A steam compressor for ethylene glycol production

By using multi-stage compression control components and real-time monitoring system in the steam compressor for ethylene glycol production, the problem of thick scale and moisture accumulation caused by ethylene glycol steam is solved, and efficient steam treatment and equipment maintenance are achieved, which is extended. Equipment life.

CN118912047BActive Publication Date: 2024-12-17SICHUAN ZHENGDAKAI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411414033.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2024-12-17
Estimated Expiration
2044-10-11

AI Technical Summary

Technical Problem

In the steam compressor for ethylene glycol production, ethylene glycol steam is prone to form acidic substances, causing thick and dampness to accumulate inside the compressor, causing blockage, affecting the use state, efficiency and life.

Method used

Using compression control components, scale thickness sensors and airtightness detection sensors, a multi-stage compression control structure and a real-time monitoring system, automatically adjusting the compression ratio and airtightness, realizing non-stop descaling and airtight correction, combining multi-stage compression structure and Self-cleaning the filter to improve steam treatment efficiency.

Benefits of technology

It effectively avoids internal blockage of the compressor, improves continuous operation capability and maintenance efficiency, extends equipment life, and ensures efficient compression and gas purity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a steam compressor for ethylene glycol production, relates to the technical field of steam compressors, and comprises: a compression regulating component, which is installed on the top of a compression operation dynamic impurity removal component, and efficiently performs impurity removal operations according to detection feedback of a scale thickness sensor and an air tightness detection sensor in cooperation with the compression operation dynamic impurity removal component, and can perform impurity removal operations without stopping the machine, thereby improving the overall continuous operation capability and maintenance efficiency, avoiding blockage inside the compressor, and improving the use state, efficiency and life of the compressor. After the main compressor body is operated, the cleaning liquid in the cleaning liquid pump box is pre-treated by a micro-dense bubble adder to generate micro-bubbles to enhance the cleaning effect. At the same time, in cooperation with the compression regulating component, the compression ratio is automatically adjusted according to the load condition to form a compression operation with the same frequency, thereby ensuring efficient compression and reducing energy consumption and mechanical damage.
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Description

Technical Field

[0001] The invention relates to the technical field of steam compressors, in particular to a steam compressor for producing ethylene glycol. Background Art

[0002] Ethylene glycol is an important basic chemical raw material in the textile industry. The purity of ethylene glycol is very high. The ethylene glycol distillation unit that guarantees the quality of ethylene glycol needs to consume a large amount of steam. In recent years, variable speed drive (VSD) technology has been developed to improve the efficiency of steam compressors, especially, and compressors are now generally designed with VSD capabilities. Such compressors can be called "variable speed compressors" and can efficiently match the compression requirements of the system in which the compressor is deployed.

[0003] However, in the prior art, during the use of steam compressors for ethylene glycol production, ethylene glycol as a medium is heated and evaporated in the production process to form steam, and the steam is then sent to the steam compressor for compression to increase its pressure and temperature. However, ethylene glycol steam is mostly acidic steam, which is easy to form thick scale inside the compressor, and the formed moisture will also accumulate and become scale. Although the existing compressors are equipped with a filter structure at the inlet pipe end to filter the acidic steam to avoid scaling, long-term use with a large flow rate will still cause blockage inside the compressor, resulting in the use status, efficiency and life of the compressor being affected. Therefore, it is necessary to propose a steam compressor for ethylene glycol production. Summary of the invention

[0004] The object of the present invention is to provide a steam compressor for ethylene glycol production, so as to solve the problem proposed in the above-mentioned background technology that during the use of the steam compressor for ethylene glycol production, ethylene glycol vapor is mostly in the form of vapor of acidic substances, which is easy to form thick scale inside the compressor, and the moisture formed will also accumulate to form scale. Although the existing compressor will install a filter structure at the end of the intake pipe to filter the acidic steam and avoid scaling, it will still form blockage inside the compressor during long-term use with a large delivery volume, causing the problem that the use status, efficiency and life of the compressor are affected.

[0005] To achieve the above object, the present invention provides the following technical solution: a steam compressor for ethylene glycol production, comprising:

[0006] The compression control component is installed on the top of the compression operation dynamic impurity removal component to form a multi-stage compression control structure to process the use of ethylene glycol vapor, ensure automatic adjustment of the compression ratio under high load conditions, reduce damage during the compression process, and improve efficiency;

[0007] The scale layer thickness sensor is formed into multiple groups and installed inside the compression structure of the compression regulating component. Due to the real-time monitoring of the impact of the scale layer on the compression operation, the dynamic impurity removal component of the compression operation is synchronously fed back to the compression operation dynamic impurity removal component, so that the compression operation dynamic impurity removal component can perform impurity removal operations without interfering with or affecting the operation of the compression regulating component.

