A distillation and purification kettle device for preparing high-purity monoglyceride
The distillation kettle device addresses low condensation efficiency by using a directional steam guiding and condensing mechanism with a spiral impeller and refrigerant circulation to enhance steam condensation, improving the efficiency of monoglyceride purification.
Patent Information
- Application Number
- CN202411382054.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-30
AI Technical Summary
Existing distillation equipment for monoglyceride suffers from low condensation efficiency of high-temperature steam, leading to reduced distillation purification efficiency.
A distillation and purification kettle device with a directional steam guiding and condensing mechanism using a spiral impeller and refrigerant liquid circulation to enhance condensation efficiency by maximizing contact area and time for steam condensation.
Accelerates the condensation of high-temperature steam into water droplets, improving the condensation efficiency and reducing residual steam, thereby enhancing the overall distillation and purification process.
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Figure CN118892663B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of monoglyceride preparation, in particular to a distillation and purification kettle device for preparing high-purity monoglyceride. Background Art
[0002] Monoglyceride, or monofatty acid glyceride, is an important type of nonionic surfactant. Monoglyceride contains a lipophilic long-chain alkyl group and two hydrophilic hydroxyl groups, and thus has good surface activity, and can be used as an emulsifier in food, cosmetics, medicine and other fields. When distilling monoglyceride, distillation equipment is required.
[0003] For example, a Chinese patent with publication number "CN116966617A" discloses "a high-purity glycerol distillation device for preparing monoglycerides", whose main structure includes a bottom plate, a distillation kettle body arranged on one side of the top surface of the bottom plate, and a rectangular box arranged on the other side of the top surface of the bottom plate, a partition is arranged in the middle of the rectangular box, the area above the partition is a placement chamber, and the area below the partition is a water storage chamber, an air outlet pipe is arranged at the top of one side of the distillation kettle body, a condenser body is arranged at one end of the air outlet pipe, the condenser body and the rectangular box are fixed by a mounting frame, a conduit is arranged at the bottom of the condenser body, a support plate is arranged above the distillation kettle body, a driving mechanism is arranged in the middle of the top surface of the support plate, and reciprocating mechanisms are arranged on both sides of the top surface of the support plate; the high-purity glycerol distillation device for preparing monoglycerides drives a stirring assembly to work through the driving mechanism, so as to stir the solution in the distillation kettle body, so as to make the solution evenly heated, thereby facilitating the increase of the distillation rate of the solution and further improving the working efficiency of the monoglyceride distillation.
[0004] In actual use, the water vapor generated during distillation enters the condenser body through the exhaust pipe, and then the water vapor is condensed into water through the action of the condenser body. The cooled water flows into the water storage chamber through the conduit to realize water collection. However, the high-temperature water vapor flows into the condenser body through its own pressure. The condensation efficiency of the high-temperature water vapor cannot be effectively mechanically controlled, which can easily cause low condensation efficiency and thus form a phenomenon of low distillation purification efficiency. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a distillation and purification kettle device for preparing high-purity monoglyceride, which can perform a directional guiding function on the high-temperature steam generated during the distillation process, thereby reducing the amount of residual steam located inside the high-temperature distillation cavity. In addition, the device can directional guide the high-temperature steam while condensing the high-temperature steam, so that the high-temperature steam can be condensed into water droplets in time, thereby accelerating the condensation efficiency of the high-temperature steam, and when the high-temperature steam is condensed, a spiral feeding method is generated, which can maximize the contact area between the high-temperature steam and the spiral impeller, thereby accelerating the condensation efficiency of the high-temperature steam in the form of increasing the cooling area, thereby solving the above-mentioned technical problems.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a distillation and purification kettle device for preparing high-purity monoglyceride, comprising a vertical distillation tank with supporting legs installed at the bottom, a high-temperature distillation cavity arranged at the center of the vertical distillation tank, a high-temperature steam chamber arranged at the periphery of the high-temperature distillation cavity and not connected to the high-temperature distillation cavity, a high-temperature steam inlet channel and a high-temperature steam exhaust channel arranged on the circumferential surface of the vertical distillation tank and connected to the high-temperature steam chamber, a medium discharge hole arranged at the bottom of the vertical distillation tank and connected to the bottom end of the high-temperature distillation cavity, a plunger valve placed inside the medium discharge hole, a medium injection channel for injecting medium into the high-temperature distillation cavity, a No. 1 steam discharge channel arranged at the top of the vertical distillation tank, and a No. 2 steam discharge channel arranged on the circumferential surface of the vertical distillation tank and connected to the high-temperature distillation cavity. The No. 1 gas reflux channel of the cavity also includes a steam condensation conveying mechanism, which is internally provided with a spiral impeller which can drive the high-temperature steam to flow in a directional manner when rotating and can produce a condensation effect on the high-temperature steam during the flow, and a driving motor which can drive the spiral impeller to rotate in a directional manner; a condensed liquid storage mechanism, which is internally provided with a vertical storage tank for storing condensed water discharged from the spiral impeller, and a No. 2 gas reflux channel which is connected to the No. 1 gas reflux channel and can make the gas inside the vertical storage tank flow back to the high-temperature distillation cavity; and a pressure-type discharge mechanism, which is internally provided with a valve plate which moves to one side after being subjected to the pressure of the medium so that the medium can be discharged outward, and a spiral spring which produces an elastic damping effect on the valve plate.
