A carbon-based tile adhesive batching synthesis reactor and method thereof

Abstract

The present invention relates to the technical field of tile adhesive ingredient production, and discloses a carbon-based tile adhesive ingredient synthesis reactor and method thereof, including a reactor body, a detachable top cover is provided on the reactor body, and also includes: a driving member, the driving member is installed above the top cover, the driving member includes a servo motor and a reducer, the output end of the servo motor is connected to the input end of the reducer; a rotating shaft, one end of the rotating shaft is connected to one end of the output end of the reducer, and the other end of the rotating shaft extends to the interior of the reactor body; a stirring blade, the stirring blade is fixed on the rotating shaft, and the stirring blade is placed inside the reactor body. The present invention drives the lifting plate to move downward by rotating the screw rod, and squeezes the tile adhesive, which can quickly discharge the tile adhesive and increase the discharge speed, which is more efficient than the traditional gravity self-flow method.

Description

Technical Field

[0001] The invention relates to the technical field of tile adhesive ingredient production, and in particular to a carbon-based tile adhesive ingredient synthesis reaction kettle and a method thereof. Background Art

[0002] The carbon-based tile adhesive ingredient synthesis reactor is a device used to synthesize carbon-based tile adhesive ingredients. Carbon-based tile adhesive is an adhesive material used to fix, fill and bond tiles. It has high wear resistance, corrosion resistance and compression resistance. It is often used for laying and repairing tiles on floors, walls, etc. The process of synthesizing carbon-based tile adhesive ingredients is usually carried out through a reactor.

[0003] After searching, the Chinese utility model patent with announcement number CN210097673U discloses a tile adhesive reactor, including a support frame, a cross plate is threadedly connected to the upper end of the support frame, a top cover is snap-connected to the upper end of the reactor body, a rotating rod is fixedly connected to the right end of the servo motor, a fixing block is connected to the outer surface of the bearing, a second gear is connected to the right side of the first gear, stirring blades are threadedly connected to the left and right sides of the lower part of the connecting rod, a discharge port is connected through the left side of the lower part of the reactor body, a first sealing block is fixedly connected to the lower end of the first telescopic rod, a second telescopic rod is fixedly connected to the right end of the second sealing block, a feed port is connected through the upper left side of the reactor body, and a filter plate is snap-connected to the inside of the connecting block. The tile adhesive reactor of the above scheme is convenient for discharging all the tile adhesive inside the reactor, cleaning the inner wall of the reactor, and filtering the tile adhesive raw materials. However, the above scheme still has the following shortcomings when it is actually used:

[0004] Due to the high viscosity of the tile adhesive, it relies on gravity to flow out of the reactor body, which limits the discharge speed of the tile adhesive and makes the discharge speed slow, affecting production efficiency and production capacity. Due to the limited discharge speed, the production cycle is extended, the production efficiency is reduced, and it may lead to a decrease in output, affecting the production plan and capacity utilization. In addition, the tile adhesive easily adheres to the inner wall of the reactor body, resulting in material waste, making it impossible to fully utilize all raw materials, increasing preparation costs, and reducing production benefits. The above scheme cannot effectively solve these problems.

[0005] Therefore, it is necessary to design a carbon-based tile adhesive ingredient synthesis reactor and method to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a carbon-based tile adhesive batching synthesis reactor and method.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions:

[0008] A carbon-based tile adhesive ingredient synthesis reactor, comprising a reactor body, a detachable top cover is provided on the reactor body, and further comprising:

[0009] A driving member, the driving member is installed above the top cover, the driving member comprises a servo motor and a reducer, and the output end of the servo motor is connected to the input end of the reducer;

[0010] A rotating shaft, one end of which is connected to one end of the output end of the reducer, and the other end of which extends to the interior of the reactor body;

[0011] A stirring blade, wherein the stirring blade is fixed on the rotating shaft and is placed inside the reaction kettle body;

[0012] A frame, on which the reactor body is fixed;

[0013] A fixing frame, wherein the fixing frame is fixed on the frame and has an L-shaped structure;

[0014] A fixing plate, the fixing plate being fixed on the top end of the fixing frame;

[0015] A lifting structure, wherein the lifting structure is arranged on the frame;

[0016] A material pushing structure, which is arranged inside the reaction kettle body;

[0017] A driving structure, wherein the driving structure is arranged on a fixed plate;

[0018] The opening and closing structure comprises a trigger component and an execution component, wherein the execution component is arranged on the pushing structure, the trigger component comprises an extrusion component and an air supply component, wherein the extrusion component is arranged on the reaction kettle body, and the air supply component is arranged on the fixed plate.

[0019] As a preferred technical solution of the present invention, the lifting structure includes:

[0020] A hydraulic cylinder, wherein the hydraulic cylinder is mounted on the frame;

[0021] A lifting frame, wherein the lifting frame is slidably arranged on the frame, and the telescopic end of the hydraulic cylinder is fixedly connected to the lifting frame;

[0022] A connecting rod, one end of which is fixedly connected to the lifting frame, and the other end of which is fixedly connected to the driving member.

