Film constant tension adjustment device and method

By using the combination of tension fine-tuning module and smoothing module in the film constant tension adjustment device, the problem of insufficient film tension fine-tuning ability is solved, low amplitude and high frequency tension adjustment and film smoothing are achieved, and the yield and manufacturing efficiency are improved .

CN118929305BActive Publication Date: 2024-12-20NANTONG XITIAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411433220.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2024-12-20
Estimated Expiration
2044-10-15

AI Technical Summary

Technical Problem

The existing film constant tension adjustment device has a low ability to fine-tune the film rolling tension, which leads to drastic changes in tension, which can easily cause the film to deform or break, affecting the yield and quality.

Method used

A film constant tension adjustment device was designed, and the tension fine adjustment module was used to achieve low amplitude and high frequency tension adjustment through the combination of bidirectional threaded rod and hydraulic rod, avoiding severe tension changes caused by one-time adjustment, and equipped with smoothing module and disassembly. Install modules for rapid collection and smoothing of films.

Benefits of technology

It effectively avoids pulling and breaking caused by tension changes during the winding process of film, improves the yield and quality of film products, and speeds up the progress of manufacturing procedures and overall efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of film processing equipment, and in particular to a constant tension adjustment device and method for a film. In view of the fact that in the process of winding the film, the moment of torque change in the existing constant tension adjustment device for a film will cause a drastic change in the tension on the film, and these instantaneous changes can easily cause the film to deform or even break. The following scheme is now proposed, including a manufacturing machine body, one side of the manufacturing machine body is fixedly connected to a movable table, and a rectangular groove is provided on the upper side of the movable table. A constant tension adjustment device and method for a film disclosed in the present invention utilizes a tension fine-tuning module to enable the device to adjust the tension on the film in a low-amplitude and high-frequency manner during the process of winding the film. The method of decomposing the total tension avoids the situation in which the film is pulled and damaged or even broken due to the drastic tension change caused by a one-time adjustment, thereby improving the yield and quality of the film product.
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Description

Technical Field

[0001] The present invention relates to the technical field of film processing equipment, and in particular to a film constant tension regulating device and method. Background Art

[0002] In the film processing system, the tension control system occupies an important position. Constant tension control is an important guarantee for the processing of high-quality film products. The quality of tension control will affect the surface finish and thickness uniformity of the film, and directly determine the quality grade and yield rate of the film product. If the film tension is small, it is easy to slip horizontally between the film belt and the roller, affecting the coating effect; if the tension is large, the film belt will break under the stretching state.

[0003] Existing constant tension adjustment devices for films usually adjust the tension by changing the torque between rollers. However, during the film winding process, the momentary change in torque will cause a drastic change in the tension on the film. These momentary changes can easily cause the film to deform or even break. Summary of the invention

[0004] The invention discloses a film constant tension regulating device and method, aiming to solve the technical problem that the existing film constant tension regulating device in the background technology has low ability to fine-tune the film winding tension.

[0005] The invention provides a constant tension adjustment device for a thin film, comprising a manufacturing machine body, one side of the manufacturing machine body is fixedly connected to a movable platform, the upper side of the movable platform is provided with a rectangular groove, two symmetrical support frames are slidably connected in the rectangular groove, the opposite sides of the two support frames are fixedly connected to the same connecting piece, and the two support frames are provided with the same shaft rod, the outside of the shaft rod is fixedly connected to a winding roller, the outside of the winding roller is provided with a film body, the end of the film body away from the winding roller is located in the manufacturing machine body, and a tension fine-tuning module is provided on the movable platform, and the tension fine-tuning module includes a rotating seat, a rotating seat, and a rotating seat. The outside of the seat is movably connected to the inner wall of the movable table, and a receiving groove is opened on the side of the rotating seat close to the supporting bracket. The inner wall of the receiving groove is movably connected with a bidirectional threaded rod, and two symmetrical brackets 1 are arranged on the outside of the bidirectional threaded rod. The ends of the two brackets 1 away from the fixed seat are movably connected with bracket 2, and the ends of the two brackets 2 away from the bracket 1 are movably connected with mounting parts. The two mounting parts are movably connected with the same long rod, and the long rod is located on the two supporting brackets. Disassembly and assembly modules are arranged on the two supporting brackets, and the disassembly and assembly modules are located above the tension fine-tuning module, and a smoothing module is arranged above the membrane body.

