Poultry feeding device, calibration method thereof, and feeding method
Through the calibration method and control system of the poultry feeding device, precise feeding and nutrients according to poultry needs is achieved, the problem of inability to quantify the feeding amount in the prior art is solved, and the feeding accuracy and adaptability are improved.
Patent Information
- Application Number
- CN202411093173.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2044-08-09
AI Technical Summary
The existing multi-layer cage feeding equipment for poultry cannot reasonably give the feed and nutrient feed amount according to the actual needs of poultry in different cages, resulting in the inability to quantify the feed amount and poor feeding accuracy.
By calibrating feed, nutrients and feed motors, using Hall proximity switch and PLC controller to identify the detection magnets on the segmented board, control the corresponding feeding amount of feeding, and combine the input density of the central control screen to calculate the number of rotations of the twisted dragon to achieve accurate feeding.
The reasonable feeding amount is achieved according to the actual needs of poultry in the cage, which improves the feeding accuracy, and can quickly adapt to the replacement of different feeds or nutrients, ensuring the quantification and accuracy of feeding amounts.
Smart Images

Figure CN118923571B_ABST
Abstract
Description
Technical Field
[0001] The present invention particularly relates to a poultry feeding device, a calibration method thereof, and a feeding method. Background Art
[0002] Poultry farming refers to the artificial breeding of birds, such as chickens, ducks, and geese, for the purpose of obtaining feathers, eggs, and meat. Poultry farming has become an important industry in modern society. Its production process involves not only breeding technology, but also breed selection, disease prevention and control, feed nutrition, and environmental management. Among them, multi-layer poultry cage technology can greatly improve breeding efficiency and intensive level. Therefore, poultry production enterprises at home and abroad mostly use multi-layer poultry cage technology for poultry feeding equipment, thereby significantly improving feeding efficiency and reducing feeding labor intensity in production applications. At the same time, it reduces human-poultry contact, which is beneficial to poultry growth.
[0003] However, in actual use, the existing multi-layer poultry cage feeding equipment is unable to reasonably provide the feeding amount of feed and nutrients according to the actual needs of poultry in different cages, resulting in the inability to quantify the feeding amount and poor feeding accuracy, which needs to be improved.
[0004] Therefore, it is necessary to invent a poultry feeding device and a calibration method and a feeding method thereof to solve the above problems. Summary of the Invention
[0005] (1) Purpose of the invention
[0006] The object of the present invention is to provide a poultry feeding device and a calibration method thereof, and a feeding method. The present invention calibrates feed, nutrients and a feeding motor. When the feeding cart moves on the track, it can feed according to the pre-set feeding amount. When the Hall proximity switch detects the detection magnet on the segment plate, the PLC controller will identify and determine the number of the detection magnet, read the feed feeding amount and the nutrient feeding amount pre-entered on the feeding section, and control the feeding motor to discharge the corresponding feeding amount, thereby reasonably providing the feed and nutrient feeding amount required by the poultry in the feeding section, the feeding amount is quantified, and the feeding accuracy is high; furthermore, when the feeding cart changes to different types of feed or nutrients, it only needs to input the corresponding density on the central control screen to directly obtain the number of rotations of the auger that conveys the feed or nutrients, thereby controlling the feeding amount, so that the feeding cart can be put into use as soon as possible and can adapt to different feeds or nutrients to solve the above-mentioned shortcomings in the technology.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the present invention provides the following technical solutions: a poultry feeding device comprising a frame, the frame being in a stepped shape, with breeding cages mounted on each layer of the frame, and further comprising: a bracket disposed on the top of the uppermost layer of the frame, a track laid on the top of the bracket, and a feeding assembly movable along the top of the track for feeding the poultry in the breeding cages on each layer;
[0009] One end of the bracket is provided with a calibration component, which can calibrate the feeding amount of feed and nutrients required by the poultry in each layer of breeding cages.
[0010] Preferably, the distance between the bottom of the track and the top of the uppermost breeding cage is set to 3-10 cm, and the track is set to a hot-dip galvanized round tube;
[0011] Among them, the track is divided into a feeding area and a charging area,
[0012] The feeding area is located above the breeding cage.
[0013] The charging area is located at the end of the track and has a length of ≤1m, and is used for stopping or charging the traveling components.
[0014] Preferably, the feeding assembly includes a feeding cart arranged above the track, the feeding cart including a main silo for containing feed, a plurality of auxiliary silos installed on both sides of the main silo for containing nutrients, a nutrient delivery pipe arranged below the auxiliary silo and connecting the auxiliary silos on the same side, a feed delivery pipe located below the nutrient delivery pipe and connecting the nutrient delivery pipe and the main silo, and a drop pipe arranged at the end of the feed delivery pipe and connected to the feed delivery pipe;
[0015] The auxiliary silos on both sides of the main silo are evenly spaced along the length of the track, the two nutrient delivery pipes are laid along the length of the track, and there are multiple feed delivery pipes on both sides of the main silo. The feed delivery pipes are perpendicular to the length of the track, and the drop pipe is arranged below one end of the feed delivery pipe away from the main silo, and is vertical or inclined as a whole.
[0016] Among them, an auger is installed inside each nutrient delivery pipe and each feed delivery pipe, and a delivery motor for controlling the rotation of the auger is installed at the end of the nutrient delivery pipe and the feed delivery pipe. A Hall sensor is installed at the tail of each delivery motor to obtain the real-time speed of the delivery motor connected to it.
[0017] Preferably, the feeding assembly further comprises a walking assembly disposed below the main silo and mounted on a track;
[0018] The walking assembly includes a control box installed at the bottom of the feeding cart, wheels installed at the bottom of the control box, a counter arranged at the bottom of the control box, a PWM speed regulator installed on the control box, a walking motor located at the bottom of the control box, the output end of the walking motor is connected to the two wheels located on the outside of the control box through a coupling, a central control screen located on the side of the control box, and a PLC controller installed on the control box and capable of controlling the central control screen;
[0019] The PWM speed regulator can control the feeding motor by setting the feeding PWM value, so that the auger in the nutrient feeding pipe or the feed feeding pipe can rotate at a specified speed. Specifically, after the Hall sensor obtains the speed of the feeding motor, it can transmit it to the PWM speed regulator, and the speed of the feeding motor can be set by the PWM speed regulator.
[0020] The PWM speed regulator can also control the travel motor by setting the travel PWM value, so that the travel component drives the feeding vehicle to move at a constant speed along the length of the track. The specific steps are:
[0021] a. Set the feeding trolley's travel speed through the central control screen so that the feeding trolley can travel under full load. The PLC controller measures the travel PWM value at this travel speed as the initial travel value and records it in the PLC controller.
[0022] b. After the initial setting of the walking PWM value is completed, when the feeding cart performs the feeding task, the walking PWM value is automatically called, and the walking PWM speed regulator is used to control the feeding cart to move at the specified speed;
[0023] c. When the feeding cart encounters walking obstacles or operating failures, causing the actual walking speed of the feeding cart to be more than 50% lower than the set speed and lasting for more than 3 seconds, the walking component stops running and a pre-alarm error is issued.
