A hot melt device for processing plastic particles
By adopting a variety of rotation methods and cutting treatments in the plastic particle hot melt device, combined with the guide plate and filter mesh design, the problem of low hot melt efficiency of plastic particles in the existing technology is solved, and a more efficient hot melt effect of plastic particles is achieved .
Patent Information
- Application Number
- CN202411400266.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-09
AI Technical Summary
The existing plastic particle hot melting devices are inefficient during the hot melting process, which affects the hot melting effect of plastic particles.
A hot melt device including upper and lower layers is designed, and the heat and stirring process is carried out through various rotation methods of hot melt pipe, rotary rod, stirring rod, driven disk and actuation disk, and the cutting knife and toggle mechanism are used to adjust the The plastic particles are cut and pushed, combined with the design of the guide plate and filter screen to achieve multiple heating and stirring treatments.
The hot melting efficiency and effect of plastic particles are improved, and through various rotation methods and cutting treatments, the plastic particles are fully hot melted and stirred, and the performance of the hot melt device is improved.
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Figure CN118906293B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic particle processing, in particular to a hot-melt device for plastic particle processing. Background Art
[0002] In the manufacturing process of PE board, a plastic granule hot-melt device is usually used to hot-melt plastic granules into a fluid object for later processing. However, the hot-melt devices currently on the market perform hot-melt treatment by heating and stirring during the hot-melt process of plastic granules. Since the plastic granules include the original plastic granules after hot-melting, the hot-melt efficiency and effect of the plastic granules are affected. Summary of the invention
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the present invention provides a hot-melt device for processing plastic particles.
[0005] (II) Technical solution
[0006] To achieve the above object, the present invention provides the following technical solution: A hot melt device for processing plastic particles, comprising a shell, wherein a partition is arranged inside the shell, the partition divides the shell into an upper and lower layer, the upper layer is a first melting chamber, and the lower layer is a second melting chamber, a through hole is opened in the middle of the partition, and the through hole connects the first melting chamber and the second melting chamber;
[0007] A hot melt pipe is arranged in the first melting chamber, and the hot melt pipe is used to heat the inner space of the first melting chamber. A heating pipe is also arranged on the inner wall of the first melting chamber, and is used to melt the plastic particles. The upper end of the hot melt pipe is fixedly connected to the first rotating shaft, and the lower end of the hot melt pipe is rotatably connected to the second rotating shaft. The first rotating shaft conducts the heat of the hot melt pipe.
[0008] Wherein, the rotating shaft 1 at the upper end is connected to an external motor and is driven to rotate by the external motor;
[0009] The second rotating shaft at the lower end passes through the through hole and is connected with a guide plate and a guide filter plate, wherein the guide filter plate is located below the guide plate, and the second rotating shaft at the lower end is fixedly connected to the bottom of the second melting chamber.
[0010] Preferably, a turntable is fixedly mounted on the rotating shaft 1 at the upper end, and a turntable is rotatably connected to the rotating shaft 2 at the lower end. A rotating rod is fixedly mounted between the two turntables. The two turntables and the rotating rod transmit the heat of the rotating shaft 2 and heat the plastic particles. A stirring rod is fixedly mounted on the rotating rods, and a rotating stick is rotatably connected between the two stirring rods. A driven disk and two action disks are fixedly mounted on the rotating stick.
[0011] Preferably, the driven disk and the working disk both include a disk body and cutting holes, the cutting holes are evenly arranged on the disk body, teeth are arranged on the outer ring of the driven disk, threads are arranged on the outside of the hot melt tube, the hot melt tube is meshed with the driven disk, the driven disk and the working disk are driven to rotate around the hot melt tube by a rotating shaft at the upper end, and the driven disk utilizes the rotation of the hot melt tube to drive the driven disk to rotate around the rotating rod.