[0006] By providing a manufacturing machine body, a movable table, a rectangular groove, a supporting frame, a connecting piece, a shaft rod, a tension fine-adjusting module, a disassembly module, a smoothing module and a winding roller, the device utilizes the tension fine-adjusting module to enable the device to adjust the tension on the film in a low-amplitude and high-frequency manner during the process of winding the film. The method of decomposing the total tension is used to avoid the situation in which the film is pulled and damaged or even broken due to drastic tension changes caused by a one-time adjustment, thereby improving the yield and quality of the film products.

[0007] In a preferred solution, the outside of the fixed seat is fixedly connected to the inner wall of the accommodating groove, and two symmetrical movable seats are arranged on the outside of the two-way threaded rod, and the upper sides of the two movable seats are movably connected with connecting rods, and the ends of the connecting rods away from the movable seat are movably connected to the side of the connecting rod on the same side close to the movable seat; the outside of the two-way threaded rod is provided with a stable seat, the stable seat is located in the middle of the accommodating groove, a notch is provided on the stable seat, a gear ring 1 is provided in the notch, the inner wall of the gear ring 1 is fixedly connected to the outside of the two-way threaded rod, and a groove is provided on the side of the rotating seat away from the supporting bracket, A gear 1 is arranged inside, which meshes with a gear ring 1, a motor 1 is arranged on one side of the gear 1, the outside of the motor 1 is fixedly connected to the outside of the rotating seat, and the output end of the motor 1 is connected to one side of the gear 1 through a coupling; vertical grooves are provided on the two support brackets, and the outside of the long rod is movably connected to two symmetrical sliders, and the outsides of the two sliders are respectively slidably connected to the inner walls of the two vertical grooves, and a shock-absorbing pad is fixedly connected to the upper side of the connecting piece, and a hydraulic rod 1 is fixedly connected to the upper side of the shock-absorbing pad, and a locking piece is fixedly connected to the output end of the hydraulic rod 1, and the inner wall of the locking piece is fixedly connected to the outside of the long rod.

[0008] By providing a tension fine-tuning module, the tension fine-tuning module utilizes a bidirectional threaded rod, a long rod and a hydraulic rod to enable the device to more effectively adjust the amplitude of the film tension change, so that the device can meet different film tension requirements while ensuring the efficiency and effect of tension adjustment.

[0009] In a preferred embodiment, the disassembly and assembly module includes two symmetrical curved grooves, which are respectively located on the two supporting brackets, and the inner walls of the two curved grooves are slidably connected to the outside of the shaft rod. A movable groove is provided on the inner wall of the curved groove on the side away from the manufacturing machine body, and three circumferentially equidistantly distributed blocking blocks are fixedly connected to the outside of the shaft rod, and the blocking blocks are located on the side of one of the supporting brackets away from the connecting piece, and the outside of the shaft rod is slidably connected with a gear ring 2, and the inner wall of the gear ring 2 is provided with three circumferentially equidistantly distributed grooves, and the inner walls of the three slots are respectively engaged with the outside of the three blocking blocks, and the gear ring 2 is fitted with the side opposite to the supporting bracket on the same side; the outside of the shaft rod is provided with three circumferentially equidistantly distributed rectangular openings, and stop blocks are slidably connected in the rectangular openings, and the stop blocks are fixedly connected to the side opposite to the inner wall of the rectangular opening with a spring 2, and the spring 2 is engaged with the side opposite to the gear ring 2, and two symmetrical bearing platforms are arranged under the shaft rod, and the two bearing platforms are located on the side of the two supporting brackets away from the connecting piece. The upper side of the support platform is movably connected to the outside of the shaft rod, and the two support brackets are provided with strip grooves on the opposite sides, and fixed rods are slidably connected in the strip grooves. The fixed rods on the same side are fixedly connected to the side opposite to the support platform; the two support brackets are fixedly connected to the round shaft on the opposite sides, and the two circumferences are movably connected to the sides away from the support brackets. The eccentric pieces are located below the support platform, and the outside of the eccentric pieces on the same side fits with the bottom of the support platform. The outside of the eccentric pieces is provided with round grooves, and the round grooves A rotating rod is slidably connected in the groove, and a spring 1 is fixedly connected to the side of the rotating rod opposite to the top inner wall of the circular groove, and a support is provided under the eccentric piece, and the support is fixedly connected to the side opposite to the supporting bracket. A limiting groove is provided on the upper side of the support, and the inner wall of the limiting groove on the same side is clamped with the outside of the rotating rod. Motor 2 is fixedly connected to the side of the supporting bracket on the same side of the gear ring 2 away from the connecting piece, and the output end of motor 2 is connected to gear 2 through a coupling, and gear 2 is meshed with gear ring 2.

