A comprehensive performance detection device and detection method of electric spindle
By designing the placement, detection and protection mechanism of the comprehensive performance detection equipment of the electric spindle, the problem of position change or fall off during the detection process is solved, and the accuracy of the detection results and the protection of the equipment are achieved.
Patent Information
- Application Number
- CN202411346729.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-09-26
AI Technical Summary
In existing comprehensive performance testing equipment for electric spindles, the sensor is prone to change or fall off due to vibration of the electric spindle during the detection process, resulting in inaccurate detection results.
A comprehensive performance detection device for electric spindles is designed, including a placement mechanism, a detection mechanism and a protective mechanism. The placement mechanism fixes the electric spindle through the design of the curved base plate and the curved top plate, and is refrigerated through the cooling assembly. The detection mechanism fixes the sensor position and protects its wiring through the cooperation of the circular plate and the telescopic rod. The protective mechanism prevents the spring blades outside the front end bearing of the electric spindle from popping out through the design of the rotating cylinder and the inclined plate.
The position of the electric spindle is effectively fixed, ensuring that the sensor always maintains the correct position during the detection process, avoiding inaccuracy of the detection results, and protecting the electric spindle and detection equipment through cooling and protective measures.
Smart Images

Figure CN118883058B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric spindle detection, and in particular to an electric spindle comprehensive performance detection device and a detection method thereof. Background Art
[0002] The electric spindle is a new technology that has emerged in the field of CNC machine tools, integrating the machine tool spindle with the spindle motor. The spindle is a set of components, which includes the electric spindle itself and its accessories: the electric spindle, high-frequency frequency conversion device, oil mist lubricator, cooling device, built-in encoder, tool changer, etc. This transmission structure form of "combining the spindle motor and the machine tool spindle into one" makes the spindle component relatively independent from the transmission system and overall structure of the machine tool, so it can be made into a "spindle unit", commonly known as "electric spindle".
[0003] The current electric spindle comprehensive performance testing equipment and testing methods require manual placement of the sensor used for testing on the front end bearing or rear end bearing of the electric spindle to be tested. As the electric spindle vibrates, the sensor position is prone to change or fall off, resulting in inaccurate test results. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides an electric spindle comprehensive performance detection device, which specifically includes:
[0005] A machine body, wherein a first slideway, a second slideway and an annular groove are provided on the upper surface of the machine body, a fixing plate is fixedly connected inside the first slideway, a first slide plate is slidably connected inside the second slideway, and a connecting bent rod is fixedly connected to the top of the first slide plate;
[0006] The comprehensive performance testing equipment of the electric spindle also includes:
[0007] A placement mechanism, used for placing the electric spindle and cooling the electric spindle, the placement mechanism is fixedly connected to the top of the fixed plate, the placement mechanism comprises a support column, the top of the support column is fixedly connected to an arc-shaped bottom plate, the inside of the arc-shaped bottom plate is provided with a first channel, the outside of the arc-shaped bottom plate is fixedly connected to a first transverse plate, the inside of the first transverse plate is provided with a circular groove, and the support column is fixedly connected to the top of the fixed plate;
[0008] The detection mechanism is used to drive the sensor used for detection to move. The detection mechanism is fixedly connected to the outside of the connecting bent rod. The detection mechanism includes a circular plate. The bottom of the circular plate is fixedly connected to a third telescopic rod. The bottom of the third telescopic rod is fixedly connected to a positioning cylinder. The circular plate is fixedly connected to the outside of the connecting bent rod.
[0009] Preferably, the inside of the annular groove is rotatably connected to a rotating cylinder, the outside of the rotating cylinder is fixedly connected to a protective mechanism, the outside of the body is fixedly connected to a control box, and the inside of the body is provided with a motor.
[0010] Preferably, the outside of the fixed plate is fixedly connected to a first adjusting rod, the outside of the first adjusting rod is fixedly connected to a second slide plate, the second slide plate is slidably connected to the inside of the first slide, the top of the second slide plate is fixedly connected to a fixed bent rod, the bottom of the fixed bent rod is fixedly connected to a first telescopic rod, the bottom of the first telescopic rod is fixedly connected to an arc-shaped top plate, a second channel is opened inside the arc-shaped top plate, and the outside of the arc-shaped top plate is fixedly connected to a cooling component.