[0012] Preferably, the rotating roller, the driven disc and the action disc conduct the heat of the stirring rod, and the action disc is provided with a cutting mechanism and a toggle mechanism, and the cutting mechanism and the toggle mechanism are provided on both sides of the outer ring of the action disc;
[0013] The upper surface of the partition is designed to be arc-shaped, and the upper surface of the partition is adapted to the cutting mechanism and the toggle mechanism.
[0014] Preferably, the cutting mechanism comprises a first plate body and a second plate body, a spring hinge A is fixedly mounted on the plate body, the spring hinge A is fixedly connected to the plate body, and the first plate body is rotatably connected to the plate body through the spring hinge A;
[0015] The first plate body is designed to be in an arc shape, and a cutter B is fixedly installed on the inner concave surface of the first plate body, and the cutters B are evenly arranged on the first plate body.
[0016] Preferably, a spring hinge B is fixedly mounted on the second plate body, the spring hinge B is fixedly connected to the disc body, and the second plate body is rotatably connected to the disc body via the spring hinge B;
[0017] The second plate body is also designed to be in an arc shape, and cutters A are evenly and fixedly installed on the convex surface of the second plate body, and the cutters A and B correspond to each other.
[0018] Preferably, the toggle mechanism includes a toggle plate A and a toggle plate B, the toggle plate A is fixedly mounted with a spring hinge C, the spring hinge C is fixedly connected to the disk body, the toggle plate B is fixedly mounted with a spring hinge D, the spring hinge D is fixedly connected to the toggle plate A;
[0019] The toggle plate B is rotatably connected to the toggle plate A via a spring hinge D, and the toggle plate A is rotatably connected to the disk body via a spring hinge C. The toggle plate A and the toggle plate B are designed to be arc-shaped, and the protrusion directions of the toggle plate A and the toggle plate B are consistent.
[0020] Preferably, the upper surface of the guide plate is designed to be a concave arc, and partition bars are fixedly installed on the upper surface of the guide plate, the partition bars evenly divide the upper surface of the guide plate, and filters are fixedly installed between the partition bars.
[0021] Preferably, a guide hole is provided on the guide filter plate, the center of the guide filter plate is concave downward, and the upper surface of the guide filter plate is designed to be concave downward.
[0022] (III) Beneficial effects
[0023] Compared with the prior art, the present invention provides a hot melt device for processing plastic particles, which has the following beneficial effects:
[0024] 1. The hot melt device for processing plastic particles pours plastic particles into a first melting chamber, turns on an external motor and a heating source of a hot melt tube, and after the plastic particles enter the first melting chamber, they are heated by the hot melt tube, a rotating rod, a stirring rod, a driven disk, and an action disk to achieve a hot melt effect. At the same time, the external motor drives the rotating shaft at the upper end to rotate, thereby driving the rotating disk, the rotating rod, the stirring rod, the driven disk, and the action disk to rotate in the first melting chamber. Through the stirring effect of the rotating disk, the rotating rod, the stirring rod, the driven disk, and the action disk, the plastic particles are better hot melted.
[0025] 2. In the hot melt device for processing plastic particles, when the external motor drives the upper rotating shaft 1 to rotate, the upper rotating shaft 1 drives the hot melt tube to rotate, and the hot melt tube engages with the driven disk, and the hot melt tube drives the driven disk and the action disk to rotate around the rotating rod. At the same time, the rotating shaft 2 drives the rotating disk, the rotating rod and the stirring rod to rotate, thereby driving the driven disk and the action disk to rotate around the hot melt tube in the first melting chamber. Through two different rotation modes, the driven disk and the action disk can better stir and cut the plastic particles, and better perform hot melt processing on the plastic.
[0026] 3. In the hot melt device for processing plastic particles, when the action disk rotates around the rotating rod, as shown in the figure, the action disk rotates clockwise, and the movable end of the first plate body contacts the upper surface of the partition. After the first plate body is squeezed, the first plate body squeezes the second plate body, so that the first plate body and the second plate body overlap. During the overlapping process of the first plate body and the second plate body, the cutter B and the cutter A cut the plastic particles, which is convenient for better hot melt processing of the plastic particles.