[0010] By providing a disassembly and assembly module, the disassembly and assembly module uses a support platform and a rectangular opening to enable the device to quickly collect the rolled film, speed up the progress of the entire film manufacturing process, greatly save the time for collecting the film, and improve the overall efficiency of the device.

[0011] In a preferred embodiment, the smoothing module includes two symmetrical support frames, which are respectively fixedly connected to the upper sides of the two supporting frames, and the upper sides of the two support frames are fixedly connected to the same top plate, and two symmetrical holes are provided on the upper side of the top plate, and hydraulic rods 2 are fixedly connected in the holes, and the output ends of hydraulic rods 2 are fixedly connected to mounting seats, and holes are provided on opposite sides of the two mounting seats, and the same round rod is movably connected in the two hole grooves; two symmetrical spiral rubber plates are fixedly connected to the outside of the round rod, and one of the mounting seats is fixedly connected to a side away from the spiral rubber plate with a motor 3, and the output end of the motor 3 is connected to one side of the round rod through a coupling.

[0012] By providing a smoothing module, the smoothing module utilizes hydraulic rod 2 and a spiral rubber plate to enable the device to smooth the wrinkles of films of different materials. By controlling the force of the spiral rubber plate pressing down on the film body, the smoothing effect of the device on the film wrinkles is improved while ensuring that the film body is not damaged.

[0013] A film constant tension adjustment method, using the film constant tension adjustment device as described above, comprises the following steps:

[0014] Step 1: When the device is winding the film and needs to adjust the tension, use the tension fine-tuning module to finely and continuously adjust the tension applied to the film so that the tension meets the requirements;

[0015] Step 2: During the film winding process, use a smoothing module to smooth out the wrinkles on the film;

[0016] Step 3: After the film is rolled up, use the disassembly module to quickly remove the winding roller carrying the film on the shaft, and reinstall the empty winding roller on the device.

[0017] From the above, it can be seen that the constant tension adjustment device of the film provided by the present invention has a tension fine-tuning module that can enable the device to adjust the tension on the film in a low-amplitude and high-frequency manner during the process of winding the film. The method of decomposing the total tension is used to avoid the drastic tension changes caused by a one-time adjustment, which causes the film to be pulled and damaged or even broken, thereby improving the yield and quality of the film products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a film constant tension adjustment device proposed by the present invention;

[0019] Figure 2 This is a front view structural schematic diagram of a film constant tension adjustment device proposed by the present invention;

[0020] Figure 3 A schematic diagram of the structure of a tension fine-tuning module of a film constant tension regulating device proposed by the present invention;

[0021] Figure 4 A schematic diagram of the structure of a rotating seat of a film constant tension adjustment device proposed by the present invention;

[0022] Figure 5 A schematic diagram of a vertical slot structure of a film constant tension adjustment device proposed by the present invention;

[0023] Figure 6 A schematic diagram of the structure of an eccentric member of a film constant tension adjustment device proposed by the present invention;

[0024] Figure 7 A schematic diagram of a support structure of a film constant tension adjustment device proposed by the present invention;

[0025] Figure 8 This is a schematic structural diagram of a smoothing module of a film constant tension adjustment device proposed by the present invention.

[0026] In the figure: 1. manufacturing machine body; 2. movable table; 3. rectangular groove; 4. supporting bracket; 5. connecting piece; 6. shaft rod; 7. tension fine-tuning module; 701. rotating seat; 702. containing groove; 703. bidirectional threaded rod; 704. fixed seat; 705. bracket 1; 706. bracket 2; 707. movable seat; 708. connecting rod; 709. stable seat; 710. gear ring 1; 711. cutting groove; 712. gear 1; 713. motor 1; 714. long rod; 715. mounting piece; 716. hydraulic rod 1; 717. locking piece; 718. vertical groove; 719. slider; 720. shock-absorbing pad; 8. disassembly module; 80 1. curved groove; 802. movable groove; 803. gear ring 2; 804. motor 2; 805. gear 2; 806. eccentric piece; 807. round-mouth groove; 808. rotating rod; 809. spring 1; 810. support; 811. limit groove; 812. strip groove; 813. fixed rod; 814. support platform; 815. positioning block; 816. rectangular mouth; 817. stop block; 818. spring 2; 9. leveling module; 901. support frame; 902. top plate; 903. hydraulic rod 2; 904. mounting seat; 905. round rod; 906. spiral rubber plate; 907. motor 3; 10. winding roller; 11. membrane body. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] A film constant tension regulating device disclosed in the present invention is mainly applied to scenarios where the existing film constant tension regulating device has a low ability to fine-tune the film winding tension.

