A kind of processing method of high calcium noodles

By designing a high-calcium noodles processing equipment and spraying flour or water with spray heads, the cross-sectional problem caused by humidity discomfort in noodles processing is solved, and the processing effect is improved.

CN118901747BActive Publication Date: 2025-03-07湖北双竹生态食品开发股份有限公司
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Patent Information

Application Number
CN202411088572.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-03-07
Estimated Expiration
2044-08-09

AI Technical Summary

Technical Problem

In the existing noodles processing technology, too dry or too wet noodles will lead to cross-section during cutting and affect the processing effect.

Method used

A processing equipment for high calcium noodles is designed. Through the cooperation of the first motor, threaded rod and movable block, the first spray head and the second spray head are moved left and right, and the spray head is driven up and down through the movement of the mounting block, spraying flour or water to maintain moderate humidity of the noodles.

Benefits of technology

Effectively prevent noodles from being too dry or too wet during the cutting process, reduce cross-sections, and improve the noodles processing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of noodle processing, and discloses a method for processing high-calcium noodles, comprising a machine body, an operation box fixedly installed on the top of the machine body, a controller arranged on one side of the operation box, a conveyor belt arranged at the bottom of the operation box and located at the top of the machine body, a feed pipe arranged at the top of the operation box, a first pressing roller arranged at one end of the feed pipe and located at the top of the operation box, a second pressing roller arranged at the bottom of the first pressing roller and located inside the operation box, and two cutting rollers arranged at the bottom of the second pressing roller. When the processed noodles are cut, the first nozzle and the second nozzle are moved left and right by the action of the first motor, the threaded rod and the movable block, and the first nozzle and the second nozzle are driven to move up and down by the movement of the mounting block, so that flour or water can be sprayed on the noodles when they are cut, so as to prevent the noodles from being too dry or too wet when they are cut, keep the humidity of the noodles moderate, reduce the occurrence of cross sections when they are cut, and improve the effect of noodle processing.
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Description

Technical Field

[0001] The invention belongs to the technical field of noodle processing, and in particular relates to a method for processing high-calcium noodles. Background Art

[0002] Noodles are food made from flour of cereals or beans. When making noodles, the flour of cereals or beans is ground into dough with water, and then pressed or rolled or stretched into slices and cut or pressed, or rubbed, pulled, pinched, etc. to make strips (narrow or wide, flat or round) or small slices, and finally boiled, fried, stewed, or deep-fried. However, the nutritional content of noodles is not rich enough, and the nutritional content is unbalanced, which makes it difficult to meet the nutritional and health requirements of consumers who mainly eat noodles. By adding calcium-rich ingredients or components to noodles, the purpose of increasing the calcium content in noodles can be achieved, so as to improve the nutritional content of noodles.

[0003] In the prior art, when noodles are processed by processing equipment, if the noodles are too dry or too wet, it will cause cross-sections when cutting, thus affecting the cutting effect and not being conducive to improving the noodle processing effect. Summary of the invention

[0004] The present invention aims at the problems in the prior art and proposes the following technical solutions: a high-calcium noodle processing equipment comprises a machine body, an operation box is fixedly installed on the top of the machine body, a controller is arranged on one side of the operation box, a conveyor belt is arranged at the bottom of the operation box and located at the top of the machine body, a feeding pipe is arranged on the top of the operation box, a first pressing roller is arranged at one end of the feeding pipe and located at the top of the operation box, a second pressing roller is arranged at the bottom of the first pressing roller and located inside the operation box, two cutting rollers are arranged at the bottom of the second pressing roller, a groove is provided in the middle of the operation box, a mounting block is provided inside the groove, a movable opening is provided on one side of the mounting block, a first motor is fixedly installed on the inner wall of one side of the mounting block, a threaded rod is fixedly connected to the output end of the first motor, one end of the threaded rod is rotatably connected to the inner wall of the mounting block on the side away from the first motor, a movable block is threadedly connected to the outer surface of the threaded rod, a slider is fixedly connected to the bottom of the movable block, the slider is slidably connected to the inner wall of the bottom of the mounting block, a water storage tank is provided on one side of the movable block, and a water storage tank is provided on one side of the water storage tank There is a flour box, which is fixedly installed with a movable block, a first connecting pipe is fixedly installed on one side of the flour box, a first nozzle is fixedly installed on one end of the first connecting pipe, a second connecting pipe is fixedly installed on one side of the water tank, and a second nozzle is fixedly installed on one end of the second connecting pipe. A mounting groove is provided on the top of the movable block, and two fixing rings are fixedly installed inside the mounting groove, and one end of the first connecting pipe and the second connecting pipe are fixedly installed with the two fixing rings respectively, a first electric push rod is arranged inside the mounting groove, one side of the first electric push rod is fixedly connected with a first rack, one end of the first rack is fixedly connected with a first connecting plate, one end of the first connecting plate is fixedly connected to the first connecting pipe, one side of the first rack is meshed with a gear, a rotating rod is fixedly connected with a rotating rod in the middle of the gear, one side of the gear is meshed with a second rack, one end of the second rack is fixedly connected with the second connecting plate, the second connecting plate is fixedly connected to the second connecting pipe, and an adjustment structure is arranged on the upper and lower sides of the first nozzle and the second nozzle and at the movable opening.

[0005] As a preferred embodiment of the above technical solution, an adjustment handle is provided at the top of one side of the operating box, the adjustment handle is located on both sides of the first pressure roller, a first fixed groove is opened on one side of the groove and located inside the operating box, a second electric push rod is fixedly installed on the inner wall of the top of the first fixed groove, the bottom of the second electric push rod is fixedly installed on the mounting block, both sides of the mounting block are slidably connected to the inner wall of the first fixed groove, the mounting block is located obliquely above the two cutting rollers, and the two cutting rollers are provided with cutting structures near both sides of the conveyor belt.