[0027] 4. The hot melt device for processing plastic particles, when the action disk rotates around the rotating rod, as shown in the figure, the action disk rotates clockwise, at this time, the toggle plate B first acts on the partition, and the toggle plate B squeezes the toggle plate A, so that the toggle plate B and the toggle plate A overlap, when the toggle plate B is no longer in contact with the partition, the toggle plate A and the toggle plate B return to their original state by the elastic force of the spring hinge D and the spring hinge C, and the toggle effect of the toggle plate A and the toggle plate B is used to push and toggle the plastic particles, so that the plastic particles can be better processed by hot melting.
[0028] 5. The hot melt device for processing plastic particles, after one hot melt is completed, the plastic particles fall onto the guide plate, through the diversion effect of the guide plate, the plastic particle melt flows on the partition bar and is cut by the filter screen until it falls onto the guide filter plate, and the arc design on the upper surface of the guide filter plate is utilized, and the plastic particle melt is again stirred by the cutting effect of the diversion hole, and the plastic particle melt is poured into the first melting chamber again, and after multiple heating treatments, a better hot melt effect is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 This is a schematic diagram of the disk structure of the present invention;
[0031] Figure 3 This is a schematic diagram of the guide plate structure of the present invention;
[0032] Figure 4 This is a schematic diagram of the structure of the guide filter plate of the present invention;
[0033] Figure 5 For the present invention Figure 2 The structural diagram of a in the figure;
[0034] Figure 6 For the present invention Figure 2 Schematic diagram of the structure of b.
[0035] In the figure: 10, shell; 11, first melting chamber; 12, rotating shaft 1; 13, turntable; 14, rotating rod; 15, hot melt tube; 16, stirring rod; 17, rotating rod; 18, driven disk; 19, action disk; 20, cutting mechanism; 21, toggle mechanism; 22, through hole; 23, partition; 24, second melting chamber; 25, guide plate; 26, partition bar; 27, filter screen; 28, guide filter plate; 29, guide hole; 30, cutting hole; 31, disk body; 32, spring hinge A; 33, first plate body; 34, spring hinge B; 35, second plate body; 36, cutter A; 37, cutter B; 38, spring hinge C; 39, spring hinge D; 40, toggle plate A; 41, toggle plate B. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-Figure 6 A hot melt device for processing plastic particles, comprising a housing 10, wherein a partition 23 is disposed inside the housing 10, wherein the partition 23 divides the housing 10 into two layers, the upper layer being a first melting chamber 11, and the lower layer being a second melting chamber 24, wherein a through hole 22 is provided in the middle of the partition 23, wherein the through hole 22 communicates the first melting chamber 11 with the second melting chamber 24;
[0038] A hot melt tube 15 is provided in the first melting chamber 11, and the hot melt tube 15 is used to heat the inner space of the first melting chamber 11. A heating tube is also provided on the inner wall of the first melting chamber 11, and is used to melt the plastic particles. The upper end of the hot melt tube 15 is fixedly connected to the rotating shaft 12, and the lower end of the hot melt tube 15 is rotatably connected to the rotating shaft 12, and the rotating shaft 12 conducts the heat of the hot melt tube 15;
[0039] The upper end of the rotating shaft 12 is connected to an external motor and driven by the external motor to rotate the rotating shaft 12;
[0040] The second rotating shaft at the lower end passes through the through hole 22 and is connected with a guide plate 25 and a guide filter plate 28 . The guide filter plate 28 is located below the guide plate 25 . The second rotating shaft at the lower end is fixedly connected to the bottom of the second melting chamber 24 .
