An intelligent detection device based on textile fabric defects

Abstract

The present invention relates to the field of textile fabric detection, and in particular to an intelligent detection device based on textile fabric defects. The technical problem is that the existing device only detects the waterproofness and wear resistance of the tent fabric, and does not take into account the real influence of environmental factors such as weather and temperature on the waterproofness and other properties of the textile fabric during the use of the tent, resulting in the detection result being unrepresentative and reducing the detection effect. Technical solution: An intelligent detection device based on textile fabric defects, including a workbench and a shell, etc.; the shell is arranged on the workbench. The present invention realizes blowing air to the surface of the tent fabric through a cold air blower to simulate the state of wind blowing on the surface of the tent, and then detects the size of the wind behind the tent fabric through a meteorological sensor, thereby realizing the detection of the air permeability and wind resistance of the tent fabric, and detecting whether the humidity in the tent fabric changes through a humidity sensor, thereby realizing targeted detection of the seams around the tent fabric, and ensuring the representativeness of the waterproofness detection of the tent fabric.

Description

Technical Field

[0001] The present invention relates to the field of textile fabric detection, and in particular to an intelligent detection device based on textile fabric defects. Background Art

[0002] Modern textile refers to a multi-scale structural processing technology of fibers or fiber assemblies. The properties of the finished textile fabrics vary depending on the needs. When the finished fabric is a tent, it is necessary to conduct targeted tests on the wind resistance, waterproofness, tear resistance and other properties of the fabric itself. The Chinese patent application number is CN202321242549.2, a fiber tent fabric detection device, uses a reciprocating mechanism to detect waterproofness while detecting wear resistance, which reduces costs and is convenient for people to use. However, the device only detects the waterproofness and wear resistance of the tent fabric, and does not take into account the actual impact of environmental factors such as weather and temperature on the waterproofness and other properties of the textile fabric during the use of the tent, resulting in the test results being unrepresentative and reducing the test effect. Summary of the invention

[0003] In order to overcome the shortcomings that the existing devices only detect the waterproofness and wear resistance of the tent cloth, and do not take into account the real influence of environmental factors such as weather and temperature on the waterproofness and other properties of the textile fabric during the use of the tent, resulting in unrepresentative test results and reduced detection effect, the present invention provides an intelligent detection device based on textile fabric defects.

[0004] Technical solution: An intelligent detection device based on textile fabric defects, including a workbench, a shell, a meteorological sensor and a camera; the shell is arranged on the workbench; the meteorological sensor is arranged on the workbench; the camera is arranged on the inside of the shell; it also includes a first power component, a support, a wind simulation component, a rainy day simulation component and a jitter adjustment system; the first power component is arranged on the workbench; the first power component is provided with a support for simulating the state of a tent stationed on the ground; a tent cloth is placed on the support; a number of support rods are arranged on the support, and the support rods are driven to move left and right and forward and backward by the first power component; a wind simulation component for simulating the state of wind blowing on the surface of the tent is arranged on the shell through the rotation of an electric shaft; a rainy day simulation component for simulating rain hitting the surface of the tent is arranged on the inside of the shell; and a jitter adjustment system for adjusting the jitter angle of the tent is arranged on the workbench.

[0005] More preferably, the wind simulation component includes a cooling fan; a plurality of cooling fans for simulating the state of wind blowing on the surface of the tent are rotatably connected to the housing via an electric shaft.

[0006] More preferably, the rainy day simulation component includes a driving unit, a sprinkler and a nozzle; the driving unit is installed on the inner side of the shell; the sprinkler is fixedly connected to the driving unit, and the sprinkler is driven to slide by the driving unit; the sprinkler is connected to the nozzle for simulating rainy weather.

[0007] More preferably, the rainy day simulation component also includes an electric rotating rod; the lower side of the sprinkler is rotatably connected to the electric rotating rod for adjusting the water spraying angle; the electric rotating rod is fixedly connected to the sprinkler head.

[0008] More preferably, a humidity sensor is also included; the first power assembly is equipped with a humidity sensor for detecting whether the suture thread is damaged or leaking.

[0009] More preferably, the first power assembly includes a first slide rail and a first electric slider; a plurality of first slide rails are arranged on the workbench; a plurality of first electric sliders are slidably connected to each first slide rail; each first electric slider is fixedly connected to a support rod on an adjacent support, and the first electric slider always covers the surface of the first slide rail.