[0007] Preferably, the steam condensing conveying mechanism comprises a transverse hollow pipe body, a driving motor fixing shell is fixedly installed at one end of the transverse hollow pipe body, a driving motor in a horizontal state is fixedly installed inside the driving motor fixing shell, a refrigeration liquid inlet cavity is arranged inside the transverse hollow pipe body near one end of the driving motor, a steam conveying cavity is arranged on a side of the refrigeration liquid inlet cavity, a refrigeration liquid outflow cavity is arranged on a side of the steam conveying cavity, a refrigeration liquid inflow channel connected to the refrigeration liquid inflow cavity is arranged on the circumferential side surface of the transverse hollow pipe body, a refrigeration liquid outflow channel connected to the refrigeration liquid outflow cavity is arranged on the circumferential side surface of the transverse hollow pipe body, a second steam discharge channel which is connected to the first steam discharge channel and connected to the bottom space of one end of the steam conveying cavity is arranged on the bottom circumferential surface of the transverse hollow pipe body The bottom circumferential surface is provided with a No. 3 steam discharge channel connected to the bottom space of the other end of the steam conveying cavity. A horizontal hollow rotating shaft located inside the refrigeration liquid inlet cavity, the steam conveying cavity and the refrigeration liquid outflow cavity is placed inside the transverse hollow pipe body, and the horizontal hollow rotating shaft is installed by a mechanical sealing structure at the separation from the transverse hollow pipe body. A No. 1 refrigeration liquid circulation hole with an open end is provided inside the horizontal hollow rotating shaft, and the open end of the No. 1 refrigeration liquid circulation hole is located inside the refrigeration liquid outflow cavity. The horizontal hollow rotating shaft is provided with a No. 2 refrigeration liquid circulation hole connecting the steam conveying cavity and the No. 1 refrigeration liquid circulation hole at the shaft body located inside the steam conveying cavity. The horizontal hollow rotating shaft is provided with a spiral impeller of an integrated structure with the horizontal hollow rotating shaft on the periphery of the shaft body located inside the steam conveying cavity, and the solid end of the horizontal hollow rotating shaft is fixedly docked with the rotor of the drive motor.
[0008] Preferably, after the driving motor is started, when the rotor drives the spiral impeller to rotate, the medium flow direction caused by the spiral impeller is from the No. 2 steam discharge channel to the No. 3 steam discharge channel.
[0009] Preferably, during operation, the refrigerant liquid inflow channel and the refrigerant liquid outflow channel are connected to a refrigerant circuit of a refrigerator that provides refrigerant liquid.
[0010] Preferably, the horizontal hollow rotating shaft and the spiral impeller are an integrated structure made of copper material.
[0011] Preferably, the condensed liquid storage mechanism includes a vertical storage tank having a condensed water storage cavity disposed inside, a liquid reservation tube of an integrated structure disposed at the bottom end of the vertical storage tank, a No. 4 steam discharge channel which is an integrated structure therewith and connected to the No. 3 steam discharge channel disposed at the top end of the vertical storage tank, a No. 2 gas reflux channel connected to the top area of the condensed water storage cavity disposed on the circumferential surface of the vertical storage tank, the No. 2 gas reflux channel is connected to the No. 1 gas reflux channel, a liquid reservation cavity is disposed inside the liquid reservation tube having a top end connected to the bottom of the condensed water storage cavity, a liquid discharge channel which is connected to the external space and the liquid reservation cavity is disposed on the circumferential surface of the liquid reservation tube, a liquid discharge channel which is connected to the external space and the liquid reservation cavity, a liquid valve is installed inside the liquid discharge channel, and a No. 1 liquid flow channel which is an integrated structure therewith and connected to the liquid reservation cavity is disposed on the circumferential surface of the liquid reservation tube.
[0012] Preferably, the liquid valve is a manual liquid discharge valve.