[0006] As a preferred embodiment of the above technical solution, the bottom of the water tank and the flour box are slidably connected to the inner wall of the bottom of the mounting block, the first connecting tube and the second connecting tube are both made of elastic telescopic tubes, and the first connecting tube and the second connecting tube are fixedly installed with solenoid valves at one end close to the water tank and the flour box, one end of the first connecting tube extends to the outside of the mounting block through the movable opening, the first nozzle is located outside the mounting block, the second nozzle is located inside the mounting block, and sliding grooves are provided on the inner walls on both sides of the upper and lower sides of the movable opening.

[0007] As a preferred embodiment of the above technical solution, a connecting block is fixedly installed on the inner wall of the installation groove near the water tank and the flour box, one side of the connecting block is fixedly installed with the second electric push rod, the first connecting plate, the second connecting plate, the first rack and the second rack are all slidably connected to the inner wall of the installation groove, the bottom of the rotating rod is rotatably connected to the inner wall of the installation groove, the first connecting pipe and the second connecting pipe are both provided with support blocks at the bottom near one end of the first nozzle and the second nozzle, and the bottom of the support block is slidably connected to the inner wall of the bottom of the installation block.

[0008] As a preferred embodiment of the above technical solution, the adjustment structure includes a first electric telescopic rod, a pushing plate is fixedly connected to the bottom of the first electric telescopic rod, an electric telescopic block is arranged at the bottom of the pushing plate, an arc groove is provided on the side close to the pushing plate and the electric telescopic block, a moving block is fixedly installed at the bottom of the electric telescopic block, a fixed plate is fixedly connected to the top of the electric telescopic block, connecting springs are fixedly connected to both ends of the bottom of the fixed plate, and one end of the connecting spring is fixedly connected to the moving block.

[0009] As a preferred embodiment of the above technical solution, the top of the first electric telescopic rod is slidably connected to the slide groove above the movable opening, the moving block is slidably connected to the slide groove below the movable opening, the pushing plate and the top of the electric telescopic block are both located on the upper and lower sides of the first connecting tube, there are two first electric telescopic rods, pushing plates, electric telescopic blocks, fixed plates and moving blocks, and they are all arranged corresponding to the first connecting tube and the second connecting tube, the two first electric telescopic rods are fixedly connected to the connecting rod on the side close to each other, and the two moving blocks are fixedly connected to the fixed blocks on the side close to each other.

[0010] As a preferred embodiment of the above technical solution, the cutting structure includes a second motor, a rotating shaft is fixedly connected to the output end of the second motor, a first movable plate is fixedly connected to the outer surface of the rotating shaft, a second movable plate is arranged on one side of the first movable plate and behind the two cutting rollers, and movable grooves are provided at the horizontal ends of the first movable plate and the second movable plate close to the two cutting rollers, a second electric telescopic rod is fixedly installed inside the movable groove, and a cutting knife is fixedly connected to one end of the second electric telescopic rod.

[0011] As a preferred embodiment of the above technical solution, a second fixed groove is opened on the inner wall of the bottom end of the operation box, the second motor is fixedly installed in the second fixed groove, the rotating shaft is rotatably connected to the inner wall of the bottom end of the operation box, the vertical end of the first movable plate is located at the top of the conveyor belt, and the bottom of the vertical end of the second movable plate is fixedly installed on the inner wall of the bottom end of the operation box.

[0012] As a preferred embodiment of the above technical solution, the first movable plate, the second movable plate, the second electric telescopic rod and the cutting knife are symmetrically arranged around the two cutting hobs, both sides of the second movable plate are in contact with the inner wall of the bottom end of the operating box, the cutting knife is located inside the second fixed groove, and its bottom is movably connected to the inner wall of the bottom of the second fixed groove.

[0013] The present invention also provides a processing method using the above-mentioned high-calcium noodles, the method comprising the following steps:

[0014] Step 1: First, prepare the raw materials. The raw materials of high calcium noodles include medium-gluten flour, corn flour, soybean flour, three-marrow extract, buckwheat flour, flaxseed flour, yam flour, konjac flour, egg white, soy protein isolate powder, edible salt and edible alkali. These raw materials are mixed in a certain proportion to provide the noodles with rich nutritional value and good taste.

[0015] Step 2: Mix the prepared raw materials, mix them thoroughly by a dough mixer or other appropriate means, and form dough. The dough is stirred into loose small lumps by the dough mixer, and then the dough is left to mature at room temperature. This process helps to increase the gluten strength and elasticity of the dough, promote the formation of the gluten network, and improve the taste of the noodles.

[0016] Step 3: The mixed dough needs to be processed and shaped by noodle processing equipment, and the shaped dough is then cut into thin strips;

[0017] Step 4: The cut noodles are slowly matured and dried in a constant temperature room. After drying, excess moisture is removed and elasticity is increased. Finally, they are processed into high-calcium and nutritious noodles.

