All-round drying system to prevent local material overheating and sticking residue
By designing an all-round drying system and using technical means such as a rotating inner drying cylinder and a smoothing ring, the problem of local material overheating and adhesion residue caused by uneven heat conduction during high-temperature heating is solved, and drying uniformity and efficiency are achieved.
Patent Information
- Application Number
- CN202411393231.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-10-08
AI Technical Summary
In the prior art, when high-temperature heating water evaporates in large quantities, the heat conduction is uneven, resulting in the problems of overheating and uneven drying of local materials.
An all-round drying system is designed to prevent local materials from overheating and adhesion residues, including a main drying tank and internal drying parts. The main drying tank is composed of an outer barrel and an inner drying barrel. The inner drying barrel is rotated and assembled inside the outer barrel and is powered by a power device. The inner drying part includes the main drying and mixing rack, which drives the smoothing ring to move forward and backward periodically through the driving part, scoops up the material and throws it into the air to mix it evenly, uses the dehumidification pores to absorb water vapor, and uses the mixing air bag to promote the material Movement and moisture release.
By comprehensively adjusting the materials and promoting heat conduction and moisture release, local materials are prevented from overheating and adhesion residues, and the uniformity of drying is improved.
Smart Images

Figure CN118882313B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material drying, and more specifically, to an all-round drying system for preventing local material from being overheated, sticking and remaining. Background Art
[0002] Drying refers to the process of removing solvents and retaining solid content in some way; it usually refers to the process of introducing hot air to evaporate and remove the moisture in the material; according to the three ways of heat transfer: heat conduction, heat convection, and heat radiation, there are also three corresponding drying methods: drum drying, hot air drying, and far-infrared drying; material drying refers to the process of removing moisture from the material through heating, ventilation or other methods to make it reach a predetermined moisture content; this process is widely used in agriculture, industry, food processing and other fields to extend the storage period of materials, improve the quality of materials or prepare for subsequent processing.
[0003] Common material drying methods include hot air drying, microwave drying, vacuum drying, freeze drying, and solar drying; each drying method has its own applicable material types and specific advantages and disadvantages. Choosing a suitable drying method requires considering the characteristics of the material, the requirements of the final product, and the production cost. The drying process should be roughly divided into three stages for control: the first stage is the temperature rise preheating stage, the second stage is the high temperature heating and large amount of water evaporation stage, and the third stage is the furnace cooling stage.
[0004] However, in the second stage of high-temperature heating to evaporate a large amount of water, if the heat conduction is uneven, it is easy for a large amount of water to evaporate locally and concentrate on other parts of the material, causing the problem of local material overheating and adhesion residue, and also causing uneven drying; for example, in the prior art, "a multi-size granular material drying device" is a Chinese patent, and the authorization announcement number is CN116428828B; the space between the "inner cylinder" and the "outer cylinder" recorded therein is certain, and the heat conduction range is fixed. After the material enters the interior, if the material has a certain humidity and viscosity, there is a risk of adhesion between the "inner cylinder" and the "outer cylinder", causing partial accumulation of the material and uneven heat conduction. Therefore, in order to solve the above problems, a full-range drying system that prevents local material overheating and adhesion residue is proposed. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings existing in the prior art: during high-temperature heating for large-scale evaporation of water, if the heat conduction is uneven, it is easy for local water to evaporate in large quantities and concentrate on other parts of the material, causing the problem of local material overheating and adhesion residues. An all-round drying system is proposed to prevent local material overheating and adhesion residues.
[0006] The specific technical scheme is: an all-round drying system for preventing local material overheating and adhesion residue, including a main drying tank, the main drying tank including an outer sleeve and an inner drying cylinder, the inner drying cylinder is rotatably assembled inside the outer sleeve, and is powered by a power device installed outside the main drying tank, and rotates inside the outer sleeve and relative to the outer sleeve to dry the material inside the inner drying cylinder; the system also includes an inner drying component, the inner drying component includes a main drying and mixing rack, the main drying and mixing rack is installed inside the inner drying cylinder; the main drying and mixing rack includes a drying and mixing rack and a drying and mixing component, the drying and mixing rack is distributed along the column direction of the inner drying cylinder, the drying and mixing component is distributed along the column direction center line of the inner drying cylinder, and the drying and mixing component is interspersed and installed on the column direction center line inside the drying and mixing rack; the drying and mixing rack includes a driving component and a plurality of smoothing rings, and the plurality of smoothing rings are arranged along the driving component The main bodies are evenly spaced and movably fitted on the inner surface of the inner drying cylinder; the driving member is used to drive multiple smoothing rings to move forward and backward periodically along the column direction of the inner drying cylinder; the smoothing ring is respectively provided with a smoothing slope on the front and rear side surfaces, and a plurality of dehumidification holes are opened on the smoothing slope; the smoothing slope is used to scoop up the material on the inner surface of the inner drying cylinder and throw it into the air to mix the material; in this process, the plurality of dehumidification holes are used to absorb the water vapor inside the material thrown into the air; the drying and mixing member includes a positioning column, which is interspersed and installed on the column center line inside the drying and mixing frame; a mixing air bag is provided on the outside of the positioning column, and the mixing air bag is located on the column center line of the smoothing ring; the through cavity opened by the positioning column is used to periodically charge and release hot air for the mixing air bag; the mixing air bag is periodically charged and discharged to push the material around it.