[0029] Reference Figure 1-8A constant tension adjustment device for a thin film comprises a manufacturing machine body 1, one side of the manufacturing machine body 1 is connected with a movable platform 2 by bolts, a rectangular groove 3 is provided on the upper side of the movable platform 2, two symmetrical support frames 4 are slidably connected in the rectangular groove 3, the opposite sides of the two support frames 4 are connected with the same connecting piece 5 by bolts, and the two support frames 4 are provided with the same shaft rod 6, the outside of the shaft rod 6 is connected with a winding roller 10 by bolts, the outside of the winding roller 10 is provided with a film body 11, the end of the film body 11 away from the winding roller 10 is located in the manufacturing machine body 1, and a tension fine-tuning module 7 is provided on the movable platform 2, the tension fine-tuning module 7 comprises a rotating seat 701, the outside of the rotating seat 701 is rotatably connected with the inner wall of the movable platform 2 by a bearing, and the rotating A receiving groove 702 is provided on one side of the seat 701 close to the supporting frame 4, and the inner wall of the receiving groove 702 is rotatably connected to a bidirectional threaded rod 703 through a bearing, and two symmetrical brackets 705 are arranged on the outside of the bidirectional threaded rod 703, and the ends of the two brackets 705 away from the fixed seat 704 are rotatably connected to bracket 2 706 through a bearing, and the ends of the two brackets 2 706 away from bracket 1 705 are rotatably connected to mounting members 715 through bearings, and the two mounting members 715 are rotatably connected to the same long rod 714 through bearings, and the long rod 714 is located on the two supporting frames 4, and the two supporting frames 4 are provided with disassembly and assembly modules 8, which are located above the tension fine-tuning module 7, and a smoothing module 9 is arranged above the membrane body 11.

[0030] Specifically, when the device is winding the film and needs to adjust the tension, the tension fine-tuning module 7 is used to make subtle and continuous adjustments to the tension applied to the film so that the tension meets the requirements. In the process of winding the film, the smoothing module 9 is used to smooth the wrinkles on the film. After the film is wound, the disassembly module 8 is used to quickly remove the winding roller 10 carrying the film on the shaft 6, and reinstall the unloaded winding roller 10 on the device; the device uses the tension fine-tuning module 7 to enable the device to adjust the tension on the film in a low-amplitude and high-frequency manner in the process of winding the film. The method of decomposing the total tension avoids the situation in which the film is pulled and damaged or even broken due to the drastic tension change caused by a one-time adjustment, thereby improving the yield and quality of the film products.

[0031] Reference Figure 3 , Figure 4 and Figure 5In a preferred embodiment, the outside of the fixed seat 704 is connected to the inner wall of the accommodating groove 702 by bolts, and two symmetrical movable seats 707 are arranged on the outside of the two-way threaded rod 703. The upper sides of the two movable seats 707 are rotatably connected with connecting rods 708 through bearings, and the ends of the connecting rods 708 away from the movable seat 707 are rotatably connected to the side of the connecting rod 708 on the same side close to the movable seat 707 through bearings; a stable seat 709 is arranged on the outside of the two-way threaded rod 703, and the stable seat 709 is located in the middle of the accommodating groove 702. A notch is provided on the stable seat 709, and a toothed ring 710 is provided in the notch. The inner wall of the toothed ring 710 is connected to the outside of the two-way threaded rod 703 by bolts, and a groove 711 is provided on the side of the rotating seat 701 away from the supporting bracket 4, and the groove 711 is provided A gear 712 is provided, which meshes with a gear ring 710. A motor 713 is provided on one side of the gear 712. The outside of the motor 713 is connected to the outside of the rotating seat 701 by bolts, and the output end of the motor 713 is connected to one side of the gear 712 by a coupling. Vertical slots 718 are provided on the two supporting brackets 4. The outside of the long rod 714 is rotatably connected to two symmetrical sliders 719 through bearings. The outsides of the two sliders 719 are respectively slidably connected to the inner walls of the two vertical slots 718, and a shock-absorbing pad 720 is bolted to the upper side of the connecting member 5. The upper side of the shock-absorbing pad 720 is bolted to a hydraulic rod 716. The output end of the hydraulic rod 716 is bolted to a locking member 717. The inner wall of the locking member 717 is bolted to the outside of the long rod 714.