[0024] Preferably, the calibration assembly includes a basin rack connected to the bracket, and a weighing basin mounted on the basin rack, for receiving feed or nutrients dropped into the feeding vehicle during the first calibration;
[0025] The basin frame is stepped and matched with the number of skeleton layers, and is arranged below the charging area.
[0026] A method for calibrating a poultry feeding device comprises the following steps:
[0027] K1. Calibrate the volume of nutrients discharged from the nutrient delivery pipe;
[0028] K2. Calibrate the volume of feed discharged from the feed delivery pipe;
[0029] K3. Calibrate the feeding motor;
[0030] The steps for calibrating the volume of nutrients discharged from the nutrient delivery pipe are as follows:
[0031] K11. Select the nutrient to be used, weigh the nutrient mass per unit volume using a graduated cylinder, calculate the nutrient density ρ1, and enter the obtained ρ1 value into the dialog box of the auxiliary material calibration interface on the central control screen. The specific formula for nutrient density ρ1 is:
[0032] ρ1=m1 / v1
[0033] Among them, m1 is the mass of the nutrient and v1 is the volume of the nutrient;
[0034] K12, through the preset feeding PWM value, controls the rotation of the output end of the feeding motor, so that the nutrients in the main silo are discharged into the corresponding weighing basin through the transmission of the feeding pipe. The PLC controller records the number of revolutions t1 of the auger in the nutrient feeding pipe per unit time through the Hall sensor;
[0035] K13. Manually measure the total mass of the weighing basin and nutrients, and subtract the mass of the weighing plate to obtain the mass M1 of nutrients discharged from the nutrient delivery pipe per unit time. Calculate the discharge volume m2 per single rotation of the auger. The specific formula is as follows:
[0036] m2=M1 / t1
[0037] Among them, the unit time is set to 1min;
[0038] K 14. Based on the obtained m2 value, calculate the nutrient volume V1 discharged when the auger rotates single circle, and complete the nutrient volume V1 calibration. The specific calculation formula is as follows:
[0039] V1=m2 / ρ1
[0040] The steps for calibrating the volume of feed discharged from the feed delivery pipe are as follows:
[0041] K21. Select the type of feed to be used, weigh the mass of the feed per unit volume with a measuring cylinder, calculate the feed density ρ2, and enter the obtained ρ2 value into the dialog box of the main material calibration interface on the central control screen. The specific formula for feed density ρ2 is:
[0042] ρ2=m3 / v2
[0043] Among them, m3 is the mass of feed, v2 is the volume of feed;
[0044] K22, through the preset feeding PWM value, controls the rotation of the feed motor output end, so that the feed in the main silo is transported by the feeding pipe and discharged into the corresponding weighing basin. The PLC controller records the number of revolutions t2 of the auger in the feed feeding pipe per unit time through the Hall sensor;
[0045] K23. Manually measure the overall mass of the weighing basin and feed, and subtract the mass of the weighing plate to obtain the mass of feed discharged from the nutrient delivery pipe per unit time, M2. Calculate the discharge volume m4 per single rotation of the auger. The specific formula is as follows:
[0046] m4=M2 / t2;
[0047] K24. Calculate the feed volume V2 discharged when the auger rotates single circle based on the obtained m4 value, and complete the feed volume V2 calibration. The specific calculation formula is as follows:
[0048] V2=m4 / ρ2;
[0049] Among them, the specific steps for calibrating the feeding motor are:
[0050] K31, set the feeding PWM value U to 30% and 80%, and run all feeding motors;
[0051] K32, control and record the number of revolutions T per unit time of each feed motor under the conditions of feeding PWM value U of 30% and feeding PWM value U of 80% through the PLC controller, and calculate the slope k of feeding PWM of each feed motor. The specific calculation formula is as follows:
[0052] k=U / T
[0053] K33, when setting the feeding amount per minute M 设 After the material density ρ is known, the feed and nutrients are calibrated, and the single-turn discharge volume V is obtained. The PWM value U of each feed motor is calculated. The feed motor is calibrated by controlling the U value to work at the set speed. The specific formula is:
[0054] U=M 设 / (ρ*V)*k.
[0055] Preferably, after the calibration of the feed output is completed, when changing to a different type of feed, the density of the replaced feed is first measured by weighing it with a graduated cylinder. 饲 , fill in the dialog box of the main material calibration interface, and you can directly calculate the single-turn discharge volume m of the auger in the feed delivery pipe. 饲 , the specific calculation formula is:
[0056] m 饲 =V2ρ 饲
[0057] After the calibration of the nutrient output is completed, when replacing different types of nutrients, first measure the density ρ of the replaced nutrients by weighing them with a measuring cylinder. 营, fill in the dialog box of the auxiliary material calibration interface on the central control screen, and you can directly calculate the single-turn discharge volume m of the auger in the nutrient feed pipe. 营 , the specific calculation formula is:
[0058] m 营 =V1ρ 营 .
[0059] A feeding method of a poultry feeding device comprises the following steps:
[0060] Preferably, the poultry feeding device further comprises a plurality of segmented plates arranged transversely at the bottom of the track, wherein a plurality of detection magnets are mounted on the segmented plates, and a plurality of Hall proximity switches are mounted below the control box;
[0061] The feeding method of the poultry feeding device comprises the following steps:
[0062] A1. Number the cages according to the number of layers. The specific numbering steps are as follows:
[0063] A11. Assume that the breeding cage has three layers, with the left channel being L and the right channel being R;
[0064] A12. The left side of the breeding cage is marked from the bottom to the top as L1, L2, and L3, and the right side of the breeding cage is marked from the bottom to the top as R1, R2, and R3.
[0065] A2. Install detection magnets in sections at symmetrical positions on the left and right sides of each segmented plate, and number the detection magnets;
[0066] The number of the detection magnet is consistent with the number of the corresponding cage layer below it, that is, the numbers from left to right are L1, L2, L3, R3, R2, R1;
[0067] A3. According to the distribution and feeding needs of the poultry in the breeding cage, enter the feed feeding amount for different feeding sections on different layers on the central control screen;
[0068] A4. According to the distribution and feeding needs of the poultry in the breeding cages, enter the nutrient feeding amount for different feeding sections in different cage layers on the central control screen. The specific steps are as follows:
[0069] A41. Add the same or different types of nutrients to the auxiliary feed bins on both sides of the main feed bin according to the poultry feeding needs, and enter the corresponding nutrient density into the nutrient density dialog box on the central control screen;
[0070] A42. Enter the nutrient feeding amount required for each poultry in each layer into the corresponding feeding segment dialog box;
[0071] Among them, different types of nutrients can be added to the auxiliary feed bins on both sides twice in one day, and no nutrients are added to the auxiliary feed bins corresponding to the cage layers that do not require nutrients;
[0072] A5. Divide each cage layer into sections according to the distribution and feeding needs of the poultry in the cages. At different sections, the feeding motor will feed according to the input nutrient feeding amount or feed feeding amount. The specific steps are as follows:
[0073] A51. Assume that there are two segmented plates installed, and the two segmented plates divide the breeding cage into feeding sections along the length of the track;
[0074] The specific feeding stages are: feeding stage 1, feeding stage 2, and feeding stage 3;
[0075] A52. When the feeding cart starts, the PLC controller reads the feed and nutrient feeding amounts pre-entered for the breeding cages in the feeding section, and controls the feed motor to discharge the corresponding feeding amount for the poultry in the feeding section;
[0076] A53. When the feeding cart reaches the top of the first segment plate, the Hall proximity switch detects the detection magnet on the segment plate, indicating that the feeding cart has entered the second feeding section. The PLC controller identifies the number of the detection magnet, reads the feed and nutrient feeding amounts pre-entered for the second feeding section, and controls the feed motor to discharge the corresponding feeding amount for the poultry in the second feeding section.