[0041] A turntable 13 is fixedly mounted on the rotating shaft 12 at the upper end, and the turntable 13 is rotatably connected to the rotating shaft 2 at the lower end. A rotating rod 14 is fixedly mounted between the two turntables 13. The two turntables 13 and the rotating rod 14 conduct the heat of the rotating shaft 2 and heat the plastic particles. A stirring rod 16 is fixedly mounted on the rotating rod 14, and a rotating stick 17 is rotatably connected between the two stirring rods 16. A driven disk 18 and two action disks 19 are fixedly mounted on the rotating stick 17.
[0042] The driven disk 18 and the working disk 19 both include a disk body 31 and cutting holes 30, and the cutting holes 30 are evenly arranged on the disk body 31. The outer ring of the driven disk 18 is provided with teeth, and the outer part of the hot melt tube 15 is provided with threads. The hot melt tube 15 is meshed with the driven disk 18, and the driven disk 18 and the working disk 19 are driven to rotate around the hot melt tube 15 through the rotating shaft 12 at the upper end, and the driven disk 18 utilizes the rotation of the hot melt tube 15 to drive the driven disk 18 to rotate around the rotating rod 17.
[0043] The rotating rod 17, the driven disc 18 and the action disc 19 conduct the heat of the stirring rod 16. The action disc 19 is provided with a cutting mechanism 20 and a toggle mechanism 21. The cutting mechanism 20 and the toggle mechanism 21 are provided on both sides of the outer ring of the action disc 19.
[0044] The upper surface of the partition plate 23 is designed to be arc-shaped, and the upper surface of the partition plate 23 is adapted to the cutting mechanism 20 and the shifting mechanism 21 .
[0045] The cutting mechanism 20 includes a first plate 33 and a second plate 35. A spring hinge A32 is fixedly mounted on the plate 31. The spring hinge A32 is fixedly connected to the plate 31, and the first plate 33 is rotatably connected to the plate 31 through the spring hinge A32.
[0046] The first plate body 33 is designed to be in an arc shape, and a cutter B37 is fixedly installed on the inner concave surface of the first plate body 33 , and the cutters B37 are evenly arranged on the first plate body 33 .
[0047] A spring hinge B34 is fixedly mounted on the second plate body 35, and the spring hinge B34 is fixedly connected to the plate body 31. The second plate body 35 is rotatably connected to the plate body 31 through the spring hinge B34.
[0048] The second plate body 35 is also designed to be in an arc shape. Cutter A36 is evenly and fixedly installed on the convex surface of the second plate body 35. The cutter A36 corresponds to the cutter B37.
[0049] The toggle mechanism 21 includes a toggle plate A40 and a toggle plate B41. A spring hinge C38 is fixedly mounted on the toggle plate A40, and the spring hinge C38 is fixedly connected to the disk body 31. A spring hinge D39 is fixedly mounted on the toggle plate B41, and the spring hinge D39 is fixedly connected to the toggle plate A40.
[0050] The toggle plate B41 is rotatably connected to the toggle plate A40 via a spring hinge D39, and the toggle plate A40 is rotatably connected to the disk body 31 via a spring hinge C38. The toggle plate A40 and the toggle plate B41 are designed to be arc-shaped, and the protruding directions of the toggle plate A40 and the toggle plate B41 are consistent.
[0051] The upper surface of the guide plate 25 is designed to be a concave arc. Spacers 26 are fixedly installed on the upper surface of the guide plate 25. The spacers 26 evenly divide the upper surface of the guide plate 25. Filters 27 are fixedly installed between the spacers 26.
[0052] The guide filter plate 28 is provided with a guide hole 29 , the center of the guide filter plate 28 is concave downward, and the upper surface of the guide filter plate 28 is designed to be concave downward.
[0053] When in use, the plastic particles are poured into the first melting chamber 11, and the external motor and the heating source of the hot melt tube 15 are turned on. After the plastic particles enter the first melting chamber 11, they are heated by the hot melt tube 15, the rotating rod 14, the stirring rod 16, the driven disk 18 and the action disk 19 to achieve a hot melting effect. At the same time, the external motor drives the upper end of the rotating shaft 12 to rotate, thereby driving the rotating disk 13, the rotating rod 14, the stirring rod 16, the driven disk 18 and the action disk 19 to rotate in the first melting chamber 11. Through the stirring effect of the rotating disk 13, the rotating rod 14, the stirring rod 16, the driven disk 18 and the action disk 19, the plastic particles can be better hot-melted.