[0018] The beneficial effects of the present invention are:

[0019] (1) When the processed noodles are cut, the first motor, the threaded rod and the movable block enable the first nozzle and the second nozzle to move left and right, and the movement of the mounting block drives the first nozzle and the second nozzle to move up and down, so that flour or water can be sprayed on the noodles when they are cut, so as to prevent the noodles from being too dry or too wet during cutting, keep the humidity of the noodles moderate, reduce the occurrence of cross-sections during cutting, thereby affecting the cutting effect, and not being convenient for improving the noodle processing effect;

[0020] (2) The present invention can cut the noodles again by the cutting knife after the two cutting rollers cut the noodles, so as to prevent one end of part of the noodles from adhering to the blade of the cutting roller after the two cutting rollers cut the noodles, making it inconvenient to convey the cut noodles and to cut the subsequent noodles. At the same time, the first movable plate can be rotated to block a certain distance of noodles. When the noodles in front are conveyed a certain distance, the noodles behind can be conveyed, so as to prevent the noodles from being entangled and adhering when being conveyed on the conveyor belt, making it inconvenient to collect and sort. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 What is shown is a schematic diagram of the overall structure of the embodiment;

[0022] Figure 2Shown is an internal structural diagram of the embodiment body and operation;

[0023] Figure 3 What is shown is an internal structural diagram of the operation of the embodiment;

[0024] Figure 4 Shown is a structural diagram of the mounting block and the second electric push rod of the embodiment;

[0025] Figure 5 Shown is a diagram of the internal structure of the mounting block of the embodiment;

[0026] Figure 6 Shown is a structural diagram of an embodiment adjustment structure;

[0027] Figure 7 Shown is a cross-sectional view of an embodiment mounting block;

[0028] Figure 8 Shown is a structural diagram of a cutting structure of an embodiment.

[0029] In the figure: 1, machine body; 2, operating box; 3, conveyor belt; 4, feed pipe; 5, first pressure roller; 6, second pressure roller; 7, cutting hob; 8, mounting block; 9, first motor; 10, threaded rod; 11, movable block; 12, slider; 13, water tank; 14, flour box; 15, first connecting pipe; 16, first nozzle; 17, second connecting pipe; 18, second nozzle; 19, fixing ring; 20, first electric push rod; 21, first rack; 22, first connecting plate; 23, gear; 24, first Two racks; 25. Second connecting plate; 26. Adjusting structure; 261. First electric telescopic rod; 262. Pushing plate; 263. Electric telescopic block; 264. Moving block; 265. Fixed plate; 266. Connecting spring; 27. Second electric push rod; 28. Cutting structure; 281. Second motor; 282. Rotating shaft; 283. First movable plate; 284. Second movable plate; 285. Second electric telescopic rod; 286. Cutting knife; 29. ​​Support block; 30. Connecting rod; 31. Fixed block. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0031] The present invention provides a high calcium noodle processing device, such as Figures 1 to 5As shown, it includes a body 1, an operation box 2 is fixedly installed on the top of the body 1, a controller is arranged on one side of the operation box 2, a conveyor belt 3 is arranged at the bottom of the operation box 2 and located at the top of the body 1, a feeding pipe 4 is arranged on the top of the operation box 2, a first pressing roller 5 is arranged at one end of the feeding pipe 4 and located at the top of the operation box 2, a second pressing roller 6 is arranged at the bottom of the first pressing roller 5 and located inside the operation box 2, two cutting rollers 7 are arranged at the bottom of the second pressing roller 6, a groove is opened in the middle of the operation box 2, a mounting block 8 is arranged inside the groove, a movable opening is opened on one side of the mounting block 8, a first motor 9 is fixedly installed on the inner wall of one side of the mounting block 8, a threaded rod 10 is fixedly connected to the output end of the first motor 9, and the threaded rod 10 is fixedly connected to the output end of the first motor 9. One end of the threaded rod 10 is rotatably connected to the inner wall of the mounting block 8 away from the first motor 9, a movable block 11 is threadedly connected to the outer surface of the threaded rod 10, a slider 12 is fixedly connected to the bottom of the movable block 11, and the slider 12 is slidably connected to the inner wall of the bottom of the mounting block 8, a water tank 13 is arranged on one side of the movable block 11, a flour box 14 is arranged on one side of the water tank 13, and the flour box 14 and the water tank 13 are fixedly installed with the movable block 11, a first connecting pipe 15 is fixedly installed on one side of the flour box 14, and a first nozzle 16 is fixedly installed on one end of the first connecting pipe 15, a second connecting pipe 17 is fixedly installed on one side of the water tank 13, and a second nozzle 1 is fixedly installed on one end of the second connecting pipe 17 8. A mounting groove is provided on the top of the movable block 11, and two fixing rings 19 are fixedly installed inside the mounting groove. One end of the first connecting tube 15 and the second connecting tube 17 are fixedly installed with the two fixing rings 19 respectively. A first electric push rod 20 is provided inside the mounting groove. A first rack 21 is fixedly connected to one side of the first electric push rod 20, and a first connecting plate 22 is fixedly connected to one end of the first rack 21. One end of the first connecting plate 22 is fixedly connected to the first connecting tube 15. A gear 23 is meshed with one side of the first rack 21, and a rotating rod is fixedly connected to the middle of the gear 23. A second rack 24 is meshed with one side of the gear 23, and a second connecting plate 25 is fixedly connected to one end of the second rack 24. The second connecting plate 25 is fixedly connected to the second connecting pipe 17, and an adjustment structure 26 is provided on the upper and lower sides of the first nozzle 16 and the second nozzle 18 and at the movable opening. The bottom of the water tank 13 and the flour box 14 are slidably connected to the bottom inner wall of the mounting block 8. The first connecting pipe 15 and the second connecting pipe 17 are both made of elastic telescopic tubes. Solenoid valves are fixedly installed at one end of the first connecting pipe 15 and the second connecting pipe 17 near the water tank 13 and the flour box 14. One end of the first connecting pipe 15 extends through the movable opening to the outside of the mounting block 8, the first nozzle 16 is located on the outside of the mounting block 8, and the second nozzle 18 is located inside the mounting block 8. Slide grooves are provided on the inner walls on the upper and lower sides of the movable opening.