[0077] A54. When the feeding cart reaches the top of the second segment plate, the Hall proximity switch detects the detection magnet on the segment plate, indicating that the feeding cart has entered the third feeding segment. The PLC controller identifies the number of the detection magnet, reads the feed and nutrient feeding amounts pre-entered for the third feeding segment, and controls the feed motor to discharge the corresponding feeding amount for the poultry in the third feeding segment.
[0078] A55. After the feeding car finishes feeding, it returns along the track to the charging area for charging, and the addition of feed and nutrients to prepare for the next feeding.
[0079] Preferably, in step A3, according to the distribution and feeding requirements of the poultry in the breeding cage, the feed feeding amount of different feeding sections in different cage layers is input on the central control screen. The specific steps are:
[0080] A31. Measure the density of the feed to be fed and enter the density into the feed density dialog box on the central control screen;
[0081] A32. Set the feeding amount for each poultry in each feeding section and enter the result into the dialog box of the corresponding feeding section.
[0082] Preferably, in steps A52-A54, the feeding motor is controlled to discharge the corresponding feeding amount, and the specific steps are as follows:
[0083] A541、Assume that the feeding amount of a single poultry is m 单 , the stocking density of each layer of the breeding cage is the same, then the number of poultry raised per meter in the feeding section of this layer is equal, set as n, and the walking speed of the feeding car is V 速 m / min, the feeding speed of the feeding car is M 设 g / min;
[0084] A542, n, V 速 Enter the feeding amount into the dialog box of the corresponding feeding section on the central control screen, and the PLC controller automatically calls the feeding amount m 单 , thus calculating the feeding amount M of this feeding segment 设 , the specific formula is as follows:
[0085] M 设 =V 速 *n*m 单
[0086] A543, according to the obtained feeding speed M 设 , calculate the PWM value U required to set the feeding motor of the feeding section through the calculation formula of PWM value U, and complete the setting of feeding speed;
[0087] A544. Repeat steps A541-A543 to complete the setting of the feeding speed of each feeding section on each layer of the breeding cage, so that the feeding motor can discharge the corresponding feeding amount.
[0088] Compared with the prior art, the beneficial effects of the above technical solution of the present invention are:
[0089] 1. The present invention calibrates feed, nutrients and a feeding motor. When the feeding cart moves on the track, it can feed according to a pre-set feeding amount. When the Hall proximity switch detects the detection magnet on the segment plate, the PLC controller identifies and determines the number of the detection magnet, reads the feed feeding amount and nutrient feeding amount pre-entered on the feeding section, and controls the feeding motor to discharge the corresponding feeding amount for the poultry in the feeding section. That is, the feeding cart can automatically change the feeding amount in different feeding sections and automatically calculate the feeding amount according to the number of poultry in the feeding section, so that the feeding amount of feed and nutrients is appropriate. Therefore, the feeding amount of feed and nutrients required by the poultry in the feeding section can be reasonably given according to the actual needs of the poultry in the cage. The feeding amount is quantified and the feeding accuracy is high.
[0090] 2. When changing different types of feed or nutrients in the feeding cart, you only need to enter the corresponding density on the central control screen to directly obtain the number of rotations of the auger that transports the feed or nutrients, thereby controlling the feeding amount, so that the feeding cart can be put into use as soon as possible and can adapt to different feeds or nutrients. BRIEF DESCRIPTION OF THE DRAWINGS
[0091] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0092] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0093] Figure 2 This is a schematic diagram of the connection structure between the skeleton and the bracket of the present invention;
[0094] Figure 3 This is a schematic structural diagram of the feeding assembly of the present invention;
[0095] Figure 4 This is a schematic diagram of the installation of the PWM speed regulator of the present invention;
[0096] Figure 5 This is a schematic structural diagram of the feeding assembly of the present invention from another perspective;
[0097] Figure 6 This is a schematic diagram of the installation of the segmented plate of the present invention.
[0098] Description of reference numerals:
[0099] 1 skeleton, 2 brackets, 3 breeding cages, 4 tracks, 41 feeding area, 42 charging area;
[0100] 5 feeding components, 51 feeding cart, 52 main feed bin, 53 auxiliary feed bin, 54 nutrient delivery pipe, 55 feed delivery pipe, 56 drop pipe, 57 delivery motor;
[0101] 58 traveling assembly, 581 control box, 582 wheels, 583 counter, 584 PWM speed regulator, 585 central control screen;
[0102] 6. Calibration components, 61 basin stand, 62 weighing basin;
[0103] 7 segment board, 8 detection magnet, 9 Hall proximity switch. DETAILED DESCRIPTION
[0104] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0105] The present invention provides Figure 1-6 The poultry feeding device shown comprises a frame (1), wherein the frame (1) is in a stepped shape, and each layer of the frame (1) is equipped with a breeding cage (3), and further comprises:
[0106] A bracket (2) arranged on the top of the uppermost layer of the skeleton (1), a track (4) laid on the top of the bracket (2), and a feeding assembly (5) movable along the top of the track (4) for feeding the poultry in the breeding cages (3) on each layer;
[0107] One end of the bracket (2) is provided with a calibration component (6) capable of calibrating the feeding amount of feed and nutrients required by the poultry in each layer of the breeding cage (3).
[0108] In one embodiment, the distance between the bottom of the track (4) and the top of the uppermost breeding cage (3) is set to 3-10 cm, and the track (4) is set to a hot-dip galvanized round tube, wherein the track (4) is divided into a feeding area (41) and a charging area (42), wherein the feeding area (41) is located above the breeding cage (3), and the charging area (42) is located at the end of the track (4), and the length is ≤1m, ensuring that the track (4) does not undergo plastic deformation under pressure for a long time, and is used for stopping or charging the walking component (58), and the track (4) is set on the top of the skeleton (1). At the same time, the structure can rely on the existing skeleton (1) to quickly complete the installation and laying, and can effectively ensure the consistency of the relative positions of the track (4), the skeleton (1), and the feeding trough, providing a guarantee for the smooth operation and accurate feeding of the walking component (58) on the skeleton (1), while not occupying the aisle space, not damaging the ground structure of the breeding house, and facilitating daily breeding management.