[0007] To summarize, during the process of multiple smoothing rings moving back and forth periodically, scooping up the material on the inner surface of the inner drying cylinder and throwing it into the air to mix the material, the mixing airbag periodically expands to push the material toward the inner wall of the inner drying cylinder and multiple smoothing rings; the smoothing ring pushes the material toward the center of the inner drying cylinder and the mixing airbag pushes the material outward to collide and mix the material, and comprehensively adjust the material to achieve comprehensive heat conduction and comprehensive moisture release; avoid partial accumulation of some materials with a certain humidity and viscosity, which causes uneven heat conduction and causes local material overheating and adhesion residue.
[0008] In the technical solution of the present invention, the driving member includes a belt, and a rack is respectively arranged at both ends of the belt; the rack is meshed with a gear, the gear is fixed on a power shaft, and the power shaft is fixed on an output shaft of the motor; the driving member also includes a guide plate, the guide plate is fixed on the belt; a plurality of smoothing rings are evenly distributed along the guide plate body.
[0009] In the technical solution of the present invention, the main drying tank also includes bearing seat 1 and bearing seat 2, and bearing seat 1 and bearing seat 2 are respectively distributed at the two ends of the outer sleeve; the two ends of the inner drying cylinder are rotatably assembled on bearing seat 1 and bearing seat 2 respectively; a connecting ring is sleeved on the outer sleeve, a placement groove is opened inside the connecting ring, and a driving gear ring is arranged inside the placement groove; the driving gear ring is sleeved and fixed on the inner drying cylinder, and the driving gear ring is connected to the power device through power transmission.
[0010] Furthermore, the power device includes a driving motor, a fixing block is fixed on the driving motor, and the fixing block is fixed on the outer sleeve; a rotating shaft is fixed on the output shaft of the driving motor, and the rotating shaft rotates and is inserted into the outer shell disk, and the outer shell disk is fixed on the outer sleeve; a driving notch is opened on the outer shell disk, and is connected to the placement groove through the driving notch; a driving gear is installed inside the outer shell disk, and the driving gear is fixed to the end of the rotating shaft and meshes with the driving gear ring.
[0011] Furthermore, the main drying tank also includes a lifting seat and a support plate, the lifting seat is installed on the first bearing seat, and the support plate is rotatably assembled on the second bearing seat through a hinge plate.
[0012] Furthermore, the lifting seat includes a bottom plate, on which two parallel safety plates are fixed; a hydraulic telescopic rod is fixed on the bottom plate, which is located between the two safety plates; a rotating plate is fixed on the hydraulic telescopic rod, and the rotating plate is rotatably assembled on the outer sleeve. When the material is added to the inner drying cylinder for drying, the hydraulic telescopic rod is periodically started, and the hydraulic telescopic rod drives the outer sleeve and the inner drying cylinder to vibrate up and down periodically around the hinge plate, so as to shake the material inside the inner drying cylinder; this promotes the collision and mixing of the materials, which is conducive to the comprehensive adjustment of the materials.
[0013] In the technical solution of the present invention, a secondary drying tank is additionally installed on the end head of one end of the main drying tank; the secondary drying tank includes a secondary drying tank body, a material guide pipe 1 is installed on the top of the secondary drying tank body, the material guide pipe 1 is connected to the secondary drying tank body, a positioning pipe is installed at the end of the material guide pipe 1, the material guide pipe 1 is connected to the positioning pipe, and the positioning pipe is used to connect the secondary drying tank with the main drying tank; the secondary drying tank body is installed with a material guide pipe 2 at the bottom, and a material guide pipe 3 is installed on the material guide pipe 2 and connected to it; the material guide pipe 3 is used to connect the secondary drying tank with the main drying tank; the secondary drying tank body is installed with an operation panel on its side wall.
[0014] Furthermore, a secondary drying material transfer assembly is installed inside the secondary drying tank body, and the secondary drying material transfer assembly includes a material transfer piece and a secondary drying piece, and the material transfer piece is movably interspersed on the secondary drying piece.
[0015] Furthermore, the material transmission member includes a positioning plate, which is fixed inside the secondary drying tank; a rotating shaft is rotatably mounted on the positioning plate, which is fixed on the output shaft of the power motor, and an auger is fixed at one end of the rotating shaft that passes through the positioning plate.
