A double-station automobile door panel assembly production line
By introducing a collaborative working mode of the dual-station device and two robotic arms into the automotive door panel assembly production line, the low production efficiency problem caused by single robotic arm operation is solved, and a more efficient workpiece processing and transfer process is achieved.
Patent Information
- Application Number
- CN202411037507.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-07-31
AI Technical Summary
The existing automobile door processing production lines have low production efficiency due to single robotic arm operation, and the equipment processing frequency is not high, which cannot effectively improve production efficiency.
The double-station vehicle door panel assembly production line is used to process and transport the workpieces through the first robot arm, and the second robot arm only processes the workpieces on the double-station device. After the workpiece is finished, the first robotic arm will no longer be processed, but will start the processing process of the next workpiece. After the second robotic arm is finished, the free work station will be replaced directly for the placement of the next workpiece.
The production time is greatly reduced and production efficiency is improved. The rotation mode of the dual-station device effectively peels the processed workpiece from the processing atmosphere to avoid interference with the pickup.
Smart Images

Figure CN118926908B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile production, and more specifically, to a double-station automobile door panel assembly production line. Background Art
[0002] At present, the existing car door processing is all clamped by a robot arm, and then the processing device processes the car door. After processing, the car door is transferred to the next process through the robot arm, and then the robot arm picks up the next car door to be processed. Although a single robot arm can be used to complete all processing steps, the use of one thing for one purpose will greatly reduce production efficiency. For example, when the robot arm carries the car door to move, the processing device is in a standby and non-operating state, which will cause the equipment processing frequency to be low and the production efficiency to be low. Therefore, how to improve production efficiency and increase the equipment processing frequency is the technical problem to be solved by the present invention. Summary of the invention
[0003] A series of simplified concepts are introduced in the Summary of the Invention, which will be further described in detail in the Detailed Description of the Invention. The Summary of the Invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the scope of protection of the claimed technical solution.
[0004] To at least partially solve the above problems, the present invention provides a double-station automobile door panel assembly production line, comprising: a first placement device for placing a workpiece to be processed;
[0005] The first robot arm is used for processing the workpiece, and for clamping and transferring the workpiece through the transfer device;
[0006] A processing device, used for processing the workpiece transferred by the first robot arm;
[0007] A double-station device, used for placing and fixing the workpiece transferred by the first robotic arm;
[0008] The second robot arm is used for processing the workpiece;
[0009] The second storage device is used for placing and fixing the transfer device.
[0010] Preferably, the double-station device consists of a welding frame connected to a platform via a rotating system, and two positioning and clamping modules symmetrically arranged on the welding frame. The rotating system is used to control the rotation of the welding frame, and the two positioning and clamping modules alternately clamp the workpiece.
[0011] Preferably, the welding frame is composed of a connecting plate movably connected to the rotating system, a supporting frame arranged on the connecting plate, and two symmetrically arranged inclined connecting frames, and two positioning and clamping modules are respectively arranged on the two connecting frames.
[0012] Preferably, the positioning and clamping module consists of a carrier connected to the welding frame, and a mold arranged on the carrier, a plurality of clamping members, and at least two positioning members. The mold is provided with at least two trigger devices. When the workpiece contacts the trigger device, the positioning member and the clamping member position, clamp, and fix the workpiece. The mold is used to support the workpiece.
[0013] Preferably, the trigger device is composed of a first connecting member connected to the tire mold, a trigger member for abutting against a workpiece, and a detection device connected to the trigger member, wherein the detection device is used to detect whether the workpiece abuts against the tire mold.
[0014] Preferably, the trigger member is composed of a first sleeve connected to the first connecting member, a first abutment member arranged in the first sleeve, a conversion member movably connected to the first abutment member, and a first reset member sleeved on the first abutment member, the opening of the first sleeve is located at the bottom, the top of the first abutment member passes through the top of the first sleeve and is movably connected to the first sleeve, the conversion member is movably connected to the inner wall of the first sleeve through a rotating member, and the detection device is arranged at the bottom of the conversion member and connected to the first connecting member.