[0011] Preferably, the cooling assembly includes a second cross plate and a fixed frame, the bottom of the second cross plate is fixedly connected with a locking column, the outside of the fixed frame is fixedly connected with a second telescopic rod, the outside of the second telescopic rod is fixedly connected with a connecting plate, the outside of the connecting plate is fixedly connected with a first cooling block, the first cooling block is slidably connected to the inside of the second channel, the fixed frame is fixedly connected to the outside of the fixed bent rod, and the second cross plate is fixedly connected to the outside of the arc-shaped top plate.
[0012] Preferably, a soft plate is fixedly connected to the bottom of the first cooling block, an arc-shaped belt is fixedly connected to the outside of the first cooling block, and a second cooling block is fixedly connected to the outside of the arc-shaped belt. The first cooling block and the second cooling block are used to cool the electric spindle, and a pad is fixedly connected to the bottom of the arc-shaped top plate.
[0013] Preferably, the interior of the clamping tube is fixedly connected with an adhesive strip for fixing the position of the sensor, the exterior of the clamping tube is fixedly connected with an elastic band, the interior of the clamping tube is provided with a first clamping groove, and the interior of the circular plate is provided with a second clamping groove.
[0014] Preferably, a fourth telescopic rod is fixedly connected to the top of the circular plate, a connecting rod is fixedly connected to the top of the fourth telescopic rod, and a ring plate is fixedly connected to the bottom of the connecting rod for driving the wiring to move.
[0015] Preferably, the protection mechanism includes a rotating shaft, a connecting rod is fixedly connected to the top of the rotating shaft, an arc plate is fixedly connected to the outside of the connecting rod, the arc plate is fixedly connected to the rotating cylinder to drive the rotating cylinder to rotate, and the rotating shaft is fixedly connected to the output end of the motor.
[0016] Preferably, the protection mechanism also includes an inclined plate for receiving the spring sheet, the top of the inclined plate is fixedly connected with a buckle plate, the outside of the inclined plate is fixedly connected with an adhesive strip, a plurality of adhesive strips are provided, and the inclined plate is fixedly connected to the outside of the rotating cylinder.
[0017] A method for detecting the comprehensive performance of an electric spindle comprises the following steps:
[0018] S1. Before using the equipment, adjust the protection mechanism, manually put the electric spindle into the placement mechanism, and manually place the sensor in the detection mechanism;
[0019] S2, connect the electric spindle to the power supply, start the detection mechanism, adjust the speed, and perform multiple vibration value tests on the front end bearing and the rear end bearing of the electric spindle;
[0020] S3. Turn on the cooling assembly to cool the electric spindle. At the same time, observe whether the spring sheet outside the front end bearing of the electric spindle pops out, and observe the condition of the spring sheet and the sealant.
[0021] S4. If the spring sheet outside the front end bearing of the electric spindle pops out, use a protective mechanism to protect the user.
[0022] The present invention provides a comprehensive performance detection device and a detection method for an electric spindle, which has the following beneficial effects:
[0023] The electric spindle comprehensive performance detection device and detection method thereof fix, test and protect the electric spindle by setting a placement mechanism, a detection mechanism and a protection mechanism. The sensor used for detection needs to be manually placed on the front end bearing or the rear end bearing of the electric spindle to be tested. As the electric spindle vibrates, the position of the sensor is prone to change or fall off, resulting in inaccurate detection results. Therefore, a placement mechanism, a detection mechanism and a protection mechanism are set to fix the position of the electric spindle, and the position of the sensor is always controlled, and the front bearing and the rear bearing of the electric spindle are detected separately to solve the above problems.