[0010] More preferably, each first electric slider is provided with a ground nail groove for facilitating installation and removal of the tent cloth.

[0011] More preferably, the shake adjustment system includes a second power component and an electric adjuster; the second power component is installed on the workbench; the second power component is fixedly connected to an electric adjuster for adjusting the shake angle of the tent cloth, and the electric adjuster is driven to slide by the second power component; the electric adjuster is arranged as a telescopic structure; the electric adjuster is arranged with a simulation part, and the connection between the simulation part and the electric adjuster is arranged as a quick-release structure.

[0012] More preferably, it further includes a heater simulation component; the heater simulation component includes a heater; the electric adjuster is fixedly connected with a heater for simulating the use of a heater in cold weather.

[0013] More preferably, it also includes a wind and sand simulation component; the wind and sand simulation component includes a guide plate; a plurality of guide plates for guiding sand to move toward the tent cloth are arranged on the workbench, each guide plate is in an arc shape, and each guide plate is bent toward the middle of the shell.

[0014] Beneficial effects: The present invention realizes blowing air to the surface of the tent cloth through a cold air blower to simulate the state of wind blowing on the surface of the tent, and then detects the size of the wind after the wind passes through the tent cloth through a meteorological sensor, thereby realizing the detection of the air permeability and wind resistance of the tent cloth;

[0015] Clean water is introduced into the nozzle through a sprinkler, and then the clean water is sprayed onto the surface of the tent cloth to simulate the state of rain hitting the surface of the tent cloth in rainy weather. Then, the meteorological sensor is used to detect whether the humidity inside the tent cloth changes, thereby realizing the detection of the waterproofness of the tent cloth;

[0016] The humidity sensor is used to detect whether the humidity inside the tent cloth has changed, so as to achieve targeted detection of the stitching lines around the tent cloth, further ensuring the representativeness of the test results on the waterproofness of the tent cloth;

[0017] The electric rotating rod drives the nozzle to rotate toward the middle of the workbench to adjust the angle of rain hitting the tent cloth, simulating the state of rain hitting the tent cloth from different angles, further ensuring the representativeness of the test results of the waterproofness of the tent cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the intelligent detection device based on textile fabric defects of the present invention;

[0019] Figure 2 It is a schematic diagram of a first partial three-dimensional structure of the present invention;

[0020] Figure 3 It is a schematic diagram of a second partial three-dimensional structure of the present invention;

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the rainy day simulation component of the present invention;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the humidity sensor and the first electric slider combined with the present invention;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the electric regulator and heater combination of the present invention;

[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the combination of the vibration adjustment system and the heater simulation component of the present invention;

[0025] Figure 8 It is a schematic diagram of the three-dimensional structure of the wind and sand simulation component of the present invention.

[0026] Among them, the above-mentioned drawings include the following drawing marks: 1-workbench, 2-shell, 3-support, 3001-support rod, 4-meteorological sensor, 5-camera, 101-air cooler, 102-arc electric slide rail, 103-sliding block, 104-sprinkler, 105-electric rotating rod, 106-sprinkler, 107-humidity sensor, 201-first slide rail, 202-first electric slider, 20201-ground nail groove, 203-second slide rail, 204-second electric slider, 301-electric adjuster, 302-heater, 303-third slide rail, 304-third electric slider, 401-guide plate. DETAILED DESCRIPTION

[0027] Although the present invention may be described with respect to a particular application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those of ordinary skill in the art will recognize that terms such as above, below, upward, downward, etc. are used to describe the drawings and do not represent limitations on the scope of the present invention as defined by the appended claims. Any numerical designations such as first or second are merely exemplary and are not intended to limit the scope of the present invention in any way.

[0028] Example 1

[0029] like Figure 2-Figure 5 As shown, an intelligent detection device based on textile fabric defects includes a workbench 1, a shell 2, a meteorological sensor 4 and a camera 5; the shell 2 is arranged on the workbench 1; the meteorological sensor 4 is arranged on the workbench 1; the camera 5 is arranged inside the shell 2;

[0030] It also includes a first power component, a support 3, a wind simulation component, a rainy day simulation component and a jitter adjustment system; the first power component is arranged on the workbench 1; the first power component is arranged on the support 3; a tent cloth is placed on the support 3; four support rods 3001 are arranged on the support 3, and the support rods 3001 are driven by the first power component to move left and right and forward and backward; a wind simulation component is arranged on the shell 2 by rotating through an electric shaft; a rainy day simulation component is arranged on the inner side of the shell 2; and a jitter adjustment system is arranged on the workbench 1.