[0032] Specifically, when the film tension needs to be adjusted, the motor 1 713 is started, and the motor 1 713 drives the gear ring 1 710 meshing with the gear 1 712 to rotate, so that the bidirectional threaded rod 703 drives the two moving seats 707 to move to both ends, and the connecting rod 708 on the moving seat 707 pushes the bracket 1 705 and makes the bracket 1 705 rotate outward, so that the bracket 2 706 connected to the bracket 1 705 rotates. Since the end of the bracket 2 706 away from the bracket 1 705 can only rotate on the long rod 714 and cannot move, the bracket 2 The angle between 706 and bracket 1 705 gradually increases, and bracket 1 705 pushes the long rod 714 connected to bracket 2 706 to move. The long rod 714 is set on the support frame 4, so that the device can adjust the distance between the support frame 4 and the manufacturing machine body 1, so that the tension of the film body 11 rolled up by the winding roller 10 on the support frame 4 changes. When a more subtle tension adjustment is required, the hydraulic rod 1 716 is started to push the long rod 714 to slide and rise on the vertical groove 718, thereby reducing the amplitude of the movement of the support frame 4 driven by the long rod 714.

[0033] In specific application scenarios, the tension fine-tuning module 7 is mainly suitable for the tension fine-tuning link in the tension fine-tuning process, that is, the tension fine-tuning module 7 uses the bidirectional threaded rod 703, the long rod 714 and the hydraulic rod 716 to enable the device to more effectively adjust the amplitude of the film tension change, so that the device can meet different film tension requirements while ensuring the efficiency and effect of tension adjustment.

[0034] Reference Figure 6 and Figure 7In a preferred embodiment, the disassembly module 8 includes two symmetrical curved grooves 801, the two curved grooves 801 are respectively located on the two support brackets 4, the inner walls of the two curved grooves 801 are slidably connected to the outside of the shaft rod 6, and the inner wall of the curved groove 801 on the side away from the manufacturing machine body 1 is provided with a moving groove 802, and the outside of the shaft rod 6 is connected with three circumferentially equidistantly distributed blocking blocks 815 by bolts, and the blocking blocks 815 are all located on the side of one of the support brackets 4 away from the connecting member 5, and the outside of the shaft rod 6 is slidably connected with a gear ring 2 803, and the inner wall of the gear ring 2 803 is provided with three circumferentially equidistantly distributed slots, and the three slots The inner wall of the shaft 6 is respectively engaged with the outside of the three blocking blocks 815, and the gear ring 803 is fitted with the side opposite to the support bracket 4 on the same side; the outside of the shaft rod 6 is provided with three rectangular openings 816 equidistantly distributed around the circumference, and the rectangular openings 816 are slidably connected with stop blocks 817, and the stop blocks 817 are connected to the side opposite to the inner wall of the rectangular opening 816 by bolts with spring 2 818, and the spring 2 818 is engaged with the side opposite to the gear ring 803, and two symmetrical platforms 814 are provided under the shaft rod 6, and the two platforms 814 are located on the side of the two support brackets 4 away from the connecting piece 5, and the upper sides of the platforms 814 are connected to the outside of the shaft rod 6 by The two support brackets 4 are rotatably connected, and a strip groove 812 is provided on the opposite side of each other. A fixing rod 813 is slidably connected in the strip groove 812. The fixing rod 813 on the same side is connected to the side opposite to the support platform 814 by bolts; the two support brackets 4 are connected to a circular shaft on the opposite side by bolts, and the two circumferences on the sides away from the support brackets 4 are rotatably connected to the eccentric pieces 806 by bearings. The eccentric pieces 806 are located below the support platform 814, and the outside of the eccentric pieces 806 on the same side fits with the bottom of the support platform 814. The outside of the eccentric pieces 806 is provided with a round-mouth groove 807, and a rotating rod is slidably connected in the round-mouth groove 807. 808, the side of the rotating rod 808 opposite to the top inner wall of the circular groove 807 is connected with a spring 1 809 by bolts, and a support 810 is arranged below the eccentric member 806, and the side of the support 810 opposite to the supporting bracket 4 is connected by bolts, and a limiting groove 811 is provided on the upper side of the support 810, and the inner wall of the limiting groove 811 on the same side is clamped with the outside of the rotating rod 808, and the side of the supporting bracket 4 on the same side of the gear ring 2 803 away from the connecting member 5 is connected with a motor 2 804 by bolts, and the output end of the motor 2 804 is connected with a gear 2 805 through a coupling, and the gear 2 805 is meshed with the gear ring 2 803.

