylinder 209 is rotatably connected to a first reciprocating screw rod 210, and the surface of the first reciprocating screw rod 210 is threadedly connected to an internal threaded tube 211, and the surface of the internal threaded tube 211 is fixedly connected to an extrusion head 212. A third servo motor 213 is installed at the bottom of the material guide box 208, and a second gear 215 is fixedly connected to the surface of the first reciprocating screw rod 210 and located on the outside of the extrusion cylinder 209, and the output shaft of the third servo motor 213 is fixedly connected to a first reciprocating screw rod 210, and a first gear 214 meshing with the second gear 215 is installed on the surface of the extrusion cylinder 209.
[0048] In a specific embodiment of the present invention, the melted material flows into the interior of the extrusion cylinder 209 through the material guide box 208, and the third servo motor 213 starts its output shaft to drive the multiple first reciprocating screws 210 to rotate under the action of the first gear 214 and the second gear 215. The rotation of the first reciprocating screw 210 drives the internal threaded tube 211 and the extrusion head 212 to reciprocate, thereby extracting the glass fiber and reducing the probability of air residue in the glass fiber.
[0049] Specifically, the crushing mechanism 3 includes a crushing box 301 installed on the upper surface of the melting box 201 and connected thereto, two crushing shafts 302 are rotatably connected to the surface of the crushing box 301, and the two crushing shafts 302 rotate through transmission gears, and a plurality of first crushing teeth 303 are fixedly connected to the surface of the crushing shaft 302, and second crushing teeth 304 adapted to the first crushing teeth 303 are installed on both sides of the inner wall of the crushing box 301, a fourth servo motor 305 is installed on the surface of the crushing box 301, and the output shaft of the fourth servo motor 305 is fixedly connected to a crushing shaft 302, and an auxiliary bucket 306 adapted to the screening frame 105 is installed on the upper surface of the crushing box 301.
[0050] In a specific embodiment of the present invention, the screened material falls into the interior of the crushing box 301 under the action of the auxiliary bucket 306, and the fourth servo motor 305 starts its output shaft to drive the crushing shaft 302 to rotate. At this time, the two crushing shafts 302 are rotated under the action of the transmission gear, and the rotation of the crushing shaft 302 drives the first crushing tooth 303 to rotate. At this time, the material is crushed under the action of the second crushing tooth 304.
[0051] Specifically, the cooling mechanism 4 includes a second water storage tank 401 disposed on one side of the melting tank 201, a cooling frame 402 is installed on the upper surface of the second water storage tank 401, two sliding rods 403 are installed on the inner side of the cooling frame 402, the surface of the sliding rod 403 is slidably connected to two moving blocks 404, the surface of one end of the moving block 404 is rotatably connected to a connecting rod 405, a spray pipe 406 is installed on the surface of the connecting rod 405, a plurality of atomizing nozzles 407 are installed on the surface of the spray pipe 406, and a fifth servo motor 406 is installed on the surface of the cooling frame 402. 08. A first arc rod 409 is fixedly connected to the surface of the output shaft of the fifth servo motor 408. Both ends of the first arc rod 409 are rotatably connected to second arc rods 410, and the two second arc rods 410 are rotatably connected to the two moving blocks 404 respectively. A second boosting water pump 411 is installed on one side of the second water tank 401, and the water inlet pipe of the second boosting water pump 411 is connected to the second water tank 401. A third water pipe 412 is installed on the surface of the water outlet pipe of the second boosting water pump 411, and the third water pipe 412 is connected to the two spray pipes 406.
[0052] In a specific embodiment of the present invention, the water inside the second water tank 401 is sucked out by the second booster water pump 411, and then the liquid is transported to the spray pipe 406 through the third water pipe 412, and then the glass fiber is cooled by the atomizing nozzle 407. The fifth servo motor 408 starts its output shaft to drive the first arc rod 409 to rotate. At this time, under the action of the second arc rod 410, the moving block 404 is driven to reciprocate on the surface of the sliding rod 403. At this time, under the action of the connecting rod 405, the spray pipe 406 is driven to adjust its angle.