[0008] The airtightness detection sensors form multiple groups of airtight connection ends installed on the compression regulating components, which are used to monitor the airtightness during the compression operation in real time, and respond and feedback to the compression operation dynamic impurity removal component in time, so that the compression operation dynamic impurity removal component can perform airtightness correction operations without interfering or affecting the operation of the compression regulating component at the same time.

[0009] Preferably, the compression regulating component includes:

[0010] Compression integrated detection structure, liquid level warning processing structure, main compressor body, first secondary compressor body and second secondary compressor body, the side ends of the main compressor body are connected with matching gas delivery pipelines, the side ends of the matching gas delivery pipelines are connected with countercurrent coolers, the side ends of the countercurrent coolers are connected with separators, the side ends of the separators are respectively connected with the air guide cavities of the first secondary compressor body and the second secondary compressor body to form control valve connections, the main compressor body, the first secondary compressor body and the second secondary compressor body form a multi-stage compression structure through the matching gas delivery pipelines, the countercurrent coolers and the separators, a variable frequency motor is installed on the bottom side end of the main compressor body, the sides of the first secondary compressor body and the second secondary compressor body are installed with variable frequency structures, and the variable frequency motor and the variable frequency structure are signal connected through an external sequential controller.

[0011] Preferably, the side end of the compression integrated detection structure is connected to a liquid level electromagnetic detection air inlet pipe, the top of the liquid level electromagnetic detection air inlet pipe is connected to a nanofiltration membrane structure through a quick connection flange, and the top of the nanofiltration membrane structure is connected to an air inlet pipe.

[0012] Preferably, the side end of the compression integrated detection structure is connected to a buffer liquid storage tank through a circulation pipeline, which is used as a dynamic adjustment pool for the liquid level to balance the liquid level fluctuation during the operation of the main compressor body. The liquid level electromagnetic detection air intake pipe is used to detect the liquid level during the operation of the main compressor body. A regulating pressure valve is installed on the side of the main compressor body, and a pressure detection sensor is connected to the side end of the regulating pressure valve.

[0013] Preferably, a primary compression structure is installed inside the main compressor body, and a secondary compression structure is installed at the bottom end of the main compressor body. The variable frequency motor drives the secondary compression structure inside the main compressor body to drive the primary compression structure so that the primary compression structure performs a compression operation. An exhaust pipe is provided on the front end surface of the main compressor body, and a waste liquid discharge pipe is provided on the back surface of the main compressor body. A secondary self-cleaning filter structure is installed at the bottom end of the main compressor body for further filtering the exhaust gas from the exhaust pipe.

[0014] Preferably, the compression operation dynamic impurity removal component also includes:

[0015] A buffer shock-absorbing base, an energy-saving control motor, a worm and a worm wheel, wherein the energy-saving control motor is mounted on the side of the top wall of the buffer shock-absorbing base, the worm and the worm wheel form a meshing connection, a common discharge hole is provided on the bottom surface of the buffer shock-absorbing base, and the common discharge hole is used for the bottom discharge pipes of the main compressor body, the first secondary compressor body and the second secondary compressor body to discharge fluid under the action of the three-way valve pipe, an annular rail is installed on the top surface of the buffer shock-absorbing base, a rotating groove is provided inside the annular rail, and the rotating groove and the convex edge of the bottom end of the worm wheel form a rotating connection.

[0016] Preferably, the top side end of the buffer shock absorbing base is fastened with a vertical frame, a clearance groove is opened on the surface of the vertical frame, and the left and right sides of the clearance groove are symmetrically fastened with side frames, a fixed frame is installed on the side of the side frame, a short horizontal slide rail is installed on the side wall surface of the side frame, and a pneumatic guide rod is installed on the side end of the fixed frame, and the side end of the pneumatic guide rod is fastened with a clamping soft joint, and the inside of the clamping soft joint is respectively clamped and connected with a magnetically connected adaptive sealing spraying melting gun and a magnetically connected electromagnetic pulse generating end.

[0017] Preferably, the top side end of the worm gear is connected to a rotating motor box, the top of the rotating motor box is fastened to a vertical slide rail, the internal sliding connection of the vertical slide rail is connected to a motor connecting slide, the bottom output end of the motor connecting slide is connected to a short screw, the bottom end of the short screw is connected to a side bearing seat through a bearing member, the center end of the side bearing seat is rotatably connected to a screw gear, the side end of the screw gear is meshingly connected to a side gear, the side gear is fastened to the side of the motor connecting slide through a connecting frame, and the outer circumference of the side gear is rotatably connected to a miniature telescopic guide rod of a transfer slot seat.