[0013] Preferably, the pressure-type discharge mechanism includes a transverse hollow shell, a transverse liquid flow cavity is arranged inside the transverse hollow shell, a No. 2 liquid flow channel which is an integral structure with the No. 2 liquid flow channel and connected to one end face of the transverse liquid flow cavity is arranged on one end face of the transverse hollow shell, the No. 2 liquid flow channel is butted with the No. 1 liquid flow channel, a No. 3 liquid flow channel which is an integral structure with the No. 1 liquid flow cavity and connected to the other end of the transverse liquid flow cavity is arranged on the other end of the transverse hollow shell, a valve plate which can move axially along the transverse liquid flow cavity is arranged on the transverse hollow shell inside the transverse liquid flow cavity, the valve plate is provided with an annular embedding groove with an inwardly concave structure on the end face facing the No. 2 liquid flow channel, an annular closing ring is embedded in the valve plate inside the annular embedding groove, a plurality of liquid flow grooves with inwardly concave structures and used for liquid flow are arranged on the circumferential surface of the valve plate, and a coil spring is arranged on the other end face of the valve plate.
[0014] Preferably, the initial length of the coil spring is greater than the lateral length of the lateral liquid flow chamber.
[0015] Preferably, one end of the annular closed ring protrudes outward relative to the end surface of the valve plate, and the structural radius of the inner ring of the annular closed ring is larger than the structural radius of the inner hole of the No. 2 liquid flow channel, and the structural radius of the outer ring of the annular closed ring is smaller than the distance between the liquid flow groove and the center line of the valve plate.
[0016] Compared with the prior art, the present invention provides a distillation and purification kettle device for preparing high-purity monoglyceride, which has the following beneficial effects:
[0017] The distillation and purification kettle device for preparing high-purity monoglyceride can perform a directional guiding function on the high-temperature steam generated during the distillation process, thereby reducing the amount of residual steam located inside the high-temperature distillation cavity. In addition, the device can directional guide the high-temperature steam while condensing the high-temperature steam, so that the high-temperature steam can be condensed into water droplets in time, thereby accelerating the condensation efficiency of the high-temperature steam. Moreover, when condensing the high-temperature steam, a spiral feeding method is generated, which can maximize the contact area between the high-temperature steam and the spiral impeller, thereby accelerating the condensation efficiency of the high-temperature steam in the form of increasing the cooling area. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a stereogram of the present invention.
[0019] Figure 2 It is a three-dimensional cross-sectional view of the present invention at a first viewing angle.
[0020] Figure 3 It is a three-dimensional cross-sectional view of the present invention at a second viewing angle.
[0021] Figure 4 It is a three-dimensional cross-sectional view of the present invention at a third viewing angle.
[0022] Figure 5 It is a three-dimensional cross-sectional view of the steam condensation type conveying mechanism in the present invention at a first viewing angle.
[0023] Figure 6 It is a three-dimensional cross-sectional view of the steam condensation type conveying mechanism in the present invention at a second viewing angle.
[0024] Figure 7 It is a three-dimensional cross-sectional view of the condensed liquid storage mechanism in the present invention.
[0025] Figure 8 It is a three-dimensional cross-sectional view of the pressure-type discharge mechanism in the present invention.
[0026] Among them: 1. vertical distillation tank; 2. support legs; 3. high-temperature distillation cavity; 4. high-temperature steam chamber; 5. high-temperature air inlet channel; 6. high-temperature exhaust channel; 7. medium discharge hole; 8. plunger valve; 9. medium injection channel; 10. No. 1 steam discharge channel; 11. No. 1 gas reflux channel; 12. steam condensation conveying mechanism; 121. horizontal hollow pipe body; 122. drive motor fixed shell; 123. horizontal drive motor; 124. rotor; 125. refrigeration liquid inflow cavity; 126. steam conveying cavity; 127. refrigeration liquid outflow cavity; 128. refrigeration liquid inflow channel; 129. refrigeration liquid outflow channel; 1210. No. 2 steam discharge channel; 1211. No. 3 steam discharge channel; 1212. horizontal hollow rotating shaft; 1213. No. 1 refrigeration liquid circulation hole; 1214. No. 2 refrigeration liquid circulation hole; 1215. Spiral impeller; 13. Condensate liquid storage mechanism; 131. Vertical storage tank; 132. Condensate storage cavity; 133. Liquid reserved cavity; 134. No. 4 steam discharge channel; 135. No. 2 gas reflux channel; 136. Liquid reserved pipe; 137. Liquid discharge channel; 138. Liquid valve; 139. No. 1 liquid flow channel; 14. Pressure discharge mechanism; 141. Horizontal hollow shell; 142. Horizontal liquid flow cavity; 143. No. 2 liquid flow channel; 144. No. 3 liquid flow channel; 145. Valve plate; 146. Annular embedded groove; 147. Annular closing ring; 148. Helical spring; 149. Liquid flow groove. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1 , Figure 2 , Figure 3 and Figure 4A distillation and purification kettle device for preparing high-purity monoglyceride, comprising a vertical distillation tank 1 with a support leg 2 installed at the bottom, a high-temperature distillation cavity 3 arranged at the center of the vertical distillation tank 1, a high-temperature steam chamber 4 arranged at the periphery of the high-temperature distillation cavity 3 and not connected to the high-temperature distillation cavity 3, a high-temperature steam inlet channel 5 and a high-temperature steam exhaust channel 6 arranged on the circumferential surface of the vertical distillation tank 1 and connected to the high-temperature steam chamber 4, a medium discharge hole 7 arranged at the bottom of the vertical distillation tank 1 and connected to the bottom end of the high-temperature distillation cavity 3, a plunger valve 8 placed inside the medium discharge hole 7, and a medium for injecting medium into the high-temperature distillation cavity 3. The medium injection channel 9, the No. 1 steam discharge channel 10 arranged at the top of the vertical distillation tank 1, and the No. 1 gas reflux channel 11 arranged on the circumferential surface of the vertical distillation tank 1 and connected to the high-temperature distillation cavity 3 are used in conjunction with a steam device that provides high-temperature steam. The high-temperature steam circuit of the steam device is connected to the high-temperature steam inlet channel 5 and the high-temperature steam exhaust channel 6. The monoglyceride is heated by the high-temperature steam, and the liquid monoglyceride is poured into the interior of the high-temperature distillation cavity 3 through the medium injection channel 9. After the distillation is completed, the plunger valve 8 is opened to discharge the high-purity monoglyceride located inside the high-temperature distillation cavity 3.
[0029] In order to achieve directional transport and condensation of high temperature steam, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6, it is necessary to set up a steam condensation conveying mechanism 12, which is provided with a spiral impeller 1215 that can drive the high-temperature steam to flow in a directional manner when rotating and can produce a condensation effect on the high-temperature steam during the flow process, and a driving motor 123 that can drive the spiral impeller 1215 to rotate in a directional manner. When working, the refrigerant liquid inflow channel 128 and the refrigerant liquid outflow channel 129 are connected to a refrigeration circuit of a refrigerator that provides refrigerant liquid. The high-temperature water vapor will heat the inner shell of the vertical distillation tank 1. Under the influence of temperature, the monoglyceride liquid located in the high-temperature distillation cavity 3 will be heated. The high temperature causes the water in the monoglyceride liquid to evaporate, generating high-temperature steam, and the high-temperature steam flows upward into the interior of the steam conveying cavity 126. After the refrigerator is started, the refrigerant liquid will flow inside the horizontal hollow rotating shaft 1212, causing the horizontal hollow rotating shaft 1212 and the spiral impeller 1215 to produce low temperature. The rotation of the spiral impeller 1215 will cause the high-temperature steam to flow to the refrigerant liquid outflow channel 129. During the flow of the high-temperature steam, it will have a large range of contact with the horizontal hollow rotating shaft 1212 and the spiral impeller 1215. During the contact, the low-temperature horizontal hollow rotating shaft 1212 and the spiral impeller 1215 will cause the high-temperature steam to condense. The condensed water droplets and residual gas will be transported to the refrigerant liquid outflow channel 129, and then transported backward by the refrigerant liquid outflow channel 129, thereby achieving directional transportation and condensation effect of the high-temperature steam.