[0023] As a preferred technical solution of the present invention, the pushing structure includes:

[0024] A lifting plate, the lifting plate is slidably arranged inside the reaction kettle body;

[0025] An opening, wherein the opening is provided in the middle of the lifting plate;

[0026] A fixing ring fixed to the inner surface of the opening;

[0027] A rotating ring, the rotating ring being rotatably mounted on the fixed ring;

[0028] A plurality of movable sheets, wherein the plurality of movable sheets are disposed between the fixed ring and the rotating ring;

[0029] A plurality of slideways, wherein the plurality of slideways are arranged on the rotating ring;

[0030] A plurality of protrusions, wherein the plurality of protrusions are respectively fixed on a plurality of movable sheets, and the plurality of protrusions are respectively slidably arranged in a plurality of slideways;

[0031] A plurality of limit blocks, wherein the limit blocks are respectively fixed on the bottom surfaces of the plurality of movable sheets;

[0032] The limiting groove is arranged on the fixing ring, and the plurality of limiting blocks are slidably arranged in the limiting groove.

[0033] As a preferred technical solution of the present invention, the driving structure includes:

[0034] A screw rod, which is rotatably mounted inside the reactor body, passes through the lifting plate, and is threadedly sleeved with the lifting plate;

[0035] A guide rod, the guide rod is fixed inside the reaction kettle body, the guide rod passes through the lifting plate, and is slidably connected to the lifting plate;

[0036] A shaft rod, one end of which is fixedly connected to the top end of the screw rod, and the other end of which passes through the top cover and extends to the outside of the reactor body;

[0037] Gear 1, wherein the gear 1 is fixedly sleeved on the shaft;

[0038] Gear 2, the gear 2 is rotatably mounted on the bottom surface of the fixed plate through a rotating rod;

[0039] A groove 1, wherein the groove 1 is formed at the bottom end of the rotating rod;

[0040] An extension rod, wherein the extension rod is fixed to the other end of the output end of the reducer;

[0041] A driving block 1, wherein the driving block 1 is fixed on the extension rod.

[0042] As a preferred technical solution of the present invention, the extruded part comprises:

[0043] A mounting frame, the mounting frame being fixed on the top cover;

[0044] Two slide bars, both of which are fixed on the mounting frame;

[0045] A pressing plate, wherein the pressing plate is slidably sleeved on two sliding rods;

[0046] Spring 1, one end of the spring 1 is connected to the mounting frame, and the other end of the spring 1 is connected to the pressure plate.

[0047] As a preferred technical solution of the present invention, the execution component includes:

[0048] A sealing cylinder, wherein the sealing cylinder is fixed on the lifting plate;

[0049] A sliding plug 1, wherein the sliding plug 1 is sealingly and slidably connected to the inner surface of the sealing cylinder;

[0050] Spring 2, one end of the spring 2 is connected to the sealing cylinder, and the other end of the spring 2 is connected to the sliding plug 1;

[0051] A push rod, one end of which is fixedly connected to the sliding plug, and the other end of which extends to the outside of the sealing cylinder;

[0052] A connecting plate is fixed on the rotating ring and is fixedly connected to one end of the push rod located outside the sealing cylinder.

[0053] As a preferred technical solution of the present invention, the air supply component includes:

[0054] An inflatable cylinder, wherein the inflatable cylinder is fixed to the bottom surface of the fixing plate;

[0055] A second sliding plug, wherein the second sliding plug is sealingly and slidably connected to the inner surface of the inflation cylinder;

[0056] Spring three, one end of the spring three is connected to the inflation cylinder, and the other end of the spring three is connected to the sliding plug two;

[0057] A connecting rod, one end of which is fixedly connected to the second sliding plug, and the other end of which extends to the outside of the inflator, and the connecting rod is arranged opposite to the pressure plate;

[0058] An air pipe, one end of which is connected to the inflation cylinder, and the other end of which is connected to the sealing cylinder.

[0059] As a preferred technical solution of the present invention, a scraping structure is provided at the bottom of the reactor body, and the scraping structure comprises:

[0060] A bracket, wherein the bracket is fixed to the inner surface of the reaction vessel body;

[0061] A rotating shaft, the rotating shaft passes through the bracket and is rotatably connected to the bracket;

[0062] A connecting bar, one end of which is fixedly connected to the bottom end of the rotating shaft;

[0063] A scraper strip, wherein the scraper strip is fixedly connected to the other end of the connecting strip, the side surface of the scraper strip is in contact with the inner surface of the reactor body, and the shape of the scraper strip is adapted to the shape of the inner surface of the reactor body;

[0064] A second groove, wherein the second groove is provided at the top end of the rotating shaft;

[0065] The second driving block is fixed at the bottom end of the rotating shaft.

[0066] As a preferred technical solution of the present invention, the sealing cylinder and the push rod are both in arc-shaped structures.

[0067] A method for using a carbon-based tile adhesive batching synthesis reactor comprises the following steps:

[0068] Step 1: The staff turns off the driving part, stops the operation of the stirring device, and starts the hydraulic cylinder to make it operate;

[0069] Step 2: The operation of the hydraulic cylinder drives the lifting frame to move upward, the connecting rod drives the driving member to move upward, and the top cover also moves upward, separating the top cover from the container, the pressure plate contacts and squeezes the connecting rod, pushing the second slide plug to move, inflating air into the sealing cylinder, the inflated slide plug pushes the push rod to move, the connecting plate rotates, driving the rotating ring to rotate, closing a number of movable sheets, and covering the ring opening of the fixed ring;

[0070] Step 3: The lifting plate moves downward to squeeze the tile adhesive in the container, and the tile adhesive is quickly discharged through the discharge pipe to increase the discharge speed. In addition, the lifting plate fits the inner wall of the container to scrape off the residual tile adhesive to avoid it remaining inside the container;

[0071] Step 4: Move the lifting plate to the lower limit position, close the driving part, start the hydraulic cylinder, move the top cover downward, release the pressure plate from squeezing the connecting rod, reset the sliding plug 2, extract the air in the sealing cylinder through the air pipe, reset the sliding plug 1 and the push rod, drive the rotating ring to rotate in the opposite direction, open several movable pieces, and release the ring opening of the fixed ring;

[0072] Step 5. Move the top cover to the initial position, insert the drive block 2 at the bottom of the shaft into the inside of the groove 2, and the staff starts the drive to make the shaft rotate slowly, driving the scraper to scrape off the remaining tile adhesive to ensure that the inner wall of the container is clean.

