An efficient and stable homogenizer for the production of environmentally friendly pipeline dredging agents
By distributing materials at different depths and combining with reverse agitation, the uneven dispersion of materials caused by gel viscosity is solved, and the efficiency and uniformity of pipeline dredging agent production are improved.
Patent Information
- Application Number
- CN202411392229.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-08
AI Technical Summary
When the existing homogenizer produces gel-like pipe dredging agents, the gel viscosity hinders the dispersion of materials, resulting in more materials on the upper layer and less materials on the lower layer, limiting processing efficiency.
An efficient and stable homogenizer for the production of environmentally friendly pipeline dredging agents was designed, using a variable loading structure and a discharge agitation structure. By discharging materials at different depths and combining reverse agitation, the synchronous drive unit and the active telescopic frame are realized. Evenly disperse and stir the material.
By distributing materials at different depths and cooperating with reverse agitation, the dispersion uniformity and production efficiency of materials are improved, ensuring rapid and uniform disposal and dispersal of materials.
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Figure CN118904134B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline dredging agent production, in particular to a high-efficiency and stable homogenizer for producing an environmentally friendly pipeline dredging agent. Background Art
[0002] Drainage pipes in homes and hotels are often slightly or even seriously blocked by hair, tea leaves, paper, kitchen garbage, etc. Common methods include manual and mechanical methods for unclogging, and this method generally requires professional personnel to use special equipment. This method is time-consuming, labor-intensive and uneconomical. In view of the shortcomings of the above methods, chemical unclogging agents specifically for drainage pipes in homes and hotels have appeared on the market. From the dosage form, they can be divided into two types: solid and liquid. The main components of the solid are caustic soda and aluminum powder, and the physical form of the liquid pipe unclogging agent is gel.
[0003] When a homogenizer produces a gel-like pipe dredging agent, a large amount of material needs to be poured into the equipment body first, and then the remaining material is added to the equipment body and then stirred. However, the viscosity of the gel will hinder the dispersion of the material. Even after stirring, the subsequent material is prone to more material on the upper layer and less material on the lower layer. Therefore, the homogenizer needs to perform additional stirring to fully mix all the materials, which limits the processing efficiency of the homogenizer. Summary of the invention
[0004] The purpose of the present invention is to provide an efficient and stable homogenizer for producing an environmentally friendly pipeline dredging agent to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An efficient and stable homogenizer for producing an environmentally friendly pipeline dredging agent, comprising a machine platform and:
[0007] A variable position loading structure connected to the machine table;
[0008] The discharging stirring structure connected to the machine platform comprises a lifting connection part connected to the machine platform, the lifting connection part is connected to a reversing part, the reversing part is connected to a first stirring assembly, the reversing part is connected to a plurality of second stirring blades through the discharging part, the discharging part comprises a rotating frame fixedly connected to the reversing part, an isolation shell fixedly connected to the second stirring blade is fixedly installed at the end of the rotating frame, the isolation shell is slidably connected to a synchronous driving part connected to the lifting connection part, the synchronous driving part is connected to four groups of material storage assemblies rotatably connected to the isolation shell, the material storage assembly comprises a connecting shaft rotatably connected to the isolation shell, one end of the connecting shaft extending into the isolation shell is fixedly connected to a first gear, the first gear is connected to the synchronous driving part, the other end of the connecting shaft is fixedly connected to a connecting frame, two groups of first active telescopic frames are symmetrically installed on the connecting frame, a closing frame is fixedly installed at the end of the first active telescopic frame, a plurality of groups of double-mouth shells are fixedly connected to the connecting frame, and openings slidably connected to the closing frame are opened at both ends of the double-mouth shells;
[0009] A feeding structure connected to the machine platform is used for feeding the double-mouth shell.
[0010] As a further improvement scheme of the present invention: the feeding structure includes a double-output shaft motor fixedly mounted on the machine platform, the output end of the double-output shaft motor is fixedly connected to a screw rod, the screw rod is threadedly connected to a linkage frame slidably connected to the machine platform, one group of linkage frames is fixedly connected to a powder hopper, and the other group of linkage frames is fixedly connected to a liquid hopper, the powder hopper is fixedly connected to a screw conveyor, the discharge end of the screw conveyor is fixedly connected to a discharge valve, the liquid hopper is fixedly connected to a liquid discharge pipe, and the liquid discharge pipe is fixedly connected to a control valve.