[0030] For the specific structure of the steam condensation type conveying mechanism 12, please refer to Figure 5 and Figure 6, comprising a transverse hollow pipe body 121, a drive motor fixed housing 122 is fixedly installed at one end of the transverse hollow pipe body 121, a drive motor 123 in a horizontal state is fixedly installed inside the drive motor fixed housing 122, a refrigeration liquid inflow cavity 125 is arranged inside the transverse hollow pipe body 121 near one end of the drive motor 123, a steam delivery cavity 126 is arranged on one side of the refrigeration liquid inflow cavity 125, a refrigeration liquid outflow cavity 127 is arranged on one side of the steam delivery cavity 126, and a circumferential side surface of the transverse hollow pipe body 121 is provided with a connecting The refrigerant liquid inflow channel 128 of the refrigerant liquid inflow chamber 125, the circumferential side surface of the transverse hollow pipe body 121 is provided with a refrigerant liquid outflow channel 129 connected to the refrigerant liquid outflow chamber 127, the bottom circumferential surface of the transverse hollow pipe body 121 is provided with a second steam discharge channel 1210 that is connected to the first steam discharge channel 10 and connected to the bottom space of one end of the steam delivery cavity 126, the bottom circumferential surface of the transverse hollow pipe body 121 is provided with a third steam discharge channel 1211 connected to the bottom space of the other end of the steam delivery cavity 126, and the interior of the transverse hollow pipe body 121 is provided with a refrigerant liquid inflow chamber 125, a steam delivery cavity 126 and a refrigerant liquid outlet chamber 127. The horizontal hollow rotating shaft 1212 is provided with a horizontal hollow rotating shaft 1212 inside the body outflow cavity 127, and the horizontal hollow rotating shaft 1212 is installed at the separation from the horizontal hollow pipe body 121 through a mechanical sealing structure, and the interior of the horizontal hollow rotating shaft 1212 is provided with a No. 1 refrigeration liquid circulation hole 1213 with one end in an open state, and the open end of the No. 1 refrigeration liquid circulation hole 1213 is located inside the refrigeration liquid outflow cavity 127, and the horizontal hollow rotating shaft 1212 is provided with a No. 2 refrigeration liquid circulation hole 1214 connecting the steam conveying cavity 126 and the No. 1 refrigeration liquid circulation hole 1213 at the shaft body located inside the steam conveying cavity 126. A spiral impeller 1215 which is an integral structure with the horizontal hollow rotating shaft 1212 is arranged on the periphery of the shaft body located inside the steam conveying cavity 126. In order to have a temperature transfer effect under the premise of corrosion resistance, it is necessary to make the horizontal hollow rotating shaft 1212 and the spiral impeller 1215 an integral structure made of copper material. The solid end of the horizontal hollow rotating shaft 1212 is fixedly connected to the rotor 124 of the driving motor 123. It should be noted that after the driving motor 123 is started, when the rotor 124 drives the spiral impeller 1215 to rotate, the medium flow direction caused by the spiral impeller 1215 is from the No. 2 steam exhaust channel 1210 to the No. 3 steam exhaust channel 1211.
[0031] To achieve the effect of pre-storing condensed water, please refer to Figure 1 , Figure 2 , Figure 3 and Figure 7 , it is necessary to set up a condensed liquid storage mechanism 13, which is provided with a vertical storage tank 131 for storing condensed water discharged from the spiral impeller 1215 and a No. 2 gas reflux channel 135 which is connected to the No. 1 gas reflux channel 11 and can make the gas inside the vertical storage tank 131 reflux to the high-temperature distillation cavity 3. The condensed water and gas will enter the condensed water storage cavity 132 through the No. 3 steam discharge channel 1211. Under the action of gravity, the condensed water will gather in the bottom area, and the flowing gas will reflux to the high-temperature distillation cavity 3 through the No. 2 gas reflux channel 135 to maintain the air pressure required for the circulation caused by the rotation of the spiral impeller 1215, form a balanced air pressure, and prevent the occurrence of high-temperature gas turbulence caused by the air pressure difference. When the work is completed, the liquid valve 138 can be opened to discharge the condensed water.
[0032] For the specific structure of the condensed liquid storage mechanism 13, please refer to Figure 7 , including a vertical storage tank 131 with a condensate storage cavity 132 disposed therein, a liquid reserve pipe 136 of an integrated structure disposed at the bottom end of the vertical storage tank 131, a fourth steam discharge channel 134 of an integrated structure and docking with the third steam discharge channel 1211 disposed at the top end of the vertical storage tank 131, a second gas reflux channel 135 communicating with the top area of the condensate storage cavity 132 disposed on the circumferential surface of the vertical storage tank 131, the second gas reflux channel 135 docking with the first gas reflux channel 11, the ... the fourth steam discharge channel 134 of an integrated structure and docking with the third steam discharge channel 1211 disposed at the top end of the vertical storage tank 131, the second gas reflux channel 135 docking with the first gas reflux channel 11, the liquid reserve pipe 136 of an integrated structure disposed at the bottom end of the vertical storage tank 131, the fourth steam discharge channel 134 of an integrated structure and docking with the third steam discharge channel 1211 disposed at the top end of the vertical storage tank 131, the fourth steam discharge channel 134 of an integrated structure disposed at the top end of the vertical storage tank 131, the fourth steam discharge channel 134 of an integrated structure disposed The interior of the retaining tube 136 is provided with a liquid reserved cavity 133 whose top is connected to the bottom of the condensed water storage cavity 132. The circumferential surface of the liquid retaining tube 136 is provided with a liquid discharge channel 137 connecting the external space and the liquid reserved cavity 133, and a liquid valve 138 is installed inside the liquid discharge channel 137. In order to realize manual discharge, the liquid valve 138 needs to be a manual liquid discharge valve. The circumferential surface of the liquid retaining tube 136 is provided with a No. 1 liquid flow channel 139 which is an integral structure therewith and connected to the liquid reserved cavity 133.