[0016] Furthermore, the secondary drying element includes a spiral plate, the spiral shape of the spiral plate matches the auger; the auger is movably inserted into the spiral plate; a spiral material transfer drying channel is formed between the auger and the spiral plate; the spiral plate is provided with a plurality of unit drying elements inside the material transfer drying channel, and the plurality of unit drying elements are arranged in an array along the spiral body of the spiral plate;
[0017] Among them, the unit drying parts include:
[0018] A positioning plate, the positioning plate is fixed on the spiral plate;
[0019] A heating airbag, wherein the heating airbag is arranged on the positioning plate, and a plurality of receiving holes are provided on the heating airbag, and the receiving holes are not connected to the heating airbag;
[0020] Two air guide tubes, the two air guide tubes are respectively arranged on both sides of the heating air bag, and the air guide tubes are connected to the heating air bag;
[0021] A plurality of heating columns are provided, and the plurality of heating columns correspond to the plurality of receiving holes in a one-to-one manner; the heating columns are movably inserted into the receiving holes.
[0022] Compared with the prior art, the present invention has the following advantages:
[0023] The material is added into the inner drying cylinder, and the power provided by the power device is used to rotate inside and relative to the outer cylinder to dry the material inside the inner drying cylinder; during the synchronous rotation of the main drying and mixing rack and the inner drying cylinder, a driving member is used to drive and drive multiple smoothing rings to move back and forth periodically along the column direction of the inner drying cylinder; during the movement, the multiple smoothing rings scoop up the material on the inner surface of the inner drying cylinder and throw it into the air to mix the material, and the scattered material is conducive to heat conduction and also conducive to the evaporation of a large amount of water; the material thrown into the air uses multiple dehumidification holes to absorb the water vapor inside the material thrown into the air; the problem of overheating and adhesion residue of local materials is avoided, which is conducive to improving the uniformity of drying;
[0024] During the process of the inner drying drum rotating to dry the material, the through cavity is used to periodically inflate and deflate the stirring airbag, so that the stirring airbag expands periodically. After the stirring airbag expands, the material inside the inner drying drum will be pushed to the inner wall of the inner drying drum and spread flat, which promotes the movement of the material, promotes the release of moisture, and is conducive to the full contact between the material and the inner wall of the inner drying drum, thereby increasing the contact area with the heat source. The space between the stirring airbag and the inner drying drum for placing the material changes periodically during the periodic expansion of the stirring airbag, so that the material is fully adjusted on the basis of achieving uniform heat conduction, and the released moisture is promoted to be discharged.
[0025] During the periodic forward and backward movement of multiple smoothing rings, the materials on the inner surface of the inner drying cylinder are scooped up and thrown into the air to mix the materials. The stirring airbags periodically expand to push the materials toward the inner wall of the inner drying cylinder and multiple smoothing rings. The smoothing rings push the materials toward the center of the inner drying cylinder and the stirring airbags push the materials outward to collide and mix the materials, and fully adjust the materials to achieve full heat conduction and full moisture release. It avoids the accumulation of some materials with a certain humidity and viscosity, which causes uneven heat conduction and causes local overheating and adhesion residue of materials.
[0026] When the materials are added into the inner drying drum for drying, the hydraulic telescopic rod is started periodically, and the hydraulic telescopic rod drives the outer cylinder and the inner drying drum to vibrate up and down periodically around the hinged plate, so as to shake the materials inside the inner drying drum evenly, thus promoting the collision and mixing of the materials, which is beneficial to the comprehensive adjustment of the materials.
[0027] During the macroscopic material drying process of the inner drying cylinder, the secondary drying tank is used to dispatch the material locally, so as to further promote the mixing, stirring and drying of the material; during this process, the material enters the secondary drying tank body, and the auger on the secondary drying material transfer assembly is used to transfer the material, and the material moves along the spiral material transfer and drying channel. At the same time, multiple heating columns are used, and hot air is periodically introduced into the heating airbag to achieve accurate all-round drying of the material inside the material transfer and drying channel; in the process of the heating airbag being periodically filled with hot air and expanding, on the one hand, it can squeeze the material inside the material transfer and drying channel, promote the lateral mixing of the material under the auger transmission state, and improve the uniformity of drying; on the other hand, the expansion of the heating airbag can clean the heating column that is inserted into the material for heating through the storage hole, so as to ensure the heating effect of the heating column, and also avoid the accumulation and overheating of the material sticking to the heating column. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 It is a structural schematic diagram of an all-round drying system for preventing local material from overheating and sticking residue in one embodiment of the present invention;
[0030] Figure 2 for Figure 1 A schematic cross-sectional structure diagram of ;
[0031] Figure 3 for Figure 2 Schematic diagram of the structure after the main drying and mixing rack is removed;
[0032] Figure 4 It is a schematic structural diagram of a secondary drying tank in one embodiment of the present invention;
[0033] Figure 5 It is a structural schematic diagram of a secondary drying material transfer assembly in one embodiment of the present invention;
[0034] Figure 6 for Figure 5 Exploded diagram of
[0035] Figure 7 for Figure 5 A cross-sectional view of
[0036] Figure 8 for Figure 6 Structural diagram of the drying unit in the middle unit;
[0037] Fig. 9 It is a structural schematic diagram of a main drying tank in one embodiment of the present invention;
[0038] Fig.10 for Fig. 9 Structural schematic diagram of the middle lifting seat;
[0039] Fig.11 for Fig. 9 The schematic diagram of the structure of the power unit;
[0040] Fig.12 It is a structural schematic diagram of a main drying and mixing rack in one embodiment of the present invention;
[0041] Fig.13 for Fig.12 Structural schematic diagram of the middle drying and mixing rack;
[0042] Fig.14 for Fig.13 A schematic diagram of the structure of the middle driving part;
[0043] Fig.15 for Fig.13 Schematic diagram of the structure of the middle leveling ring;
[0044] Fig.16 for Fig.12 Schematic diagram of the structure of the drying and mixing component.