[0011] As a further improvement scheme of the present invention: the displacement loading structure includes two groups of wheel guide frames fixedly connected to the machine platform, rollers are rotatably mounted on the wheel guide frames, the rollers are rotatably connected to the wheel frames, the wheel frames are fixedly connected to the brackets, the brackets are slidably connected to the wheel guide frames, the brackets are fixedly connected to the basin body, the machine platform is fixedly connected to the second active telescopic frame, and the moving end of the second active telescopic frame is movably connected to the bracket.
[0012] As a further improvement of the present invention: the lifting connection part includes a third active telescopic frame fixedly connected to the machine platform, the movable end of the third active telescopic frame is fixedly connected to the suspension, the suspension is movably connected to the mounting frame, the mounting frame is connected to the reversing part, and the mounting frame is connected to the synchronous driving part.
[0013] As a further improvement of the present invention: the reversing part includes a first motor fixedly connected to the mounting frame, the output shaft of the first motor is fixedly connected to the second gear, the second gear is meshingly connected to the third gear rotatably connected to the mounting frame, the third gear is coaxially fixedly connected to the rotating frame, the second gear is coaxially fixedly connected to the fourth gear, the fourth gear is meshingly connected to the inner ring gear rotatably connected to the mounting frame, the inner ring gear is rotatably connected to the mounting frame, and the inner ring gear is fixedly connected to the first stirring assembly through a lower extension frame.
[0014] As a further improvement of the present invention: the first stirring assembly includes a ring body fixedly connected to the lower extension frame, and a plurality of groups of first stirring blades are fixedly mounted on the ring body.
[0015] As a further improvement scheme of the present invention: the synchronous drive part includes an active telescopic rod fixedly connected to the mounting frame, the movable end of the active telescopic rod is fixedly connected to an outer ring frame, the outer ring frame is rotatably connected to a step frame, the step frame is slidably connected to the isolation shell, and a multi-head frame is fixedly installed on the end of the step frame, the multi-head frame is fixedly connected to four sets of racks, and the racks are meshed with the first gear.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The synchronous driving part drives the first gear to rotate, so that the connecting shaft drives the connecting frame to rotate, and then a group of first active telescopic frames on each group of connecting frames drives the closing frame to separate from the double-mouth shell, so that the opening at one end of the double-mouth shell is opened, and the feeding structure places the material to be put into the double-mouth shell, and then the first active telescopic frame drives the closing frame to reset, so that the double-mouth shell is completely closed, and then the synchronous driving part is reset, and the lifting connecting part drives the reversing part to descend, so that the first stirring component, the second stirring blade, and the discharge part are all sunk into the material carried by the displacement loading structure, and the discharge part performs material delivery at different depths. Specifically, at every longitudinal distance, the two groups of first active telescopic frames on a group of connecting frames drive the closing frame to separate from the double-mouth shell, so that the fixed material in the double-mouth shell enters the material carried by the displacement loading structure. During this period, under the drive of the reversing part, the first stirring component and the second stirring blade perform rotation and stirring operations, and the flow direction of the material stirred by the first stirring component is opposite to the flow direction of the material stirred by the second stirring blade, so that the materials are sheared with each other, thereby improving the uniformity of dispersion of the put materials. The present invention combines the method of placing materials at different depths with the method of reverse stirring, so that the placed materials are placed quickly and evenly and dispersed evenly, thereby improving the production efficiency of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention;
[0019] Figure 2It is a schematic diagram of the three-dimensional structure of the present invention;
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the material discharging and stirring structure of the present invention;
[0021] Figure 4 It is a structural schematic diagram of the material discharging and stirring structure of the present invention;
[0022] Figure 5 It is a schematic diagram of the structure of the roller, wheel frame, bracket and basin body of the present invention;
[0023] Figure 6 It is a schematic diagram of the internal structure of the isolation shell, the first gear, the multi-head frame, the rack, and the connecting shaft of the present invention;
[0024] Figure 7 For the present invention Figure 2 A local enlarged schematic diagram of the middle A;
[0025] Figure 8 For the present invention Figure 2 A partial enlarged schematic diagram of point B in the middle;
[0026] Fig. 9 For the present invention Figure 3 A partial enlarged schematic diagram of point C in the middle.