[0035] Specifically, after the film body 11 on the winding roller 10 is wound up, the motor 2 804 is turned off, the rotating rod 808 is grasped and pushed upward, so that the rotating rod 808 overcomes the thrust of the spring 1 809 and retracts into the eccentric member 806, so that the limit groove 811 releases the lock on the rotating rod 808, and the rotating rod 808 is rotated counterclockwise to drive the eccentric member 806 to rotate. As the eccentric member 806 rotates, the long axis position of the eccentric member 806 no longer pushes the support platform 814 The support platform 814 drives the shaft 6 on the support platform 814 to rise and fall on the curved groove 801 and disengage the gear 2 805 from the gear ring 2 803. After the eccentric piece 806 on the other support bracket 4 is rotated, the shaft 6 is pushed out along the movable groove 802. After the winding roller 10 with the film body 11 is removed, the winding roller 10 with the hole is inserted into the shaft 6, and the shaft 6 is re-fixed on the device according to the above operation to start the next winding.

[0036] In specific application scenarios, the disassembly and assembly module 8 is mainly suitable for the disassembly and assembly link in the disassembly and assembly process, that is, the disassembly and assembly module 8 uses the base 814 and the rectangular opening 816 to enable the device to quickly collect the rolled film, speed up the progress of the entire film manufacturing process, greatly save the time for collecting the film, and improve the overall efficiency of the device.

[0037] Reference Figure 8 In a preferred embodiment, the smoothing module 9 includes two symmetrical support frames 901, and the two support frames 901 are respectively connected to the upper sides of the two supporting frames 4 by bolts. The upper sides of the two support frames 901 are connected to the same top plate 902 by bolts. Two symmetrical holes are provided on the upper side of the top plate 902, and hydraulic rods 903 are connected to the holes by bolts. The output ends of the hydraulic rods 903 are connected to mounting seats 904 by bolts. Holes are provided on the opposite sides of the two mounting seats 904, and the same round rod 905 is rotatably connected in the two hole grooves through bearings; two symmetrical spiral rubber plates 906 are connected to the outside of the round rod 905 by bolts, and one of the mounting seats 904 is connected to a motor 3 907 by bolts on the side away from the spiral rubber plate 906, and the output end of the motor 3 907 is connected to one side of the round rod 905 through a coupling.

[0038] Specifically, after the tension during film winding is adjusted, the increase in tension may cause wrinkles on the film surface, and hydraulic rod 2 903 is started, which drives the mounting seat 904 to descend, so that the round rod 905 on the mounting seat 904 drives the spiral rubber plate 906 to contact the film body 11 and maintain a light pressure state, and motor 3 907 is started, which drives the two spiral rubber plates 906 to roll on the film body 11 in opposite directions, thereby pushing the wrinkles to the edge of the film body 11 and smoothing the film body 11.

[0039] In specific application scenarios, the smoothing module 9 is mainly suitable for the smoothing link in the smoothing process, that is, the smoothing module 9 uses the hydraulic rod 2 903 and the spiral rubber plate 906 to enable the device to smooth the wrinkles of films of different materials. By controlling the force of the spiral rubber plate 906 pressing down on the film body 11, the smoothing effect of the device on the film wrinkles is improved while ensuring that the film body 11 will not be damaged.

[0040] A film constant tension adjustment method, using the film constant tension adjustment device as described above, comprises the following steps:

[0041] Step 1: When the device is winding the film and needs to adjust the tension, use the tension fine-tuning module 7 to finely and continuously adjust the tension applied to the film so that the tension meets the requirements (when the film tension needs to be adjusted, start the motor 1 713, the motor 1 713 drives the gear ring 1 710 meshing with the gear 1 712 to rotate, so that the bidirectional threaded rod 703 drives the two moving seats 707 to move to both ends, and the connecting rod 708 on the moving seat 707 pushes the bracket 1 705 and makes the bracket 1 705 rotate outward, so that the bracket 2 706 connected to the bracket 1 705 rotates. Since the bracket 2 706 is away from the bracket 1 706, the bracket 1 706 is rotated. One end of bracket 05 can only rotate on long rod 714 but cannot move, so that the angle between bracket 2 706 and bracket 1 705 gradually increases and bracket 1 705 pushes long rod 714 connected to bracket 2 706 to move. Long rod 714 is arranged on support frame 4, so that the device can adjust the distance between support frame 4 and manufacturing machine body 1, so that the tension of film body 11 rolled up by winding roller 10 on support frame 4 changes. When more subtle tension adjustment is needed, hydraulic rod 1 716 is started to push long rod 714 to slide and rise on vertical slot 718, so as to reduce the amplitude of movement of support frame 4 driven by long rod 714);