[0033] To prevent damage to the equipment caused by excessive pressure due to high temperature, please refer to Figure 1 , Figure 3 and Figure 8, it is necessary to set up a pressure-type discharge mechanism 14, which is provided with a valve plate 145 inside which moves to one side after being subjected to medium pressure so that the medium can be discharged outward, and a coil spring 148 which produces an elastic damping effect on the valve plate 145. High-temperature steam will cause the internal pressure of the equipment to increase, and this pressure will produce a directional force on the valve plate 145 through the condensed water. When the force is greater than the elastic pressure of the coil spring 148, the coil spring 148 will be compressed, and the valve plate 145 will move laterally. The condensed water will flow backward through the gap between the valve plates 145, and finally will be discharged outward through the No. 3 liquid flow channel 144, thereby reducing the air pressure inside the equipment, thereby preventing the occurrence of equipment damage caused by excessive pressure formed by high temperature.
[0034] For the specific structure of the pressure type discharge mechanism 14, please refer to Figure 8 , comprising a transverse hollow shell 141, wherein a transverse liquid flow chamber 142 is arranged inside the transverse hollow shell 141, wherein a second liquid flow channel 143 which is integrally formed with the transverse liquid flow chamber 142 and communicates with one end face of the transverse liquid flow chamber 142 is arranged on one end face of the transverse hollow shell 141, wherein the second liquid flow channel 143 is butted with the first liquid flow channel 139, wherein a third liquid flow channel 144 which is integrally formed with the transverse liquid flow chamber 142 and communicates with the other end of the transverse liquid flow chamber 142 is arranged on the other end of the transverse hollow shell 141, wherein a valve plate 145 which can move axially along the transverse liquid flow chamber 142 is arranged inside the transverse liquid flow chamber 142 of the transverse hollow shell 141, wherein the valve plate 145 is provided with an inner concave structure on the end face facing the second liquid flow channel 143 The valve plate 145 has an annular embedded groove 146, and an annular closed ring 147 is embedded in the annular embedded groove 146. The circumferential surface of the valve plate 145 is provided with a plurality of concave structures and liquid flow grooves 149 for liquid flow. A coil spring 148 is placed on the other end surface of the valve plate 145. In order to generate elastic pressure, it is necessary to make the initial length of the coil spring 148 greater than the lateral length of the lateral liquid flow cavity 142. One end of the annular closed ring 147 protrudes outward relative to the end surface of the valve plate 145, and the structural radius of the inner ring of the annular closed ring 147 is greater than the structural radius of the inner hole of the No. 2 liquid flow channel 143, and the structural radius of the outer ring of the annular closed ring 147 is smaller than the distance between the liquid flow groove 149 and the center line of the valve plate 145.
[0035] The specific working principle of the present invention is to cooperate with a steam device that provides high-temperature steam, connect the high-temperature steam circuit of the steam device with the high-temperature steam inlet channel 5 and the high-temperature steam exhaust channel 6, use the high-temperature steam to heat the monoglyceride, and pour the liquid monoglyceride into the high-temperature distillation cavity 3 through the medium injection channel 9;
[0036] The high-temperature water vapor will heat the inner shell of the vertical distillation tank 1. Under the influence of the temperature, the monoglyceride liquid in the high-temperature distillation cavity 3 will be heated. The high temperature causes the water in the monoglyceride liquid to be evaporated to generate high-temperature steam. The high-temperature steam flows upward into the steam delivery cavity 126. After the refrigerator is started, the refrigeration liquid will flow inside the horizontal hollow rotating shaft 1212, causing the horizontal hollow rotating shaft 1212 and the spiral impeller 1215 to produce low temperature. The rotation of the spiral impeller 1215 will cause the high-temperature steam to flow toward the refrigeration liquid outflow channel 129. During the flow of the high-temperature steam, it will have a large range of contact with the horizontal hollow rotating shaft 1212 and the spiral impeller 1215. When in contact, the low-temperature horizontal hollow rotating shaft 1212 and the spiral impeller 1215 will cause the high-temperature steam to condense. The condensed water droplets and residual gas will be transported to the refrigeration liquid outflow channel 129, and then transported backward by the refrigeration liquid outflow channel 129, thereby achieving directional transportation and condensation effects of the high-temperature steam.