[0015] Preferably, a sliding column with an inclined bottom surface and a first slot are provided at the bottom of the first abutment member, the outer wall of the sliding column is adapted to the inner wall of the first sleeve, the first slot passes through the sliding column and extends to the interior of the first abutment member, the conversion member is cylindrical and movably connected to the first abutment member through the first slot, the side wall of the conversion member is provided with a roller through a connecting shaft, the roller abuts against the bottom surface of the sliding column, one end of the first reset member abuts against the inner top surface of the first sleeve, and the other end abuts against the top surface of the sliding column.
[0016] Preferably, the first abutment member and the conversion member are located on the same central axis, and the central axis of the conversion member is parallel to the central axis of the first sleeve.
[0017] Preferably, the trigger member is composed of two second sleeves and a third sleeve with bottom openings which are symmetrically arranged on the first connecting member, a second connecting member movably connected to the first connecting member through a rotating shaft, and a second abutting member movably connected to the second connecting member. The top surface of the first connecting member is provided with three open grooves, namely a first groove, a second groove, and a third groove. The second connecting member is located in the first groove, the second sleeve is located in the second groove, and abuts against the inner bottom of the second groove through the second reset member in the second sleeve. The third sleeve is located in the third groove, and abuts against the inner bottom of the third groove through the third reset member in the third sleeve. The top of the second sleeve and the top of the third sleeve are both movably connected to the second abutting member.
[0018] Preferably, a second slot is provided on the top of the second connecting member, the second abutment is a T-shaped structure, the bottom of the second abutment is located in the second slot and is movably connected to the second slot, a third slot is provided on the top surface of the second abutment, a screw is provided in the third slot, the threaded section of the screw passes through the inner bottom surface of the third slot and the inner bottom surface of the second slot, and is threadedly connected to the rotating shaft of the second connecting member, an inclined first slide groove is provided on the second sleeve, a second slide groove symmetrical to the first slide groove is provided on the third sleeve, a first slide rod and a second slide rod are provided on the second abutment, the first slide rod passes through the first slide groove, and the second slide rod passes through the second slide groove.
[0019] Compared with the prior art, the present invention has at least the following beneficial effects:
[0020] The first robot arm is used to transfer and process workpieces, while the second robot arm only processes workpieces on the dual-station device. After the workpiece processing enters the final stage, the first robot arm no longer processes, but starts the processing flow of the next workpiece. After the second robot arm completes processing, there is no need to rely on the first robot arm to remove the workpiece, but directly replace the idle workstation for the placement of the next workpiece. The processed workpiece only needs to be removed before the dual-station device rotates again, which can greatly reduce production time and improve production efficiency. The rotation mode of the dual-station device can effectively separate the processed workpiece from the processing atmosphere, so that no matter whether it is manual or mechanical retrieval, the other equipment will not interfere with the retrieval.
[0021] The double-station automobile door panel assembly production line described in the present invention, other advantages, objectives and features of the present invention will be reflected in part through the following description, and in part will be understood by technicians in this field through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 This is a schematic diagram of the first robot arm moving to the first placement device to clamp the workpiece.
[0024] Figure 2 A schematic diagram of a processing device processing a workpiece transferred by a first robot arm.
[0025] Figure 3 Schematic diagram of the first robot arm placing the workpiece on the double-station device.
[0026] Figure 4 Schematic diagram of a first robot arm placing a transfer device on a second placement device.
[0027] Figure 5 This is a schematic diagram of the first robot arm and the second robot arm jointly processing a workpiece.
[0028] Figure 6 Schematic diagram of the first robotic arm assembling the transfer device as the second robotic arm puts the finishing touches on it.
[0029] Figure 7 Schematic diagram of the conversion of a double-station device.
[0030] Figure 8 It is a structural schematic diagram of a double-station device.
[0031] Fig. 9 It is a schematic diagram of the structure of a double-station device (the positioning and clamping module is not shown).
[0032] Fig.10 This is a structural diagram of a welding frame.
[0033] Fig.11 A schematic diagram of the positioning clamping module.
[0034] Fig.12 It is a schematic diagram of the structure of the bearing member and the tire mold.
[0035] Fig.13 It is a schematic diagram of the structure of the clamping part and the positioning part.
[0036] Fig.14 It is a cross-sectional view of a second embodiment of the trigger device.
[0037] Fig.15 It is a schematic diagram of the triggering device being triggered in the second embodiment.
[0038] Fig.16 It is a schematic structural diagram of the third embodiment of the trigger device.