[0031] The wind force simulation component includes a cooling fan 101; a plurality of cooling fans 101 are rotatably connected to the housing 2 via an electric shaft.

[0032] The rainy day simulation component includes a driving unit, a sprinkler 104 and a nozzle 106; the driving unit is installed on the inner side of the shell 2; the sprinkler 104 is fixedly connected to the driving unit, and the sprinkler 104 is driven to slide by the driving unit; the sprinkler 104 is connected to the nozzle 106.

[0033] The rainy day simulation component also includes an electric rotating rod 105 ; the electric rotating rod 105 is rotatably connected to the lower side of the sprinkler 104 ; and the electric rotating rod 105 is fixedly connected to the sprinkler head 106 .

[0034] The driving unit includes an arc-shaped electric slide rail 102 and a sliding block 103; the arc-shaped electric slide rail 102 is installed on the inner side of the shell 2; the sliding block 103 is slidably connected to the arc-shaped electric slide rail 102; the sliding block 103 is fixedly connected to the sprinkler 104; the sprinkler 104 is driven to slide along the arc-shaped electric slide rail 102 by the sliding block 103.

[0035] It also includes a humidity sensor 107; the humidity sensor 107 is installed on the first power assembly.

[0036] The first power assembly includes a first slide rail 201 and a first electric slider 202; two first slide rails 201 are arranged on the workbench 1; each first slide rail 201 is slidably connected to two first electric sliders 202; each first electric slider 202 is fixedly connected to the support rod 3001 on the adjacent support 3, and the first electric slider 202 always covers the surface of the first slide rail 201; water is prevented from remaining in the first slide rail 201, thereby extending the service life of the first slide rail 201; the adjacent support rods 3001 are driven to move left and right along the first slide rail 201 by the first electric slider 202.

[0037] Each first electric slider 202 is provided with a ground nail groove 20201; before the detection begins, the tent cloth is manually placed on the support 3, and then the tent cloth is fixed in the ground nail groove 20201 by the ground nails, so as to achieve rapid installation of the tent cloth. When the detection is completed, the ground nails are manually pulled out from the ground nail groove 20201 to achieve rapid disassembly of the tent cloth.

[0038] The first power assembly also includes a second slide rail 203 and a second electric slider 204; two second slide rails 203 are installed on the workbench 1; each second slide rail 203 is slidably connected to two second electric sliders 204; the second electric slider 204 is fixedly connected to the first slide rail 201; the first slide rail 201 is driven to move forward and backward along the second slide rail 203 by the second electric slider 204.

[0039] First, the tent cloth is manually placed on the support 3, and then the ground nails are manually passed through the tent cloth and fixed in the ground nail grooves 20201 to achieve quick installation of the tent cloth. Then, the air cooler 101 is manually turned on to blow air to the surface of the tent cloth to simulate the state of wind blowing on the surface of the tent. Then, the meteorological sensor 4 detects the size of the wind after the wind passes through the tent cloth to achieve the detection of the air permeability and wind resistance of the tent cloth. After the air permeability and wind resistance of the tent cloth are detected, the air cooler 101 is manually turned off and the sprinkler 104 is turned on to spray The water dispenser 104 passes clean water into the nozzle 106, and then sprays the clean water onto the surface of the tent cloth, simulating the state of rain hitting the surface of the tent cloth in rainy weather, and then the meteorological sensor 4 detects the humidity change inside the tent cloth to detect the waterproofness of the tent cloth. At the same time, the sliding block 103 drives the water dispenser 104 to slide along the arc-shaped electric slide rail 102 to adjust the direction of rain spraying, simulating the state of rain hitting the tent cloth from different directions, and improving the comprehensiveness of the waterproofness detection of the tent cloth. Since the tent cloth is made of multiple pieces of cloth sewn together, in order to avoid rain from the seams The water will penetrate into the tent cloth at the joints, so if it is necessary to do targeted detection on the stitching lines, when the sprinkler 104 is rotated to be parallel to any support rod 3001, the humidity sensor 107 adjacent to the support rod 3001 detects whether the humidity in the tent cloth changes, thereby realizing targeted detection of the stitching lines around the tent cloth, further ensuring the representativeness of the test results of the waterproofness of the tent cloth, and then the electric rotating rod 105 drives the sprinkler 106 to rotate, so that the water outlet of the sprinkler 106 faces the middle of the workbench 1, so as to adjust the angle of rainwater hitting the tent cloth, thereby realizing The changes in the coverage of rainwater further improve the comprehensiveness of the waterproof test of the tent cloth. After the waterproof test of the tent cloth is completed, the air cooler 101 is manually turned on to make the air cooler 101 and the sprinkler 104 work at the same time. When the air cooler 101 blows the tent cloth, the clean water adsorbed on the surface of the tent cloth freezes quickly, and then the air cooler 101 continues to blow the frozen tent cloth to simulate the state of the tent cloth surface freezing in cold weather. Then, the camera 5 is used to observe whether the frozen tent cloth will be damaged during the shaking process, so as to achieve a preliminary test of the flexibility of the tent cloth.