[0037] After the distillation is completed, the plunger valve 8 is opened to discharge the high-purity monoglyceride located inside the high-temperature distillation cavity 3.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A distillation and purification kettle device for preparing high-purity monoglyceride, comprising a vertical distillation tank (1) with a support leg (2) installed at the bottom, a high-temperature distillation cavity (3) arranged at the center of the vertical distillation tank (1), a high-temperature steam chamber (4) arranged at the periphery of the high-temperature distillation cavity (3) and not connected to the high-temperature distillation cavity (3), a high-temperature steam inlet channel (5) and a high-temperature steam exhaust channel (6) arranged on the circumferential surface of the vertical distillation tank (1) and connected to the high-temperature steam chamber (4), a medium discharge hole (7) arranged at the bottom of the vertical distillation tank (1) and connected to the bottom end of the high-temperature distillation cavity (3), a plunger valve (8) placed inside the medium discharge hole (7), a medium injection channel (9) for injecting a medium into the high-temperature distillation cavity (3), a first steam discharge channel (10) arranged at the top of the vertical distillation tank (1), and a first gas reflux channel (11) arranged on the circumferential surface of the vertical distillation tank (1) and connected to the high-temperature distillation cavity (3), characterized in that: Also includes, A steam condensation conveying mechanism (12), wherein a spiral impeller (1215) is provided inside the mechanism, which can drive high-temperature steam to flow in a directional manner when rotating and can produce a condensation effect on the high-temperature steam during the flow process, and a driving motor (123) can drive the spiral impeller (1215) to rotate in a directional manner; A condensed liquid storage mechanism (13) is provided inside thereof with a vertical storage tank (131) for storing condensed water discharged from the spiral impeller (1215) and a second gas reflux channel (135) docked with the first gas reflux channel (11) and capable of allowing the gas inside the vertical storage tank (131) to reflux into the high-temperature distillation cavity (3); and a pressure-type discharge mechanism (14), wherein a valve plate (145) is disposed inside the valve plate (145) that moves to one side after being subjected to medium pressure so that the medium can be discharged outwardly, and a coil spring (148) that produces an elastic damping effect on the valve plate (145); The steam condensation type conveying mechanism (12) comprises a transverse hollow pipe body (121), a driving motor fixed housing (122) being fixedly mounted on one end of the transverse hollow pipe body (121), a driving motor (123) being fixedly mounted in a horizontal state inside the driving motor fixed housing (122), a refrigeration liquid inflow cavity (125) being arranged inside the transverse hollow pipe body (121) near one end of the driving motor (123), a steam conveying cavity (126) being arranged on one side of the refrigeration liquid inflow cavity (125), and a steam conveying cavity (126) being arranged on the side of the transverse hollow pipe body (121) located at the steam conveying cavity (126). A refrigerant liquid outflow chamber (127) is provided on one side of the steam delivery chamber (126); a refrigerant liquid inflow channel (128) communicating with the refrigerant liquid inflow chamber (125) is provided on the circumferential side of the transverse hollow pipe body (121); a refrigerant liquid outflow channel (129) communicating with the refrigerant liquid outflow chamber (127) is provided on the circumferential side of the transverse hollow pipe body (121); a second steam discharge channel (1210) is provided on the bottom circumferential surface of the transverse hollow pipe body (121) and is connected to the first steam discharge channel (10) and is connected to the bottom space of one end of the steam delivery chamber (126); and a second steam discharge channel (1210) is provided on the bottom circumferential surface of the transverse hollow pipe body (121). A third steam discharge channel (1211) is provided which is connected to the bottom space at the other end of the steam delivery cavity (126); a horizontal hollow rotating shaft (1212) located inside the refrigeration liquid inflow cavity (125), the steam delivery cavity (126) and the refrigeration liquid outflow cavity (127) is placed inside the transverse hollow pipe body (121); the horizontal hollow rotating shaft (1212) is installed at the separation from the transverse hollow pipe body (121) via a mechanical sealing structure; a first refrigeration liquid circulation hole (1213) with one end in an open state is provided inside the horizontal hollow rotating shaft (1212); the opening of the first refrigeration liquid circulation hole (1213) is The end of the horizontal hollow rotating shaft (1212) is located inside the refrigerating liquid outflow cavity (127); the horizontal hollow rotating shaft (1212) is provided with a second refrigerating liquid circulation hole (1214) connecting the steam conveying cavity (126) and the first refrigerating liquid circulation hole (1213) at the shaft body located inside the steam conveying cavity (126); the horizontal hollow rotating shaft (1212) is provided with a spiral impeller (1215) which is an integral structure with the horizontal hollow rotating shaft (1212) at the periphery of the shaft body located inside the steam conveying cavity (126); the solid end of the horizontal hollow rotating shaft (1212) is fixedly connected to the rotor (124) of the driving motor (123).