[0039] Fig.17 It is a cross-sectional view of a third embodiment of the trigger device.
[0040] Fig.18 It is a schematic diagram of the trigger device being triggered in the third embodiment.
[0041] In the figure: 100 first placement device, 200 first robot arm, 300 processing device, 400 double-station device, 500 second robot arm, 600 second placement device, 700 transfer device, 800 workpiece, 1 platform, 2 rotation system, 3 welding frame, 31 connecting plate, 32 support frame, 33 connecting frame, 4 positioning clamping module, 41 bearing member, 42 tire mold, 43 clamping member, 44 positioning member, 5 trigger device, 51 first connecting member, 52 trigger member , 53 detection equipment, 61 first sleeve, 62 first abutment, 63 conversion member, 64 first reset member, 65 sliding column, 66 connecting shaft, 67 roller, 68 rotating member, 711 first groove, 712 second groove, 713 third groove, 72 second sleeve, 721 second reset member, 73 third sleeve, 731 third reset member, 74 rotating shaft, 75 second connecting member, 76 second abutment, 761 first slide rod, 762 second slide rod, 77 screw. DETAILED DESCRIPTION
[0042] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.
[0043] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0044] like Figure 1-Figure 18 As shown, the present invention provides a double-station automobile door panel assembly production line, comprising: a first placement device 100, for placing a workpiece 800 to be processed;
[0045] The first robot arm 200 is used for processing the workpiece 800 and clamping and transferring the workpiece 800 through the transfer device 700;
[0046] The processing device 300 is used to process the workpiece 800 transferred by the first robot arm 200;
[0047] The double-station device 400 is used to place and fix the workpiece 800 transferred by the first robot arm 200;
[0048] The second robot arm 500 is used for processing the workpiece 800;
[0049] The second storage device 600 is used to place and fix the transfer device 700.
[0050] The working principle and beneficial effects of the above technical solution are as follows: Figure 1-7 The complete production process of the present invention is shown, and the specific steps are as follows:
[0051] S1: placing the workpiece to be processed on the first placement device 100;
[0052] S2: The first robot arm 200 equipped with the transfer device 700 removes the workpiece from the first placement device 100 through the transfer device 700;
[0053] S3: The first robot arm 200 transports the workpiece to the processing device 300 through the transfer device 700 for processing. During this period, the first robot arm 200 can adjust the position of the workpiece in real time to facilitate the processing of the workpiece by the processing device 300;
[0054] S4: After the processing device 300 completes the processing, the first robot arm 200 places the workpiece on the workstation A of the double-workstation device 400 through the transfer device 700;
[0055] S5: The station A of the double-station device 400 where the workpiece is placed starts to operate (station B does not operate), positions the workpiece, and clamps and fixes it on station A;
[0056] S6: The transfer device 700 on the first robot arm 200 releases the clamping of the workpiece;
[0057] S7: The first robot arm 200 delivers the transfer device 700 to the second placement device 600. After the second placement device 600 positions, clamps and fixes the transfer device 700, the first robot arm 200 is separated from the transfer device 700. The separated first robot arm 200 moves to the workpiece to process the workpiece.
[0058] S7': After the first robot arm 200 and the transfer device 700 are separated from the workpiece, the second robot arm 500 processes the workpiece;
[0059] S8: The first robot arm 200 of the separation transfer device 700 processes the workpiece together with the second robot arm 500. When the processing is nearly finished, the first robot arm 200 leaves the workpiece and moves to the second placement device 600, and connects with the transfer device 700 on the second placement device 600, so that the first robot arm 200 resumes control over the transfer device 700;
[0060] S9: The first robot arm 200 moves to the first placement device 100 through the transfer device 700 to start processing the next workpiece. After the second robot arm 500 finishes processing the workpiece, the double-station device 400 rotates to rotate the idle station B to the position to be processed. Before the double-station device 400 rotates again, the previously processed workpiece can be removed from station A.