[0045] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0046] 100-main drying tank; bearing seat 1 110, connecting ring 120, feed port 130, bearing seat 2 140, discharge port 150, hinge plate 160, support plate 170, power device 180, lifting seat 190; fixed block 1801, rotating shaft 1802, driving notch 1803, outer shell plate 1804, driving motor 1805; rotating plate 1901, safety plate 1902, bottom plate 1903, hydraulic telescopic rod 1904;
[0047] 200 - secondary drying tank; positioning tube 210, material guide tube 1 220, secondary drying tank body 230, operation panel 240, material guide tube 2 250, material guide tube 3 260;
[0048] 300-Inner drying parts;
[0049] 400-outer sleeve;
[0050] 500-inner drying drum;
[0051] 600 - secondary drying material transfer assembly; material transfer member 610, secondary drying member 620, material transfer drying channel 630; rotating shaft 6101, positioning plate 6102, auger 6103; unit drying member 6201, spiral plate 6202; positioning plate 62011, heating airbag 62012, storage hole 62013, heating column 62014, air guide tube 62015;
[0052] 700 - main drying and mixing rack; drying and mixing rack 710, drying and mixing element 720, mixing air bag 721, positioning column 722, through cavity 723; leveling ring 711, driving element 712; leveling slope 7111, dehumidification hole 7112; belt 7121, guide plate 7122, gear 7123, rack 7124, power shaft 7125. DETAILED DESCRIPTION
[0053] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0054] In the embodiment of the present invention, please refer to Figure 1-Figure 3 , Fig. 9 and Figure 12-16 : A full-range drying system for preventing local material overheating and adhesion residues, comprising a main drying tank 100, wherein the main drying tank 100 comprises an outer sleeve 400 and an inner drying cylinder 500, wherein the inner drying cylinder 500 is rotatably mounted inside the outer sleeve 400, and is powered by a power device 180 installed outside the main drying tank 100, and rotates inside and relative to the outer sleeve 400 to dry the material inside the inner drying cylinder 500;
[0055] Therefore, the material is added into the inner drying drum 500, and the wall of the inner drying drum 500 is used to heat the material; the method for heating the wall of the inner drying drum 500 is the prior art, for example, multiple sets of electric heating wires can be installed inside the wall of the inner drying drum 500, or a heating chamber can be opened inside the wall of the inner drying drum 500 to pass hot air into the heating chamber, etc.; its detailed structure can be learned from existing literature journals, and can also be directly purchased on the market, etc.; it is not what the present invention is intended to protect, and will not be elaborated here, nor drawn in the drawings;
[0056] The system also includes an inner drying part 300, which includes a main drying and leveling rack 700, which is assembled inside the inner drying cylinder 500; the main drying and leveling rack 700 includes a drying and leveling rack 710 and a drying and leveling member 720, the drying and leveling rack 710 is distributed along the column direction of the inner drying cylinder 500, the drying and leveling member 720 is distributed along the column direction center line of the inner drying cylinder 500, and the drying and leveling member 720 is interspersed and installed on the column direction center line inside the drying and leveling rack 710;
[0057] The drying and mixing rack 710 includes a driving member 712 and a plurality of smoothing rings 711, wherein the plurality of smoothing rings 711 are evenly spaced along the main body of the driving member 712 and are movably fitted on the inner surface of the inner drying cylinder 500; the driving member 712 is used to drive the plurality of smoothing rings 711 to periodically move forward and backward along the column direction of the inner drying cylinder 500; the smoothing ring 711 is provided with a smoothing slope 7111 on its front and rear side surfaces respectively, and a plurality of dehumidifying holes 7112 are provided on the smoothing slope 7111; the smoothing slope 7111 is used to scoop up the material on the inner surface of the inner drying cylinder 500 and throw it into the air to mix the material; in this process, the plurality of dehumidifying holes 7112 are used to absorb the water vapor inside the material thrown into the air;
[0058] Description of the working method of the "multiple dehumidification holes 7112": an air guide cavity is provided inside the smoothing ring 711, and the air guide cavity is connected to the exhaust fan through an external hose; after the exhaust fan works, it drives the air flow inside the hose and the air guide cavity, and then the multiple dehumidification holes 7112 absorb the water vapor inside the material thrown into the air; its detailed structure can be learned from existing literature journals, and can also be directly purchased on the market, etc.; it is not what the present invention is intended to protect, and will not be elaborated here, nor drawn in the attached drawings;