[0053] Specifically, the guide mechanism 6 includes a guide frame 601 installed on the surface of the support frame 5, the inner walls on both sides of the guide frame 601 are fixedly connected with the first sliding rail 602, the surface of the first sliding rail 602 is slidably connected with the first sliding seat 603, the surface of the first sliding seat 603 is fixedly connected with the second sliding rail 604, the surface of the second sliding rail 604 is slidably connected with multiple second sliding seats 605, the surface of the second sliding seat 605 is fixedly connected with a guide ring 606, the upper surface of the second sliding seat 605 is installed with an auxiliary button 607, the inner side of the guide frame 601 is rotatably connected with a guide shaft 608, the inner side of the guide frame 601 is rotatably connected with a second electric cylinder 609, and the piston rod of the second electric cylinder 609 is rotatably connected to the first sliding seat 603.
[0054] In a specific embodiment of the present invention, the glass fiber can be supported by the guide shaft 608, and then the second sliding seat 605 is moved on the surface of the second sliding rail 604. The glass fiber is guided by the guide ring 606, and the second electric cylinder 609 starts its piston rod to drive the first sliding seat 603 to move on the surface of the first sliding rail 602, thereby adjusting the pressure of the glass fiber.
[0055] Specifically, the winding mechanism 7 includes a winding frame 701 installed on the upper surface of the support frame 5, the surface of one side of the winding frame 701 is rotatably connected to the winding shaft 702, the surface of the winding shaft 702 is fixedly connected to the first limiting disk 703, the surface of the winding frame 701 is installed with a folding seat 712, the surface of the folding seat 712 is installed with a third electric cylinder 704, the surface of the piston rod of the third electric cylinder 704 is installed with a second limiting disk 705, the surface of the folding seat 712 and the two sides of the third electric cylinder 704 are fixedly connected with a limiting rod 710, one end of the limiting rod 710 is fixedly connected to the second limiting disk 705, the surface of the other end of the limiting rod 710 is fixedly connected to a blocking disk 711, and the surface of the winding frame 701 is installed with two fourth mounting seats 706. The inner side is rotatably connected to the second reciprocating screw rod 707, the surface of the second reciprocating screw rod 707 is threadedly connected to the internal thread block 708, the surface of the internal thread block 708 is rotatably connected to two limiting rollers 709, a sixth servo motor 713 is installed on the surface of one side of the winding frame 701, the surface of the output shaft of the sixth servo motor 713 is fixedly connected to the first pulley 714, the surface of the winding shaft 702 is fixedly connected to the second pulley 715 and the fourth gear 717, and the second pulley 715 is rotatably connected to the first pulley 714 through a transmission belt 716, the surface of the second reciprocating screw rod 707 is fixedly connected to the sixth gear 719, the surface of the winding frame 701 is rotatably connected to the fifth gear 718, and the fifth gear 718 is respectively meshed with the fourth gear 717 and the sixth gear 719.
[0056] In a specific embodiment of the present invention, when it is necessary to wind up the glass fiber, the third electric cylinder 704 is started, and the piston rod of the third electric cylinder 704 drives the second limit plate 705 to move. At this time, the second limit plate 705 and the first limit plate 703 limit it, and then the sixth servo motor 713 is started, and the output shaft of the sixth servo motor 713 drives the first pulley 714 to rotate. At this time, the winding shaft 702 is driven to rotate under the action of the transmission belt 716 and the second pulley 715, and the winding shaft 702 rotates to wind up the glass fiber. At the same time, the fourth gear 717 rotates and drives the second reciprocating screw rod 707 to rotate under the action of the fifth gear 718 and the sixth gear 719. The rotation of the second reciprocating screw rod 707 drives the internal thread block 708 to reciprocate, and the movement of the internal thread block 708 drives the limiting roller 709 to assist in winding up the glass fiber.