[0061] Through the design of the above structure, the first robot arm 200 is used to transfer and process the workpiece, while the second robot arm 500 only processes the workpiece on the dual-station device 400. After the workpiece processing enters the final stage, the first robot arm 200 no longer processes, but starts the processing flow of the next workpiece. After the second robot arm 500 completes the processing, there is no need to rely on the first robot arm 200 to remove the workpiece, but directly replace the idle workstation for the placement of the next workpiece. The processed workpiece only needs to be removed before the dual-station device 400 rotates again, thereby greatly reducing production time and improving production efficiency. The rotation mode of the dual-station device 400 can effectively separate the processed workpiece from the processing atmosphere, so that no matter whether it is manual or mechanical retrieval, the other equipment will not interfere with the retrieval.
[0062] The double-station device 400 is composed of a welding frame 3 connected to a platform 1 through a rotating system 2, and two positioning and clamping modules 4 symmetrically arranged on the welding frame 3. The rotating system 2 is used to control the rotation of the welding frame 3. The rotating system 2 can be a combination of a commercially available motor and a supporting roller, such as Figure 8 , 9 As shown in , it can also be any existing technology that can rotate the welding frame 3. Usually, the two positioning and clamping modules 4 clamp the workpiece 800 alternately. It should be noted that the alternating clamping mentioned here does not mean that there cannot be two workpieces 800 on the two positioning and clamping modules 4 at the same time, but as long as it does not affect the subsequent clamping and fixation of the workpiece 800. The welding frame 3 is composed of a connecting plate 31 movably connected to the rotating system 2, a support frame 32 arranged on the connecting plate 31, and two symmetrically arranged inclined connecting frames 33. The two positioning and clamping modules 4 are respectively arranged on the two connecting frames 33. The connecting plate 31 is connected to the rotating system 2 so that the rotating system 2 can drive the connecting plate 31 to rotate, and then the support frame 32 and the connecting frame 33 thereon rotate. In order to optimize the volume of the double-station device 400 and reduce the floor space, the connecting frame 33 is usually arranged at an angle and assembled with the connecting plate 31 as shown in the figure. Fig.10The triangle shown in the figure makes the workpiece 800 clamped by the positioning and clamping module 4 tilted instead of lying flat. The positioning and clamping module 4 is composed of a carrier 41 connected to the welding frame 3, a mold 42 arranged on the carrier 41, a plurality of clamping members 43, and at least two positioning members 44. The shape of the mold 42 is adapted to the shape of the workpiece 800, as shown in FIG. Fig.12 As shown, at least two trigger devices 5 are arranged on the mold 42. When the workpiece 800 contacts the trigger device 5, the positioning member 44 and the clamping member 43 position, clamp and fix the workpiece 800. The mold 42 is used to support the workpiece 800. The clamping member 43 and the positioning member 44 are cylinder-driven, commercially available products or existing technologies composed of a pressure block, a pressure arm and other structures, such as Fig.13 As shown, as long as the clamping member 43 and the positioning member 44 do not affect the placement of the workpiece before the workpiece 800 is clamped, when the workpiece 800 is clamped, the positioning pin on the positioning member 44 can be inserted and positioned with the positioning hole on the workpiece 800, and the clamping member 43 can clamp the workpiece 800. Multiple clamping members 43 can be provided according to the shape of the workpiece 800. The trigger device 5 is composed of a first connecting member 51 connected to the tire mold 42, a trigger member 52 for abutting against the workpiece 800, and a detection device 53 connected to the trigger member 52, as shown in FIG. Fig.12 As shown, a first embodiment of the trigger device 5 is shown, that is, the trigger member 52 is fixed to the tire mold 42 by the first connecting member 51. When the workpiece 800 abuts against the trigger member 52, the detection device 53 detects that the workpiece 800 abuts against the tire mold 42, and transmits the instruction to the clamping member 43 and the positioning member 44, thereby completing the clamping of the workpiece 800.