[0059] Therefore, the material is added into the inner drying cylinder 500, and the power provided by the power device 180 is used to rotate inside the outer cylinder 400 and relative to the outer cylinder 400 to dry the material inside the inner drying cylinder 500; during the synchronous rotation of the main drying and mixing rack 700 and the inner drying cylinder 500, the driving member 712 is used to drive and drive the multiple smoothing rings 711 to move back and forth periodically along the column direction of the inner drying cylinder 500; during the movement, the multiple smoothing rings 711 scoop up the material on the inner surface of the inner drying cylinder 500 and throw it into the air to mix the material, and the scattered material is conducive to heat conduction and also conducive to the evaporation of a large amount of water; the material thrown into the air uses the multiple dehumidification holes 7112 to absorb the water vapor inside the material thrown into the air; the problem of overheating and adhesion residue of local materials is avoided, which is conducive to improving the uniformity of drying;
[0060] The drying and blending member 720 includes a positioning column 722, which is inserted and installed on the column center line inside the drying and blending frame 710; a mixing airbag 721 is sleeved on the outside of the positioning column 722, and the mixing airbag 721 is located on the column center line of the smoothing ring 711; a through cavity 723 is provided through the positioning column 722, and hot air is periodically charged and discharged for the mixing airbag 721; the mixing airbag 721 is periodically charged and discharged to push the materials around it;
[0061] Therefore, in the process of the inner drying drum 500 rotating to dry the material, the through cavity 723 is used to periodically inflate and deflate the stirring airbag 721, so that the stirring airbag 721 expands periodically. After the stirring airbag 721 expands, the material inside the inner drying drum 500 will be pushed toward the inner wall of the inner drying drum 500 and spread out, thereby promoting the movement of the material, promoting the release of moisture, and facilitating the comprehensive contact between the material and the inner wall of the inner drying drum 500, thereby increasing the contact area with the heat source. The space between the stirring airbag 721 and the inner drying drum 500 for placing the material is periodically changed during the periodic expansion of the stirring airbag 721, so that on the basis of achieving uniform heat conduction, the material is fully adjusted to promote the discharge of the released moisture.
[0062] In the embodiment of the present invention, multiple smoothing rings 711 are periodically moved back and forth to scoop up the material on the inner surface of the inner drying cylinder 500 and throw it into the air to mix the material. At the same time, the mixing airbag 721 is periodically expanded to push the material toward the inner wall of the inner drying cylinder 500 and the multiple smoothing rings 711. The smoothing ring 711 pushes the material toward the center of the inner drying cylinder 500 and the mixing airbag 721 pushes the material outward to collide and mix the material, and the material is fully adjusted to achieve comprehensive heat conduction and comprehensive moisture release. It is avoided that some materials with a certain humidity and viscosity are partially accumulated, causing uneven heat conduction and causing local material overheating and adhesion residue.
[0063] In the embodiment of the present invention, please refer to Fig.14 : The driving member 712 includes a belt 7121, and a rack 7124 is respectively provided at both ends of the belt 7121 (the rack 7124 here can be replaced by a chain); the rack 7124 is meshed with a gear 7123, the gear 7123 is fixed on a power shaft 7125, and the power shaft 7125 is fixed on the output shaft of the motor;
[0064] The driving member 712 further includes a guide plate 7122 , which is fixed on the belt 7121 ; a plurality of smoothing rings 711 are evenly spaced and distributed along the main body of the guide plate 7122 .
[0065] In the embodiment of the present invention, please refer to Fig. 9 : The main drying tank 100 also includes a bearing seat 110 and a bearing seat 2 140, which are respectively distributed at both ends of the outer sleeve 400; both ends of the inner drying cylinder 500 are rotatably assembled on the bearing seat 110 and the bearing seat 2 140;
[0066] The outer sleeve 400 is sleeved with a connecting ring 120 , a placement groove is provided inside the connecting ring 120 , and a driving gear ring is provided inside the placement groove; the driving gear ring is sleeved and fixed on the inner drying cylinder 500 , and the driving gear ring is connected to the power device 180 through power transmission.