[0018] Preferably, the side end of the micro-telescopic guide rod of the adapter slot seat is fastened with a fine-tuning angle structure, the side end of the fine-tuning angle structure is installed with a visual sensor, and the side end of the fine-tuning angle structure is magnetically connected with an ultrasonic generator.

[0019] Preferably, the top side surface of the stand is fastened with a cleaning liquid pump box, a micro-bubble adder is installed on the top of the cleaning liquid pump box, the side of the cleaning liquid pump box is connected with a cleaning liquid valve pipe, and the cleaning liquid valve pipe is connected to the interface end at the top of the main compressor body.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the present invention, by cooperating with the dynamic impurity removal component during compression operation and according to the feedback of the scale layer thickness sensor, when the scale layer thickness is detected to be thicker, in the preparation stage, the vertical slide rail drives the motor connection slide seat and the structure it carries to reach the position of the magnetic connection electromagnetic pulse generating end, and then the motor box is rotated to drive the vertical slide rail and its related structure to rotate, so that the magnetic connection block on the side of the fine-tuning angle structure and the magnetic connection electromagnetic pulse generating end form a magnetic connection, and then the motor box is rotated back to its position, so that the magnetic connection electromagnetic pulse generating end that is magnetically connected performs the preparation operation, and then the energy-saving control motor provides power to drive the worm and the worm gear to engage and connect to realize the transmission function, and when the worm gear rotates, a smooth rotation is formed in the rotation groove opened inside the annular rail, and its rotation range covers the main compressor body, the first secondary compressor body and the second secondary compressor body, and then the visual sensor cooperates with the scale layer thickness sensor to form a position calibration, so that the vertical slide rail is adjusted, and the motor connection slide seat is started so that the motor connection slide seat The motor drives the short screw to rotate on the surface of the bearing part, and then makes the screw gear rotate synchronously on the surface of the side bearing seat, so that when the side gear engaged by the screw gear rotates, it drives the micro-telescopic guide rod of the adapter slot seat to form an adjustment according to the position calibration signal, and then the micro-telescopic guide rod in the micro-telescopic guide rod of the adapter slot seat forms a telescopic adjustment according to the position analysis, driving the fine-tuning angle structure, the visual sensor and the magnetically connected magnetically connected electromagnetic pulse generating end to emit electromagnetic pulses to loosen and remove the thick scale layer and stubborn impurities. Secondly, the above operation returns to its original position, and the pneumatic guide rod drives the clamping soft connection to clamp the magnetically connected electromagnetic pulse generating end after the operation under the cooperation of the short horizontal slide rail, and then the ultrasonic generator clamped by the side is magnetically connected again to complete the above operation again, so that the overall impurity removal operation can be carried out efficiently, and the impurity removal operation can be carried out without stopping the machine, thereby improving the overall continuous operation capability and maintenance efficiency, avoiding blockage inside the compressor, and improving the use status, efficiency and life of the compressor.

[0022] 2. In the present invention, by cooperating with the dynamic impurity removal component during compression operation, under the detection feedback of the airtightness detection sensor, when it is detected that the main compressor body, the first secondary compressor body and the second secondary compressor body have airtight leakage during the compression operation, the magnetically connected magnetically connected adaptive sealing spraying and melting gun is replaced again, and the sealant is corrected at the position where the airtight leakage occurs, delaying the harm caused by the airtight leakage during the operation process, and sending an alarm in time to facilitate subsequent fixed-point maintenance. After the main compressor body is operated, the cleaning liquid in the cleaning liquid pump box is pre-treated by a micro-dense bubble adder to generate tiny bubbles to enhance the cleaning effect.

[0023] 3. In the present invention, the first-stage compression structure inside the main compressor body performs the first compression on the incoming steam with the cooperation of the compression regulating component, and the compressed gas enters the countercurrent cooler through the adaptive gas conveying pipeline for cooling, and enters the separator through the cooled gas to separate the condensed liquid and gas, so that the separated gas enters the first secondary compressor body and the second secondary compressor body respectively for further compression, or according to the needs, when it is initially located inside the main compressor body, the steam is synchronously adapted to be transported to the main compressor body, the first secondary compressor body and the second secondary compressor body respectively with the cooperation of the adaptive gas conveying pipeline, so that the variable frequency motor and the variable frequency structure can automatically adjust the compression ratio according to the load conditions under the control of the external sequential controller to form a compression operation with the same frequency, thereby ensuring efficient compression and reducing energy consumption and mechanical damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the main structure of a steam compressor for ethylene glycol production according to the present invention;

[0025] Figure 2 This is a schematic structural diagram of a steam compressor for ethylene glycol production according to the present invention from a side view;