[0032] The mixed dough is put into the feed pipe 4, conveyed through the feed pipe 4 and extruded by the first pressing roller 5 and the second pressing roller 6, so that the dough is extruded and formed, and the extruded dough moves downward between the two cutting rollers 7, and the formed dough is cut into thin strips by the rotation of the cutting rollers 7. When the extruded noodles are cut downward, if the formed dough is too wet, the first motor 9 is started to drive the threaded rod 10 to rotate, and the slider 12 slides on the inner wall at the bottom of the mounting block 8, so that the movable block 11 moves along the threaded rod 10, so that The movable block 11 drives the water tank 13 and the flour box 14 to move. When the movable block 11 moves, it can drive the water tank 13 and the flour box 14 to move together, continuously providing water and flour to the first connecting pipe 15 and the first nozzle 16, the second connecting pipe 17 and the second nozzle 18. Then, the controller controls the solenoid valve so that the flour inside the flour box 14 is sprayed onto the formed dough conveyed downward through the first connecting pipe 15 and the first nozzle 16 to keep it dry. When the formed dough is too dry, the first electric push rod 20 is first started to drive the first rack 21 and the first connecting pipe 15 to move closer to the water tank. 13 moves in one direction, so that the first connecting pipe 15 contracts and drives the first nozzle 16 to move to the inside of the mounting block 8. At the same time, when the first rack 21 moves, the gear 23 drives the rotating rod to rotate, and the second rack 24 drives the second connecting plate 25 and the second connecting pipe 17 to move, so that the second connecting pipe 17 extends and the second nozzle 18 moves to the outside of the mounting block 8. At this time, the solenoid valve is opened to spray the water in the water tank 13 onto the formed dough, so that the noodles maintain a suitable humidity, and the second electric push rod 27 drives the mounting block 8 to move, so that the first nozzle 16 and the second nozzle When spraying water and flour, 18 makes the formed dough sprayed evenly, prevents the noodles from being too dry or too wet when cutting, keeps the humidity of the noodles moderate, and facilitates improving the cutting effect. The sliding groove facilitates the adjustment structure 26 to move with the movement of the first connecting tube 15 and the second connecting tube 17. The angle of the first nozzle 16 and the second nozzle 18 is adjusted by the adjustment structure 26, so that the flour can be transported more evenly. The first connecting tube 15 and the first nozzle 16 can spray the flour onto the two cutting rollers 7, further improving the cutting effect of the cutting roller 7 and reducing the phenomenon of cross-section.

[0033] like Figures 1 to 4 As shown, an adjustment handle is provided at the top of one side of the operating box 2, and the adjustment handle is located on both sides of the first pressure roller 5. A first fixed groove is opened on one side of the groove and located inside the operating box 2. A second electric push rod 27 is fixedly installed on the inner wall of the top of the first fixed groove. The bottom of the second electric push rod 27 is fixedly installed on the mounting block 8. Both sides of the mounting block 8 are slidably connected to the inner wall of the first fixed groove. The mounting block 8 is located obliquely above the two cutting rollers 7, and the two cutting rollers 7 are provided with cutting structures 28 near both sides of the conveyor belt 3.

[0034] The position of the first pressing roller 5 can be adjusted by moving the adjustment handle to adjust the thickness of the dough. The second electric push rod 27 can be installed through the first fixed groove, so that when the second electric push rod 27 drives the mounting block 8 to move along the inner wall of the first fixed groove, the first nozzle 16 or the second nozzle 18 on one side of the mounting block 8 can spray water and flour on the formed noodles conveyed downward, so as to keep the flour at a suitable humidity and prevent the generation of cross sections during cutting. The cutting structure 28 can facilitate the re-cutting of the noodles after being cut by the two cutting rollers 7 to prevent one end of part of the noodles from adhering to the blade of the cutting roller 7, which is inconvenient for conveying the cut noodles. In addition, the cutting structure 28 can adjust the conveying of the noodles to prevent the noodles from adhering to each other when being conveyed on the conveyor belt 3 after being cut, which is inconvenient for handling.

[0035] like Figures 4 to 5 As shown, a connecting block is fixedly installed on the inner wall of the installation groove near the water tank 13 and the flour box 14, and one side of the connecting block is fixedly installed with the second electric push rod 27. The first connecting plate 22, the second connecting plate 25, the first rack 21 and the second rack 24 are all slidably connected to the inner wall of the installation groove, and the bottom of the rotating rod is rotatably connected to the inner wall of the installation groove. The first connecting pipe 15 and the second connecting pipe 17 are both provided with a support block 29 at the bottom near one end of the first nozzle 16 and the second nozzle 18, and the bottom of the support block 29 is slidably connected to the inner wall of the bottom of the installation block 8.

[0036] The second electric push rod 27 is conveniently installed through the connecting block. When the second electric push rod 27 moves, it drives the first rack 21 and the first connecting plate 22 to move, and the first connecting plate 22 drives the first connecting tube 15 to move. The movement of the first rack 21 drives the gear 23 and the rotating rod to rotate at the same time, so that the second rack 24 drives the second connecting plate 25 and the second connecting tube 17 to move, so that the first rack 21 and the second rack 24 move in opposite directions, so as to facilitate the first nozzle 16 and the second nozzle 18 to switch between spraying water and spraying flour. The support block 29 is convenient for supporting and fixing the first connecting tube 15 and the second connecting tube 17 to maintain the stability of the first connecting tube 15 and the second connecting tube 17.