[0063] In the previous embodiment, we disclosed the first implementation of the trigger device 5, which is a fixed type, that is, the trigger member 52 does not move with the contact of the workpiece 800, so in the first implementation, the trigger member 52 needs to be located at the extreme position, that is, when the workpiece 800 is attached to the tire mold 42, the trigger member 52 just contacts the workpiece 800. The advantage of this implementation is that the structure of the trigger device 5 is simple, but the requirements for installation accuracy are high, because usually there are multiple trigger devices 5, as long as there is one that does not contact the workpiece 800, the positioning and clamping module 4 cannot clamp the workpiece. For this reason, the force of the workpiece 800 abutting on the tire mold 42 cannot be measured, and it is necessary to manually debug the moving position of the first robot arm 200 to drive the workpiece 800 in the early stage to avoid crushing the tire mold 42 and the workpiece 800. In order to optimize the installation steps of the equipment and reduce the requirements for installation accuracy, we provide another embodiment of the trigger device 5. In the second embodiment, the trigger member 52 is composed of a first sleeve 61 connected to the first connecting member 51, a first abutment member 62 arranged in the first sleeve 61, a conversion member 63 movably connected to the first abutment member 62, and a first reset member 64 sleeved on the first abutment member 62. Fig.14As shown, the opening of the first sleeve 61 is located at the bottom, the top of the first abutment member 62 passes through the top of the first sleeve 61 and is movably connected to the first sleeve 61, and the conversion member 63 is movably connected to the inner wall of the first sleeve 61 through the rotating member 68. The rotating member 68 can be a torsion spring or other commercially available products or existing technology, as long as the conversion member 63 can be fixed on the first sleeve 61 and can provide torque to reset it when it rotates. If the rotating member 68 adopts a bearing or other commercially available product or structure that simply rotates it, an elastic member that can provide torque to it and help it rotate and reset should be added to the conversion member 63. The detection device 53 is set at the bottom of the conversion member 63 and connected to the first connecting member 51, so as to prevent the detection device 53 from being displaced. In this embodiment, an angle detection device can be used as the detection device 53, because the conversion member 63 can convert the vertical movement of the first abutment member 62 into its own rotation, so it only needs to detect the rotation angle of the conversion member 63. The bottom of the first abutment member 62 is provided with a sliding column 65 with an inclined bottom surface and a first slot. The outer wall of the sliding column 65 is adapted to the inner wall of the first sleeve 61. The first slot penetrates the sliding column 65 and extends to the inside of the first abutment member 62. The bottom surface of the sliding column 65 is divided into a high point and a low point. The distance between the low point and the rotating member 68 is smaller than the distance between the high point and the rotating member 68. The conversion member 63 is cylindrical and is movably connected to the first abutment member 62 through the first slot. The side wall of the conversion member 63 is provided with a roller 67 through a connecting shaft 66. The roller 67 abuts against the bottom surface of the sliding column 65 and can roll along the bottom surface of the sliding column 65. One end of the first reset member 64 abuts against the inner top surface of the first sleeve 61, and the other end abuts against the top surface of the sliding column 65. The first abutment member 62 and the conversion member 63 are located on the same central axis, and the central axis of the conversion member 63 is parallel to the central axis of the first sleeve 61, thereby making the first slot and the sliding column 65 in an eccentric state, so that the sliding column 65 can prevent rotation. Similarly, a card groove or other card connection structure can be provided on the side wall of the sliding column 65, so that the sliding column 65 can only slide in the vertical direction and cannot rotate. In this embodiment, the top surface of the first abutment member 62 is higher than the top surface of the tire mold 42. When the workpiece 800 does not abut on the first abutment member 62, the roller 67 is located at the low point of the sliding column 65 under the action of the first reset member 64. When the workpiece 800 contacts the first abutment member 62, it will drive the first abutment member 62 to move downward, thereby causing the sliding column 65 to move downward. Because the conversion member 63 can only rotate on its own and will not be displaced in the vertical and horizontal directions, under the action of the sliding column 65, the roller 67 will roll along the bottom surface of the sliding column 65 from the low point to the high point, thereby driving the conversion member 63 to rotate through the connecting shaft 66. Fig.15As shown in A to B, the rotation angle of the conversion member 63 is monitored by the detection device 53. When the conversion member 63 rotates to the specified angle, the workpiece 800 is attached to the surface of the tire mold 42, and the positioning and clamping module 4 starts to clamp the workpiece 800. After the workpiece 800 is taken away, under the action of the first reset member 64, the sliding column 65 and the first abutment member 62 move up and reset, and the conversion member 63 is reset under the action of the rotating member 68. Therefore, when installing the trigger device 5, the rotation angle of the conversion member 63 when the workpiece 800 is attached to the tire mold 42 can be recorded, and then the moving distance of the workpiece 800 driven by the first mechanical arm 200 can be adjusted to avoid excessive force on the tire mold 42, which will damage the workpiece 800 and the tire mold 42.