[0109] In one embodiment, the feeding assembly (5) includes a feeding cart (51) arranged above the track (4), the feeding cart (51) including a main silo (52) for containing feed, a plurality of auxiliary silos (53) installed on both sides of the main silo (52) for containing nutrients, a nutrient delivery pipe (54) arranged below the auxiliary silo (53) and connecting the auxiliary silos (53) on the same side, a feed delivery pipe (55) located below the nutrient delivery pipe (54) and connecting the nutrient delivery pipe (54) and the main silo (52), and a drop pipe (56) arranged at the end of the feed delivery pipe (55) and connected to the feed delivery pipe (55);
[0110] The auxiliary material bins (53) on both sides of the main material bin (52) are evenly spaced and arranged along the length direction of the track (4); the two nutrient delivery pipes (54) are laid along the length direction of the track (4); and a plurality of feed delivery pipes (55) are provided on both sides of the main material bin (52); the feed delivery pipes (55) are perpendicular to the length direction of the track (4); and the drop pipe (56) is provided below one end of the feed delivery pipe (55) away from the main material bin (52), and the whole is vertical or inclined.
[0111] Wherein, each nutrient delivery pipe (54) and each feed delivery pipe (55) is internally installed with an auger, and the ends of the nutrient delivery pipe (54) and the feed delivery pipe (55) are both installed with a delivery motor (57) for controlling the rotation of the auger, and the tail of each delivery motor (57) is installed with a Hall sensor for obtaining the real-time rotation speed of the delivery motor (57) connected thereto;
[0112] The auger is configured as a solid nylon auger, the diameter of the spiral blade is 47 mm, the clearance between the nutrient delivery pipe (54) and the inner wall of the feed delivery pipe (55) is 0.5 mm, and the nutrient delivery pipe (54) and the feed delivery pipe (55) are configured as seamless stainless steel pipes with an inner diameter of 48 mm, which can improve the feeding accuracy and uniformity and reduce the feed powdering rate;
[0113] The pitch of the auger located inside the nutrient delivery pipe (54) is set to 5-10 mm, and the pitch of the auger located inside the feed delivery pipe (55) is set to 15-20 mm;
[0114] The feeding motor (57) is configured as a DC reduction motor, and the speed of the feeding motor (57) at the end of the nutrient feeding pipe (54) is configured to be 1-10 r / min, and the speed of the feeding motor (57) at the end of the feed feeding pipe (55) is configured to be 10-100 r / min.
[0115] In this embodiment, the main material bin (52), the auxiliary material bin (53), the nutrient delivery pipe (54), the feed delivery pipe (55), and the drop pipe (56) are all made of 304 stainless steel. While maintaining sufficient structural strength, the deadweight can be significantly reduced. The structure has good structural strength and weather resistance, and the carrying capacity of the feeding vehicle (51) can be improved. At the same time, the power consumed by the delivery motor (57) is relatively small, which can reduce energy consumption.
[0116] In one embodiment, the feeding assembly (5) further comprises a walking assembly (58) disposed below the main silo (52) and mounted on the track (4);
[0117] The walking assembly (58) comprises a control box (581) mounted on the bottom of the feeding cart (51), wheels (582) mounted on the bottom of the control box (581), a counter (583) arranged at the bottom of the control box (581), a PWM speed regulator (584) mounted on the control box (581), a walking motor located at the bottom of the control box (581), an output end of the walking motor being connected to two wheels (582) located outside the control box (581) via a coupling, a central control screen (585) located on the side of the control box (581), and a PLC controller mounted on the control box (581) and capable of controlling the central control screen (585);
[0118] The travel motor is a 24V DC dual-axis worm gear reduction self-locking motor, and the constant output speed is set to 35-50r / min, which can prevent the feeding cart (51) from sliding when it stops, thereby ensuring the feeding position accuracy;
[0119] The wheel (582) is configured as a metal U-shaped wheel, and the ratio of the groove width of the metal U-shaped wheel to the diameter of the track (4) is configured to be 1.1-1.5:1, which can prevent the track from being stuck;
[0120] The counter (583) is configured as a photoelectric rotary encoder, and the counter (583) is attached to the surface of the track (4) via a spring tensioning structure to detect the running speed of the feeding vehicle (51) in real time;
[0121] The PWM speed regulator (584) can control the feeding motor (57) by setting the feeding PWM value, so that the auger in the nutrient feeding pipe (54) or the feed feeding pipe (55) can rotate at a specified speed. Specifically, after the Hall sensor obtains the rotation speed of the feeding motor (57), it can transmit it to the PWM speed regulator (584), and the rotation speed of the feeding motor (57) can be set by the PWM speed regulator (584);
[0122] The PWM speed regulator (584) can also control the travel motor by setting the travel PWM value, so that the travel component (58) drives the feeding vehicle to move at a constant speed along the length direction of the track (4). The specific steps are:
[0123] a. Setting the feeding trolley walking speed through the central control screen (585) so that the feeding trolley (51) walks in a fully loaded state, and the PLC controller measures the walking PWM value at the walking speed as the walking initial setting value and records it in the PLC controller;
[0124] b. After the walking PWM value is initially set, the feeding cart (51) automatically calls the walking PWM value when performing the feeding task, and controls the feeding cart (51) to walk at a specified speed through the walking PWM speed regulator (584);
[0125] c. When the feeding cart (51) encounters a walking obstacle or an operating failure, causing the actual walking speed of the feeding cart (51) to be lower than the set speed by more than 50%, and the duration exceeds 3 seconds, the walking component (58) stops running and issues a warning alarm, thereby preventing the firmware of the feeding cart (51) from being damaged and monitoring the walking speed of the feeding cart (51) through the counter (583);
[0126] In steps ac, since the torque of the walking motor is large and the walking resistance is normally within the rated power range, the walking speed is slightly affected when no substantial obstacles are encountered.
[0127] Poultry feed is a non-sticky small particle material and is fed by a spiral auger. The feed delivery volume is proportional to the number of spiral rotations. When the feed density remains unchanged, the feed volume per unit rotation angle is basically constant, so the feed volume can be accurately controlled by setting the speed.