[0054] When the external motor drives the upper rotating shaft 12 to rotate, the upper rotating shaft 12 drives the hot melt tube 15 to rotate, and the hot melt tube 15 is engaged with the driven disk 18. The hot melt tube 15 drives the driven disk 18 and the action disk 19 to rotate around the rotating rod 17. At the same time, the rotating shaft 2 drives the rotating disk 13, the rotating rod 14 and the stirring rod 16 to rotate, thereby driving the driven disk 18 and the action disk 19 to rotate around the hot melt tube 15 in the first melting chamber 11. Through two different rotation modes, the driven disk 18 and the action disk 19 can better stir and cut the plastic particles and better perform hot melt processing on the plastic.
[0055] When the action disc 19 rotates around the rotating rod 17, Figure 1 As shown, the action disk 19 rotates clockwise, and the movable end of the first plate 33 contacts the upper surface of the partition 23. After the first plate 33 is squeezed, the first plate 33 squeezes the second plate 35, so that the first plate 33 and the second plate 35 overlap. During the overlapping process of the first plate 33 and the second plate 35, the cutter B37 and the cutter A36 cut the plastic particles, so as to facilitate better hot-melt treatment of the plastic particles.
[0056] When the action disc 19 rotates around the rotating rod 17, Figure 1 As shown, the action disk 19 rotates clockwise, and at this time, the toggle plate B41 first acts on the partition 23, and the toggle plate B41 squeezes the toggle plate A40, so that the toggle plate B41 and the toggle plate A40 overlap. When the toggle plate B41 is no longer in contact with the partition 23, the elastic force of the spring hinge D39 and the spring hinge C38 is used to restore the toggle plate A40 and the toggle plate B41 to their original state. The toggle effect of the toggle plate A40 and the toggle plate B41 is used to push and toggle the plastic particles, so that the plastic particles can be better processed by hot melt.
[0057] After one hot melt is completed, the plastic particles fall onto the guide plate 25. Through the diversion effect of the guide plate 25, the plastic particle melt flows on the partition bar 26 and is cut by the filter screen 27 until it falls onto the guide filter plate 28. Utilizing the arc design on the upper surface of the guide filter plate 28, the plastic particle melt again utilizes the cutting effect of the guide hole 29 to make the plastic particle melt better stirred. The plastic particle melt is poured into the first melting chamber 11 again. After multiple heating treatments, a better hot melt effect is achieved.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hot melt device for processing plastic particles, comprising a housing (10), characterized in that: A partition (23) is provided inside the shell (10), the partition (23) divides the shell (10) into two layers, the upper layer is the first melting chamber (11), and the lower layer is the second melting chamber (24), a through hole (22) is provided in the middle of the partition (23), and the through hole (22) communicates with the first melting chamber (11) and the second melting chamber (24); A hot melt tube (15) is arranged in the first melting chamber (11), and the hot melt tube (15) is used to heat the internal space of the first melting chamber (11). A heating tube is also arranged on the inner wall of the first melting chamber (11) and is used to melt the plastic particles. The upper end of the hot melt tube (15) is fixedly connected to the first rotating shaft (12), and the lower end of the hot melt tube (15) is rotatably connected to the second rotating shaft. The first rotating shaft (12) at the upper end conducts heat of the hot melt tube (15); The upper end of the rotating shaft (12) is connected to an external motor and driven by the external motor to rotate the rotating shaft (12); The second rotating shaft at the lower end passes through the through hole (22) and is connected to a guide plate (25) and a guide filter plate (28), wherein the guide filter plate (28) is located below the guide plate (25), and the second rotating shaft at the lower end is fixedly connected to the bottom of the second melting chamber (24); A rotating disk (13) is fixedly