[0026] Figure 3 This is a schematic structural diagram of a compression control component in a steam compressor for ethylene glycol production according to the present invention;

[0027] Figure 4 A steam compressor for producing ethylene glycol according to the present invention Figure 3 A schematic diagram of the enlarged structure at point A;

[0028] Figure 5 This is a schematic structural diagram of a dynamic impurity removal component during compression operation in a steam compressor for ethylene glycol production according to the present invention;

[0029] Figure 6 It is a schematic diagram of a partial separation structure of a dynamic impurity removal component in a compression operation in a steam compressor for ethylene glycol production according to the present invention;

[0030] Figure 7 A steam compressor for producing ethylene glycol according to the present invention Figure 5 A schematic diagram of the enlarged structure at B;

[0031] Figure 8 A steam compressor for producing ethylene glycol according to the present invention Figure 5 Enlarged structural diagram at C.

[0032] In the figure: 1. Compression control component; 101. Compression integrated detection structure; 102. Buffer liquid storage tank; 103. Intake pipe; 104. Nanofiltration membrane structure; 105. Liquid level electromagnetic detection intake pipe; 106. First-stage compression structure; 107. Countercurrent cooler; 108. First secondary compressor body; 109. Adjusting pressure valve; 1090. Pressure detection sensor; 1091. Second secondary compressor body; 1092. Exhaust pipe; 1093. Separator; 1094. Secondary compression structure; 1095. Adaptive gas delivery pipeline; 1096. Frequency conversion structure; 1097. Secondary self-cleaning filter structure; 2. Compression operation dynamic impurity removal component; 201. Buffer shock absorbing base; 202. Energy-saving control motor; 203. Worm; 204. Worm wheel; 20 5. Rotating motor box; 206. Public discharge hole; 207. Vertical slide rail; 208. Fine adjustment angle structure; 209. Visual sensor; 2090. Ultrasonic generator; 2091. Stand; 2092. Give way groove; 2093. Cleaning liquid pump box; 2094. Cleaning liquid valve tube; 2095. Micro bubble adder; 2096. Annular rail; 2097. Rotating groove; 2098. Edge-joined frame; 2099. Fixed frame; 2010. Short horizontal slide rail; 2011. Pneumatic guide rod; 2012. Clamping soft joint; 2013. Magnetic connection adaptive sealing spray repair gun; 2014. Motor connection slide seat; 2015. Short screw; 2016. Edge-joined bearing seat; 2017. Screw gear; 2018. Edge-joined gear; 2019. Transfer groove seat micro telescopic guide rod. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In the present invention, Figure 1 - Figure 8 As shown: A steam compressor for ethylene glycol production, comprising:

[0035] The compression control component 1 is installed on the top of the compression operation dynamic impurity removal component 2, and is used to form a multi-stage compression control structure to process the use of ethylene glycol vapor, ensure that the compression ratio is automatically adjusted under high load conditions, reduce compression process damage, and improve efficiency;

[0036] The scale layer thickness sensor is formed into multiple groups and installed inside the compression structure of the compression regulating component 1. Due to the real-time monitoring of the impact of the scale layer on the compression operation, the sensors are synchronously fed back to the compression operation dynamic impurity removal component 2, so that the compression operation dynamic impurity removal component 2 can perform impurity removal operations without interfering with or affecting the operation of the compression regulating component 1.

[0037] The airtightness detection sensors form multiple groups of airtight connection ends installed at the compression regulating component 1, which are used to monitor the airtightness during the compression operation in real time, and respond and feedback to the compression operation dynamic impurity removal component 2 in time, so that the compression operation dynamic impurity removal component 2 can perform airtightness correction operations without interfering or affecting the operation of the compression regulating component 1 while the compression operation is not stopped.

[0038] The compression control component 1 includes:

[0039] The compression integrated detection structure 101, the liquid level warning processing structure, the main compressor body, the first secondary compressor body 108 and the second secondary compressor body 1091, the side ends of the main compressor body are connected to the adapting gas guide pipeline 1095, the side ends of the adapting gas guide pipeline 1095 are connected to the counterflow cooler 107, the side ends of the counterflow cooler 107 are connected to the separator 1093, and the side ends of the separator 1093 are respectively connected to the gas guide chambers of the first secondary compressor body 108 and the second secondary compressor body 1091 The control valve is connected, and the main compressor body, the first secondary compressor body 108 and the second secondary compressor body 1091 form a multi-stage compression structure through the matching gas guide pipeline 1095, the countercurrent cooler 107, and the separator 1093. A variable frequency motor is installed on the bottom side of the main compressor body, and a variable frequency structure 1096 is installed on the sides of the first secondary compressor body 108 and the second secondary compressor body 1091. The variable frequency motor and the variable frequency structure 1096 are both signal connected through an external sequential controller.