[0128] A calibration method for a poultry feeding device:
[0129] The calibration assembly (6) includes a basin frame (61) connected to the bracket (2), and a weighing basin (62) mounted on the basin frame (61) for receiving feed or nutrients dropped into the feeding cart (51) during the first calibration;
[0130] The basin frame (61) is stepped and matches the number of layers of the frame (1), and is arranged below the charging area (42). The poultry feeding device is specifically calibrated as follows:
[0131] K1, calibrating the volume of nutrients discharged when the auger in the nutrient delivery pipe (54) rotates in a single circle;
[0132] K2, calibrating the volume of feed discharged when the auger in the feed delivery pipe (55) rotates in a single turn;
[0133] K3, calibrate the feeding motor (57);
[0134] The steps for calibrating the volume of nutrients discharged from the nutrient delivery pipe (54) are as follows:
[0135] K11. Select the nutrient to be used, weigh the nutrient mass per unit volume with a graduated cylinder, calculate the nutrient density ρ1, and input the obtained ρ1 value into the dialog box of the auxiliary material calibration interface of the central control screen (585). The specific formula of the nutrient density ρ1 is:
[0136] ρ1=m1 / v1
[0137] Among them, m1 is the mass of the nutrient and v1 is the volume of the nutrient;
[0138] K12, through the preset feeding PWM value, controls the rotation of the output end of the feeding motor (57), so that the nutrients in the main silo (52) are discharged into the corresponding weighing basin (62) under the transmission of the drop pipe (56), and the PLC controller records the number of rotations t1 of the auger in the nutrient feeding pipe (54) per unit time through the Hall sensor;
[0139] In this step K12, before the feeding motor (57) is started, the nutrients in each drop tube (56) are filled, and the speed of the feeding motor (57) is constant;
[0140] K13. Manually measure the overall mass of the weighing basin (62) and the nutrients, and subtract the mass of the weighing plate to obtain the mass M1 of the nutrients discharged by the nutrient delivery pipe (54) per unit time, and calculate the discharge volume m2 of the auger in a single rotation. The specific formula is as follows:
[0141] m2=M1 / t1
[0142] Among them, the unit time is set to 1min;
[0143] K14. Based on the obtained m2 value, calculate the nutrient volume V1 discharged when the auger rotates single circle, and complete the nutrient volume V1 calibration. The specific calculation formula is as follows:
[0144] V1=m2 / ρ1
[0145] The steps for calibrating the volume of feed discharged from the feed delivery pipe (55) are as follows:
[0146] K21. Select the type of feed to be used, weigh the mass of the feed per unit volume with a measuring cylinder, calculate the feed density ρ2, and input the obtained ρ2 value into the dialog box of the main material calibration interface of the central control screen (585). The specific formula of feed density ρ2 is:
[0147] ρ2=m3 / v2
[0148] Among them, m3 is the mass of feed, v2 is the volume of feed;
[0149] K22, through the preset feeding PWM value, controls the rotation of the output end of the feeding motor (57), so that the feed in the main silo (52) is discharged into the corresponding weighing basin (62) under the transmission of the feeding pipe (56), and the PLC controller records the number of rotations t2 of the auger in the feed feeding pipe (55) per unit time through the Hall sensor;
[0150] K23, manually measure the overall mass of the weighing basin (62) and the feed, and subtract the mass of the weighing plate to obtain the mass M2 of the feed discharged by the nutrient delivery pipe (54) per unit time, and calculate the discharge volume m4 of the auger in a single rotation. The specific formula is as follows:
[0151] m4=M2 / t2;
[0152] K24. Calculate the feed volume V2 discharged when the auger rotates single circle based on the obtained m4 value, and complete the feed volume V2 calibration. The specific calculation formula is as follows:
[0153] V2=m4 / ρ2;
[0154] The specific steps for calibrating the feeding motor (57) are as follows:
[0155] K31, set the feeding PWM value U to 30% and 80%, and run all feeding motors (57);
[0156] K32, through the PLC controller, controls and records the number of revolutions T per unit time of each feeding motor (57) when the feeding PWM value U is 30% and the feeding PWM value U is 80%, and calculates the slope k of the feeding PWM of each feeding motor (57). The specific calculation formula is as follows:
[0157] k=U / T
[0158] K33, when setting the feeding amount per minute M 设 After the material density ρ is known, the feed and nutrients are calibrated, and the single-turn discharge volume V is obtained, and the PWM value U of each feeding motor (57) is calculated. By controlling each feeding motor (57) to work at a set speed through the U value, the calibration of the feeding motor (57) can be completed. The specific formula is:
[0159] U=M 设 / (ρ*V)*k
[0160] Among them, after the calibration of the feed output is completed, when changing to a different type of feed, first measure the density ρ of the replaced feed by weighing it with a measuring cylinder. 饲 , fill in the dialog box of the main material calibration interface, and you can directly calculate the single-turn discharge volume m of the auger in the feed delivery pipe (55) 饲 , the specific calculation formula is:
[0161] m 饲 =V2ρ 饲
[0162] Among them, after the calibration of the nutrient output is completed, when changing different types of nutrients, first measure the density ρ of the replaced nutrients by weighing them with a measuring cylinder. 营, fill in the dialog box of the auxiliary material calibration interface of the central control screen (585), and the single-turn discharge volume m of the auger in the nutrient delivery pipe (54) can be directly calculated. 营 , the specific calculation formula is:
[0163] m 营 =V1ρ 营 ;
[0164] Among them, due to the different densities of different types of feed and nutrients, the quality of the feed delivered by the feeding auger in a single circle is different, but the volume of the feed delivered in a single circle remains consistent. Therefore, this principle can be used to calibrate the feed and nutrient delivery amount. By knowing the volume of feed or nutrients discharged when the auger rotates in a single circle, the density calculated in advance can be used to obtain the mass of feed or nutrients discharged by volume when the auger rotates in a single circle, that is, the feeding amount.
[0165] A feeding method of a poultry feeding device:
[0166] The poultry feeding device further comprises a plurality of segmented plates (7) arranged transversely at the bottom of the track (4), a plurality of detection magnets (8) being mounted on the segmented plates (7), and a plurality of Hall proximity switches (9) mounted below the control box (581);
[0167] The number of detection magnets (8) to be installed is set according to the segmentation requirements of the feeding sections of different cage layers of the breeding cage (3). Specifically, the detection magnets (8) are installed at corresponding positions representing the cage layers to be detected to complete the segmentation of the feeding sections of the specific cage layers.
[0168] The feeding method of the poultry feeding device comprises the following steps:
[0169] A1. Number the breeding cages (3) according to the number of layers of the breeding cages (3). The specific numbering steps are as follows:
[0170] A11. Assume that the breeding cage (3) has three layers, and the left channel is L and the right channel is R;
[0171] A12, the layers from the bottom to the top on the left side of the breeding cage (3) are marked as L1, L2, and L3, and the layers from the bottom to the top on the right side of the breeding cage (3) are marked as R1, R2, and R3;
[0172] A2. Install detection magnets (8) in sections at symmetrical positions on both sides of each segment plate (7) at equal distances, and number the detection magnets (8);
[0173] The number of the detection magnet (8) is consistent with the number of the corresponding cage layer below it, that is, the numbers from left to right are L1, L2, L3, R3, R2, R1;
[0174] A3. Input feed amounts for different feeding sections on different layers on the central control screen (585) according to the distribution and feeding requirements of the poultry in the breeding cage (3);
[0175] A4. According to the distribution and feeding requirements of the poultry in the breeding cage (3), the nutrient feeding amount of different feeding sections in different cage layers is input on the central control screen (585). The specific steps are as follows:
[0176] A41. Add the same or different types of nutrients to the auxiliary material bins (53) on both sides of the main material bin (52) according to the poultry feeding requirements, and input the corresponding nutrient density into the nutrient density dialog box on the central control screen (585);
[0177] A42. Enter the nutrient feeding amount required for each poultry in each layer into the corresponding feeding segment dialog box;
[0178] Among them, different types of nutrients can be added twice in the auxiliary material bins (53) on both sides within one day, and no nutrients are added to the auxiliary material bins (53) corresponding to the cage layer that does not require nutrients;
[0179] A5. According to the distribution and feeding requirements of the poultry in the breeding cage (3), each cage layer is segmented, and at different segment positions, the feeding motor (57) is made to feed according to the input nutrient feeding amount or feed feeding amount. The specific steps are as follows (the following two segment plates (7) are used as an example)
[0180] A51. Assume that the number of segmentation plates (7) installed is two, and the two segmentation plates (7) divide the breeding cage (3) into feeding sections along the length direction of the track (4);
[0181] The specific feeding stages are: feeding stage 1, feeding stage 2, and feeding stage 3;
[0182] A52. When the feeding vehicle (51) starts to start, the PLC controller reads the feed feeding amount and nutrient feeding amount pre-entered for the breeding cage (3) at the feeding section, and controls the feeding motor (57) to discharge the corresponding feeding amount for the poultry in the feeding section to eat;
[0183] A53. When the feeding cart (51) reaches the top of the first segment plate (7), the Hall proximity switch (9) detects the detection magnet (8) on the segment plate (7), indicating that the feeding cart (51) has entered the second feeding section. The PLC controller identifies and determines the number of the detection magnet (8), reads the feed feeding amount and nutrient feeding amount previously inputted on the second feeding section, and controls the feeding motor (57) to discharge the corresponding feeding amount for the poultry in the second feeding section to eat.