[0067] In the embodiment of the present invention, please refer to Fig.11 The power device 180 includes a driving motor 1805, on which a fixing block 1801 is fixed, and the fixing block 1801 is fixed on the outer sleeve 400; a rotating shaft 1802 is fixed on the output shaft of the driving motor 1805, and the rotating shaft 1802 rotates and penetrates inside the outer shell disk 1804, and the outer shell disk 1804 is fixed on the outer sleeve 400; a driving notch 1803 is opened on the outer shell disk 1804, and is connected to the placement groove through the driving notch 1803;
[0068] A driving gear is installed inside the outer shell disk 1804. The driving gear is fixed to the end of the rotating shaft 1802 and meshes with the driving gear ring.
[0069] It should be noted that the motor and the drive motor 1805, as well as the power supply and wiring method of the motor and the drive motor 1805 are all existing technologies. Their detailed structures can be found in existing literature journals, and they can also be purchased directly on the market, or parts can be purchased on the market to assemble them, etc.; they are not what the present invention wants to protect, so they will not be elaborated here, nor drawn in the accompanying drawings.
[0070] In the embodiment of the present invention, please refer to Fig. 9 The main drying tank 100 further comprises a lifting seat 190 and a support plate 170 . The lifting seat 190 is mounted on the bearing seat 110 , and the support plate 170 is rotatably assembled on the bearing seat 2 140 via a hinge plate 160 .
[0071] In the embodiment of the present invention, please refer to Fig. 9 and Fig.10 The lifting seat 190 includes a base plate 1903, on which two parallel safety plates 1902 are fixed; a hydraulic telescopic rod 1904 is fixed on the base plate 1903 and is located between the two safety plates 1902; a rotating plate 1901 is fixed on the hydraulic telescopic rod 1904, and the rotating plate 1901 is rotatably assembled on the outer sleeve 400.
[0072] To summarize, when the material is added into the inner drying cylinder 500 for drying, the hydraulic telescopic rod 1904 is periodically started, and the hydraulic telescopic rod 1904 drives the outer sleeve 400 and the inner drying cylinder 500 to vibrate up and down periodically around the hinge plate 160, so as to evenly shake the material inside the inner drying cylinder 500, thereby promoting the collision and mixing of the materials, which is beneficial to the overall adjustment of the materials.
[0073] In the embodiment of the present invention, please refer to Figure 1-Figure 4 and Fig. 9: The main drying tank 100 is additionally provided with a secondary drying tank 200 at the end of one end thereof (specifically, the secondary drying tank 200 is installed on the bearing seat 140, and the bearing seat 140 is provided with a feed port 130 and a discharge port 150, and the feed port 130 and the discharge port 150 are used to connect the secondary drying tank 200 with the main drying tank 100); the secondary drying tank 200 includes a secondary drying tank body 230, and the secondary drying tank body 230 is provided with a guide pipe 220 installed on the top thereof, and the guide pipe 220 is connected to the secondary drying tank body 230, and the guide pipe 220 is provided with a positioning pipe 210 at its end, and the guide pipe 220 is connected to the positioning pipe 210, and the positioning pipe 210 is used to connect the secondary drying tank 200 with the main drying tank 100;
[0074] The secondary drying tank body 230 is provided with a second material guide pipe 250 at its bottom, and a third material guide pipe 260 is provided on the second material guide pipe 250 and is connected thereto; the third material guide pipe 260 is used to connect the secondary drying tank 200 and the main drying tank 100;
[0075] The secondary drying tank 230 has an operation panel 240 installed on its side wall (specifically, the guide pipe 260 is connected to the discharge port 150; the positioning pipe 210 is connected to the feed port 130).
[0076] In the embodiment of the present invention, please refer to Figure 4 and Figure 5 A secondary drying material transfer assembly 600 is installed inside the secondary drying tank body 230. The secondary drying material transfer assembly 600 includes a material transfer member 610 and a secondary drying member 620. The material transfer member 610 is movably inserted into the secondary drying member 620.
[0077] In the embodiment of the present invention, please refer to Figure 5-Figure 7 The material transfer member 610 includes a positioning plate 6102, which is fixed inside the secondary drying tank 230; a rotating shaft 6101 is rotatably mounted on the positioning plate 6102, and the rotating shaft 6101 is fixed on the output shaft of the power motor. An auger 6103 is fixed at one end of the rotating shaft 6101 that passes through the positioning plate 6102.
[0078] In the embodiment of the present invention, please refer to Figure 5-Figure 8 : The secondary drying member 620 includes a spiral plate 6202, the spiral shape of the spiral plate 6202 matches the auger 6103; the auger 6103 is movably inserted into the spiral plate 6202; a spiral material transfer and drying channel 630 is formed between the auger 6103 and the spiral plate 6202;
[0079] The spiral plate 6202 is provided with a plurality of unit drying elements 6201 inside the material transfer drying channel 630, and the plurality of unit drying elements 6201 are arranged in an array along the spiral body of the spiral plate 6202;
[0080] Among them, the unit drying part 6201 includes:
[0081] A positioning plate 62011, wherein the positioning plate 62011 is fixed on the spiral plate 6202;
[0082] A heating airbag 62012, wherein the heating airbag 62012 is disposed on the positioning plate 62011, and a plurality of receiving holes 62013 are provided on the heating airbag 62012, and the receiving holes 62013 are not connected to the heating airbag 62012;
[0083] Two air guide tubes 62015, the two air guide tubes 62015 are respectively arranged on both sides of the heating air bag 62012, and the air guide tubes 62015 are connected to the heating air bag 62012;
[0084] There are multiple heating columns 62014 , and the multiple heating columns 62014 correspond to the multiple storage holes 62013 one by one; the heating columns 62014 are movably inserted into the storage holes 62013 .