[0040] The side end of the compression integrated detection structure 101 is connected to a liquid level electromagnetic detection air inlet pipe 105 , the top of the liquid level electromagnetic detection air inlet pipe 105 is connected to a nanofiltration membrane structure 104 through a quick connection flange, and the top of the nanofiltration membrane structure 104 is connected to an air inlet pipe 103 .

[0041] The side end of the compression integrated detection structure 101 is connected to a buffer liquid storage tank 102 through a circulation pipeline, which is used as a dynamic adjustment pool for the liquid level to balance the liquid level fluctuation during the operation of the main compressor body. The liquid level electromagnetic detection air intake pipe 105 is used to detect the liquid level during the operation of the main compressor body. A regulating pressure valve 109 is installed on the side of the main compressor body, and a pressure detection sensor 1090 is connected to the side end of the regulating pressure valve 109.

[0042] A primary compression structure 106 is installed inside the main compressor body, and a secondary compression structure 1094 is installed at the bottom end of the main compressor body. The variable frequency motor drives the secondary compression structure 1094 inside the main compressor body to form a drive, so that the primary compression structure 106 performs a compression operation. An exhaust pipe 1092 is opened on the front end surface of the main compressor body, and a waste liquid discharge pipe is opened on the back surface of the main compressor body. A secondary self-cleaning filter mesh structure 1097 is installed at the bottom end of the main compressor body for further filtering the exhaust gas transported by the exhaust pipe 1092.

[0043] In a specific scheme, during operation, ethylene glycol vapor enters the device through the air intake pipe 103, and the nanofiltration membrane structure 104 is used to perform preliminary filtration on the incoming vapor to remove large particles of impurities. The vapor after passing through the nanofiltration membrane structure 104 enters the main compressor body through the liquid level electromagnetic detection air intake pipe 105, and passes through the liquid level warning processing structure: monitors the liquid level in the main compressor body, issues a warning when the liquid level exceeds a preset value, and dynamically adjusts through the buffer liquid storage tank 102. When the liquid level is abnormal, the air intake can be quickly cut off by connecting the quick connection flange to the nanofiltration membrane structure 104 to prevent the liquid level from being too high. Failure, then the first compression structure 106 inside the main compressor body performs the first compression on the incoming steam, and the compressed gas enters the counterflow cooler 107 through the adapter gas delivery pipeline 1095 for cooling, and the cooled gas enters the separator 1093 to separate the condensed liquid and gas, so that the separated gas enters the first secondary compressor body 108 and the second secondary compressor body 1091 for further compression, or according to the needs, when it is initially located inside the main compressor body, the steam is synchronously adapted to be transported to the main compressor body and the first secondary compressor body 108 respectively under the cooperation of the adapter gas delivery pipeline 1095. In the second secondary compressor body 1091, the variable frequency motor and the variable frequency structure 1096 are controlled by an external sequential controller to automatically adjust the compression ratio according to the load conditions to form a compression operation with the same frequency to ensure efficient compression. Secondly, the scale layer thickness sensor monitors the scale layer thickness inside the compression structure in real time, and feeds back the data to the compression operation dynamic impurity removal component 2 to perform non-interference impurity removal operations. The airtightness detection sensor monitors the airtightness of the airtight connection end in real time, and feeds back the data to the compression operation dynamic impurity removal component 2 to perform airtightness correction operations. Then the compressed gas is discharged through the exhaust pipe 1092, so that the exhaust The exhaust gas from the delivery pipe 1092 is further filtered through the secondary self-cleaning filter structure 1097 to remove fine impurities and ensure the purity of the output gas, while the condensed liquid separated by the separator 1093 is discharged through the waste liquid discharge pipe for subsequent treatment or recycling. At the same time, during operation, the pressure detection sensor 1090 monitors the system pressure in real time and provides a feedback signal to the external PLC controller. The signal control of the external PLC controller is used to control the pressure of the main compressor body, the first secondary compressor body 108 and the second secondary compressor body 1091, so as to ensure the safety and stability of the compression process.