[0184] A54. When the feeding cart (51) reaches above the second segment plate (7), the Hall proximity switch (9) detects the detection magnet (8) on the segment plate (7), indicating that the feeding cart (51) has entered the third feeding segment. The PLC controller identifies and determines the number of the detection magnet (8), reads the feed feeding amount and nutrient feeding amount previously inputted on the third feeding segment, and controls the feed conveying motor (57) to discharge the corresponding feeding amount for the poultry in the third feeding segment to eat.
[0185] A55, when the feeding car (51) completes feeding, it returns along the track (4) to the charging area (42) for charging, and adding feed and nutrients to prepare for the next feeding;
[0186] In step A3, according to the distribution and feeding requirements of the poultry in the breeding cage (3), the feed feeding amount of different feeding sections in different cage layers is input on the central control screen (585). The specific steps are as follows:
[0187] A31, measure the density of the feed to be fed, and input the density of the feed into the feed density dialog box of the central control screen (585);
[0188] A32. Set the feeding amount for each poultry in each feeding section and input the result into the dialog box of the corresponding feeding section;
[0189] In steps A52-A54, the feeding motor (57) is controlled to discharge the corresponding feeding amount. The specific steps are as follows:
[0190] A541、Assume that the feeding amount of a single poultry is m 单 , the stocking density of each layer of the breeding cage (3) is the same, then the number of poultry raised per meter in the feeding section of this layer is equal, set to n, and the walking speed of the feeding car (51) is V 速 m / min, the feeding speed of the feeding car is M 设 g / min;
[0191] A542, n, V 速 Input the data into the dialog box of the feeding section corresponding to the central control screen (585), and the PLC controller automatically calls the feeding amount m 单 , thus calculating the feeding amount M of this feeding segment 设 , the specific formula is as follows:
[0192] M 设 =V 速 *n*m 单
[0193] Among them, the PLC controller automatically calls the feeding amount m 单 Equal to the input value of the feeding amount for a single poultry in each feeding segment in step A32;
[0194] A543, according to the obtained feeding speed M 设 , calculate the PWM value U required to be set for the feeding motor (57) of the feeding section through the calculation formula of the PWM value U, and complete the setting of the feeding speed;
[0195] A544, repeating steps A541-A543 to complete the setting of the feeding speed of each feeding section on each layer of the breeding cage (3), so that the feeding motor (57) can discharge the corresponding feeding amount;
[0196] Since the traveling speed of the feeding vehicle (51) is constant, the feeding amount of nutrients or feed can be completed by controlling the rotation speed of the feeding motor (57) of each cage layer.
[0197] When the present invention is used, poultry of different numbers and densities are fed in each layer of the breeding cage (3) according to demand, and the corresponding feeding amount for a single poultry is input in the central control screen (585) according to the actual number of poultry in each cage layer per meter. The volume of nutrients discharged by the nutrient delivery pipe (54) is calibrated by utilizing the principle that the volume of nutrients discharged when the auger in the nutrient delivery pipe (54) rotates in a single circle, and the volume of feed discharged by the feed delivery pipe (55) is calibrated to know the volume of feed discharged when the auger in the feed delivery pipe (55) rotates in a single circle. The speed of the delivery motor (57) at the end of the nutrient delivery pipe (54) and the delivery motor (57) at the end of the feed delivery pipe (55) are controlled by calibrating the delivery motor (57), so that each delivery pipe (54) is kept constant. The number of revolutions of the auger driven by the motor (57) is controllable. Thus, when the feeding cart (51) moves on the track (4), it can be fed according to the feeding amount set in advance, and when the Hall proximity switch (9) detects the detection magnet (8) on the segment plate (7), it indicates that it has entered the next feeding section. The PLC controller identifies and determines the number of the detection magnet (8), reads the feed feeding amount and the nutrient feeding amount previously input on the feeding section, and controls the feeding motor (57) to discharge the corresponding feeding amount for the poultry in the feeding section to eat. As a result, when the feeding cart (51) moves on the feeding section, the speed of the output end of the feeding motor (57) automatically changes, thereby enabling the feeding cart (51) to automatically change the feeding amount in different feeding sections, and control the feeding amount according to the number of poultry per meter in the feeding section, so that the feeding amount of feed and nutrients is appropriate.
[0198] Regardless of how the types of feed and nutrients change, that is, how the density changes, only one calibration is required. After the corresponding density is input on the central control screen (585), the calibration method and feeding method of the present application can be used to directly realize the quick calibration and setting of different feeding sections, and the reasonable number of rotations of the feed motor (57) driven by the auger required for different feeding sections on the breeding cage (3) can be given in the first time, so that the feeding cart (51) becomes personalized during feeding, can adapt to different feeds or nutrients, and can be accurately controlled. The feeding accuracy is high, and the nutritional needs of poultry at different positions and times can be met to the greatest extent.
[0199] This embodiment specifically solves the problem that the current multi-layer poultry cage feeding equipment in the prior art cannot reasonably provide the feeding amount of feed and nutrients according to the actual needs of poultry in different cages during actual use, resulting in the inability to quantify the feeding amount and poor feeding accuracy, which needs to be improved.
[0200] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.