[0040] Example 2

[0041] On the basis of Example 1, Figure 6 and Figure 7As shown, the vibration adjustment system includes a second power component and an electric adjuster 301; the second power component is installed on the workbench 1; the electric adjuster 301 is fixedly connected to the second power component, and the electric adjuster 301 is driven to slide by the second power component; the electric adjuster 301 is set as a telescopic structure; the electric adjuster 301 is provided with a simulation part, and the connection between the simulation part and the electric adjuster 301 is set as a quick-release structure.

[0042] The second power assembly includes a third slide rail 303 and a third electric slider 304; the third slide rail 303 is installed on the workbench 1; the third electric slider 304 is slidably connected to the third slide rail 303; the third electric slider 304 is fixedly connected to the electric adjuster 301; the third electric slider 304 drives the electric adjuster 301 to slide along the third slide rail 303.

[0043] It also includes a furnace simulation component; the furnace simulation component includes a heater 302; the heater 302 is fixedly connected to the electric adjuster 301.

[0044] After the preliminary test of the flexibility of the tent cloth is completed, the electric adjuster 301 is manually opened. At this time, there is still ice on the surface of the tent cloth and the tent cloth is in a shaking state. Then, the electric adjuster 301 set as a telescopic structure is pressed against the inner side of the tent cloth. Since the inner side of the tent cloth is squeezed by the electric adjuster 301, the position where the tent cloth contacts the electric adjuster 301 is in a taut state, so that other parts of the tent cloth generate relative shaking with reference to the above-mentioned position where the tent cloth contacts the electric adjuster 301, simulating the change of the shaking state of the tent cloth when it contacts an object in the tent during the process of being blown by the wind. Then, the third electric slider 304 drives the electric adjuster 301 to slide along the third slide rail 303, so as to adjust the contact position between the tent cloth and the electric adjuster 301, thereby achieving the shaking state of the tent cloth. Adjustment. When using a tent in winter, it is usually necessary to place a heater in the tent. At the same time, in order to prevent the heater from affecting the normal activities of the user in the tent, the heater is usually placed close to the tent cloth. The heater 302 is manually turned on and the electric adjuster 301 is controlled to reset, and then the heater 302 is driven to slide along the third slide rail 303 through the third electric slider 304, simulating the state of the user using the heater to keep warm in the tent in winter. Then, the camera 5 is used to observe whether the tent cloth will be damaged when there is a large temperature difference between the inside and the outside, thereby realizing the detection of the stability of the tent cloth. At the same time, since the heater 302 bakes the inside of the tent cloth for a long time, the camera 5 is used to observe whether the tent cloth will produce irreversible deformation when it is baked for a long time, thereby further improving the detection data.

[0045] Example 3

[0046] On the basis of Examples 1 and 2, Figure 1and Figure 8 As shown, it also includes a wind and sand simulation component; the wind and sand simulation component includes a guide plate 401; two guide plates 401 are arranged on the workbench 1, each guide plate 401 is in an arc shape, and each guide plate 401 is bent toward the middle of the shell 2.

[0047] After the flexibility test of the tent cloth is completely completed, the heater 302 and the sprinkler 104 are manually turned off, and then sand is manually put into the inner side of the shell 2, and the sand is driven to fly in the shell 2 by the fan, and then the sand hits the surface of the tent cloth to simulate the state of using the tent in windy and sandy weather. Then, the camera 5 is used to observe whether there is sand penetrating the tent cloth and entering the inner side of the tent cloth, so as to realize the test of the wear resistance of the tent cloth. When the sand hits the surface of the tent cloth and rebounds to the surroundings, the guide plate 401 is used to intercept and guide the rebounded sand, and then the sprinkler 104 is manually opened to simulate the state of sand hitting the surface of the tent cloth in windy and rainy weather, thereby further ensuring the representativeness of the test results of the wear resistance of the tent cloth.