[0024] The electric spindle comprehensive performance detection device and detection method thereof, by setting a placement mechanism, fixes the position of the electric spindle and performs cooling treatment on the electric spindle. The electric spindle is fixed between the arc-shaped top plate and the arc-shaped bottom plate, and the arc-shaped bottom plate and the arc-shaped top plate are provided with a first channel and a second channel to promote the heat dissipation of the electric spindle. After the first electric spindle detection is completed, another cooling component is replaced to perform cooling treatment on the top of the electric spindle, accelerate the heat dissipation of the electric spindle, and thus protect the electric spindle.
[0025] The electric spindle comprehensive performance detection device and detection method thereof, by setting a detection mechanism, fixes the position of the sensor and protects the wiring on the top of the sensor. When the sensor moves between the front bearing and the rear bearing of the electric spindle, the wiring on the top of the sensor is pulled up to prevent the wiring from being hit by other equipment and thus damaging the sensor. At the same time, the sensor reciprocates between the front bearing and the rear bearing and is fixed on the front bearing or the rear bearing to collect vibration conditions, which can prevent the sensor from falling off due to manual placement and vibration of the electric spindle.
[0026] The electric spindle comprehensive performance detection device and detection method thereof are provided with a protective mechanism. Before the detection work, the angle of the rotating cylinder is adjusted so that the spring sheet outside the front bearing of the electric spindle is between the inclined plates, so that the spring sheet outside the front bearing of the electric spindle is prevented from popping out during the detection process, and the spring sheet is collected. After the electric spindle is taken out, the spring sheet can be taken out by adjusting the angle of the rotating cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a flowchart of the present invention;
[0028] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 3 It is a schematic diagram of the side structure of the present invention;
[0030] Figure 4 It is a schematic diagram of the placement mechanism structure of the present invention;
[0031] Figure 5 For the present invention Figure 4 The structural diagram at A in the middle;
[0032] Figure 6 It is a schematic diagram of the cooling assembly structure of the present invention;
[0033] Figure 7 It is a schematic diagram of the structure of the detection mechanism of the present invention;
[0034] Figure 8 For the present invention Figure 7 The structural diagram at B in the middle;
[0035] Fig. 9 It is a schematic diagram of the structure of the protection mechanism of the present invention.
[0036] In the figure: 1, machine body; 2, first slideway; 3, fixing plate; 4, placing mechanism; 401, supporting column; 402, arc bottom plate; 403, first adjusting rod; 404, second slide plate; 405, fixed bending rod; 406, first telescopic rod; 407, arc top plate; 408, cooling assembly; 4081, fixing frame; 4082, second telescopic rod; 4083, connecting plate; 4084, first cooling block; 4085, second cooling block; 4086, arc belt; 4087, pad; 4088, second horizontal plate; 4089, positioning column; 409, first horizontal plate; 410 , first channel; 411, circular groove; 412, second channel; 5, connecting bent rod; 6, detection mechanism; 601, circular plate; 602, third telescopic rod; 603, positioning cylinder; 604, elastic band; 605, first slot; 606, second slot; 607, fourth telescopic rod; 608, connecting rod; 609, annular plate; 7, rotating cylinder; 8, protection mechanism; 801, inclined plate; 802, buckle plate; 803, adhesive strip; 804, rotating shaft; 805, connecting rod; 806, arc plate; 9, annular groove; 10, second slide; 11, first slide; 12, control box. DETAILED DESCRIPTION
[0037] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0038] like Figure 1-Figure 9 As shown, the present invention provides a technical solution: specifically comprising:
[0039] The machine body 1 has a first slideway 2, a second slideway 10 and an annular groove 9 on its upper surface. A fixing plate 3 is fixedly connected to the interior of the first slideway 2. A first slide plate 11 is slidably connected to the interior of the second slideway 10. A power system is arranged inside the first slide plate 11. A connecting bent rod 5 is fixedly connected to the top of the first slide plate 11.