Claims
1. A poultry feeding device, characterized in that: The invention comprises a frame (1), wherein the frame (1) is in a stepped shape, and each layer of the frame (1) is equipped with a breeding cage (3), and further comprises: A bracket (2) arranged on the top of the uppermost layer of the skeleton (1), a track (4) laid on the top of the bracket (2), and a feeding assembly (5) capable of moving along the top of the track (4); One end of the bracket (2) is provided with a calibration component (6) capable of calibrating the amount of feed and nutrients required for the poultry in each layer of the breeding cage (3); The distance between the bottom of the track (4) and the top of the uppermost breeding cage (3) is set to 3-10 cm; The feeding assembly (5) includes a feeding vehicle (51) arranged above the track (4), the feeding vehicle (51) including a main silo (52) for containing feed, a plurality of auxiliary silos (53) installed on both sides of the main silo (52) for containing nutrients, a nutrient delivery pipe (54) arranged below the auxiliary silo (53) and connecting the auxiliary silos (53) on the same side, a feed delivery pipe (55) located below the nutrient delivery pipe (54) and connecting the nutrient delivery pipe (54) and the main silo (52), and a drop pipe (56) arranged at the end of the feed delivery pipe (55) and connected to the feed delivery pipe (55); The auxiliary material bins (53) on both sides of the main material bin (52) are evenly spaced and arranged along the length direction of the track (4); the two nutrient delivery pipes (54) are laid along the length direction of the track (4); and a plurality of feed delivery pipes (55) are provided on both sides of the main material bin (52); the feed delivery pipes (55) are perpendicular to the length direction of the track (4); and the drop pipe (56) is provided below one end of the feed delivery pipe (55) away from the main material bin (52), and the whole is vertical or inclined. Wherein, an auger is installed inside each nutrient delivery pipe (54) and each feed delivery pipe (55), and a delivery motor (57) for controlling the rotation of the auger is installed at the end of each nutrient delivery pipe (54) and feed delivery pipe (55); The invention also comprises a plurality of segmentation plates (7) arranged transversely at the bottom of the track (4), a plurality of detection magnets (8) being installed on the segmentation plates (7), and a plurality of Hall proximity switches (9) being installed below the control box.
2. A poultry feeding device according to claim 1, characterized in that: The track (4) is configured as a hot-dip galvanized round tube; The track (4) is divided into a feeding area (41) and a charging area (42). The feeding area (41) is located above the breeding cage (3). The charging area (42) is located at the end of the track (4) and has a length of ≤1m, and is used for stopping or charging the traveling component (58).
3. A poultry feeding device according to claim 2, characterized in that: A Hall sensor is installed at the tail of each feeding motor (57) for obtaining the real-time rotation speed of the feeding motor (57) connected thereto.
4. A poultry feeding device according to claim 3, characterized in that: The feeding assembly (5) further includes a walking assembly (58) disposed below the main silo (52) and mounted on the track (4); The walking assembly (58) comprises a control box (581) mounted on the bottom of the feeding cart (51), wheels (582) mounted on the bottom of the control box (581), a counter (583) arranged at the bottom of the control box (581), a PWM speed regulator (584) mounted on the control box (581), a walking motor located at the bottom of the control box (581), an output end of the walking motor being connected to two wheels (582) located outside the control box (581) via a coupling, a central control screen (585) located on the side of the control box (581), and a PLC controller mounted on the control box (581) and capable of controlling the central control screen (585); The PWM speed regulator (584) can control the feeding motor (57) by setting the feeding PWM value, so that the auger in the nutrient feeding pipe (54) or the feed feeding pipe (55) can rotate at a specified speed. Specifically, after the Hall sensor obtains the rotation speed of the feeding motor (57), it can transmit it to the PWM speed regulator (584), and the rotation speed of the feeding motor (57) can be set by the PWM speed regulator (584); The PWM speed regulator (584) can also control the travel motor by setting the travel PWM value, so that the travel component (58) drives the feeding vehicle to move at a constant speed along the length direction of the track (4). The specific steps are: a. Setting the feeding trolley walking speed through the central control screen (585) so that the feeding trolley (51) walks in a fully loaded state, and the PLC controller measures the walking PWM value at the walking speed as the walking initial setting value and records it in the PLC controller; b. After the walking PWM value is initially set, the walking PWM value is automatically called when the feeding cart (51) performs the feeding task, and the walking PWM speed regulator (584) controls the feeding cart (51) to walk at a specified speed; c. When the feeding vehicle (51) encounters a walking obstacle or an operating failure, causing the actual walking speed of the feeding vehicle (51) to be lower than the set speed by more than 50%, and the duration exceeds 3 seconds, the walking component (58) stops running and issues an early warning alarm.
5. A poultry feeding device according to claim 4, characterized in that: The calibration assembly (6) includes a basin frame (61) connected to the bracket (2), and a weighing basin (62) mounted on the basin frame (61) for receiving feed or nutrients dropped into the feeding cart (51) during the first calibration; The basin frame (61) is in a stepped shape, adapted to the number of layers of the frame (1), and is arranged below the charging area (42).
6. The calibration method of a poultry feeding device according to claim 5, characterized in that: The following steps are involved: K1, calibrating the volume of nutrients discharged from the nutrient delivery pipe (54); K2, calibrating the volume of feed discharged from the feed delivery pipe (55); K3, calibrate the feeding motor (57); The steps for calibrating the volume of nutrients discharged from the nutrient delivery pipe (54) are as follows: K11. Select the nutrient to be used, weigh the nutrient mass per unit volume with a graduated cylinder, calculate the nutrient density ρ1, and input the obtained ρ1 value into the dialog box of the auxiliary material calibration interface of the central control screen (585). The specific formula of the nutrient density ρ1 is: ρ1=m1 / v1 Among them, m1 is the mass of the nutrient and v1 is the volume of the nutrient; K12, through the preset feeding PWM value, controls the rotation of the output end of the feeding motor (57), so that the nutrients in the main silo (52) are discharged into the corresponding weighing basin (62) under the transmission of the drop pipe (56), and the PLC controller records the number of rotations t1 of the auger in the nutrient feeding pipe (54) per unit time through the Hall sensor; K13. Manually measure the overall mass of the weighing basin (62) and the nutrients, and subtract the mass of the weighing plate to obtain the mass M1 of the nutrients discharged by the nutrient delivery pipe (54) per unit time, and calculate the discharge volume m2 of the auger in a single rotation. The specific formula is as follows: m2=M1 / t1 Among them, the unit time is set to 1min; K14. Based on the obtained m2 value, calculate the nutrient volume V1 discharged when the auger rotates single circle, and complete the nutrient volume V1 calibration. The specific calculation formula is as follows: V1=m2 / ρ1 The steps for calibrating the volume of feed discharged from the feed delivery pipe (55) are as follows: K21. Select the type of feed to be used, weigh the mass of the feed per unit volume with a measuring cylinder, calculate the feed density ρ2, and input the obtained ρ2 value into the dialog box of the main material calibration interface of the central control screen (585). The specific formula of feed density ρ2 is: ρ2=m3 / v2 Among them, m3 is the mass of feed, v2 is the volume of feed; K22, through the preset feeding PWM value, controls the rotation of the output end of the feeding motor (57), so that the feed in the main silo (52) is discharged into the corresponding weighing basin (62) under the transmission of the feeding pipe (56), and the PLC controller records the number of rotations t2 of the auger in the feed feeding pipe (55) per unit time through the Hall sensor; K23, manually measure the overall mass of the weighing basin (62) and the feed, and subtract the mass of the weighing plate to obtain the mass M2 of the feed discharged by the nutrient delivery pipe (54) per unit time, and calculate the discharge volume m4 of the auger in a single rotation. The specific formula is as follows: m4=M2 / t2; K24. Calculate the feed volume V2 discharged when the auger rotates single circle based on the obtained m4 value, and complete the feed volume V2 calibration. The specific calculation formula is as follows: V2=m4 / ρ2; The specific steps for calibrating the feeding motor (57) are as follows: K31, set the feeding PWM value U to 30% and 80%, and run all feeding motors (57); K32, through the PLC controller, controls and records the number of revolutions T per unit time of each feeding motor (57) when the feeding PWM value U is 30% and the feeding PWM value U is 80%, and calculates the slope k of the feeding PWM of each feeding motor (57). The specific calculation formula is as follows: k=U / T K33, when setting the feeding amount per minute M 设 After the material density ρ is known, the feed and nutrients are calibrated, and the single-turn discharge volume V is obtained, and the PWM value U of each feeding motor (57) is calculated. By controlling each feeding motor (57) to work at a set speed through the U value, the calibration of the feeding motor (57) can be completed. The specific formula is: U=M 设 / (ρ*V)*k.