[0057] A method for using a glass fiber product forming and processing device comprises the following steps:
[0058] The vibrating motor 107 drives the screening frame 105 and the screening net 106 to vibrate, so that the raw materials can be screened. At this time, the moving track of the screening frame 105 is limited under the action of the spring telescopic rod 104 and the first mounting seat 103, and the screened materials fall into the interior of the discharge pipe 109 through the first lower hopper 108. At the same time, the first servo motor 110 starts to drive the conveying auger 112 to rotate, and the conveying auger 112 drives the materials to move and drops the materials into the interior of the collecting box 114 through the second lower hopper 113. At the same time, the first booster pump 116 pumps out the water in the first water storage tank 115 through the first water inlet pipe 117, and delivers it to the water delivery device 120 through the first water delivery pipe 119, and then delivers it to the spray gun 124 through the first water guide pipe 125 and the second water guide pipe 126, and then the materials are cleaned by the spray gun 124, and the water resources will flow back to the interior of the first water storage tank 115 through the orifice plate 111;
[0059] The screened material falls into the crushing box 301 under the action of the auxiliary bucket 306, and the fourth servo motor 305 starts its output shaft to drive the crushing shaft 302 to rotate. At this time, the two crushing shafts 302 rotate under the action of the transmission gear, and the rotation of the crushing shaft 302 drives the first crushing tooth 303 to rotate. At this time, the material is crushed under the action of the second crushing tooth 304;
[0060] The crushed material will fall into the melting box 201, and the material will be melted by the melting box 201. At the same time, the second servo motor 205 starts its output shaft to drive the stirring shaft 202 and the stirring paddle 203 to stir the material to accelerate the melting. The upper cover plate 206 is conveniently opened and closed by the first electric cylinder 207. The melted material flows into the extrusion cylinder 209 through the material guide box 208. The third servo motor 213 starts its output shaft to drive the first reciprocating screw rods 210 to rotate under the action of the first gear 214 and the second gear 215. The rotation of the first reciprocating screw rods 210 drives the internal threaded tube 211 and the extrusion head 212 to reciprocate, thereby drawing the glass fiber and reducing the probability of air residue in the glass fiber.
[0061] The water in the second water storage tank 401 is sucked out by the second booster water pump 411, and then the liquid is transported to the spray pipe 406 through the third water pipe 412, and then the glass fiber is cooled by the atomizing nozzle 407. The fifth servo motor 408 starts its output shaft to drive the first arc rod 409 to rotate, and at this time, the moving block 404 is driven to reciprocate on the surface of the sliding rod 403 under the action of the second arc rod 410, and at this time, the spray pipe 406 is driven to adjust the angle under the action of the connecting rod 405;
[0062] After cooling, the glass fiber can be supported by the guide shaft 608, and then the second sliding seat 605 is moved on the surface of the second sliding rail 604. The glass fiber is guided by the guide ring 606, and the second electric cylinder 609 starts its piston rod to drive the first sliding seat 603 to move on the surface of the first sliding rail 602, thereby adjusting the pressure of the glass fiber;
[0063] When the glass fiber needs to be wound up, the third electric cylinder 704 is started, and the piston rod of the third electric cylinder 704 drives the second limit plate 705 to move. At this time, the second limit plate 705 and the first limit plate 703 limit it, and then the sixth servo motor 713 is started, and the output shaft of the sixth servo motor 713 drives the first pulley 714 to rotate. At this time, the winding shaft 702 is driven to rotate under the action of the transmission belt 716 and the second pulley 715, and the winding shaft 702 rotates to wind up the glass fiber. At the same time, the fourth gear 717 rotates and drives the second reciprocating screw rod 707 to rotate under the action of the fifth gear 718 and the sixth gear 719. The rotation of the second reciprocating screw rod 707 drives the internal thread block 708 to reciprocate, and the movement of the internal thread block 708 drives the limiting roller 709 to assist in winding up the glass fiber.