[0044] In the present invention, according to Figure 1 , Figure 2 and Figure 5 - Figure 8 As shown, the compression operation dynamic impurity removal component 2 also includes:

[0045] A buffer shock absorbing base 201, an energy-saving control motor 202, a worm 203 and a worm wheel 204. The energy-saving control motor 202 is mounted on the top wall side of the buffer shock absorbing base 201. The worm 203 and the worm wheel 204 form a meshing connection. A common discharge hole 206 is provided on the bottom surface of the buffer shock absorbing base 201. The common discharge hole 206 is used for the bottom discharge pipes of the main compressor body, the first secondary compressor body 108 and the second secondary compressor body 1091 to discharge fluid under the action of the three-way valve pipe. An annular rail 2096 is installed on the top surface of the buffer shock absorbing base 201. A rotating groove 2097 is provided inside the annular rail 2096. The rotating groove 2097 and the convex edge at the bottom end of the worm wheel 204 form a rotating connection.

[0046] The top side end of the buffer shock absorbing base 201 is fastened with a vertical frame 2091, a clearance groove 2092 is opened on the surface of the vertical frame 2091, and the left and right sides of the clearance groove 2092 are symmetrically fastened with side frames 2098, a fixed frame 2099 is installed on the side of the side frame 2098, a short horizontal slide rail 2010 is installed on the side wall surface of the side frame 2098, and a pneumatic guide rod 2011 is installed on the side end of the fixed frame 2099. The side end of the pneumatic guide rod 2011 is fastened with a clamping soft joint 2012, and the inside of the clamping soft joint 2012 is respectively clamped and connected with a magnetically connected adaptive sealing spraying melting gun 2013 and a magnetically connected electromagnetic pulse generating end.

[0047] The top side end of the worm gear 204 is connected to a rotating motor box 205, and the top of the rotating motor box 205 is fastened to a vertical slide rail 207, and the interior of the vertical slide rail 207 is slidably connected to a motor connecting slide 2014, and a short screw 2015 is connected to the bottom output end of the motor connecting slide 2014, and the bottom end of the short screw 2015 is connected to a side bearing seat 2016 through a bearing member, and the center end of the side bearing seat 2016 is rotatably connected to a screw gear 2017, and the side end of the screw gear 2017 is meshingly connected to a side gear 2018, and the side gear 2018 is fastened to the side of the motor connecting slide 2014 through a connecting frame, and the outer peripheral side of the side gear 2018 is rotatably connected to a transfer slot seat micro telescopic guide rod 2019.

[0048] The side end of the adapter slot seat micro-telescopic guide rod 2019 is fastened with a fine-tuning angle structure 208, the side end of the fine-tuning angle structure 208 is installed with a visual sensor 209, and the side end of the fine-tuning angle structure 208 is magnetically connected with an ultrasonic generator 2090.

[0049] The top side surface of the stand 2091 is fastened with a cleaning liquid pump box 2093, a micro-bubble adder 2095 is installed on the top of the cleaning liquid pump box 2093, the side of the cleaning liquid pump box 2093 is connected with a cleaning liquid valve pipe 2094, and the cleaning liquid valve pipe 2094 is connected to the interface end at the top of the main compressor body.

[0050] In a specific scheme, according to the feedback from the above-mentioned scale thickness sensor, when the scale thickness is detected to be thick, in the preparation stage, the vertical slide rail 207 drives the motor connection slide 2014 and the structure it carries to reach the position of the magnetic connection electromagnetic pulse generating end, and then the motor box 205 is rotated to drive the vertical slide rail 207 and its related structures to rotate, so that the magnetic connection block on the side of the fine-tuning angle structure 208 and the magnetic connection electromagnetic pulse generating end form a magnetic connection, and the pneumatic guide rod 2011 drives the clamping soft connection 2012 to release the soft clamping of the magnetic connection electromagnetic pulse generating end with the cooperation of the short horizontal slide rail 2010, and then the motor box 205 is rotated back to allow the magnetically connected magnetic connection electromagnetic pulse generating end to prepare. Operation, then the energy-saving control motor 202 provides power to drive the worm 203 and the worm wheel 204 to engage and connect to realize the transmission function, and when the worm wheel 204 rotates, a smooth rotation is formed in the rotation groove 2097 opened inside the annular rail 2096, and its rotation range covers the main compressor body, the first secondary compressor body 108 and the second secondary compressor body 1091, and then the visual sensor 209 cooperates with the scale layer thickness sensor to form a position calibration, so that the vertical slide rail 207 is adjusted, and the motor connection slide 2014 is started, so that the motor in the motor connection slide 2014 drives the short screw 2015 to rotate on the surface of the bearing part, and then the screw gear 2017 rotates synchronously on the surface of the side bearing seat 2016, which is convenient for the screw gear 20 When the meshing side gear 2018 of 17 rotates, it drives the micro-telescopic guide rod 2019 of the adapter slot seat to form an adjustment according to the position calibration signal, and then the micro-telescopic guide rod in the micro-telescopic guide rod 2019 of the adapter slot seat forms a telescopic adjustment according to the position analysis, driving the fine-tuning angle structure 208, the visual sensor 209 and the magnetically connected magnetically connected electromagnetic pulse generating end to emit electromagnetic pulses to loosen and remove the thick scale layer and stubborn impurities. Secondly, the above operation returns to its original position, and the pneumatic guide rod 2011 drives the clamping soft joint 2012 to clamp the magnetically connected electromagnetic pulse generating end after the operation under the cooperation of the short horizontal slide rail 2010, and then the ultrasonic generator 2090 clamped by the side is magnetically connected again, and the above operation is completed again. The impurity removal operation can be carried out efficiently as a whole. After that, under the detection feedback of the airtightness detection sensor, when it is detected that the main compressor body, the first secondary compressor body 108 and the second secondary compressor body 1091 have airtight leakage during the compression operation, the magnetically connected magnetically connected adaptive sealing spraying and melting gun 2013 is replaced again, and the sealant is corrected at the position where the airtight leakage occurs to delay the harm caused by the airtight leakage during the operation process, and an alarm is sent in time to facilitate subsequent fixed-point maintenance. After the main compressor body is operated, the cleaning liquid in the cleaning liquid pump box 2093 is pre-treated by the micro-dense bubble adder 2095 to generate tiny bubbles to enhance the cleaning effect, so that the cleaning liquid can be transported to the main compressor body through the cleaning liquid valve pipe 2094.And enter the first secondary compressor body 108 and the second secondary compressor body 1091 in turn, and after treatment, the waste liquid is discharged from the common discharge hole 206. The overall operation is based on the buffering and shock-absorbing base 201, providing stable support, and absorbing vibration through the buffering and shock-absorbing design, reducing mechanical wear and extending the life of the equipment.