7. The calibration method of a poultry feeding device according to claim 6, characterized in that: After the calibration of feed output is completed, when changing to a different type of feed, first measure the density ρ of the replaced feed by weighing it with a measuring cylinder. 饲 , fill in the dialog box of the main material calibration interface, and you can directly calculate the single-turn discharge volume m of the auger in the feed delivery pipe (55) 饲 , the specific calculation formula is: m 饲 =V2ρ 饲 After the calibration of the nutrient output is completed, when replacing different types of nutrients, first measure the density ρ of the replaced nutrients by weighing them with a measuring cylinder. 营 , fill in the dialog box of the auxiliary material calibration interface of the central control screen (585), and the single-turn discharge volume m of the auger in the nutrient delivery pipe (54) can be directly calculated. 营 , the specific calculation formula is: m 营 =V1ρ 营 。 8. The feeding method of a poultry feeding device according to claim 5, characterized in that: The feeding method of the poultry feeding device comprises the following steps: A1. Number the breeding cages (3) according to the number of layers of the breeding cages (3). The specific numbering steps are as follows: A11. Assume that the breeding cage (3) has three layers, and the left channel is L and the right channel is R; A12, the layers from the bottom to the top on the left side of the breeding cage (3) are marked as L1, L2, and L3, and the layers from the bottom to the top on the right side of the breeding cage (3) are marked as R1, R2, and R3; A2. Install detection magnets (8) in sections at symmetrical positions on both sides of each segment plate (7) at equal distances, and number the detection magnets (8); The number of the detection magnet (8) is consistent with the number of the corresponding cage layer below it, that is, the numbers from left to right are L1, L2, L3, R3, R2, R1; A3. Input feed amounts for different feeding sections on different layers on the central control screen (585) according to the distribution and feeding requirements of the poultry in the breeding cage (3); A4. According to the distribution and feeding requirements of the poultry in the breeding cage (3), the nutrient feeding amount of different feeding sections in different cage layers is input on the central control screen (585). The specific steps are as follows: A41. Add the same or different types of nutrients to the auxiliary material bins (53) on both sides of the main material bin (52) according to the poultry feeding requirements, and input the corresponding nutrient density into the nutrient density dialog box on the central control screen (585); A42. Enter the nutrient feeding amount required for each poultry in each layer into the corresponding feeding segment dialog box; Among them, different types of nutrients can be added twice in the auxiliary material bins (53) on both sides within one day, and no nutrients are added to the auxiliary material bins (53) corresponding to the cage layer that does not require nutrients; A5. According to the distribution and feeding requirements of the poultry in the breeding cage (3), each cage layer is segmented, and at different segment positions, the feeding motor (57) is made to feed according to the input nutrient feeding amount or feed feeding amount. The specific steps are as follows: A51. Assume that the number of segmentation plates (7) installed is two, and the two segmentation plates (7) divide the breeding cage (3) into feeding sections along the length direction of the track (4); The specific feeding stages are: feeding stage 1, feeding stage 2, and feeding stage 3; A52. When the feeding vehicle (51) starts to start, the PLC controller reads the feed feeding amount and nutrient feeding amount pre-entered for the breeding cage (3) at the feeding section, and controls the feeding motor (57) to discharge the corresponding feeding amount for the poultry in the feeding section to eat; A53. When the feeding cart (51) reaches the top of the first segment plate (7), the Hall proximity switch (9) detects the detection magnet (8) on the segment plate (7), indicating that the feeding cart (51) has entered the second feeding section. The PLC controller identifies and determines the number of the detection magnet (8), reads the feed feeding amount and nutrient feeding amount previously inputted on the second feeding section, and controls the feeding motor (57) to discharge the corresponding feeding amount for the poultry in the second feeding section to eat. A54. When the feeding cart (51) reaches above the second segment plate (7), the Hall proximity switch (9) detects the detection magnet (8) on the segment plate (7), indicating that the feeding cart (51) has entered the third feeding segment. The PLC controller identifies and determines the number of the detection magnet (8), reads the feed feeding amount and nutrient feeding amount previously inputted on the third feeding segment, and controls the feed conveying motor (57) to discharge the corresponding feeding amount for the poultry in the third feeding segment to eat. A55. After the feeding vehicle (51) completes feeding, it returns along the track (4) to the charging area (42) for charging, and the addition of feed and nutrients to prepare for the next feeding.
9. A feeding method for poultry feeding device according to claim 8, characterized in that: In step A3, according to the distribution and feeding requirements of the poultry in the breeding cage (3), the feed feeding amount of different feeding sections in different cage layers is input on the central control screen (585). The specific steps are as follows: A31, measure the density of the feed to be fed, and input the density of the feed into the feed density dialog box of the central control screen (585); A32. Set the feeding amount for each poultry in each feeding section and enter the result into the dialog box of the corresponding feeding section.
10. The feeding method of a poultry feeding device according to claim 8, characterized in that: In steps A52-A54, the feeding motor (57) is controlled to discharge the corresponding feeding amount. The specific steps are as follows: A541、Assume that the feeding amount of a single poultry is m 单 , the stocking density of each layer of the breeding cage (3) is the same, then the number of poultry raised per meter in the feeding section of this layer is equal, set to n, and the walking speed of the feeding car (51) is V 速 m / min, the feeding speed of the feeding car is M 设 g / min; A542, n, V 速 Input the data into the dialog box of the feeding section corresponding to the central control screen (585), and the PLC controller automatically calls the feeding amount m 单 , thus calculating the feeding amount M of this feeding segment 设 , the specific formula is as follows: M 设 =V 速 *n*m 单 A543, according to the obtained feeding speed M 设 , calculate the PWM value U required to be set for the feeding motor (57) of the feeding section through the calculation formula of the PWM value U, and complete the setting of the feeding speed; A544. Repeat steps A541-A543 to complete the setting of the feeding speed of each feeding section on each layer of the breeding cage (3), so that the feeding motor (57) can discharge the corresponding feeding amount.
Citation Information
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