[0085] In summary, during the macroscopic material drying process of the inner drying cylinder 500, the secondary drying tank 200 is used to dispatch the material locally, so as to further promote the mixing, stirring and drying of the material; during this process, the material enters the secondary drying tank body 230, and the auger 6103 on the secondary drying material transfer assembly 600 is used to transfer the material, and the material moves along the spiral material transfer and drying channel 630. At the same time, multiple heating columns 62014 are used, and hot air is periodically introduced into the heating airbag 62012 to achieve accurate material drying in the material transfer and drying channel 630. All-round drying; in the process of the heating airbag 62012 being periodically filled with hot air and expanding, on the one hand, it can realize squeezing the material inside the material transfer and drying channel 630, and promote the lateral mixing of the material under the conveying state of the auger 6103 to improve the uniformity of drying; on the other hand, the expansion of the heating airbag 62012 can clean the heating column 62014 that is inserted into the material for heating through the storage hole 62013, so as to ensure the heating effect of the heating column 62014, and also avoid the material sticking to the heating column 62014 and causing accumulation and overheating.
[0086] Regarding the inflation and deflation methods and materials of the "mixing airbag 721 and heating airbag 62012": they are all existing technologies, the details of which can be found in existing literature journals, and they can also be purchased directly on the market, or parts can be purchased on the market to assemble them, etc.; they are not what the present invention wants to protect, and will not be elaborated here.
[0087] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A full range drying system to prevent local material overheating and adhesion residue, characterized by: The main drying tank (100) comprises an outer sleeve (400) and an inner drying sleeve (500), wherein the inner drying sleeve (500) is rotatably mounted inside the outer sleeve (400) and rotates inside the outer sleeve (400) and relative to the outer sleeve (400) by a power device (180) installed outside the main drying tank (100), so as to dry the material inside the inner drying sleeve (500); The system further comprises an inner drying component (300), wherein the inner drying component (300) comprises a main drying and blending rack (700), and the main drying and blending rack (700) is mounted inside the inner drying cylinder (500); the main drying and blending rack (700) comprises a drying and blending rack (710) and a drying and blending component (720), wherein the drying and blending rack (710) is distributed along the column direction of the inner drying cylinder (500), and the drying and blending component (720) is distributed along the column direction center line of the inner drying cylinder (500), and the drying and blending component (720) is interspersed and installed on the column direction center line inside the drying and blending rack (710); The drying and mixing rack (710) comprises a driving member (712) and a plurality of smoothing rings (711), wherein the plurality of smoothing rings (711) are distributed at equal intervals along the main body of the driving member (712) and are movably fitted on the inner surface of the inner drying cylinder (500); the driving member (712) is used to drive the plurality of smoothing rings (711) to periodically move forward and backward along the column direction of the inner drying cylinder (500); the smoothing ring (711) is provided with a smoothing inclined surface (7111) on its front and rear side surfaces respectively, and a plurality of dehumidification holes (7112) are provided on the smoothing inclined surface (7111); the smoothing inclined surface (7111) is used to scoop up the material on the inner surface of the inner drying cylinder (500) and throw it into the air to mix the material; in this process, the plurality of dehumidification holes (7112) are used to absorb the water vapor inside the material thrown into the air; The drying and blending member (720) comprises a positioning column (722), which is inserted and installed on the column center line inside the drying and blending frame (710); a blending air bag (721) is sleeved on the outside of the positioning column (722), and the blending air bag (721) is located on the column center line of the smoothing ring (711); a through cavity (723) is provided through the positioning column (722), and hot air is periodically charged and discharged for the blending air bag (721); the blending air bag (721) is periodically charged and discharged to push the material around it; The main drying tank (100) is additionally provided with a secondary drying tank (200) at the end of one end thereof; the secondary drying tank (200) comprises a secondary drying tank body (230), a material guide pipe (220) is installed on the top of the secondary drying tank body (230), the material guide pipe (220) is connected to the secondary drying tank body (230), a positioning pipe (210) is installed at the end of the material guide pipe (220), the material guide pipe (220) is connected to the positioning pipe (210), and the positioning pipe (210) is used to connect the secondary drying tank (200) and the main drying tank (100). The secondary drying tank body (230) is provided with a second material guide pipe (250) at its bottom, and a third material guide pipe (260) is provided on the second material guide pipe (250) and is connected to the second material guide pipe; the third material guide pipe (260) is used to connect the secondary drying