[0040] The comprehensive performance testing equipment of the electric spindle also includes:
[0041] The placement mechanism 4 is used to place the electric spindle and cool the electric spindle. The placement mechanism 4 is fixedly connected to the top of the fixed plate 3. The placement mechanism 4 includes a support column 401. The top of the support column 401 is fixedly connected to an arc-shaped bottom plate 402. The inside of the arc-shaped bottom plate 402 is provided with a first channel 410. There are two first channels 410, which are symmetrically arranged. The outside of the arc-shaped bottom plate 402 is fixedly connected to a first transverse plate 409. There are two first transverse plates 409, which are symmetrically arranged. The inside of the first transverse plate 409 is provided with a circular groove 411. There are multiple circular grooves 411. The support column 401 is fixedly connected to the top of the fixed plate 3.
[0042] The detection mechanism 6 is used to drive the sensor used for detection to move. The detection mechanism 6 is fixedly connected to the outside of the connecting curved rod 5. The detection mechanism 6 includes a circular plate 601. The bottom of the circular plate 601 is fixedly connected to the third telescopic rod 602. The bottom of the third telescopic rod 602 is fixedly connected to a locking tube 603. The interior of the locking tube 603 is hollow. The circular plate 601 is fixedly connected to the outside of the connecting curved rod 5.
[0043] The inside of the annular groove 9 is rotatably connected to a rotating cylinder 7, the outside of the rotating cylinder 7 is fixedly connected to a protective mechanism 8, the outside of the body 1 is fixedly connected to a control box 12, the top of the control box 12 is provided with a vibration detector, and the inside of the body 1 is provided with a motor.
[0044] Before using the equipment, adjust the protective mechanism 8, manually place the electric spindle into the placement mechanism 4, manually place the sensor in the detection mechanism 6, and connect the electric spindle to the power supply. Turn on the detection mechanism 6, adjust the rotation speed, and perform multiple vibration value tests on the front and rear bearings of the electric spindle. Turn on the cooling component 408 to cool the electric spindle, and at the same time observe whether the spring sheet outside the front bearing of the electric spindle is detached, and check the condition of the spring sheet and the sealant. If the spring sheet outside the front bearing of the electric spindle pops out, use the protective mechanism 8 to protect the equipment.
[0045] The outside of the fixed plate 3 is fixedly connected to the first adjusting rod 403, the outside of the first adjusting rod 403 is fixedly connected to the second slide plate 404, both the first adjusting rod 403 and the second slide plate 404 are provided with two, and are symmetrically arranged, the second slide plate 404 is slidably connected to the inside of the first slide 2, the top of the second slide plate 404 is fixedly connected to the fixed bent rod 405, the bottom of the fixed bent rod 405 is fixedly connected to the first telescopic rod 406, the bottom of the first telescopic rod 406 is fixedly connected to the arc-shaped top plate 407, the inside of the arc-shaped top plate 407 is provided with a second channel 412, the second channels 412 are provided with two, and are symmetrically arranged, and the outside of the arc-shaped top plate 407 is fixedly connected to the cooling component 408.
[0046] Manually send the electric spindle into the arc bottom plate 402, then adjust the length of the first adjustment rod 403 to control the positions of the second slide plate 404, the fixed curved rod 405, the first telescopic rod 406 and the arc top plate 407. When the arc top plate 407 is directly above the arc bottom plate 402, open the first telescopic rod 406, which drives the arc top plate 407 to move downward, adjust the cooling assembly 408, and fix the position of the electric spindle.
[0047] The cooling assembly 408 includes a second transverse plate 4088 and a fixed frame 4081. The bottom of the second transverse plate 4088 is fixedly connected with a locking column 4089. There are two second transverse plates 4088, which are symmetrically arranged. There are multiple locking columns 4089. The outside of the fixed frame 4081 is fixedly connected with a second telescopic rod 4082. The outside of the second telescopic rod 4082 is fixedly connected with a connecting plate 4083. The outside of the connecting plate 4083 is fixedly connected with a first cooling block 4084. The first cooling block 4084 is slidably connected to the inside of the second channel 412. The fixed frame 4081 is fixedly connected to the outside of the fixed bent rod 405. The second transverse plate 4088 is fixedly connected to the outside of the arc-shaped top plate 407.