[0051] The wiring diagrams of the scale thickness sensor, air tightness detection sensor, compression integrated detection structure 101, nanofiltration membrane structure 104, liquid level electromagnetic detection air intake pipe 105, countercurrent cooler 107, pressure detection sensor 1090, separator 1093, energy-saving control motor 202, visual sensor 209, ultrasonic generator 2090 and micro-bubble adder 2095 in the present invention are common knowledge in the field, and their working principles are already known technologies. The models are selected according to actual use, so the control method and wiring layout are not explained in detail.

[0052] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A steam compressor for ethylene glycol production, characterized in that: Included are: A compression control component (1) is installed on top of the compression operation dynamic impurity removal component (2) to form a multi-stage compression control structure, process the use of ethylene glycol vapor, ensure that the compression ratio is automatically adjusted under high load conditions, reduce damage during the compression process, and improve efficiency; The scale layer thickness sensors are formed into a plurality of groups and installed inside the compression structure of the compression regulating component (1). The sensors monitor the influence of the scale layer on the compression operation in real time and synchronously feed back to the compression operation dynamic impurity removal component (2), so that the compression operation dynamic impurity removal component (2) can perform impurity removal operations without interfering with or affecting the operation of the compression regulating component (1) without stopping. Airtightness detection sensors are formed into a plurality of groups and are installed at the airtight connection ends of the compression regulating component (1), and are used to monitor the airtightness during the compression operation in real time, and to respond and feedback to the compression operation dynamic impurity removal component (2) in a timely manner, so that the compression operation dynamic impurity removal component (2) can synchronously perform airtightness correction operations without interfering with or affecting the operation of the compression regulating component (1) without stopping; The compression regulating component (1) comprises: A compression integrated detection structure (101), a liquid level warning processing structure, a main compressor body, a first secondary compressor body (108) and a second secondary compressor body (1091), the side ends of the main compressor body are connected to an adaptable gas delivery pipeline (1095), the side ends of the adaptable gas delivery pipeline (1095) are connected to a counterflow cooler (107), the side ends of the counterflow cooler (107) are connected to a separator (1093), and the side ends of the separator (1093) are connected to the first secondary compressor body (108) and the second secondary compressor body (1091). The air guide cavity is connected to a control valve, the main compressor body, the first secondary compressor body (108) and the second secondary compressor body (1091) form a multi-stage compression structure through an adaptive gas guide pipeline (1095), a countercurrent cooler (107) and a separator (1093), a variable frequency motor is installed at the bottom side of the main compressor body, and the sides of the first secondary compressor body (108) and the second secondary compressor body (1091) are both installed with variable frequency structures (1096), and the variable frequency motor and the variable frequency structure (1096) are both signal-connected through an external sequential controller; The compression operation dynamic impurity removal component (2) also includes: A buffer shock absorbing base (201), an energy-saving control motor (202), a worm (203) and a worm wheel (204); the energy-saving control motor (202) is mounted on the side of the top wall of the buffer shock absorbing base (201); the worm (203) and the worm wheel (204) are meshedly connected; a common discharge hole (206) is provided on the bottom surface of the buffer shock absorbing base (201); the common discharge hole (206) is used for the bottom discharge pipes of the main compressor body, the first secondary compressor body (108) and the second secondary compressor body (1091) to discharge fluid under the action of a three-way valve pipe; an annular rail (2096) is installed on the top surface of the buffer shock absorbing base (201); a rotation groove (2097) is provided inside the annular rail (2096); the rotation groove (2097) and the convex edge at the bottom end of the worm wheel (204) are rotationally connected.