tank (200) and the main drying tank (100); the secondary drying tank body (230) is provided with an operation panel (240) on its side wall; a secondary drying material transfer assembly (600) is provided inside the secondary drying tank body (230), and the secondary drying material transfer assembly (600) includes a material transfer member (610) and a secondary drying member (620) The material transfer member (610) is movably inserted into the secondary drying member (620); the material transfer member (610) includes a positioning plate (6102), the positioning plate (6102) is fixed inside the secondary drying tank (230); a rotating shaft (6101) is rotatably mounted on the positioning plate (6102), the rotating shaft (6101) is fixed to the output shaft of the power motor, and an auger (6103) is fixed at one end of the rotating shaft (6101) that passes through the positioning plate (6102); the secondary drying member (620) includes a spiral plate (6202), the spiral plate The spiral shape of (6202) matches the auger (6103); the auger (6103) is movably inserted into the spiral plate (6202); a spiral material transfer and drying channel (630) is formed between the auger (6103) and the spiral plate (6202); the spiral plate (6202) is provided with a plurality of unit drying components (6201) inside the material transfer and drying channel (630), and the plurality of unit drying components (6201) are arranged in an array along the spiral body of the spiral plate (6202); wherein the unit drying components (6201) include: A positioning plate (62011), wherein the positioning plate (62011) is fixed on the spiral plate (6202); A heating airbag (62012), wherein the heating airbag (62012) is arranged on a positioning plate (62011), a plurality of storage holes (62013) are provided on the heating airbag (62012), and the storage holes (62013) are not connected to the heating airbag (62012); Two air guide tubes (62015), the two air guide tubes (62015) being respectively arranged on both sides of the heating air bag (62012), and the air guide tubes (62015) being in communication with the heating air bag (62012); A plurality of heating columns (62014), wherein the plurality of heating columns (62014) and the plurality of storage holes (62013) are in one-to-one correspondence; the heating columns (62014) are movably inserted into the storage holes (62013).
2. The all-round drying system for preventing local material overheating and adhesion residue according to claim 1 is characterized in that: The driving member (712) comprises a belt (7121), and a rack (7124) is respectively arranged at both ends of the belt (7121); the rack (7124) is meshed with a gear (7123), the gear (7123) is fixed on a power shaft (7125), and the power shaft (7125) is fixed on an output shaft of the motor; The driving member (712) further comprises a guide plate (7122), wherein the guide plate (7122) is fixed on the belt (7121); a plurality of smoothing rings (711) are distributed at equal intervals along the main body of the guide plate (7122).
3. The all-round drying system for preventing local material overheating and adhesion residue according to claim 1 is characterized in that: The main drying tank (100) further comprises a bearing seat 1 (110) and a bearing seat 2 (140), wherein the bearing seat 1 (110) and the bearing seat 2 (140) are respectively distributed at two ends of the outer sleeve (400); and two ends of the inner drying cylinder (500) are rotatably mounted on the bearing seat 1 (110) and the bearing seat 2 (140) respectively; The outer sleeve (400) is sleeved with a connecting ring (120), a placement groove is provided inside the connecting ring (120), and a driving gear ring is provided inside the placement groove; the driving gear ring is sleeved and fixed on the inner drying cylinder (500), and the driving gear ring is connected to the power device (180) through power transmission.
4. The all-round drying system for preventing local material overheating and adhesion residue according to claim 3 is characterized in that: The power device (180) comprises a driving motor (1805), a fixing block (1801) is fixed on the driving motor (1805), and the fixing block (1801) is fixed on the outer sleeve (400); a rotating shaft (1802) is fixed on the output shaft of the driving motor (1805), and the rotating shaft (1802) rotates and penetrates inside the outer shell disk (1804), and the outer shell disk (1804) is fixed on the outer sleeve (400); a driving notch (1803) is opened on the outer shell disk (1804), and is connected to the placement groove through the driving notch (1803); A driving gear is installed inside the outer shell disc (1804), and the driving gear is fixed to the end of the rotating shaft (1802) and meshed with the driving gear ring.
5. The all-round drying system for preventing local material overheating and adhesion residue according to claim 3 is characterized in that: The main drying tank (100) further comprises a lifting seat (190) and a support plate (170), wherein the lifting seat (190) is mounted on the first bearing seat (110), and the support plate (170) is rotatably mounted on the second bearing seat (140) via a hinge plate (160).
6. The all-round drying system for preventing local material overheating and adhesion residue according to claim 5, characterized in that: The lifting seat (190) comprises a base plate (1903) on which two safety plates (1902) arranged in parallel are fixed; a hydraulic telescopic rod (1904) is fixed on the base plate (1903) and is located between the two safety plates (1902); a rotating plate (1901) is fixed on the hydraulic telescopic rod (1904), and the rotating plate (1901) is rotatably mounted on the outer sleeve (400).
Citation Information
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