[0073] The present invention has the following beneficial effects:

[0074] 1. The lifting plate is driven downward by the screw rod to squeeze the tile adhesive, which can quickly discharge the tile adhesive and increase the discharge speed, which is more efficient than the traditional gravity self-flow method;

[0075] 2. The outer peripheral surface of the lifting plate fits the inner wall of the container. When the lifting plate moves down, the tile adhesive remaining on the inner wall of the container can be scraped off, avoiding the residue of tile adhesive inside the container. No manual cleaning is required, which improves the cleaning efficiency and work efficiency. By effectively discharging tile adhesive and cleaning residual tile adhesive, waste is avoided, material utilization is improved, and costs are reduced;

[0076] 3. The scraping action is driven by the driving part, and there is no need to set up an additional power source, which can reduce the complexity and number of components of the entire device, making the design simpler and more compact, reducing the possibility of maintenance and failure, and improving the reliability of the device. In addition, since no external power source is required, the device does not require additional energy consumption during operation, which helps to save energy, meets the requirements of energy conservation and emission reduction, and is more environmentally friendly;

[0077] 4. The scraper can fit the inner wall of the container when rotating, and its shape is adapted to the inner wall of the container, so it can effectively scrape off the tile glue attached to the inner bottom surface, which can ensure that the residue on the inner wall of the container is effectively cleaned, further avoiding the accumulation and accumulation of tile glue, and ensuring the cleaning effect of the device on the residual tile glue on the inner wall of the reactor body. BRIEF DESCRIPTION OF THE DRAWINGS

[0078] Figure 1 This is a schematic diagram of the structure of a carbon-based tile adhesive ingredient synthesis reactor proposed by the present invention;

[0079] Figure 2 It is a schematic diagram of the cross-sectional structure of the reactor body;

[0080] Figure 3 It is a structural schematic diagram of the lifting plate;

[0081] Figure 4 It is a schematic diagram of the exploded structure of a fixed ring, a rotating ring and several movable pieces;

[0082] Figure 5 It is a structural schematic diagram of the lifting plate, the lead screw and the guide rod;

[0083] Figure 6 It is a schematic diagram of the structure of the rack, the fixing frame and the fixing plate;

[0084] Figure 7 It is a structural schematic diagram of the reactor body from another perspective;

[0085] Figure 8 It is a schematic diagram of the cross-sectional structure of the sealing cylinder;

[0086] Fig. 9 It is a schematic diagram of the cross-sectional structure of the inflator;

[0087] Fig.10 for Figure 1A magnified view of the structure at A;

[0088] Fig.11 for Figure 2 A magnified view of the structure at B;

[0089] Fig.12 for Figure 2 Enlarged view of the structure at location C.

[0090] In the figure: 1, reactor body; 2, top cover; 3, driving member; 4, rotating shaft; 5, stirring blade; 6, frame; 7, fixed frame; 8, fixed plate; 91, hydraulic cylinder; 92, lifting frame; 93, connecting rod; 101, lifting plate; 102, opening; 103, fixed ring; 104, rotating ring; 105, movable sheet; 106, slideway; 107, bump; 108, limit block; 109, limit groove; 111, screw rod; 112, guide rod; 113, shaft rod; 114, gear 1; 115, gear 2; 1 16. Groove 1; 117. Extension rod; 118. Drive block 1; 121. Mounting frame; 122. Slide rod; 123. Pressure plate; 124. Spring 1; 131. Sealing cylinder; 132. Slide plug 1; 133. Spring 2; 134. Push rod; 135. Connecting plate; 141. Inflator cylinder; 142. Slide plug 2; 143. Spring 3; 144. Connecting rod; 145. Air pipe; 151. Bracket; 152. Rotating shaft; 153. Connecting strip; 154. Scraper strip; 155. Groove 2; 156. Drive block 2. DETAILED DESCRIPTION

[0091] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0092] Reference Figure 1-12A carbon-based tile adhesive batching synthesis reactor comprises a reactor body 1, a detachable top cover 2 is arranged on the reactor body 1, the reactor body 1 and the top cover 2 can be separated from each other, the reactor body 1 and the top cover 2 are connected by a detachable structure, the connection structure between the reactor body 1 and the top cover 2 is a prior art, and no further elaboration is made here, and further comprises: a driving member 3, the driving member 3 is installed above the top cover 2, the driving member 3 comprises a servo motor and a reducer, the output end of the servo motor is connected to the input end of the reducer; a rotating shaft 4, one end of the rotating shaft 4 The end is connected to one end of the output end of the reducer, and the other end of the rotating shaft 4 extends to the interior of the reactor body 1; the stirring blade 5, the stirring blade 5 is fixed on the rotating shaft 4, and the stirring blade 5 is placed inside the reactor body 1. When the tile adhesive raw material is stirred, the staff starts the driving member 3, and the driving member 3 drives the rotating shaft 4 to rotate when it is running, and the stirring blade 5 on the rotating shaft 4 stirs the raw materials in the reactor body 1; the frame 6, the reactor body 1 is fixed on the frame 6; the fixing frame 7, the fixing frame 7 is fixed on the frame 6, and the fixing frame 7 is an L-shaped structure (such as Figure 6 As shown); a fixing plate 8, the fixing plate 8 is fixed to the top of the fixing frame 7;