[0048] The bottom of the first cooling block 4084 is fixedly connected to a soft plate, the outside of the first cooling block 4084 is fixedly connected to an arc-shaped belt 4086, the outside of the arc-shaped belt 4086 is fixedly connected to a second cooling block 4085, two first cooling blocks 4084 and two second cooling blocks 4085 are each provided with, the two first cooling blocks 4084 and the two second cooling blocks 4085 are connected by an adjustable rod, the bottom of the first cooling block 4084 and the second cooling block 4085 are both provided with a soft cushion, the bottom of the arc-shaped top plate 407 is fixedly connected to a pad 4087, and the pad 4087 is set to a soft material.
[0049] As the first telescopic rod 406 drives the arc-shaped top plate 407 to move downward, the locking column 4089 at the bottom of the second horizontal plate 4088 gradually engages and connects to the circular groove 411 in the first horizontal plate 409. At this time, the pad 4087 at the bottom of the arc-shaped top plate 407 contacts the electric spindle to fix the position of the electric spindle. At this time, the front bearing of the electric spindle faces the direction of the protective mechanism 8.
[0050] The second telescopic rod 4082 is in the initial state, and the soft pads at the bottom of the first cooling block 4084 and the second cooling block 4085 transfer the temperature to the electric spindle. When the electric spindle is powered on, the second telescopic rod 4082 is turned on, and the second telescopic rod 4082 starts to drive the connecting plate 4083, the first cooling block 4084, the arc belt 4086 and the second cooling block 4085 to reciprocate. At this time, the first cooling block 4084 and the second cooling block 4085 both slide inside the second channel 412 to cool the electric spindle.
[0051] The inside of the locking tube 603 is fixedly connected with an adhesive strip, and there are multiple adhesive strips. The outside of the locking tube 603 is fixedly connected with an elastic band 604. The inside of the locking tube 603 is provided with a first slot 605, and the inside of the circular plate 601 is provided with a second slot 606. The locking tube 603 and the circular plate 601 are both made of rubber material.
[0052] A fourth telescopic rod 607 is fixedly connected to the top of the circular plate 601 , a connecting rod 608 is fixedly connected to the top of the fourth telescopic rod 607 , and an annular plate 609 is fixedly connected to the bottom of the connecting rod 608 .
[0053] Manually pull the elastic band 604 outwards and press the sensor into the clamping tube 603, so that the sensor contacts the adhesive strip inside the clamping tube 603, release the elastic band 604, the elastic band 604 is fixed outside the clamping tube 603, and the sensor extends to the bottom of the clamping tube 603. Pass the wiring at the top of the sensor through the second clamping slot 606 and the first clamping slot 605, and fix the other end of the wiring to the vibration detector.
[0054] In the initial state, the sensor is at the top of the rear bearing of the electric spindle. The third telescopic rod 602 is turned on, and the third telescopic rod 602 drives the clamping tube 603 and the sensor to move downward until the sensor contacts the rear bearing of the electric spindle to detect the vibration of the rear bearing of the electric spindle. After the detection, the third telescopic rod 602 is adjusted to the initial state. The fourth telescopic rod 607 is turned on, and the fourth telescopic rod 607 drives the connecting rod 608 and the annular plate 609 to move upward, thereby pulling the wiring in the second clamping slot 606 upward.
[0055] Then, the power system in the first slide 11 is turned on, and the first slide 11 starts to move inside the second slide 10, thereby driving the connecting bent rod 5, the circular plate 601, the third telescopic rod 602 and the positioning cylinder 603 at the top of the first slide 11 to move until the sensor is at the top of the front bearing of the electric spindle. The third telescopic rod 602 is turned on, and the third telescopic rod 602 drives the positioning cylinder 603 and the sensor to move downward until the sensor contacts the front bearing of the electric spindle to detect the vibration of the front bearing of the electric spindle.
[0056] Adjust the speed and then repeat the above operation to detect the vibration values of the front and rear bearings of the electric spindle at different speeds.
[0057] The protection mechanism 8 includes a rotating shaft 804, a connecting rod 805 is fixedly connected to the top of the rotating shaft 804, an arc plate 806 is fixedly connected to the outside of the connecting rod 805, the arc plate 806 is fixedly connected to the rotating cylinder 7, and the rotating shaft 804 is fixedly connected to the output end of the motor.