[0037] like Figure 6 to Figure 7 As shown, the adjustment structure 26 includes a first electric telescopic rod 261, a pushing plate 262 is fixedly connected to the bottom of the first electric telescopic rod 261, an electric telescopic block 263 is arranged at the bottom of the pushing plate 262, an arc groove is provided on the side close to the pushing plate 262 and the electric telescopic block 263, a moving block 264 is fixedly installed at the bottom of the electric telescopic block 263, a fixing plate 265 is fixedly connected to the top of the electric telescopic block 263, and connecting springs 266 are fixedly connected to both ends of the bottom of the fixing plate 265, and one end of the connecting spring 266 is fixedly connected to the moving block 264.

[0038] First, the first electric push rod 20 drives the push plate 262 to move upward, and the electric telescopic block 263 contracts, so that the first connecting tube 15 drives the first nozzle 16 or the second connecting tube 17 drives the second nozzle 18 to pass through the movable opening and extend to the outside of the mounting block 8, and then the first electric telescopic rod 261 is started to drive the push plate 262 to move downward, so that the arc groove at the bottom of the push plate 262 squeezes the top of the first connecting tube 15 or the second connecting tube 17. Since the first connecting tube 15 and the second connecting tube 17 are both elastic telescopic tubes, when the top of the first connecting tube 15 or the second connecting tube 17 is squeezed The first connecting tube 15 drives the first nozzle 16 or the second connecting tube 17 drives the second nozzle 18 to bend downward. When the electric telescopic block 263 moves upward, the arc groove on the top of the electric telescopic block 263 squeezes the bottom of the first connecting tube 15 or the second connecting tube 17, and the fixed plate 265 moves to stretch the connecting spring 266, so that the first connecting tube 15 drives the first nozzle 16 or the second connecting tube 17 drives the second nozzle 18 to bend upward, thereby facilitating the adjustment of the first nozzle 16 or the second nozzle 18, and facilitating improving the uniformity of spraying of the first nozzle 16 or the second nozzle 18.

[0039] like Figure 6 to Figure 7 As shown, the top of the first electric telescopic rod 261 is slidably connected to the slide groove above the movable opening, the moving block 264 is slidably connected to the slide groove below the movable opening, the push plate 262 and the top of the electric telescopic block 263 are both located on the upper and lower sides of the first connecting tube 15, there are two first electric telescopic rods 261, the push plate 262, the electric telescopic block 263, the fixed plate 265 and the moving block 264, and they are all arranged corresponding to the first connecting tube 15 and the second connecting tube 17, the two first electric telescopic rods 261 are fixedly connected to the connecting rod 30 on the side close to each other, and the two moving blocks 264 are fixedly connected to the fixed block 31 on the side close to each other.

[0040] When the first electric telescopic rod 261 pushes the arc groove to squeeze the top of the first connecting tube 15 and the second connecting tube 17, the arc groove at the bottom of the push plate 262 is tightly attached to the top of the first connecting tube 15 or the second connecting tube 17. When the electric telescopic block 263 moves upward to squeeze the bottom of the first connecting tube 15 or the second connecting tube 17, the arc groove at the top of the electric telescopic block 263 is tightly attached to the bottom of the first connecting tube 15 or the second connecting tube 17. When the movable block 11 drives the water storage tank 13 and the flour box 14 to move, the first connecting tube 15 and the first nozzle 16 and the second nozzle 17 are tightly attached to each other. The connecting tube 17 and the second nozzle 18 move, so that the pushing plate 262 drives the first electric telescopic rod 261 to slide in the slide groove above the movable opening, and the electric telescopic block 263 drives the moving block 264 to move inside the slide groove below the movable opening. The connecting rod 30 and the fixed block 31 facilitate the two first electric telescopic rods 261, the pushing plate 262, the electric telescopic block 263 and the moving block 264 to move together, so as to facilitate maintaining the angle between the first nozzle 16 and the second nozzle 18, and facilitate spraying water and flour to prevent the formed noodles from breaking when cutting.

[0041] like Figure 1 , Figure 3 , Figure 8 As shown, the cutting structure 28 includes a second motor 281, the output end of the second motor 281 is fixedly connected to a rotating shaft 282, the outer surface of the rotating shaft 282 is fixedly connected to a first movable plate 283, a second movable plate 284 is arranged on one side of the first movable plate 283 and located behind the two cutting rollers 7, and movable grooves are provided at the horizontal ends of the first movable plate 283 and the second movable plate 284 near the two cutting rollers 7, a second electric telescopic rod 285 is fixedly installed inside the movable groove, and a cutting knife 286 is fixedly connected to one end of the second electric telescopic rod 285.

[0042] When the two cutting rollers 7 cut the shaped dough into noodles, the noodles move from the middle of the two cutting rollers 7 to the conveyor belt 3, and the second electric push rods 27 inside the first movable plate 283 and the second movable plate 284 are started, so that the second electric push rods 27 drive the cutting blades 286 to move closer to each other, and cut the bottom of the cutting roller 7 again to prevent one end of the noodles from adhering to the bottom of the cutting roller 7 and affecting the subsequent cutting. When the noodles move to the conveyor belt 3 after cutting, the second motor 281 is started to drive the rotating shaft 282 and the first movable plate 283 to rotate, so that the first movable plate 2 The horizontal end of 83 rotates to the top of the rotating shaft 282 to the vertical direction, and the vertical end of the second movable plate 284 rotates to the side of the rotating shaft 282 to the horizontal direction, exposing one side of the operation box 2, so that the noodles are transported, and the cutting roller 7 continues to cut. When the transportation is completed, the rotating shaft 282 is driven by the second motor 281 to rotate, so that the first movable plate 283 rotates to the original position to block the cut noodles. When the noodles in front are transported for a distance, the noodles behind are transported to prevent the noodles from being entangled and adhered when being transported on the conveyor belt, which is inconvenient to collect and sort.