[0093] The device also includes a lifting structure, which is arranged on the frame 6. The lifting structure includes: a hydraulic cylinder 91, which is installed on the frame 6; a lifting frame 92, which is slidably arranged on the frame 6, and the telescopic end of the hydraulic cylinder 91 is fixedly connected to the lifting frame 92; a connecting rod 93, one end of the connecting rod 93 is fixedly connected to the lifting frame 92, and the other end of the connecting rod 93 is fixedly connected to the driving member 3. A pulley is installed on the lifting frame 92, and the pulley can reduce the friction between the lifting frame 92 and the frame 6, so as to facilitate the smooth movement of the lifting frame 92. When the hydraulic cylinder 91 is running, it can drive the lifting frame 92 to move upward. When the lifting frame 92 moves upward, the driving member 3 is driven upward by the connecting rod 93, and the top cover 2 will also move upward, which makes the reactor body 1 and the top cover 2 separate from each other;

[0094] The device also includes a pushing structure, which is arranged inside the reactor body 1. The pushing structure includes: a lifting plate 101, which is slidably arranged inside the reactor body 1; an opening 102, which is opened in the middle of the lifting plate 101; a fixed ring 103, which is fixed on the inner surface of the opening 102; a rotating ring 104, which is rotatably installed on the fixed ring 103; a plurality of movable sheets 105, which are all placed between the fixed ring 103 and the rotating ring 104; a plurality of slideways 106, which are all opened on the rotating ring 104; a plurality of protrusions 107, which are respectively fixed on the plurality of movable sheets 105, and the plurality of protrusions 107 are respectively slidable. The movable pieces 105 are movably arranged in a plurality of slideways 106; a plurality of limit blocks 108, and the plurality of limit blocks 108 are respectively fixed on the bottom surfaces of the plurality of movable pieces 105; a limit groove 109, and the limit groove 109 is provided on the fixed ring 103, and the plurality of limit blocks 108 are slidably arranged in the limit groove 109. When the rotating ring 104 rotates, the plurality of slideways 106 thereon will squeeze the plurality of protrusions 107. Under the limiting action of the plurality of limit blocks 108 and the limit groove 109, the plurality of movable pieces 105 can move synchronously and perform a closing action. When the end positions of the plurality of movable pieces 105 are all moved to the mid-vertical line on the fixed ring 103, the plurality of movable pieces 105 can jointly form a closed surface and cover the ring opening of the fixed ring 103;

[0095] The device also includes a driving structure, which is arranged on the fixed plate 8. The driving structure includes: a screw rod 111, which is rotatably installed inside the reactor body 1, passes through the lifting plate 101, and is threadedly sleeved with the lifting plate 101; a guide rod 112, which is fixed inside the reactor body 1, passes through the lifting plate 101, and is slidably connected with the lifting plate 101; and a shaft rod 113, one end of which is fixedly connected to the top end of the screw rod 111. The other end of the shaft 113 passes through the top cover 2 and extends to the outside of the reactor body 1; gear 114, gear 114 is fixedly sleeved on the shaft 113; gear 2 115, gear 2 115 is fixed on the rotating rod, and the rotating rod is rotatably mounted on the bottom surface of the fixed plate 8; groove 116, groove 116 is opened at the bottom end of the rotating rod; extension rod 117, extension rod 117 is fixed on the other end of the output end of the reducer; drive block 118, drive block 118 is fixed on the extension rod 117 (such as Fig.10As shown in the figure, the cross-sections of the driving block 118 and the groove 116 are both regular hexagonal structures, so that the driving block 118 can drive the rotating rod connected to the gear 2 115 to rotate. When the driving block 118 is stuck in the groove 116, the staff starts the driving member 3 to make the reducer in the driving member 3 rotate slowly. When the reducer is running, it can drive the extension rod 117 and the driving block 118 to rotate slowly, so that the driving block 118 drives the gear 2 115 to rotate through the groove 116. When the gear 2 115 rotates, it can drive the gear 114 meshing with it to rotate. When the gear 114 rotates, it can drive the screw rod 111 to rotate through the shaft rod 113. Under the limiting action of the guide rod 112, when the screw rod 111 rotates, it can drive the lifting plate 101 to move downward. When the lifting plate 101 moves downward, it can squeeze the tile adhesive inside the reactor body 1, so that the tile adhesive is quickly discharged through the discharge pipe;

[0096] The device also includes an opening and closing structure, which includes a trigger component and an execution component. The trigger component includes an extrusion component and an air supply component. The extrusion component is arranged on the reaction kettle body 1, and the air supply component is arranged on the fixed plate 8. The extrusion component includes: a mounting frame 121, which is fixed on the top cover 2; two slide bars 122, which are both fixed on the mounting frame 121; a pressing plate 123, which is slidably sleeved on the two slide bars 122; a spring 124, one end of which is connected to the mounting frame 121, and the other end of which is connected to the pressing plate 123. The execution component is arranged on the pushing structure;