2. The steam compressor for ethylene glycol production according to claim 1, characterized in that: The side end of the compression integrated detection structure (101) is connected to a liquid level electromagnetic detection air intake pipe (105), the top end of the liquid level electromagnetic detection air intake pipe (105) is connected to a nanofiltration membrane structure (104) via a quick connection flange, and the top end of the nanofiltration membrane structure (104) is connected to an air intake guide pipe (103).

3. The steam compressor for ethylene glycol production according to claim 2, characterized in that: The side end of the compression integrated detection structure (101) is connected to a buffer liquid storage tank (102) through a circulation pipeline, which is used as a dynamic liquid level adjustment pool to balance the liquid level fluctuation during the operation of the main compressor body. The liquid level electromagnetic detection air intake pipe (105) is used to detect the liquid level during the operation of the main compressor body. A pressure regulating valve (109) is installed on the side of the main compressor body, and a pressure detection sensor (1090) is connected to the side end of the pressure regulating valve (109).

4. The steam compressor for ethylene glycol production according to claim 1, characterized in that: A primary compression structure (106) is installed inside the main compressor body, and a secondary compression structure (1094) is installed at the bottom end of the main compressor body. The variable frequency motor drives the secondary compression structure (1094) inside the main compressor body to form a drive, so that the primary compression structure (106) performs a compression operation. An exhaust pipe (1092) is provided on the front surface of the main compressor body, and a waste liquid discharge pipe is provided on the back surface of the main compressor body. A secondary self-cleaning filter structure (1097) is installed at the bottom end of the main compressor body for further filtering the exhaust gas transported by the exhaust pipe (1092).

5. The steam compressor for ethylene glycol production according to claim 1, characterized in that: The top side end of the buffering and shock absorbing base (201) is fastened with a stand (2091), a clearance groove (2092) is provided on the surface of the stand (2091), and side frames (2098) are symmetrically fastened to the left and right sides of the clearance groove (2092), a fixed frame (2099) is installed on the side of the side frame (2098), a short horizontal slide rail (2010) is installed on the side wall surface of the side frame (2098), a pneumatic guide rod (2011) is installed on the side end of the fixed frame (2099), and a clamping soft joint (212) is fastened to the side end of the pneumatic guide rod (2011), and a magnetically connected adaptive sealing spraying and melting gun (2013) and a magnetically connected electromagnetic pulse generating end are clamped and connected inside the clamping soft joint (2012).

6. The steam compressor for ethylene glycol production according to claim 1, characterized in that: The top side end of the worm gear (204) is connected to a rotating motor box (205), the top of the rotating motor box (205) is fastened to a vertical slide rail (207), the interior of the vertical slide rail (207) is slidably connected to a motor connection slide seat (2014), the bottom output end of the motor connection slide seat (2014) is connected to a short screw (2015), the bottom end of the short screw (2015) is connected to a side bearing seat (2016) via a bearing member, the center end of the side bearing seat (2016) is rotatably connected to a screw gear (2017), the side end of the screw gear (2017) is meshingly connected to a side gear (2018), the side gear (2018) is fastened to the side of the motor connection slide seat (2014) via a connecting frame, and the outer circumference of the side gear (2018) is rotatably connected to a transfer slot seat micro-telescopic guide rod (2019).

7. The steam compressor for ethylene glycol production according to claim 6, characterized in that: The side end of the adapter slot seat micro-telescopic guide rod (2019) is fastened with a fine-tuning angle structure (208), the side end of the fine-tuning angle structure (208) is installed with a visual sensor (209), and the side end of the fine-tuning angle structure (208) is magnetically connected to an ultrasonic generator (2090).

8. The steam compressor for ethylene glycol production according to claim 5, characterized in that: The top side surface of the stand (2091) is fastened with a cleaning liquid pump box (2093), the top of the cleaning liquid pump box (2093) is provided with a micro-bubble adder (2095), the side of the cleaning liquid pump box (2093) is connected with a cleaning liquid valve pipe (2094), and the cleaning liquid valve pipe (2094) is connected with the interface end at the top of the main compressor body.

Citation Information

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