2. The distillation and purification kettle device for preparing high-purity monoglyceride according to claim 1, characterized in that: After the driving motor (123) is started, the rotor (124) drives the spiral impeller (1215) to rotate, and the medium flow direction caused by the spiral impeller (1215) is from the second steam discharge channel (1210) to the third steam discharge channel (1211).
3. The distillation and purification kettle device for preparing high-purity monoglyceride according to claim 2, characterized in that: During operation, the refrigeration liquid inflow channel (128) and the refrigeration liquid outflow channel (129) are connected to a refrigeration circuit of a refrigerator that provides refrigeration liquid.
4. The distillation and purification kettle device for preparing high-purity monoglyceride according to claim 3, characterized in that: The horizontal hollow rotating shaft (1212) and the spiral impeller (1215) are an integrated structure made of copper material.
5. The distillation and purification kettle device for preparing high-purity monoglyceride according to claim 4, characterized in that: The condensed liquid storage mechanism (13) comprises a vertical storage tank (131) having a condensed water storage cavity (132) disposed therein; a liquid reserve pipe (136) of an integral structure disposed at the bottom end of the vertical storage tank (131); a fourth steam discharge channel (134) of an integral structure and connected to a third steam discharge channel (1211) disposed at the top end of the vertical storage tank (131); a second gas reflux channel (135) communicating with the top area of the condensed water storage cavity (132) disposed on the circumferential surface of the vertical storage tank (131); and the second gas reflux channel (135) communicating with the top area of the condensed water storage cavity (132). 5) docking with the first gas reflux channel (11), the liquid reserve tube (136) is provided with a liquid reserve cavity (133) at the top thereof connected to the bottom of the condensed water storage cavity (132), the circumferential surface of the liquid reserve tube (136) is provided with a liquid discharge channel (137) connected to the external space and the liquid reserve cavity (133), and a liquid valve (138) is installed inside the liquid discharge channel (137), and the circumferential surface of the liquid reserve tube (136) is provided with a first liquid flow channel (139) which is an integral structure with the liquid reserve tube (136) and connected to the liquid reserve cavity (133).
6. The distillation and purification kettle device for preparing high-purity monoglyceride according to claim 5, characterized in that: The liquid valve (138) is a manual liquid discharge valve.
7. The distillation and purification kettle device for preparing high-purity monoglyceride according to claim 6, characterized in that: The pressure-type discharge mechanism (14) comprises a transverse hollow shell (141), wherein a transverse liquid flow chamber (142) is arranged inside the transverse hollow shell (141), and a second liquid flow channel (143) which is integrally formed with the transverse hollow shell (141) and communicates with one end face of the transverse liquid flow chamber (142) is arranged on one end face of the transverse hollow shell (141), and the second liquid flow channel (143) is connected to the first liquid flow channel (139), and a third liquid flow channel (144) which is integrally formed with the transverse hollow shell (141) and communicates with the other end of the transverse liquid flow chamber (142) is arranged on the other end of the transverse hollow shell (141). The core housing (141) is provided with a valve plate (145) capable of axially moving along the transverse liquid flow cavity (142) located inside the transverse liquid flow cavity (142); the valve plate (145) is provided with an annular embedding groove (146) with an inward-concave structure on the end face facing the second liquid flow channel (143); the valve plate (145) is embedded with an annular sealing ring (147) inside the annular embedding groove (146); the circumferential surface of the valve plate (145) is provided with a plurality of liquid flow grooves (149) with an inward-concave structure for liquid flow; and a coil spring (148) is provided on the other end face of the valve plate (145).
8. The distillation and purification kettle device for preparing high-purity monoglyceride according to claim 7, characterized in that: The initial length of the coil spring (148) is greater than the lateral length of the lateral liquid flow chamber (142).
9. The distillation and purification kettle device for preparing high-purity monoglyceride according to claim 8, characterized in that: One end of the annular closed ring (147) protrudes outward relative to the end surface of the valve plate (145), and the structural radius of the inner ring of the annular closed ring (147) is greater than the structural radius of the inner hole of the second liquid flow channel (143), and the structural radius of the outer ring of the annular closed ring (147) is less than the distance between the center line of the liquid flow groove (149) and the valve plate (145).
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Purification device for pharmaceutical engineering
CN120771570A