[0097] The actuator assembly includes: a sealing cylinder 131, the sealing cylinder 131 is fixed on the lifting plate 101; a sliding plug 132, the sliding plug 132 is sealingly slidably connected to the inner surface of the sealing cylinder 131 (such as Figure 8 As shown); spring 2 133, one end of spring 2 133 is connected to sealing cylinder 131, and the other end is connected to sliding plug 132; push rod 134, one end of push rod 134 is fixedly connected to sliding plug 132, and the other end of push rod 134 extends to the outside of sealing cylinder 131, and both sealing cylinder 131 and push rod 134 are arc-shaped structures; connecting plate 135, connecting plate 135 is fixed on rotating ring 104, and connecting plate 135 is fixedly connected to one end of push rod 134 located outside sealing cylinder 131, when gas enters the inside of sealing cylinder 131, gas can push sliding plug 132 to move, so that sliding plug 132 drives push rod 134 to move, and when push rod 134 moves, it can drive connecting plate 135 to rotate, so that rotating ring 104 also rotates;

[0098] The air supply part includes: an air cylinder 141, which is fixed to the bottom surface of the fixed plate 8; a second sliding plug 142, which is sealingly and slidingly connected to the inner surface of the air cylinder 141; a third spring 143, one end of which is connected to the air cylinder 141, and the other end of which is connected to the second sliding plug 142; a connecting rod 144, one end of which is fixedly connected to the second sliding plug 142, and the other end of which extends to the outside of the air cylinder 141, and the connecting rod 144 is arranged opposite to the pressure plate 123; an air pipe 145, which is connected to the air pipe 14 One end of the air pipe 145 is connected to the inflatable cylinder 141, and the other end of the air pipe 145 is connected to the sealing cylinder 131. When the pressing plate 123 squeezes the connecting rod 144, the pressing plate 123 can push the connecting rod 144 to move, so that the connecting rod 144 drives the sliding plug 142 to move. During the movement of the sliding plug 142, the air inside the inflatable cylinder 141 can be pressed into the sealing cylinder 131 through the air pipe 145. When the gas enters the sealing cylinder 131, the gas can push the sliding plug 132 to move, so that the sliding plug 132 drives the push rod 134 to move.

[0099] A scraper structure is provided at the bottom of the reactor body 1, and the scraper structure includes: a bracket 151, which is fixed to the inner surface of the reactor body 1; a rotating shaft 152, which passes through the bracket 151 and is rotatably connected to the bracket 151; a connecting bar 153, one end of which is fixedly connected to the bottom end of the rotating shaft 152; a scraper bar 154, which is fixedly connected to the other end of the connecting bar 153, and the side surface of the scraper bar 154 is in contact with the inner surface of the reactor body 1, and the shape of the scraper bar 154 is adapted to the shape of the inner surface of the reactor body 1; a groove 155, which is provided at the top of the rotating shaft 152; a driving block 156, which is 156 is fixed at the bottom end of the rotating shaft 4, and the staff starts the driving member 3 to rotate the rotating shaft 4. When the rotating shaft 4 rotates, it can drive the rotating shaft 152 to rotate through the driving block 2 156 and the groove 2 155. When the rotating shaft 152 rotates, it can drive the scraper bar 154 to rotate through the connecting bar 153. The side of the scraper bar 154 fits with the inner surface of the reactor body 1, and the shape of the scraper bar 154 is adapted to the shape of the inner surface of the reactor body 1. Therefore, when the scraper bar 154 rotates, it can scrape off the tile glue attached to the bottom surface of the reactor body 1, so that the tile glue flows out through the discharge pipe. The design of the scraper structure can ensure the cleaning effect of the device on the tile glue remaining on the inner wall of the reactor body 1.

[0100] The specific working principle of the present invention is as follows:

[0101] When the carbon-based tile adhesive ingredient synthesis reactor proposed by the present invention is in use, in the initial state, the lifting plate 101 is located at the top position of the reactor body 1, and the plurality of movable plates 105 are in an open state. At this time, a through hole is formed between the plurality of movable plates 105, and the rotating shaft 4 passes through the through hole. When the tile adhesive raw materials are stirred, the staff starts the driving member 3, and the driving member 3 drives the rotating shaft 4 to rotate when it is running, and the stirring blades 5 on the rotating shaft 4 stir the raw materials in the reactor body 1. In addition, during the stirring process, the top cover 2 is covered on the reactor body 1. It should be noted that the reactor body 1 and the top cover 2 can be separated from each other, and the reactor body 1 and the top cover 2 are connected by a detachable structure. The connection structure between the reactor body 1 and the top cover 2 is a prior art, which will not be described in detail here. Secondly, the driving member 3 includes a servo motor and a reducer, and the output end of the servo motor is connected to the input end of the reducer. The specific structure and working principle of the driving member 3 are not the innovative part of the present technical solution, which are not shown in the figure and will not be described in detail here.