[0027] In the figure: 1, machine; 2, displacement loading structure; 3, discharge stirring structure; 4, lifting connection part; 5, reversing part; 6, first stirring component; 7, discharge part; 8, second stirring blade; 9, rotating frame; 10, isolation shell; 11, synchronous drive part; 12, storage component; 13, first gear; 14, connecting frame; 15, first active telescopic frame; 16, closing frame; 17, double-mouth shell; 18, feeding structure; 19, double-output shaft motor; 20, screw rod; 21, linkage frame; 22, powder hopper; 23, liquid hopper; 24, screw conveyor; 25, discharge Material valve; 26, discharge pipe; 27, control valve; 28, wheel guide frame; 29, roller; 30, wheel frame; 31, bracket; 32, basin body; 33, second active telescopic frame; 34, third active telescopic frame; 35, suspension; 36, mounting frame; 37, first motor; 38, second gear; 39, third gear; 40, fourth gear; 41, inner gear ring; 42, lower extension frame; 43, ring body; 44, first stirring blade; 45, active telescopic rod; 46, outer ring frame; 47, step frame; 48, multi-head frame; 49, rack; 50, connecting shaft. DETAILED DESCRIPTION
[0028] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0029] Example 1, see Figures 1 to 9As shown, an efficient and stable homogenizer for producing an environmentally friendly pipeline dredging agent includes a machine platform 1, which is fixedly connected to a control console and further includes:
[0030] A displacement loading structure 2 connected to the machine 1;
[0031] The material discharging and stirring structure 3 connected to the machine 1 comprises a lifting connection part 4 connected to the machine 1, the lifting connection part 4 is connected to a reversing part 5, the reversing part 5 is connected to a first stirring assembly 6, the reversing part 5 is connected to a plurality of second stirring blades 8 through a material discharging part 7, the material discharging part 7 comprises a rotating frame 9 fixedly connected to the reversing part 5, an isolation shell 10 fixedly connected to the second stirring blade 8 is fixedly installed at the end of the rotating frame 9, the rotating frame 9 drives the isolation shell 10 to rotate, so that the second stirring blade 8 rotates, the isolation shell 10 is slidably connected to a synchronous driving part 11 connected to the lifting connection part 4, and the synchronous driving part 11 is connected to the lifting connection part 4. The moving part 11 is connected with four groups of material storage components 12 rotatably connected with the isolation shell 10, and the material storage components 12 include a connecting shaft 50 rotatably connected with the isolation shell 10, and one end of the connecting shaft 50 extending into the isolation shell 10 is fixedly connected with a first gear 13, and the first gear 13 is connected with the synchronous driving part 11, and the other end of the connecting shaft 50 is fixedly connected with a connecting frame 14, and two groups of first active telescopic frames 15 are symmetrically installed on the connecting frame 14, and the ends of the first active telescopic frames 15 are fixedly installed with a closed frame 16, and the connecting frame 14 is fixedly connected with multiple groups of double-mouth shells 17, and both ends of the double-mouth shells 17 are provided with openings slidably connected with the closed frame 16;
[0032] A feeding structure 18 connected to the machine 1 is used to feed the double-mouth shell 17 .
[0033] The synchronous driving part 11 drives the first gear 13 to rotate, so that the connecting shaft 50 drives the connecting frame 14 to rotate, and then a group of first active telescopic frames 15 on each group of connecting frames 14 drives the closing frame 16 to separate from the double-mouth shell 17, so that the opening at one end of the double-mouth shell 17 is opened, and the feeding structure 18 places the material to be put into the double-mouth shell 17, and then the first active telescopic frame 15 drives the closing frame 16 to reset, so that the double-mouth shell 17 is completely closed, and then the synchronous driving part 11 is reset, and the lifting connecting part 4 drives the reversing part 5 to descend, so that the first stirring component 6, the second stirring blade 8, and the discharge part 7 are all sunk into the displacement loading structure 2 In the carried material, the discharge part 7 puts the material at different depths. Specifically, at every longitudinal distance, the two groups of first active telescopic frames 15 on a group of connecting frames 14 drive the closing frame 16 to disengage from the double-mouth shell 17, so that the fixed material in the double-mouth shell 17 enters the material carried by the displacement loading structure 2. During this period, under the drive of the reversing part 5, the first stirring component 6 and the second stirring blade 8 perform a rotation stirring operation. The flow direction of the material stirred by the first stirring component 6 is opposite to the flow direction of the material stirred by the second stirring blade 8, so that the materials are sheared against each other, thereby improving the uniformity of dispersion of the put material. The present invention uses a method of putting materials at different depths in combination with a reverse stirring method, so that the put material is quickly and evenly put and evenly dispersed, thereby improving the production efficiency of the present invention.