[0042] Step 2: In the process of winding the film, use the smoothing module 9 to smooth the wrinkles on the film (after adjusting the tension when winding the film, the increase in tension may cause wrinkles on the film surface, start the hydraulic rod 2 903, the hydraulic rod 2 903 drives the mounting seat 904 to descend, so that the round rod 905 on the mounting seat 904 drives the spiral rubber plate 906 to contact the film body 11 and maintain a light pressure state, start the motor 3 907, the motor 3 907 drives the two spiral rubber plates 906 to roll on the film body 11 in opposite directions, so as to push the wrinkles to the edge of the film body 11 and smooth the film body 11);

[0043] Step 3: After the film is rolled up, use the disassembly module 8 to quickly remove the winding roller 10 carrying the film on the shaft 6, and reinstall the unloaded winding roller 10 on the device (after the film body 11 on the winding roller 10 is rolled up, turn off the motor 2 804, grab and push the rotating rod 808 upward, so that the rotating rod 808 overcomes the thrust of the spring 1 809 and retracts into the eccentric member 806, so that the limit groove 811 releases the lock on the rotating rod 808, and the rotating rod 808 is rotated counterclockwise to drive the eccentric member 806 to rotate. With the rotation of 806, the long axis position of the eccentric piece 806 no longer supports the support platform 814, so that the support platform 814 drives the shaft rod 6 on the support platform 814 to rise and fall in the curved groove 801 and disengage the gear 2 805 from the gear ring 2 803. After the eccentric piece 806 on the other supporting bracket 4 is rotated, the shaft rod 6 is pushed to be pushed out along the movable groove 802. After the winding roller 10 with the film body 11 is removed, the winding roller 10 with the hole is inserted into the shaft rod 6, and the shaft rod 6 is re-fixed on the device according to the above operation to start the next winding).