[0102] A discharge pipe is installed at the bottom of the reactor body 1, and a valve is installed on the discharge pipe. After the stirring work is completed, the staff can discharge the material through the discharge pipe. In this process, the staff first closes the driving member 3 and starts the hydraulic cylinder 91. When the hydraulic cylinder 91 is running, it can drive the lifting frame 92 to move upward. When the lifting frame 92 moves upward, the driving member 3 is driven upward through the connecting rod 93, and the top cover 2 will also move up accordingly, which makes the reactor body 1 and the top cover 2 separate from each other. In this process, the pressing plate 123 will contact the bottom end of the connecting rod 144 and squeeze the connecting rod 144. When the pressing plate 123 squeezes the connecting rod 144, the elastic force of the spring three 143 on the sliding plug two 142 cannot overcome the elastic force of the spring one 124 on the pressing plate 123, which makes the pressing plate 123 able to push the connecting rod 144 to move, so that the connecting rod 144 drives the sliding plug two 142 to move, and the sliding plug two 142 can press the air inside the inflator 141 into the airtight container through the air pipe 145 during the movement. When the gas enters the sealing cylinder 131, the gas can push the sliding plug 132 to move, so that the sliding plug 132 drives the push rod 134 to move, and when the push rod 134 moves, it can drive the connecting plate 135 to rotate, which makes the rotating ring 104 also rotate. When the rotating ring 104 rotates, the plurality of slideways 106 thereon will squeeze the plurality of protrusions 107. Under the limiting action of the plurality of limiting blocks 108 and the limiting grooves 109, the plurality of movable pieces 105 can move synchronously and perform a closing action. When the end positions of the plurality of movable pieces 105 are all moved to the mid-vertical line on the fixed ring 103, the plurality of movable pieces 105 can jointly form a closed surface and cover the ring opening of the fixed ring 103. It is worth mentioning that before the pressing plate 123 squeezes the connecting rod 144, the rotating shaft 4 and the stirring blade 5 have moved to the top of the lifting plate 101. This design can prevent the rotating shaft 4 from hindering the plurality of movable pieces 105 from performing a closing action.

[0103] In addition, when the second slide plug 142 moves to the top position of the inflation cylinder 141, the second slide plug 142 and the connecting rod 144 cannot move further, and the top cover 2 still continues to move upward. In this case, the connecting rod 144 will hinder the upward movement of the pressing plate 123, so that the pressing plate 123 is in a static state. At this time, the pressing plate 123 will move relative to the two slide rods 122 and squeeze the spring 124. The movable characteristic of the pressing plate 123 can avoid the problem of motion interference between the pressing plate 123 and the reactor body 1.

[0104] When the lifting frame 92 and the top cover 2 move to the upper limit position, the rotating shaft 4 and the stirring blade 5 are both located above the plurality of movable pieces 105, and the plurality of movable pieces 105 together cover the ring opening of the fixing ring 103. In addition, the driving block 118 is just inserted into the interior of the groove 116. This design can be realized by relying on the servo motor in the driving member 3, that is, each time the servo motor is powered off, the driving block 118 will be reset to a preset angle, that is, the driving block 118 can be smoothly inserted into the angle of the groove 116. This control method is a prior art and will not be described here. In detail, the cross-sections of the driving block 118 and the groove 116 are both regular hexagonal structures, which enables the driving block 118 to drive the rotating rod connected to the gear 2 115 to rotate. Further, the staff starts the driving member 3 to make the reducer in the driving member 3 rotate slowly. When the reducer is running, it can drive the extension rod 117 and the driving block 118 to rotate slowly, so that the driving block 118 drives the gear 2 115 to rotate through the groove 116. When the gear 2 115 rotates, it can drive the gear 114 meshing with it to rotate. When the wheel 114 rotates, the screw rod 111 can be driven to rotate through the shaft rod 113. Under the limiting effect of the guide rod 112, the screw rod 111 can drive the lifting plate 101 to move downward when it rotates. When the lifting plate 101 moves downward, it can squeeze the tile adhesive inside the reactor body 1, so that the tile adhesive can be quickly discharged through the discharge pipe. The squeezing action can increase the discharge speed of the tile adhesive, replacing the discharge method of the tile adhesive relying on gravity. It is worth noting that when the lifting plate 101 squeezes the tile adhesive, the plurality of movable sheets 105 are in a closed state. The setting of the dry movable sheet 105 can ensure the squeezing effect of the lifting plate 101 on the tile adhesive, and prevent the tile adhesive from flowing to the top of the lifting plate 101 through the fixing ring 103. Furthermore, the outer peripheral surface of the lifting plate 101 and the inner surface of the reactor body 1 are in contact with each other, so that the residual tile adhesive attached to the inner wall of the reactor body 1 can be scraped off when the lifting plate 101 moves downward, and the tile adhesive is prevented from remaining inside the reactor body 1. This can not only avoid the occurrence of waste, but also eliminate the need for manual cleaning of the residual tile adhesive inside the reactor body 1.