[0064] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and improved concepts of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
Claims
1. A molding and processing device for glass fiber products, characterized in that: include: A cleaning mechanism (1), wherein a melting mechanism (2) is arranged on one side of the cleaning mechanism (1), a crushing mechanism (3) is installed on the surface of the melting mechanism (2), a cooling mechanism (4) is arranged on one side of the crushing mechanism (3), a support frame (5) adapted to the cooling mechanism (4) is installed on one side of the melting mechanism (2), a guide mechanism (6) is installed on the surface of the support frame (5), and a winding mechanism (7) is installed on the surface of the support frame (5); The melting mechanism (2) comprises a melting box (201) arranged on one side of the cleaning rack (101); a plurality of material guide boxes (208) are installed on the surface of the melting box (201); a plurality of extrusion barrels (209) are installed on the bottom of the material guide box (208); a first reciprocating screw rod (210) is rotatably connected to the inside of the extrusion barrel (209); an internal threaded tube (211) is threadedly connected to the surface of the first reciprocating screw rod (210); an extrusion head (212) is fixedly connected to the surface of the internal threaded tube (211); a third servo motor (213) is installed on the bottom of the material guide box (208); a second gear (215) is fixedly connected to the surface of the first reciprocating screw rod (210) and located outside the extrusion barrel (209); an output shaft of the third servo motor (213) is fixedly connected to one of the first reciprocating screw rods (210); and a first gear (214) meshing with the second gear (215) is installed on the surface of the extrusion barrel (209); The cooling mechanism (4) comprises a second water storage tank (401) arranged on one side of the melting tank (201); a cooling frame (402) is installed on the upper surface of the second water storage tank (401); two sliding rods (403) are installed on the inner side of the cooling frame (402); the surfaces of the sliding rods (403) are slidably connected to two moving blocks (404); the surfaces of one end of the moving blocks (404) are rotatably connected to a connecting rod (405); a spray pipe (406) is installed on the surface of the connecting rod (405); a plurality of atomizing nozzles (407) are installed on the surface of the spray pipe (406); a fifth servo motor (407) is installed on the surface of the cooling frame (402); motor (408), a first arc-shaped rod (409) is fixedly connected to the surface of the output shaft of the fifth servo motor (408), second arc-shaped rods (410) are rotatably connected to both ends of the first arc-shaped rod (409), and the two second arc-shaped rods (410) are rotatably connected to the two moving blocks (404), respectively; a second boosting water pump (411) is installed on one side of the second water storage tank (401), and the water inlet pipe of the second boosting water pump (411) is connected to the second water storage tank (401); a third water guide pipe (412) is installed on the surface of the water outlet pipe of the second boosting water pump (411), and the third water guide pipe (412) is connected to the two spray pipes (406); The guide mechanism (6) comprises a guide frame (601) mounted on the surface of the support frame (5); the inner walls on both sides of the guide frame (601) are fixedly connected to first sliding rails (602); the surface of the first sliding rail (602) is slidably connected to a first sliding seat (603); the surface of the first sliding seat (603) is fixedly connected to a second sliding rail (604); the surface of the second sliding rail (604) is slidably connected to a plurality of second sliding seats (605); the surface of the second sliding seat (605) is fixedly connected to a guide ring (606); an auxiliary button (607) is mounted on the upper surface of the second sliding seat (605); the inner side of the guide frame (601) is rotatably connected to a guide shaft (608); the inner side of the guide frame (601) is rotatably connected to a second electric cylinder (609); and the piston rod of the second electric cylinder (609) is rotatably connected to the first sliding seat (603); The winding mechanism (7) comprises a winding frame (701) mounted on the upper surface of the support frame (5); a winding shaft (702) is rotatably connected to the surface of one side of the winding frame (701); a first limiting disk (703) is fixedly connected to the surface of the winding shaft (702); a folding seat (712) is mounted on the surface of the winding frame (701); a third electric cylinder (704) is mounted on the surface of the folding seat (712); a second limiting disk (705) is mounted on the surface of the piston rod of the third electric cylinder (704); a limiting rod (710) is fixedly connected to the surface of the folding seat (712) and located on both sides of the third electric cylinder (704); one end of the limiting rod (710) is fixedly connected to the second limiting disk (705); and a blocking disk (711) is fixedly connected to the surface of the other end of the limiting rod (710); Two fourth mounting seats (706) are installed on the surface of the winding frame (701); a second reciprocating screw rod (707) is rotatably connected to the inner side of the fourth mounting seat (706); an internal thread block (708) is threadedly connected to the surface of the second reciprocating screw rod (707); and two limiting rollers (709) are rotatably connected to the surface of the internal thread block (708); A sixth servo motor (713) is installed on the surface of one side of the winding frame (701); a first pulley (714) is fixedly connected to the surface of the output shaft of the sixth servo motor (713); a second pulley (715) and a fourth gear (717) are fixedly connected to the surface of the winding shaft (702); the second pulley (715) and the first pulley (714) are rotationally connected via a transmission belt (716); a sixth gear (719) is fixedly connected to the surface of the second reciprocating screw rod (707); a fifth gear (718) is rotationally connected to the surface of the winding frame (701); and the fifth gear (718) is respectively meshed with the fourth gear (717) and the sixth gear (719).