[0058] The protective mechanism 8 also includes an inclined plate 801, the top of which is fixedly connected to a buckle plate 802, the outside of which is fixedly connected to an adhesive strip 803, two groups of inclined plates 801 are provided, each group is provided with two, both inclined plates 801 are fixedly connected to the buckle plate 802, a plurality of adhesive strips 803 are provided, and the inclined plate 801 is fixedly connected to the outside of the rotating cylinder 7.
[0059] Before placing the electric spindle, turn on the motor, which drives the rotating shaft 804, the connecting rod 805, the arc plate 806 and the rotating cylinder 7 to rotate until a set of inclined plates 801 and the buckle plate 802 face the direction of the placement mechanism 4.
[0060] As the detection work is carried out, it can be observed whether there is a spring sheet popped out. If there is a spring sheet popped out, the spring sheet falls within the range of the inclined plate 801 and the buckle plate 802 to prevent the spring sheet from hurting the user.
[0061] After the inspection is completed, the electric spindle is removed and the motor is turned on again. The motor drives the rotating shaft 804, the connecting rod 805, the arc plate 806 and the rotating cylinder 7 to rotate 90 degrees, and the spring sheet is manually removed.
[0062] Working principle: Before using the equipment, adjust the protective mechanism 8 and manually send the electric spindle into the placement mechanism 4. Before placing the electric spindle, turn on the motor. The motor drives the rotating shaft 804, the connecting rod 805, the arc plate 806 and the rotating cylinder 7 to rotate until a set of inclined plates 801 and the buckle plate 802 are facing the direction of the placement mechanism 4.
[0063] Manually send the electric spindle into the arc bottom plate 402, then adjust the length of the first adjustment rod 403, and then control the positions of the second slide plate 404, the fixed curved rod 405, the first telescopic rod 406 and the arc top plate 407. Until the arc top plate 407 is directly above the arc bottom plate 402, open the first telescopic rod 406, the first telescopic rod 406 drives the arc top plate 407 to move downward, adjust the cooling assembly 408, fix the position of the electric spindle, and connect the electric spindle to the power supply.
[0064] As the first telescopic rod 406 drives the arc-shaped top plate 407 to move downward, the locking column 4089 at the bottom of the second transverse plate 4088 gradually engages and connects to the circular groove 411 in the first transverse plate 409. At this time, the pad 4087 at the bottom of the arc-shaped top plate 407 contacts the electric spindle to fix the position of the electric spindle. At this time, the front bearing of the electric spindle faces the direction of the protective mechanism 8, and the external spring sheet of the front bearing of the electric spindle is located between the two inclined plates 801.
[0065] The second telescopic rod 4082 is in an initial state, and the soft pads at the bottom of the first cooling block 4084 and the second cooling block 4085 transfer the temperature to the electric spindle.
[0066] Open the detection mechanism 6, manually place the sensor in the detection mechanism 6, manually pull the elastic band 604 outward, and press the sensor into the clamping tube 603, so that the sensor contacts the sticky strip inside the clamping tube 603, release the elastic band 604, the elastic band 604 is fixed outside the clamping tube 603, and the sensor extends to the bottom of the clamping tube 603. Pass the wiring at the top of the sensor through the second clamping slot 606 and the first clamping slot 605, and fix the other end of the wiring to the vibration detector.
[0067] In the initial state, the sensor is at the top of the rear bearing of the electric spindle. The third telescopic rod 602 is turned on, and the third telescopic rod 602 drives the clamping tube 603 and the sensor to move downward until the sensor contacts the rear bearing of the electric spindle to detect the vibration of the rear bearing of the electric spindle. After the detection, the third telescopic rod 602 is adjusted to the initial state. The fourth telescopic rod 607 is turned on, and the fourth telescopic rod 607 drives the connecting rod 608 and the annular plate 609 to move upward, thereby pulling the wiring in the second clamping slot 606 upward.