[0105] The bottom of the reactor body 1 is also provided with a scraper structure, and the scraper structure can be provided to scrape the bottom of the reactor body 1 with a special shape. For the scraper structure, when the lifting plate 101 moves to the lower limit position, the staff closes the driving member 3 and opens the hydraulic cylinder 91, so that the lifting frame 92 drives the top cover 2 to move downward. When the top cover 2 moves downward, the pressing plate 123 no longer squeezes the connecting rod 144. When the pressing plate 123 is separated from the connecting rod 144, the second sliding plug 142 will be reset under the action of the third spring 143. When the second sliding plug 142 is reset, the air in the sealing cylinder 131 can be extracted through the air pipe 145, which makes The first slide plug 132 is reset under the action of the second spring 133, and the push rod 134 is also reset accordingly. When the push rod 134 is reset, it can drive the rotating ring 104 to rotate in the opposite direction through the connecting plate 135. According to the above working principle, when the rotating shaft 4 moves downward, the rotating ring 104 rotates in the opposite direction at the same time, and the plurality of movable pieces 105 can perform the opening action together. In this process, the plurality of movable pieces 105 no longer block the ring opening position of the fixed ring 103. This design enables the rotating shaft 4 to pass through the fixed ring 103 smoothly, avoiding the plurality of movable pieces 105 from hindering the downward movement of the rotating shaft 4. When the top cover 2 moves to the initial position, the rotating shaft 4 The driving block 156 at the bottom can be inserted into the interior of the groove 155, which is the same as the position control principle of the driving block 118 and the groove 116. This design can be realized by relying on the servo motor in the driving member 3, that is, each time the servo motor is powered off, the driving block 156 will be reset to the preset angle, that is, the driving block 156 can be smoothly inserted into the groove 155 angle. This control method is a prior art and will not be described in detail here. The cross-sections of the driving block 156 and the groove 155 are both regular hexagonal structures, which enables the driving block 156 to drive the rotating shaft 152 to rotate through the groove 155. At this time, the staff starts The driving member 3 is driven to rotate the rotating shaft 4. When the rotating shaft 4 rotates, the rotating shaft 152 can be driven to rotate through the driving block 156 and the groove 155. When the rotating shaft 152 rotates, the scraper bar 154 can be driven to rotate through the connecting bar 153. The side surface of the scraper bar 154 fits with the inner surface of the reactor body 1, and the shape of the scraper bar 154 is adapted to the shape of the inner surface of the reactor body 1. Therefore, when the scraper bar 154 rotates, the tile glue attached to the bottom surface of the reactor body 1 can be scraped off, so that the tile glue flows out through the discharge pipe. The design of the scraper structure can ensure the cleaning effect of the device on the tile glue remaining on the inner wall of the reactor body 1.

[0106] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A carbon-based tile adhesive ingredient synthesis reactor, comprising a reactor body (1), wherein a detachable top cover (2) is provided on the reactor body (1), characterized in that: It also includes: a driving member (3), the driving member (3) being mounted above the top cover (2), the driving member (3) comprising a servo motor and a reducer, the output end of the servo motor being connected to the input end of the reducer; A rotating shaft (4), one end of the rotating shaft (4) being connected to one end of the output end of the reducer, and the other end of the rotating shaft (4) extending into the interior of the reaction kettle body (1); A stirring blade (5), wherein the stirring blade (5) is fixed on the rotating shaft (4), and the stirring blade (5) is placed inside the reaction kettle body (1); A frame (6), the reaction vessel body (1) being fixed on the frame (6); A fixing frame (7), wherein the fixing frame (7) is fixed on the frame (6), and the fixing frame (7) is an L-shaped structure; A fixing plate (8), wherein the fixing plate (8) is fixed to a top end of the fixing frame (7); A lifting structure, the lifting structure being arranged on the frame (6); A material pushing structure, the material pushing structure being arranged inside the reaction kettle body (1); The pushing structure comprises: A lifting plate (101), the lifting plate (101) being slidably disposed inside the reaction kettle body (1); An opening (102), wherein the opening (102) is opened in the middle of the lifting plate (101); A fixing ring (103), wherein the fixing ring (103) is fixed to the inner surface of the opening (102); A rotating ring (104), wherein the rotating ring (104) is rotatably mounted on the fixed ring (103); A plurality of movable sheets (105), wherein the plurality of movable sheets (105) are disposed between the fixed ring (103) and the rotating ring (104); A plurality of slideways (106), wherein the plurality of slideways (106) are all arranged on the rotating ring (104); A plurality of protrusions (107), wherein the plurality of protrusions (107) are respectively fixed on a plurality of movable sheets (105), and the plurality of protrusions (107) are respectively slidably disposed in a plurality of slideways (106); A plurality of limit blocks (108), wherein the limit blocks (108) are respectively fixed on the bottom surfaces of the plurality of movable sheets (105); A limiting groove (109), wherein the limiting groove (109) is provided on the fixing ring (103), and the plurality of limiting blocks (108) are slidably disposed in the limiting groove (109); A driving structure, wherein the driving structure is arranged on the fixing plate (8); An opening and closing structure, the opening and closing structure comprising a trigger component and an execution component, the execution component being arranged on the material pushing structure, the trigger component comprising an extrusion component and an air supply component, the extrusion component being arranged on the reaction kettle body (1), and the air supply component being arranged on the fixed plate (8); The driving structure comprises: a screw rod (111), the screw rod (111) being rotatably mounted inside the reaction kettle body (1), the screw rod (111) passing through the lifting plate (101) and being threadedly sleeved with the lifting plate (101); A guide rod (112), wherein the guide rod (112) is fixed inside the reaction kettle body (1), and the guide rod (112) passes through the lifting plate (101) and is slidably connected to the lifting plate (101); A shaft rod (113), one end of the shaft rod (113) being fixedly connected to the top end of the screw rod (111), and the other end of the shaft rod (113) passing through the top cover (2) and extending to the outside of the reaction kettle body (1); Gear 1 (114), wherein the gear 1 (114) is fixedly sleeved on the shaft (113); Gear 2 (115), the gear 2 (115) being rotatably mounted on the bottom surface of the fixed plate (8) via a rotating rod; Groove 1 (116), wherein the groove 1 (116) is formed at the bottom end of the rotating rod; An extension rod (117), wherein the extension rod (117) is fixed to the other end of the output end of the reducer; A driving block 1 (118), wherein the driving block 1 (118) is fixed on the extension rod (117); The extruded component comprises: a mounting frame (121), wherein the mounting frame (121) is fixed on the top cover (2); Two sliding bars (122), both of which are fixed on the mounting frame (121); A pressing plate (123), wherein the pressing plate (123) is slidably sleeved on the two sliding rods (122); Spring 1 (124), one end of the spring 1 (124) being connected to the mounting frame (121), and the other end of the spring 1 (124) being connected to the pressing plate (123); The actuator assembly comprises: a sealing cylinder (131), wherein the sealing cylinder (131) is fixed on the lifting plate (101); A sliding plug (132), wherein the sliding plug (132) is sealingly and slidably connected to the inner surface of the sealing cylinder (131); Spring 2 (133), one end of the spring 2 (133) is connected to the sealing cylinder (131), and the other end is connected to the sliding plug 1 (132); A push rod (134), one end of the push rod (134) being fixedly connected to the sliding plug (132), and the other end of the push rod (134) extending to the outside of the sealing cylinder (131); A connecting plate (135), the connecting plate (135) being fixed on the rotating ring (104), and the connecting plate (135) being fixedly connected to one end of the push rod (134) located outside the sealing cylinder (131).