2. A glass fiber product forming and processing device according to claim 1, characterized in that: The cleaning mechanism (1) comprises a cleaning frame (101), a cleaning protection box (102) being mounted on the upper surface of the cleaning frame (101), a plurality of first mounting seats (103) being mounted on the surface of the cleaning frame (101), a spring telescopic rod (104) being mounted on the surface of the first mounting seat (103), a screening frame (105) being mounted on the surface of the spring telescopic rod (104), a screening net (106) being mounted on the surface of the screening frame (105), and two vibration motors (107) being mounted on the upper surface of the screening frame (105); A first lower hopper (108) is installed at the bottom of the screening frame (105), a lowering pipe (109) is installed at the bottom of the first lower hopper (108), a first servo motor (110) is installed on the surface of one side of the lowering pipe (109), a perforated plate (111) is installed on the surface of the lowering pipe (109), a conveying auger (112) is rotatably connected inside the lowering pipe (109), and an output shaft of the first servo motor (110) is fixedly connected to the conveying auger (112), a second lower hopper (113) is installed at the bottom of one side of the lowering pipe (109), and a collecting box (114) is clamped on the surface of the second lower hopper (113).
3. A glass fiber product forming and processing device according to claim 2, characterized in that: A first water storage tank (115) is mounted on the surface of the cleaning rack (101), a first booster pump (116) is mounted on the surface of one side of the cleaning rack (101), a first water inlet pipe (117) is mounted on the surface of the water inlet end of the first booster pump (116), and the first water inlet pipe (117) is in communication with the first water storage tank (115), a filter screen (118) adapted to the first water inlet pipe (117) is mounted on the inner side of the first water storage tank (115), a first water delivery pipe (119) is mounted on the surface of the water outlet end of the first booster pump (116), and the upper surface of the cleaning protection box (102) A water conveyor (120) is installed, and the first water conveyor pipe (119) is connected to the water conveyor (120); two second mounting seats (121) and a third mounting seat (122) are installed on both upper and lower sides of the top of the cleaning protection box (102); the inner side of the third mounting seat (122) is rotatably connected to a rotating shaft (123); the surface of the rotating shaft (123) is rotatably connected to a plurality of spray guns (124); the surface of the spray gun (124) is installed with a second water conduit (126); the water conveyor (120) is connected to the second water conduit (126) via the first water conduit (125).
4. A glass fiber product forming and processing device according to claim 3, characterized in that: The interior of the melting box (201) is rotatably connected to a stirring shaft (202), a stirring paddle (203) is fixedly connected to the surface of the stirring shaft (202), a heating coil (204) is mounted on the surface of the melting box (201), a second servo motor (205) is mounted on the surface of one side of the melting box (201), and an output shaft of the second servo motor (205) is fixedly connected to the stirring shaft (202), an upper cover plate (206) is rotatably connected to the upper surface of the melting box (201), two first electric cylinders (207) are rotatably connected to the surface of the melting box (201), and piston rods of the first electric cylinders (207) are rotatably connected to the upper cover plate (206).
5. A glass fiber product forming and processing device according to claim 4, characterized in that: The pulverizing mechanism (3) comprises a pulverizing box (301) mounted on the upper surface of the melting box (201) and connected thereto; two pulverizing shafts (302) are rotatably connected to the surface of the pulverizing box (301), and the two pulverizing shafts (302) rotate via transmission gears; a plurality of first pulverizing teeth (303) are fixedly connected to the surfaces of the pulverizing shafts (302); second pulverizing teeth (304) adapted to the first pulverizing teeth (303) are mounted on both sides of the inner wall of the pulverizing box (301); a fourth servo motor (305) is mounted on the surface of the pulverizing box (301), and an output shaft of the fourth servo motor (305) is fixedly connected to one of the pulverizing shafts (302); and an auxiliary bucket (306) adapted to the screening frame (105) is mounted on the upper surface of the pulverizing box (301).