[0068] Then, the power system in the first slide 11 is turned on, and the first slide 11 starts to move inside the second slide 10, thereby driving the connecting bent rod 5, the circular plate 601, the third telescopic rod 602 and the positioning cylinder 603 at the top of the first slide 11 to move until the sensor is at the top of the front bearing of the electric spindle. The third telescopic rod 602 is turned on, and the third telescopic rod 602 drives the positioning cylinder 603 and the sensor to move downward until the sensor contacts the front bearing of the electric spindle to detect the vibration of the front bearing of the electric spindle.
[0069] Adjust the speed and then repeat the above operation to detect the vibration values of the front and rear bearings of the electric spindle at different speeds.
[0070] The cooling assembly 408 is turned on to cool the electric spindle, and at the same time, the spring sheet outside the front end bearing of the electric spindle is observed to see if it is detached, and the condition of the spring sheet and the sealant is checked. As the electric spindle is powered on, the second telescopic rod 4082 is turned on, and the second telescopic rod 4082 starts to drive the connecting plate 4083, the first cooling block 4084, the arc belt 4086 and the second cooling block 4085 to reciprocate. At this time, the first cooling block 4084 and the second cooling block 4085 both slide inside the second channel 412 to cool the electric spindle.
[0071] If the spring sheet outside the front end bearing of the electric spindle pops out, the protection mechanism 8 is used to protect the user. As the detection work proceeds, it can be observed whether there is a spring sheet popped out. If there is a spring sheet popped out, the spring sheet falls within the range of the inclined plate 801 and the buckle plate 802 to prevent the spring sheet from hurting the user.
[0072] After the inspection is completed, the electric spindle is removed and the motor is turned on again. The motor drives the rotating shaft 804, the connecting rod 805, the arc plate 806 and the rotating cylinder 7 to rotate 90 degrees, and the spring sheet is manually removed.
[0073] A method for detecting the comprehensive performance of an electric spindle comprises the following steps:
[0074] S1. Before using the equipment, adjust the protection mechanism 8, manually put the electric spindle into the placement mechanism 4, and manually place the sensor in the detection mechanism 6;
[0075] S2, connecting the electric spindle to the power supply, turning on the detection mechanism 6, adjusting the rotation speed, and performing multiple vibration value detections on the front end bearing and the rear end bearing of the electric spindle;
[0076] S3, turning on the cooling assembly 408 to cool the electric spindle, and at the same time observing whether the spring sheet outside the front end bearing of the electric spindle is ejected, and observing the condition of the spring sheet and the sealant;
[0077] S4. If the spring sheet outside the front end bearing of the electric spindle pops out, use the protection mechanism 8 to protect the user.
[0078] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. An electric spindle comprehensive performance testing device, specifically comprising: A machine body (1), characterized in that: a first slideway (2), a second slideway (10) and an annular groove (9) are provided on the upper surface of the machine body (1); a fixing plate (3) is fixedly connected inside the first slideway (2); a first slide plate (11) is slidably connected inside the second slideway (10); and a connecting bent rod (5) is fixedly connected to the top of the first slide plate (11); The comprehensive performance testing equipment of the electric spindle also includes: A placement mechanism (4) is used to place the electric spindle and cool the electric spindle, the placement mechanism (4) is fixedly connected to the top of the fixed plate (3), the placement mechanism (4) comprises a support column (401), the top of the support column (401) is fixedly connected to an arc-shaped bottom plate (402), the inside of the arc-shaped bottom plate (402) is provided with a first channel (410), the outside of the arc-shaped bottom plate (402) is fixedly connected to a first transverse plate (409), the inside of the first transverse plate (409) is provided with a circular groove (411), and the support column (401) is fixedly connected to the top of the fixed plate (3); A detection mechanism (6) is used to drive a sensor used for detection to move, the detection mechanism (6) is fixedly connected to the outside of the connecting curved rod (5), the detection mechanism (6) comprises a circular plate (601), the bottom of the circular plate (601) is fixedly connected to a third telescopic rod (602), the bottom of the third telescopic rod (602) is fixedly connected to a positioning cylinder (603), and the circular plate (601) is fixedly connected to the outside of the