2. A carbon-based tile adhesive batching synthesis reactor according to claim 1, characterized in that: The lifting structure comprises: a hydraulic cylinder (91), wherein the hydraulic cylinder (91) is mounted on a frame (6); A lifting frame (92), the lifting frame (92) being slidably disposed on the frame (6), and the telescopic end of the hydraulic cylinder (91) being fixedly connected to the lifting frame (92); A connecting rod (93), one end of the connecting rod (93) being fixedly connected to the lifting frame (92), and the other end of the connecting rod (93) being fixedly connected to the driving member (3).

3. A carbon-based tile adhesive batching synthesis reactor according to claim 1, characterized in that: The air supply component comprises: an air filling cylinder (141), wherein the air filling cylinder (141) is fixed to the bottom surface of the fixing plate (8); A second sliding plug (142), the second sliding plug (142) being sealingly and slidably connected to the inner surface of the inflation cylinder (141); Spring three (143), one end of the spring three (143) is connected to the inflation cylinder (141), and the other end of the spring three (143) is connected to the sliding plug two (142); A connecting rod (144), one end of the connecting rod (144) being fixedly connected to the second sliding plug (142), the other end of the connecting rod (144) extending to the outside of the inflation cylinder (141), and the connecting rod (144) being arranged opposite to the pressure plate (123); An air pipe (145), one end of the air pipe (145) is connected to the inflation cylinder (141), and the other end of the air pipe (145) is connected to the sealing cylinder (131).

4. A carbon-based tile adhesive batching synthesis reactor according to claim 3, characterized in that: A scraper structure is provided at the bottom of the reaction kettle body (1), and the scraper structure comprises: a bracket (151), and the bracket (151) is fixed to the inner surface of the reaction kettle body (1); A rotating shaft (152), wherein the rotating shaft (152) passes through the bracket (151) and is rotatably connected to the bracket (151); A connecting bar (153), one end of the connecting bar (153) being fixedly connected to the bottom end of the rotating shaft (152); a scraper strip (154), the scraper strip (154) being fixedly connected to the other end of the connecting strip (153), the side surface of the scraper strip (154) being in contact with the inner surface of the reaction kettle body (1), and the shape of the scraper strip (154) being adapted to the shape of the inner surface of the reaction kettle body (1); A second groove (155), wherein the second groove (155) is formed at the top end of the rotating shaft (152); A second driving block (156), wherein the second driving block (156) is fixed to the bottom end of the rotating shaft (4).

5. A carbon-based tile adhesive batching synthesis reactor according to claim 4, characterized in that: The sealing cylinder (131) and the push rod (134) are both arc-shaped structures.

6. A method for using a carbon-based tile adhesive batching synthesis reactor, based on the carbon-based tile adhesive batching synthesis reactor according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: The staff turns off the driving member (3), stops the operation of the stirring device, and starts the hydraulic cylinder (91) to make it operate; Step 2: The operation of the hydraulic cylinder drives the lifting frame (92) to move upward, and the connecting rod (93) drives the driving member (3) to move upward. At the same time, the top cover (2) also moves upward, separating the top cover (2) from the container. The pressing plate (123) contacts and squeezes the connecting rod (144), pushing the second sliding plug (142) to move, and inflating the inside of the sealing cylinder (131). The inflated sliding plug (132) pushes the push rod (134) to move, and the connecting plate (135) rotates, driving the rotating ring (104) to rotate, closing the plurality of movable plates (105), and covering the ring opening of the fixed ring (103); Step 3: The lifting plate (101) moves downward to squeeze the tile adhesive in the container, and the tile adhesive is quickly discharged through the discharge pipe to increase the discharge speed. In addition, the lifting plate (101) is in contact with the inner wall of the container to scrape off the residual tile adhesive to avoid it remaining in the container; Step 4: The lifting plate (101) moves to the lower limit position, the driving member (3) is closed, the hydraulic cylinder (91) is started, the top cover (2) moves downward, the pressing plate (123) releases the squeezing of the connecting rod (144), the second sliding plug (142) is reset, and the air in the sealing cylinder (131) is extracted through the air pipe (145), so that the first sliding plug (132) and the push rod (134) are reset, and the rotating ring (104) is driven to rotate in the opposite direction, and the plurality of movable plates (105) are opened, so as to release the ring opening of the fixed ring (103); Step 5: Move the top cover (2) to the initial position, insert the second driving block (156) at the bottom of the rotating shaft (4) into the interior of the second groove (155), and start the driving member (3) to cause the rotating shaft (4) to rotate slowly, driving the scraper (154) to scrape off the residual tile adhesive, thereby ensuring that the inner wall of the container is clean.

Images