[0043] like Figure 3 , Figure 8 As shown, a second fixed groove is provided on the inner wall at the bottom end of the operating box 2, the second motor 281 is fixedly installed in the second fixed groove, the rotating shaft 282 is rotatably connected to the inner wall at the bottom end of the operating box 2, the vertical end of the first movable plate 283 is located on the top of the conveyor belt 3, the bottom of the vertical end of the second movable plate 284 is fixedly installed on the inner wall at the bottom of the operating box 2, the first movable plate 283, the second movable plate 284, the second electric telescopic rod 285 and the cutting knife 286 are symmetrically arranged with the two cutting rollers 7 as the center, both sides of the second movable plate 284 are in contact with the inner wall at the bottom end of the operating box 2, the cutting knife 286 is located inside the second fixed groove, and its bottom is movably connected to the inner wall at the bottom of the second fixed groove.

[0044] The second fixed groove facilitates the installation of the second motor 281. When the second motor 281 drives the rotating shaft 282 to rotate along the inner wall of the bottom end of the operating box 2, the first movable plate 283 is rotated, which is convenient for adjusting the conveying of the cut noodles to prevent the noodles from being entangled and sticking during conveying. Through the symmetrically arranged first movable plate 283, second movable plate 284, second electric telescopic rod 285 and cutting knife 286, the second electric push rod 27 simultaneously pushes the cutting knife 286 to move along the inner wall of the second fixed groove, which is convenient for re-cutting the noodles at the bottom of the two cutting rollers 7, so that the noodles will not stick to the bottom of the cutting roller 7, which is convenient for improving the cutting effect of the noodles.

[0045] The present invention also provides a processing method using the above-mentioned high-calcium noodles, the method comprising the following steps:

[0046] Step 1: First, prepare the raw materials. The raw materials of high calcium noodles include medium-gluten flour, corn flour, soybean flour, three-marrow extract, buckwheat flour, flaxseed flour, yam flour, konjac flour, egg white, soy protein isolate powder, edible salt and edible alkali. These raw materials are mixed in a certain proportion to provide the noodles with rich nutritional value and good taste.

[0047] Step 2: Mix the prepared raw materials, mix them thoroughly by a dough mixer or other appropriate means, and form dough. The dough is stirred into loose small lumps by the dough mixer, and then the dough is left to mature at room temperature. This process helps to increase the gluten strength and elasticity of the dough, promote the formation of the gluten network, and improve the taste of the noodles.

[0048] Step 3: The mixed dough needs to be processed and shaped by noodle processing equipment, and the shaped dough is then cut into thin strips;

[0049] Step 4: The cut noodles are slowly matured and dried in a constant temperature room. After drying, excess moisture is removed and elasticity is increased. Finally, they are processed into high-calcium and nutritious noodles.

[0050] Working principle: When in use, the mixed dough is put into the feed pipe 4, transported through the feed pipe 4 and extruded by the first pressing roller 5 and the second pressing roller 6, so that the dough is extruded and formed, and the extruded dough moves downward between the two cutting rollers 7, and the formed dough is cut into thin strips by the rotation of the cutting roller 7. When the extruded noodles are cut downward, if the formed dough is too wet, the first motor 9 is started to drive the threaded rod 10 to rotate, and the slider 12 slides on the inner wall at the bottom of the mounting block 8, so that the movable block 11 moves along the threaded rod 10, so that the movable block 11 drives the water tank 13 and the flour box 14 to move. When the movable block 11 moves, it can drive the water tank 13 and the flour box 14 to move together, and continuously provide water and flour to the first connecting pipe 15 and the first nozzle 16, the second connecting pipe 17 and the second nozzle 18, and then the solenoid valve is controlled by the controller to make the flour box The flour inside 14 is sprayed onto the formed dough conveyed downward through the first connecting pipe 15 and the first nozzle 16 to keep it dry. When the formed dough is too dry, the first electric push rod 20 is first started to drive the first rack 21 and the first connecting pipe 15 to move toward the side of the water tank 13, so that the first connecting pipe 15 contracts and drives the first nozzle 16 to move into the mounting block 8. At the same time, when the first rack 21 moves, the gear 23 and the rotating rod are rotated, and the second rack 24 drives the second connecting plate 25 and the second connecting pipe 17 to move, so that the second connecting pipe 17 is extended and the second nozzle 18 is moved to the outside of the mounting block 8. At this time, the water inside the water tank 13 is sprayed onto the formed dough by opening the solenoid valve, so that the noodles maintain a suitable humidity, and the second electric push rod 27 drives the mounting block 8 to move, so that the first nozzle 16 and the second nozzle 18 move up and down, and when spraying water and flour, the formed dough is sprayed evenly.