connecting curved rod (5); The interior of the locking tube (603) is fixedly connected to an adhesive strip, the exterior of the locking tube (603) is fixedly connected to an elastic band (604), the interior of the locking tube (603) is provided with a first locking groove (605), and the interior of the circular plate (601) is provided with a second locking groove (606); The top of the circular plate (601) is fixedly connected to a fourth telescopic rod (607), the top of the fourth telescopic rod (607) is fixedly connected to a connecting rod (608), and the bottom of the connecting rod (608) is fixedly connected to an annular plate (609); The inside of the annular groove (9) is rotatably connected to a rotating cylinder (7), the outside of the rotating cylinder (7) is fixedly connected to a protection mechanism (8), the outside of the machine body (1) is fixedly connected to a control box (12), and the inside of the machine body (1) is provided with a motor; The protection mechanism (8) comprises a rotating shaft (804), the top of the rotating shaft (804) is fixedly connected to a connecting rod (805), the outside of the connecting rod (805) is fixedly connected to an arc plate (806), the arc plate (806) is fixedly connected to the rotating cylinder (7), and the rotating shaft (804) is fixedly connected to the output end of the motor; The protection mechanism (8) further comprises an inclined plate (801), the top of the inclined plate (801) being fixedly connected to a buckle plate (802), the outside of the inclined plate (801) being fixedly connected to an adhesive strip (803), a plurality of adhesive strips (803) being provided, and the inclined plate (801) being fixedly connected to the outside of the rotating cylinder (7).
2. The electric spindle comprehensive performance testing equipment according to claim 1 is characterized in that: The outside of the fixed plate (3) is fixedly connected to a first adjustment rod (403), the outside of the first adjustment rod (403) is fixedly connected to a second slide plate (404), the second slide plate (404) is slidably connected to the inside of the first slideway (2), the top of the second slide plate (404) is fixedly connected to a fixed bent rod (405), the bottom of the fixed bent rod (405) is fixedly connected to a first telescopic rod (406), the bottom of the first telescopic rod (406) is fixedly connected to an arc-shaped top plate (407), a second channel (412) is provided inside the arc-shaped top plate (407), and the outside of the arc-shaped top plate (407) is fixedly connected to a cooling component (408).
3. The electric spindle comprehensive performance testing equipment according to claim 2 is characterized in that: The cooling assembly (408) includes a second transverse plate (4088) and a fixed frame (4081), the bottom of the second transverse plate (4088) is fixedly connected to a locking column (4089), the outside of the fixed frame (4081) is fixedly connected to a second telescopic rod (4082), the outside of the second telescopic rod (4082) is fixedly connected to a connecting plate (4083), the outside of the connecting plate (4083) is fixedly connected to a first cooling block (4084), the first cooling block (4084) is slidably connected to the inside of the second channel (412), the fixed frame (4081) is fixedly connected to the outside of the fixed curved rod (405), and the second transverse plate (4088) is fixedly connected to the outside of the arc-shaped top plate (407).
4. The electric spindle comprehensive performance testing equipment according to claim 3 is characterized in that: The bottom of the first cooling block (4084) is fixedly connected to a soft plate, the outside of the first cooling block (4084) is fixedly connected to an arc-shaped belt (4086), the outside of the arc-shaped belt (4086) is fixedly connected to a second cooling block (4085), and the bottom of the arc-shaped top plate (407) is fixedly connected to a pad (4087).
5. A detection method for a comprehensive performance detection device for an electric spindle according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1. Before using the equipment, adjust the protection mechanism (8), manually place the electric spindle into the placement mechanism (4), and manually place the sensor into the detection mechanism (6); S2, connecting the electric spindle to a power source, turning on the detection mechanism (6), adjusting the rotation speed, and performing multiple vibration value detections on the front end bearing and the rear end bearing of the electric spindle; S3, turning on the cooling assembly (408) to cool the electric spindle, and at the same time observing whether the spring sheet outside the front end bearing of the electric spindle is ejected, and observing the condition of the spring sheet and the sealant; S4. If the spring sheet outside the front bearing of the electric spindle pops out, use the protective mechanism (8) to protect the user.
Citation Information
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