mounted on the rotating shaft 1 (12) at the upper end, and the rotating shaft 2 at the lower end is rotatably connected to the rotating disk (13). A rotating rod (14) is fixedly mounted between the two rotating disks (13). The two rotating disks (13) and the rotating rod (14) conduct heat from the rotating shaft 2 and heat the plastic particles. A stirring rod (16) is fixedly mounted on each of the rotating rods (14). A rotating stick (17) is rotatably connected between the two stirring rods (16). A driven disk (18) and two action disks (19) are fixedly mounted on the rotating stick (17). The driven disk (18) and the working disk (19) both include a disk body (31) and cutting holes (30), wherein the cutting holes (30) are evenly arranged on the disk body (31), the outer ring of the driven disk (18) is provided with teeth, the outer surface of the hot melt tube (15) is provided with threads, the hot melt tube (15) is meshed with the driven disk (18), the driven disk (18) and the working disk (19) are driven to rotate around the hot melt tube (15) through a rotating shaft (12) at the upper end, and the driven disk (18) utilizes the rotation of the hot melt tube (15) to drive the driven disk (18) to rotate around the rotating rod (17); The rotating rod (17), the driven disk (18) and the action disk (19) conduct heat from the stirring rod (16); the action disk (19) is provided with a cutting mechanism (20) and a toggle mechanism (21); the cutting mechanism (20) and the toggle mechanism (21) are provided on both sides of the outer ring of the action disk (19); The upper surface of the partition (23) is designed to be arc-shaped, and the upper surface of the partition (23) is compatible with the cutting mechanism (20) and the toggle mechanism (21); The cutting mechanism (20) comprises a first plate body (33) and a second plate body (35); a spring hinge A (32) is fixedly mounted on the plate body (31); the spring hinge A (32) is fixedly connected to the plate body (31); and the first plate body (33) is rotatably connected to the plate body (31) via the spring hinge A (32); The first plate body (33) is designed to be in an arc shape, a cutter B (37) is fixedly mounted on the inner concave surface of the first plate body (33), and the cutters B (37) are evenly arranged on the first plate body (33); A spring hinge B (34) is fixedly mounted on the second plate body (35), the spring hinge B (34) is fixedly connected to the disk body (31), and the second plate body (35) is rotatably connected to the disk body (31) via the spring hinge B (34); The second plate body (35) is also designed to be in an arc shape, and a cutter A (36) is evenly and fixedly mounted on the convex surface of the second plate body (35), and the cutter A (36) corresponds to the cutter B (37); The toggle mechanism (21) comprises a toggle plate A (40) and a toggle plate B (41); a spring hinge C (38) is fixedly mounted on the toggle plate A (40), and the spring hinge C (38) is fixedly connected to the disk body (31); a spring hinge D (39) is fixedly mounted on the toggle plate B (41), and the spring hinge D (39) is fixedly connected to the toggle plate A (40); The toggle plate B (41) is rotatably connected to the toggle plate A (40) via a spring hinge D (39), and the toggle plate A (40) is rotatably connected to the disk body (31) via a spring hinge C (38). The toggle plate A (40) and the toggle plate B (41) are designed to be arc-shaped, and the protrusions of the toggle plate A (40) and the toggle plate B (41) are in the same direction. The upper surface of the guide plate (25) is designed to be a concave arc shape, and a partition bar (26) is fixedly installed on the upper surface of the guide plate (25), the partition bar (26) evenly divides the upper surface of the guide plate (25), and a filter screen (27) is fixedly installed between the partition bars (26); The guide filter plate (28) is provided with a flow guide hole (29), the center of the guide filter plate (28) is concave downwards, and the upper surface of the guide filter plate (28) is designed to be concave downwards.
Citation Information
Patent Citations
Plastic recycling, processing and hot melting system
CN113967986A
Plastic particle hot melting mechanism
CN220534649U
Efficient plastic particle melting device
CN220922979U