[0051] When the first nozzle 16 and the second nozzle 18 spray water and flour, the push plate 262 and the telescopic block are both located at the upper and lower sides of the first connecting tube 15 and the second connecting tube 17. When it is necessary to adjust the angles of the first nozzle 16 and the second nozzle 18, the first electric telescopic rod 261 is started to drive the push plate 262 to move downward, so that the arc groove at the bottom of the push plate 262 squeezes the top of the first connecting tube 15 or the second connecting tube 17. Since the first connecting tube 15 and the second connecting tube 17 are both elastic telescopic tubes, when the top of the first connecting tube 15 or the second connecting tube 17 is squeezed, the first connecting tube 15 drives the first nozzle 16 or the second connecting tube 17 drives the second nozzle 18 to bend downward. When the electric telescopic block 263 moves upward, the arc groove at the top of the electric telescopic block 263 squeezes the bottom of the first connecting tube 15 or the second connecting tube 17, and the fixed The movement of the fixed plate 265 stretches the connecting spring 266, so that the first connecting pipe 15 drives the first nozzle 16 or the second connecting pipe 17 drives the second nozzle 18 to bend upward, thereby facilitating the adjustment of the first nozzle 16 and the second nozzle 18, and facilitating improving the uniformity of spraying of the first nozzle 16 and the second nozzle 18. When the angle adjustment is completed, when the movable block 11 drives the water storage tank 13 and the flour box 14 to move, the first connecting pipe 15 and the first nozzle 16, the second connecting pipe 17 and the second nozzle 18 move, so that the pushing plate 262 drives the first electric telescopic rod 261 to slide in the slide groove at the top of the movable opening, and the electric telescopic block 263 drives the moving block 264 to move inside the slide groove at the bottom of the movable opening, so as to maintain the angle between the first nozzle 16 and the second nozzle 18, facilitate spraying water and flour, and prevent the formed noodles from breaking when cutting.

[0052] When the two cutting rollers 7 cut the shaped dough into noodles, the noodles move from the middle of the two cutting rollers 7 to the conveyor belt 3, and the second electric push rods 27 inside the first movable plate 283 and the second movable plate 284 are started, so that the second electric push rods 27 drive the cutting blades 286 to move closer to each other, and cut the bottom of the cutting roller 7 again to prevent one end of the noodles from adhering to the bottom of the cutting roller 7 and affecting the subsequent cutting. When the noodles move to the conveyor belt 3 after cutting, the second motor 281 is started to drive the rotating shaft 282 and the first movable plate 283 to rotate, so that the horizontal end of the first movable plate 283 rotates to the top of the rotating shaft 282 to the vertical direction, and the vertical end of the second movable plate 284 rotates to the side of the rotating shaft 282 to the horizontal direction, exposing one side of the operation box 2, so that the noodles are transported, and the cutting roller 7 continues to cut. When the transportation is completed, the second motor 281 drives the rotating shaft 282 to rotate, so that the first movable plate 283 rotates to the original position for a distance to block the noodles. After the front noodles are transported a distance, the rear noodles can be transported.

[0053] The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them.

Claims

1. A high calcium noodle processing device, comprising a machine body (1), characterized in that: An operating box (2) is fixedly mounted on the top of the machine body (1), a controller is arranged on one side of the operating box (2), a conveyor belt (3) is arranged at the bottom of the operating box (2) and located at the top of the machine body (1), a feed pipe (4) is arranged at the top of the operating box (2), a first pressing roller (5) is arranged at one end of the feed pipe (4) and located at the top of the operating box (2), a second pressing roller (6) is arranged at the bottom of the first pressing roller (5) and located inside the operating box (2), two cutting rollers (7) are arranged at the bottom of the second pressing roller (6), a groove is provided in the middle of the operating box (2), a mounting block (8) is arranged inside the groove, and a movable opening is provided on one side of the mounting block (8), A first motor (9) is fixedly mounted on the inner wall of one side of the mounting block (8); a threaded rod (10) is fixedly connected to the output end of the first motor (9); one end of the threaded rod (10) is rotatably connected to the inner wall of the mounting block (8) away from the first motor (9); a movable block (11) is threadedly connected to the outer surface of the threaded rod (10); a slider (12) is fixedly connected to the bottom of the movable block (11); the slider (12) is slidably connected to the inner wall of the bottom of the mounting block (8); a water tank (13) is provided on one side of the movable block (11); a flour box (14) is provided on one side of the water tank (13); the flour box (14) and the water tank (13) are both connected to the movable block (11). ), a first connecting pipe (15) is fixedly installed on one side of the flour box (14), and a first nozzle (16) is fixedly installed on one end of the first connecting pipe (15); a second connecting pipe (17) is fixedly installed on one side of the water storage tank (13), and a second nozzle (18) is fixedly installed on one end of the second connecting pipe (17); a mounting groove is provided on the top of the movable block (11), and two fixing rings (19) are fixedly installed inside the mounting groove, and one end of the first connecting pipe (15) and the second connecting pipe (17) are fixedly installed on the two fixing rings (19) respectively; a first electric push rod (20) is provided inside the mounting groove, and one side of the first electric push rod (20) A first rack (21) is fixedly connected, one end of the first rack (21) is fixedly connected to a first connecting plate (22), one end of the first connecting plate (22) is fixedly connected to a first connecting tube (15), one side of the first rack (21) is meshed with a gear (23), the middle of the gear (23) is fixedly connected to a rotating rod, one side of the gear (23) is meshed with a second rack (24), one end of the second rack (24) is fixedly connected to a second connecting plate (25), the second connecting plate (25) is fixedly connected to a second connecting tube (17), and adjustment structures (26) are provided on the upper and lower sides of the first nozzle (16) and the second nozzle (18) and at the movable opening.

2. The high calcium noodle processing equipment according to claim 1, characterized in that: An adjustment handle is provided at the top of one side of the operating box (2), and the adjustment handle is located on both sides of the first pressure roller (5). A first fixed groove is provided on one side of the groove and located inside the operating box (2). A second electric push rod (27) is fixedly installed on the inner wall of the top of the first fixed groove. The bottom of the second electric push rod (27) is fixedly installed with a mounting block (8). Both sides of the mounting block (8) are slidably connected to the inner wall of the first fixed groove. The mounting block (8) is located obliquely above the two cutting rollers (7), and a cutting structure (28) is provided on the side of the two cutting rollers (7) close to the conveyor belt (3).