[0064] In the second embodiment, the transport distance of the first robot arm 200 is optimized by digitizing the positional relationship between the workpiece 800 and the tire mold 42 after being fitted. As a result, when the workpiece 800 is fitted with the tire mold 42, the pressure from the first robot arm 200 is minimal. Compared with the first embodiment, in addition to optimizing the installation and debugging, the risk of the workpiece 800 and the tire mold 42 being crushed is also greatly reduced. In order to further optimize the trigger device 5, we provide a third embodiment, in which the trigger member 52 is composed of two second sleeves 72 and a third sleeve 73 with bottom openings symmetrically arranged on the first connecting member 51, a second connecting member 75 movably connected to the first connecting member 51 through a rotating shaft 74, and a second abutment member 76 movably connected to the second connecting member 75. The second connecting member 75 can rotate with the rotating shaft 74 as the rotating axis. The detection device 53 is connected to the rotating shaft 74 to monitor and record the rotation angle of the rotating shaft 74. The first connecting member 51 The top surface is provided with three open grooves, namely the first groove 711, the second groove 712, and the third groove 713. The second groove 712 and the third groove 713 are both cylindrical grooves adapted to the second sleeve 72 and the third sleeve 73. The second connecting member 75 is located in the first groove 711, and the second sleeve 72 is located in the second groove 712, and abuts against the inner bottom of the second groove 712 through the second reset member 721 in the second sleeve 72. In order to prevent the entry of impurities, a friction pair can be provided on the outer wall of the second sleeve 72 for sealing. The second reset member 721 can be as follows Fig.17 The double-layer spring shown in the figure, the third sleeve 73 is located in the third groove 713, and abuts against the inner bottom of the third groove 713 through the third reset member 731 in the third sleeve 73. In order to prevent the entry of impurities, a friction pair can be set on the outer wall of the third sleeve 73 for sealing. The third reset member 731 can be as follows Fig.17 It should be noted that when the workpiece 800 is not in contact with the second abutment member 76, the second sleeve 72 is higher than the third sleeve 73. Fig.17As shown, the second abutment member 76 is thereby in an inclined state, and one end of the second abutment member 76 close to the second sleeve 72 should protrude from the surface of the tire mold 42 , and the top of the second sleeve 72 and the top of the third sleeve 73 are both movably connected to the second abutment member 76 . A second slot is provided on the top of the second connecting member 75, and the second abutment member 76 is a T-shaped structure. The bottom of the second abutment member 76 is located in the second slot and is movably connected to the second slot. A third slot is provided on the top surface of the second abutment member 76, and a screw 77 is provided in the third slot. The threaded section of the screw 77 passes through the inner bottom surface of the third slot and the inner bottom surface of the second slot, and is threadedly connected to the rotating shaft 74 of the second connecting member 75, so that under the drive of the screw 77, the second abutment member 76 can rotate with the rotating shaft 74 as the rotating axis, and the second abutment member 76 can translate along the screw 77. An inclined first sliding groove is provided on the second sleeve 72, and a second sliding groove symmetrical to the first sliding groove is provided on the third sleeve 73. A first sliding rod 761 and a second sliding rod 762 are provided on the second abutment member 76. The first sliding rod 761 passes through the first sliding groove, and the second sliding rod 762 passes through the second sliding groove. The second abutment member 76 realizes synchronous movement with the two sleeves through the two sliding rods. When the workpiece 800 contacts the second abutment member 76, the workpiece 800 first abuts against the end of the second abutment member 76 close to the second sleeve 72 (i.e., the end protruding from the surface of the tire mold 42), and then as the workpiece 800 moves toward the tire mold 42, the second abutment member 76 is driven to rotate with the rotation axis 74 as the rotation axis until it is parallel to the surface of the tire mold 42, and the detection device 53 transmits a signal to the positioning and clamping module 4, and the positioning and clamping module 4 clamps the workpiece 800. During the clamping process, the workpiece 800 gradually fits the surface of the tire mold 42, thereby driving the second abutment member 76 to move in the direction of the second connecting member 75, as shown in FIG. Fig.18 As shown in Figures C to E, at this time, the second reset member 721 is in a compressed stress state, and the third reset member 731 is in a stretched stress state. After the workpiece 800 leaves, the second abutting member 76 is reset under the action of the second reset member 721 and the third reset member 731. In this embodiment, a translation distance is reserved for the second abutting member 76, so that when the workpiece 800 moves toward the double-station device 400, the moving speed can be increased. The second abutting member 76 adopts a large plane design, such as Fig.16 As shown, the contact area with the workpiece 800 can be increased, and the rotation of the second abutment member 76 can directly and quickly respond to the detection device 53. Therefore, when the workpiece 800 touches the second abutment member 76, the feed speed of the workpiece 800 can be reduced in time to avoid the workpiece 800 colliding with the positioning clamping module 4 due to the increase in the feed speed.