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A film constant tension adjustment device, comprising a manufacturing machine body (1), characterized in that: A movable table (2) is fixedly connected to one side of the manufacturing machine body (1), a rectangular groove (3) is provided on the upper side of the movable table (2), two symmetrical support frames (4) are slidably connected in the rectangular groove (3), the two support frames (4) are fixedly connected to the same connecting piece (5) on opposite sides, and the two support frames (4) are provided with the same shaft rod (6), the outside of the shaft rod (6) is fixedly connected to a winding roller (10), the outside of the winding roller (10) is provided with a film body (11), the end of the film body (11) away from the winding roller (10) is located in the manufacturing machine body (1), and a tension fine-tuning module (7) is provided on the movable table (2), the tension fine-tuning module (7) comprises a rotating seat (701), the outside of the rotating seat (701) is movably connected to the inner wall of the movable table (2), and the rotating seat (701) A receiving groove (702) is provided on one side close to the support frame (4), the inner wall of the receiving groove (702) is movably connected to a bidirectional threaded rod (703), and two symmetrical brackets (705) are arranged outside the bidirectional threaded rod (703), the ends of the two brackets (705) away from the fixed seat (704) are movably connected to brackets (706), the ends of the two brackets (706) away from brackets (705) are movably connected to mounting members (715), the two mounting members (715) are movably connected to the same long rod (714), the long rod (714) is located on the two support frames (4), the two support frames (4) are provided with disassembly and assembly modules (8), the disassembly and assembly modules (8) are located above the tension fine-tuning module (7), and a smoothing module (9) is arranged above the membrane body (11); The exterior of the fixed seat (704) is fixedly connected to the inner wall of the accommodating groove (702); the exterior of the bidirectional threaded rod (703) is provided with two symmetrical movable seats (707); the upper sides of the two movable seats (707) are movably connected to connecting rods (708); and the ends of the connecting rods (708) away from the movable seats (707) are movably connected to the ends of the connecting rods (708) on the same side close to the movable seats (707); The bidirectional threaded rod (703) is provided with a stabilizing seat (709) on the outside, the stabilizing seat (709) is located in the middle of the accommodating groove (702), a notch is provided on the stabilizing seat (709), a gear ring (710) is provided in the notch, the inner wall of the gear ring (710) is fixedly connected to the outside of the bidirectional threaded rod (703), and a groove (711) is provided on the side of the rotating seat (701) away from the supporting frame (4), a gear (712) is provided in the groove (711), the gear (712) is meshed with the gear ring (710), a motor (713) is provided on one side of the gear (712), the outside of the motor (713) is fixedly connected to the outside of the rotating seat (701), and the output end of the motor (713) is connected to one side of the gear (712) via a coupling; The disassembly module (8) comprises two symmetrical curved grooves (801), the two curved grooves (801) are respectively located on two support frames (4), the inner walls of the two curved grooves (801) are slidably connected to the outside of the shaft rod (6), the inner wall of the curved groove (801) on the side away from the manufacturing machine body (1) is provided with a movable groove (802), the outside of the shaft rod (6) is fixedly connected with three circumferentially equidistantly distributed blocking blocks (815), the blocking blocks (815) are all located on the side of one of the support frames (4) away from the connecting piece (5), and the outside of the shaft rod (6) is slidably connected with a gear ring 2 (803), the inner wall of the gear ring 2 (803) is provided with three circumferentially equidistantly distributed slots, the inner walls of the three slots are respectively engaged with the outside of the three blocking blocks (815), and the gear ring 2 (803) is fitted with the side opposite to the support frame (4) on the same side; The shaft rod (6) is provided with three rectangular openings (816) which are equidistantly distributed on the circumference. Stop blocks (817) are slidably connected in the rectangular openings (816). The stop blocks (817) are fixedly connected to spring 2 (818) on the side opposite to the inner wall of the rectangular opening (816). The side opposite to the spring 2 (818) and the gear ring 2 (803) are clamped. Two symmetrical support platforms (814) are provided below the shaft rod (6). The two support platforms (814) are located on the side of the two support brackets (4) away from the connecting member (5). The upper sides of the support platforms (814) are movably connected to the outside of the shaft rod (6). The two support brackets (4) are provided with strip grooves (812) on the opposite sides. Fixed rods (813) are slidably connected in the strip grooves (812). The fixed rods (813) on the same side are fixedly connected to the side opposite to the support platform (814). The two support brackets (4) are each provided with a vertical groove (718); the outside of the long rod (714) is movably connected to two symmetrical sliders (719); the outsides of the two sliders (719) are respectively slidably connected to the inner walls of the two vertical grooves (718); a shock-absorbing pad (720) is fixedly connected to the upper side of the connecting member (5); a hydraulic rod 1 (716) is fixedly connected to the upper side of the shock-absorbing pad (720); a locking member (717) is fixedly connected to the output end of the hydraulic rod 1 (716); the inner wall of the locking member (717) is fixedly connected to the outside of the long rod (714); the two sides of the two support brackets (4) facing away from each other are fixedly connected to a circular shaft; the two sides of the two circumferences away from the support brackets (4) are movably connected to an eccentric member (806); the eccentric members (806) are both located below the support platform (814); the outside of the eccentric member (806) on the same side is in contact with the bottom of the support platform (814); The eccentric member (806) is fitted with a circular groove (807) on the outside, a rotating rod (808) is slidably connected in the circular groove (807), a spring (809) is fixedly connected to the rotating rod (808) on the side opposite to the top inner wall of the circular groove (807), and a support (810) is provided below the eccentric member (806), and the support (810) is fixedly connected to the side opposite to the support bracket (4). A limiting groove (811) is provided on the upper side of (810), and the inner wall of the limiting groove (811) on the same side is clamped with the outside of the rotating rod (808). A side of the support frame (4) on the same side of the gear ring (803) away from the connecting member (5) is fixedly connected to the motor 2 (804), and the output end of the motor 2 (804) is connected to the gear 2 (805) through a coupling, and the gear 2 (805) is meshed with the gear ring 2 (803).

2. A film constant tension adjustment device according to claim 1, characterized in that: The smoothing module (9) comprises two symmetrical support frames (901), the two support frames (901) are respectively fixedly connected to the upper sides of the two support frames (4), the upper sides of the two support frames (901) are fixedly connected to the same top plate (902), the upper side of the top plate (902) is provided with two symmetrical holes, the holes are both fixedly connected to hydraulic rod 2 (903), the output ends of hydraulic rod 2 (903) are both fixedly connected to mounting seats (904), the two mounting seats (904) are both provided with hole grooves on opposite sides, and the same round rod (905) is movably connected in the two hole grooves.

3. A film constant tension adjustment device according to claim 2, characterized in that: Two symmetrical spiral rubber plates (906) are fixedly connected to the outside of the round rod (905), and a motor three (907) is fixedly connected to a side of one of the mounting seats (904) away from the spiral rubber plate (906), and an output end of the motor three (907) is connected to one side of the round rod (905) via a coupling.

4. A film constant tension adjustment method, using a film constant tension adjustment device as claimed in claim 3, characterized in that: The steps include: Step 1: When the device is winding the film and the tension needs to be adjusted, the tension fine-tuning module (7) is used to finely and continuously adjust the tension applied to the film so that the tension meets the requirements; Step 2: During the film rolling process, smoothing the wrinkles on the film using a smoothing module (9); Step 3: After the film is rolled up, use the disassembly module (8) to quickly remove the winding roller (10) carrying the film on the shaft (6), and reinstall the empty winding roller (10) on the device.