3. The high calcium noodle processing equipment according to claim 1, characterized in that: The bottom of the water tank (13) and the flour box (14) are slidably connected to the inner wall of the bottom of the mounting block (8); the first connecting tube (15) and the second connecting tube (17) are both made of elastic telescopic tubes; solenoid valves are fixedly installed at one end of the first connecting tube (15) and the second connecting tube (17) close to the water tank (13) and the flour box (14); one end of the first connecting tube (15) extends through the movable opening to the outside of the mounting block (8); the first nozzle (16) is located outside the mounting block (8); the second nozzle (18) is located inside the mounting block (8); and sliding grooves are provided on the inner walls on both upper and lower sides of the movable opening.

4. The high calcium noodle processing equipment according to claim 1, characterized in that: A connecting block is fixedly mounted on the inner wall of one side of the installation groove near the water tank (13) and the flour box (14); one side of the connecting block is fixedly mounted to the second electric push rod (27); the first connecting plate (22), the second connecting plate (25), the first rack (21) and the second rack (24) are all slidably connected to the inner wall of the installation groove; the bottom of the rotating rod is rotatably connected to the inner wall of the installation groove; the first connecting tube (15) and the second connecting tube (17) are both provided with a supporting block (29) at their bottoms near one end of the first nozzle (16) and the second nozzle (18); the bottom of the supporting block (29) is slidably connected to the inner wall of the bottom of the installation block (8).

5. The high calcium noodle processing equipment according to claim 1, characterized in that: The adjustment structure (26) comprises a first electric telescopic rod (261), a pushing plate (262) being fixedly connected to the bottom of the first electric telescopic rod (261), an electric telescopic block (263) being arranged at the bottom of the pushing plate (262), an arc-shaped groove being provided on the side of the pushing plate (262) and the electric telescopic block (263) close to each other, a moving block (264) being fixedly installed at the bottom of the electric telescopic block (263), a fixing plate (265) being fixedly connected to the top of the electric telescopic block (263), connecting springs (266) being fixedly connected to both ends of the bottom of the fixing plate (265), and one end of the connecting spring (266) being fixedly connected to the moving block (264).

6. The high calcium noodle processing equipment according to claim 5, characterized in that: The top of the first electric telescopic rod (261) is slidably connected to a slide groove above the movable opening, and the moving block (264) is slidably connected to a slide groove below the movable opening. The tops of the push plate (262) and the electric telescopic block (263) are both located on the upper and lower sides of the first connecting tube (15). There are two of each of the first electric telescopic rod (261), the push plate (262), the electric telescopic block (263), the fixed plate (265) and the moving block (264), and they are all arranged corresponding to the first connecting tube (15) and the second connecting tube (17). The two first electric telescopic rods (261) are fixedly connected to a connecting rod (30) on one side close to each other, and the two moving blocks (264) are fixedly connected to a fixed block (31) on one side close to each other.

7. The high calcium noodle processing equipment according to claim 2, characterized in that: The cutting structure (28) comprises a second motor (281), the output end of the second motor (281) is fixedly connected to a rotating shaft (282), the outer surface of the rotating shaft (282) is fixedly connected to a first movable plate (283), a second movable plate (284) is provided on one side of the first movable plate (283) and located behind the two cutting rollers (7), a movable groove is provided at the horizontal ends of the first movable plate (283) and the second movable plate (284) on one side close to the two cutting rollers (7), a second electric telescopic rod (285) is fixedly installed inside the movable groove, and a cutting knife (286) is fixedly connected to one end of the second electric telescopic rod (285).

8. The high calcium noodle processing equipment according to claim 7, characterized in that: A second fixing groove is formed on the inner wall at the bottom end of the operation box (2); the second motor (281) is fixedly mounted on the second fixing groove; the rotating shaft (282) is rotatably connected to the inner wall at the bottom end of the operation box (2); the vertical end of the first movable plate (283) is located on the top of the conveyor belt (3); and the bottom of the vertical end of the second movable plate (284) is fixedly mounted on the inner wall at the bottom end of the operation box (2).

9. The high calcium noodle processing equipment according to claim 8, characterized in that: The first movable plate (283), the second movable plate (284), the second electric telescopic rod (285) and the cutting knife (286) are symmetrically arranged around the two cutting rollers (7); both sides of the second movable plate (284) are in contact with the inner wall of the bottom end of the operating box (2); the cutting knife (286) is located inside the second fixed groove, and its bottom is movably connected to the inner wall of the bottom of the second fixed groove.

10. A processing method using the high calcium noodle processing equipment according to any one of claims 1 to 8, characterized in that: The method comprises the following steps: Step 1: First, prepare the raw materials. The raw materials of high calcium noodles include medium-gluten flour, corn flour, soybean flour, three-marrow extract, buckwheat flour, flaxseed flour, yam flour, konjac flour, egg white, soy protein isolate powder, edible salt and edible alkali; these raw materials are mixed in a certain proportion to provide the noodles with rich nutritional value and good taste; Step 2: Mix the prepared raw materials, mix them thoroughly by a dough mixer or other appropriate means to form dough, stir them into loose small lumps by the dough mixer, and then let the dough stand and mature at room temperature. This process helps to increase the gluten strength and elasticity of the dough, promote the formation of the gluten network, and improve the taste of the noodles; Step 3: The mixed dough needs to be processed and shaped by noodle processing equipment, and the shaped dough is then cut into thin strips; Step 4: The cut noodles are slowly matured and dried in a constant temperature room. After drying, excess moisture is removed and elasticity is increased. Finally, they are processed into high-calcium and nutritious noodles.

Citation Information

Patent Citations

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