[0034] In one case of the present embodiment, the feeding structure 18 includes a double-output shaft motor 19 fixedly mounted on the machine 1, the output end of the double-output shaft motor 19 is fixedly connected to a screw rod 20, the screw rod 20 is threadedly connected to a linkage frame 21 slidably connected to the machine 1, one group of linkage frames 21 is fixedly connected to a powder hopper 22, and the other group of linkage frames 21 is fixedly connected to a liquid hopper 23, the powder hopper 22 is fixedly connected to a screw conveyor 24, the screw conveyor 24 can be a shaft screw conveyor or a shaftless screw conveyor, the discharge end of the screw conveyor 24 is fixedly connected to a discharge valve 25, the liquid hopper 23 is fixedly connected to a discharge pipe 26, and the discharge pipe 26 is fixedly connected to a control valve 27. The double-output shaft motor 19 adjusts the position of the linkage frame 21 by driving the screw rod 20 to rotate. The two sets of linkage frames 21 respectively drive the powder hopper 22 and the liquid hopper 23 to move, thereby adjusting the position of the discharge valve 25 and the liquid discharge pipe 26. The discharge valve 25 is opened and the screw conveyor 24 performs the conveying operation, thereby delivering different types of materials to the double-mouth shell 17 at different positions to complete the feeding operation of the double-mouth shell 17, saving manpower.
[0035] In one case of this embodiment, the displacement loading structure 2 includes two groups of wheel guide frames 28 fixedly connected to the machine 1, rollers 29 are rollingly mounted on the wheel guide frames 28, the rollers 29 are rotatably connected to the wheel frames 30, the wheel frames 30 are fixedly connected to the brackets 31, the brackets 31 are slidably connected to the wheel guide frames 28, a handle is fixedly mounted on the brackets 31, the brackets 31 are fixedly connected to the basin 32, the basin 32 is used to carry the materials to be mixed, and the machine 1 is fixedly connected to the second active telescopic frame 33, the moving end of the second active telescopic frame 33 is movably connected to the bracket 31. Specifically, the second active telescopic frame 33 restricts the movement of the bracket 31 by being inserted into the bottom of the bracket 31, and after the second active telescopic frame 33 and the bracket 31 are separated from each other, the bracket 31 is pulled until the rollers 29 abut against the wheel guide frames 28, and then the bracket 31 is rotated to reverse the basin 32, so as to facilitate the cleaning of the processed materials from the basin 32.
[0036] In one case of this embodiment, the lifting connection part 4 includes a third active telescopic frame 34 fixedly connected to the machine platform 1, a suspension 35 is fixedly connected to the movable end of the third active telescopic frame 34, the suspension 35 is movably connected to a mounting frame 36, the mounting frame 36 is connected to the reversing part 5, the mounting frame 36 is connected to the synchronous driving part 11, and the mounting frame 36 is rotatably connected to the rotating frame 9. The third active telescopic frame 34 is used to drive the suspension 35 to move, and the suspension 35 drives the mounting frame 36 to move, so as to adjust the height of the reversing part 5 and the synchronous driving part 11.
[0037] In one case of the present embodiment, the reversing part 5 includes a first motor 37 fixedly connected to a mounting frame 36, the output shaft of the first motor 37 is fixedly connected to a second gear 38, the second gear 38 is meshedly connected to a third gear 39 rotatably connected to the mounting frame 36, the third gear 39 is arranged in the middle of the mounting frame 36, the third gear 39 is coaxially fixedly connected to the rotating frame 9, the second gear 38 is coaxially fixedly connected to a fourth gear 40, the fourth gear 40 is meshedly connected to an inner gear ring 41 rotatably connected to the mounting frame 36, the inner gear ring 41 is rotatably connected to the mounting frame 36, and the inner gear ring 41 is fixedly connected to the first stirring assembly 6 through a lower extension frame 42. The first motor 37 drives the second gear 38 to rotate, and the rotating second gear 38 drives the third gear 39 to rotate, thereby driving the rotating frame 9 to rotate. The second gear 38 drives the fourth gear 40 to rotate, so that the fourth gear 40 drives the inner ring gear 41 to rotate. The rotation direction of the inner ring gear 41 is opposite to the rotation direction of the third gear 39. The inner ring gear 41 drives the first stirring assembly 6 and the second stirring blade 8 to rotate in the opposite direction through the lower extension frame 42.
[0038] In one case of this embodiment, the first stirring assembly 6 includes a ring body 43 fixedly connected to the lower frame 42, and a plurality of first stirring blades 44 are fixedly mounted on the ring body 43. The rotating lower frame 42 drives the first stirring blades 44 through the ring body 43 to perform stirring operation.