[0048] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. An intelligent detection device based on textile fabric defects, comprising a workbench (1), a housing (2), a meteorological sensor (4) and a camera (5); the housing (2) is arranged on the workbench (1); the meteorological sensor (4) is arranged on the workbench (1); the camera (5) is arranged inside the housing (2); the device is characterized in that: It also comprises a first power component, a support (3), a wind simulation component, a rainy day simulation component and a shaking adjustment system; the first power component is arranged on the workbench (1); the first power component is arranged on the support (3) for simulating the state of the tent being stationed on the ground; a tent cloth is placed on the support (3); a plurality of support rods (3001) are arranged on the support (3), and the support rods (3001) are driven by the first power component to move left and right and forward and backward; a wind simulation component for simulating the state of wind blowing on the surface of the tent is arranged on the housing (2) through the rotation of an electric shaft; a rainy day simulation component for simulating rain hitting the surface of the tent is arranged on the inner side of the housing (2); and a shaking adjustment system for adjusting the shaking angle of the tent is arranged on the workbench (1); The vibration adjustment system comprises a second power component and an electric adjuster (301); the second power component is installed on a workbench (1); the electric adjuster (301) for adjusting the vibration angle of the tent cloth is fixedly connected to the second power component, and the electric adjuster (301) is driven to slide by the second power component; the electric adjuster (301) is arranged as a telescopic structure; the electric adjuster (301) is arranged with a simulation part, and the connection between the simulation part and the electric adjuster (301) is arranged as a quick-release structure.

2. The intelligent detection device based on textile fabric defects according to claim 1 is characterized in that: The wind simulation component comprises a cooling fan (101); a plurality of cooling fans (101) for simulating the state of wind blowing on the surface of the tent are rotatably connected to the housing (2) via an electric rotating shaft.

3. The intelligent detection device based on textile fabric defects according to claim 2 is characterized in that: The rainy weather simulation component comprises a driving unit, a sprinkler (104) and a nozzle (106); the driving unit is installed inside the housing (2); the sprinkler (104) is fixedly connected to the driving unit, and the sprinkler (104) is driven to slide by the driving unit; and the sprinkler (104) is connected to the nozzle (106) for simulating rainy weather.

4. The intelligent detection device based on textile fabric defects according to claim 3 is characterized in that: The rainy day simulation component also includes an electric rotating rod (105); the lower side of the sprinkler (104) is rotatably connected to the electric rotating rod (105) for adjusting the water spraying angle; and the electric rotating rod (105) is fixedly connected to the sprinkler head (106).

5. The intelligent detection device based on textile fabric defects according to claim 1 is characterized in that: It also includes a humidity sensor (107); the first power assembly is equipped with a humidity sensor (107) for detecting whether the suture thread is damaged or leaking.

6. The intelligent detection device based on textile fabric defects according to claim 1 is characterized in that: The first power assembly comprises a first slide rail (201) and a first electric slider (202); a plurality of first slide rails (201) are arranged on the workbench (1); each first slide rail (201) is slidably connected to a plurality of first electric sliders (202); each first electric slider (202) is fixedly connected to a support rod (3001) on an adjacent support (3), and the first electric slider (202) always covers the surface of the first slide rail (201).

7. The intelligent detection device based on textile fabric defects according to claim 6 is characterized in that: Each first electric slider (202) is provided with a ground nail groove (2201) for facilitating installation and removal of the tent cloth.

8. The intelligent detection device based on textile fabric defects according to claim 7 is characterized in that: It also includes a heater simulation component; the heater simulation component includes a heater (302); the electric adjuster (301) is fixedly connected with a heater (302) for simulating the use state of a heater in cold weather.

9. The intelligent detection device based on textile fabric defects according to claim 8 is characterized in that: It also includes a wind and sand simulation component; the wind and sand simulation component includes a guide plate (401); a plurality of guide plates (401) for guiding sand to move toward the tent cloth are arranged on the workbench (1); each guide plate (401) is in an arc shape, and each guide plate (401) is bent toward the middle of the shell (2).

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