[0065] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0066] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0067] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A double-station automobile door panel assembly production line, characterized in that: include: A first placement device (100) for placing a workpiece (800) to be processed; A first mechanical arm (200) is used for processing a workpiece (800) and for clamping and transferring the workpiece (800) through a transfer device (700); A processing device (300) for processing a workpiece (800) transferred by the first robot arm (200); A double-station device (400) for placing and fixing a workpiece (800) transferred via the first robot arm (200); A second robot arm (500) is used for processing a workpiece (800); A second storage device (600) for placing and fixing the transfer device (700); The double-station device (400) is composed of a welding frame (3) connected to a platform (1) via a rotating system (2), and two positioning and clamping modules (4) symmetrically arranged on the welding frame (3), wherein the rotating system (2) is used to control the rotation of the welding frame (3), and the two positioning and clamping modules (4) alternately clamp the workpiece (800); The positioning and clamping module (4) is composed of a carrier (41) connected to the welding frame (3), a mold (42) arranged on the carrier (41), a plurality of clamping members (43), and at least two positioning members (44); at least two trigger devices (5) are arranged on the mold (42); when the workpiece (800) contacts the trigger device (5), the positioning members (44) and the clamping members (43) position, clamp, and fix the workpiece (800); and the mold (42) is used to support the workpiece (800); The trigger device (5) is composed of a first connecting member (51) connected to the tire mold (42), a trigger member (52) used to abut against a workpiece (800), and a detection device (53) connected to the trigger member (52), wherein the detection device (53) is used to detect whether the workpiece (800) abuts against the tire mold (42); The trigger member (52) comprises two second sleeves (72) and a third sleeve (73) symmetrically arranged on the first connecting member (51) and having bottom openings, a second connecting member (75) movably connected to the first connecting member (51) via a rotating shaft (74), and a second abutting member (76) movably connected to the second connecting member (75). The top surface of the first connecting member (51) is provided with three open grooves, namely a first groove (711), a second groove (712), and a third groove (713). The second connecting member (75) is located at the In the first groove (711), the second sleeve (72) is located in the second groove (712) and abuts against the inner bottom of the second groove (712) through a second return piece (721) in the second sleeve (72); the third sleeve (73) is located in the third groove (713) and abuts against the inner bottom of the third groove (713) through a third return piece (731) in the third sleeve (73); the top of the second sleeve (72) and the top of the third sleeve (73) are both movably connected to the second abutment piece (76); A second slot is provided on the top of the second connecting member (75); the second abutting member (76) is a T-shaped structure; the bottom of the second abutting member (76) is located in the second slot and is movably connected to the second slot; a third slot is provided on the top surface of the second abutting member (76); a screw (77) is provided in the third slot; a threaded section of the screw (77) passes through the inner bottom surface of the third slot and the inner bottom surface of the second slot and is threadedly connected to the rotating shaft (74) of the second connecting member (75); an inclined first sliding groove is provided on the second sleeve (72); a second sliding groove symmetrical to the first sliding groove is provided on the third sleeve (73); a first sliding rod (761) and a second sliding rod (762) are provided on the second abutting member (76); the first sliding rod (761) passes through the first sliding groove, and the second sliding rod (762) passes through the second sliding groove.
2. The double-station automobile door panel assembly production line according to claim 1 is characterized in that: The welding frame (3) is composed of a connecting plate (31) movably connected to the rotating system (2), a supporting frame (32) arranged on the connecting plate (31), and two symmetrically arranged inclined connecting frames (33), and two positioning clamping modules (4) are respectively arranged on the two connecting frames (33).
Citation Information
Patent Citations
Door sash assembly detects frock
CN207570440U
Automobile door lock assembly line
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