[0039] Embodiment 2, based on embodiment 1, refer to Figure 3 , Figure 4 , Figure 6 The synchronous drive unit 11 includes an active telescopic rod 45 fixedly connected to the mounting frame 36. The active telescopic rod 45 may be an electric telescopic rod or a hydraulic telescopic rod. The movable end of the active telescopic rod 45 is fixedly connected to an outer ring frame 46. The outer ring frame 46 is rotatably connected to a step frame 47. The step frame 47 is slidably connected to the isolation shell 10. A multi-head frame 48 is fixedly installed at the end of the step frame 47. The multi-head frame 48 is fixedly connected to four sets of racks 49. The racks 49 are meshed and connected with the first gear 13. The active telescopic rod 45 drives the outer ring frame 46 to move, and the outer ring frame 46 drives the step frame 47 to move, so that the step frame 47 drives the multi-head frame 48 to move, and the moving multi-head frame 48 drives the rack 49 to move, so that the rack 49 drives the first gear 13 to rotate.
[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An efficient and stable homogenizer for producing environmentally friendly pipeline dredging agent, comprising a machine platform, characterized in that: Also includes: A displacement loading structure connected to the machine platform, the displacement loading structure comprising two groups of wheel guide frames fixedly connected to the machine platform, rollers being rotatably mounted on the wheel guide frames, the rollers being rotatably connected to the wheel frames, the wheel frames being fixedly connected to the brackets, the brackets being slidably connected to the wheel guide frames, the brackets being fixedly connected to the basin body, the machine platform being fixedly connected to the second active telescopic frame, the moving end of the second active telescopic frame being movably connected to the bracket; A material discharging and stirring structure connected to the machine platform, the material discharging and stirring structure includes a lifting connection part connected to the machine platform, the lifting connection part is connected to a reversing part, the reversing part is connected to a first stirring assembly, the reversing part is connected to a plurality of second stirring blades through the material discharging part, the material discharging part includes a rotating frame fixedly connected to the reversing part, an isolation shell fixedly connected to the second stirring blade is fixedly installed at the end of the rotating frame, the isolation shell is slidably connected to a synchronous driving part connected to the lifting connection part, the synchronous driving part is connected to four groups of material storage assemblies rotatably connected to the isolation shell, the material storage assembly includes a connecting shaft rotatably connected to the isolation shell, one end of the connecting shaft extending into the isolation shell is fixedly connected to a first gear, the first gear is connected to the synchronous driving part, the other end of the connecting shaft is fixedly connected to a connecting frame, two groups of first active telescopic frames are symmetrically installed on the connecting frame, a closed frame is fixedly installed at the end of the first active telescopic frame, a plurality of double-mouth shells are fixedly connected to the connecting frame, both ends of the double-mouth shells are provided with openings slidably connected to the closed frame, the lifting connection The part includes a third active telescopic frame fixedly connected to the machine platform, the movable end of the third active telescopic frame is fixedly connected to the suspension, the suspension is movably connected to the mounting frame, the mounting frame is connected to the reversing part, the mounting frame is connected to the synchronous driving part, the reversing part includes a first motor fixedly connected to the mounting frame, the output shaft of the first motor is fixedly connected to the second gear, the second gear is meshedly connected to the third gear rotatably connected to the mounting frame, the third gear is coaxially fixedly connected to the rotating frame, the second gear is coaxially fixedly connected to the fourth gear, the fourth gear is meshedly connected to the inner gear ring rotatably connected to the mounting frame, the inner gear ring is rotatably connected to the mounting frame, the inner gear ring is fixedly connected to the first stirring assembly through the lower extension frame, the synchronous driving part includes an active telescopic rod fixedly connected to the mounting frame, the movable end of the active telescopic rod is fixedly connected to the outer ring frame, the outer ring frame is rotatably connected to the step frame, the step frame is slidably connected to the isolation shell, a multi-head frame is fixedly installed at the end of the step frame, the multi-head frame is fixedly connected to four sets of racks, and the racks are meshed with the first gear; A feeding structure connected to the machine platform, the feeding structure is used to feed the double-mouth shell, the feeding structure includes a double-output shaft motor fixedly installed on the machine platform, the output end of the double-output shaft motor is fixedly connected with a screw rod, the screw rod is threadedly connected with a linkage frame slidably connected to the machine platform, one group of linkage frames is fixedly connected with a powder hopper, and the other group of linkage frames is fixedly connected with a liquid hopper, the powder hopper is fixedly connected with a screw conveyor, the discharge end of the screw conveyor is fixedly connected with a discharge valve, the liquid hopper is fixedly connected with a liquid discharge pipe, and the liquid discharge pipe is fixedly connected with a control valve.
2. The efficient and stable homogenizer for producing an environmentally friendly pipeline dredging agent according to claim 1, characterized in that: The first stirring assembly comprises a ring body fixedly connected to the lower extension frame, and a plurality of groups of first stirring blades are fixedly mounted on the ring body.
Citation Information
Patent Citations
Homogenizing and emulsifying device matched with stirring system
CN214438014U
Homogeneous blending device and method for producing detergent
WO2024119525A1
