A high-speed disc-type alkali residue dehydrator

By designing high -speed disc base, the reverse centrifugal force and gear transmission technology are used to solve the problem of insufficient dehydration efficiency and insufficient recycling utilization rate in existing technologies, and achieve the effect of high -efficiency dehydration and multi -wheeled utilization.

CN118935968BActive Publication Date: 2025-01-28LIANYUNGANG JUNJIE MASCH MFG CO LTD
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Patent Information

Application Number
CN202411423199.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-01-28
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

The existing alkali slag dehydrator has shortcomings in the dehydration efficiency and alkali slag recovery and utilization rate, and it is difficult to fully reduce the moisture content of the alkali slag and separate its soluble substances.

Method used

Design a high -speed disk -type residue dehydrator, uses dehydration disk and leakage structure to dewater through reverse centrifugal force, and use gear transmission and motor drive to achieve flipping of dehydration trays and transportation and stirring of alkali residue, further improve the dehydration effect And recycling utilization.

Benefits of technology

It significantly improves the dehydration effect of alkaline residue, reduces the moisture content of alkali residue after dehydration, and improves the recovery and utilization rate of alkali residue through multiple rounds of dehydration and stirring, and achieves the purpose of environmental protection and resource recovery.

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Abstract

The present invention relates to the technical field of alkali residue dehydrators, and discloses a high-speed disc-type alkali residue dehydrator, comprising a shell, a dehydration mechanism is arranged inside the shell, a connection mechanism is arranged at the front end of the dehydration mechanism, an inlet and outlet cavity is arranged at the upper end of the dehydration mechanism, a receiving cavity is arranged at the lower end of the dehydration mechanism, a feed port 1 is installed at the upper end of the shell, a feed port 2 is fixedly connected to the lower end of the feed port 1, a connection shell is arranged at the lower end of the shell, and a discharge port is fixedly connected to the upper end of the connection shell. The advantages of the present invention are that it can assist in the dehydration and transportation of alkali residue, and can dissolve and separate soluble substances in the alkali residue, thereby improving the recycling rate of the alkali residue.
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Description

Technical Field

[0001] The invention relates to the technical field of alkali residue dehydrators, in particular to a high-speed disc-type alkali residue dehydrator. Background Art

[0002] Alkali residue dehydrator separates water from these alkaline waste residues by physical or chemical methods, thereby reducing the volume and water content of the waste residues, making them easier to store, transport and subsequently process. This equipment plays a vital role in the industrial process, not only helping to recycle and reuse resources, but also reducing environmental pollution and improving the environmental protection standards of industrial production.

[0003] When dehydrating alkali residue, in order to make the alkali residue able to be efficiently recycled, it is necessary to fully reduce the water content of the alkali residue, and it is necessary to separate the soluble substances contained in the alkali residue to improve the recycling rate of the alkali residue; for this purpose, we propose a high-speed disc alkali residue dehydrator. Summary of the invention

[0004] The present invention adopts the following technical scheme to solve the above technical problems: a high-speed disc-type alkali residue dehydrator is provided, comprising an outer shell, a dehydration mechanism is arranged on the inner side of the outer shell, a connecting mechanism is arranged at the front end of the dehydration mechanism, an inlet and outlet cavity is arranged on the upper end of the dehydration mechanism, a receiving cavity is arranged on the lower end of the dehydration mechanism, a feed port 1 is installed on the upper end of the outer shell, a feed port 2 is fixedly connected to the lower end of the feed port 1, a connecting shell is arranged at the lower end of the outer shell, a discharge port is fixedly connected to the upper end of the connecting shell, the discharge port is located below the receiving cavity, a conveyor belt is arranged on the inner side of the connecting shell, the dehydration mechanism comprises a dehydration disc 1 and a dehydration disc 2, the dehydration disc 1 comprises a leakage net 1, and two sets of rotating plates 1 are rotatably connected to the inner side of the leakage net 1.

[0005] Preferably, the outer side of the rotating plate 1 is movably connected with a first connecting block, and the first connecting block is rotatably connected to the inner side of the collapsible net 1, the dehydration tray 2 includes a collapsible net 2, and the inner side of the collapsible net 2 is rotatably connected with two groups of rotating plates 2, the outer side of the rotating plate 2 is movably connected with a second connecting block, and the second connecting block is rotatably connected to the inner side of the collapsible net 2, the connecting mechanism includes a protective shell 2, the rear end of the protective shell 2 is fixedly connected to the outer shell, the inner side of the protective shell 2 is rotatably connected with a fourth gear and a fifth gear, the rear end of the fourth gear is fixedly connected with a first clamping block, the rear end of the first clamping block passes through the protective shell 2 and the outer shell and is clamped with the first connecting block, the rear end of the fifth gear is fixedly connected with the second clamping block, the rear end of the second clamping block passes through the protective shell 2 and the outer shell and is clamped with the second connecting block.

[0006] Preferably, the upper end of the leakage net one is rotatably connected to conical shell one, and the lower end of the leakage net one is rotatably connected to conical shell two, a first rotating rod is fixedly connected between the two groups of rotating plates one, the outer side of the first rotating rod is rotatably connected to the first connecting rod, the outer side of the first connecting rod is fixedly connected to two groups of mutually symmetrical first fixed plates, the upper and lower ends of the first fixed plate are fixedly connected to the first edge plates, the first fixed plate is located between the two groups of rotating plates one, a first sliding groove is provided on the outer side of the first fixed plate, a second sliding groove is provided on the outer side of the rotating plate one, the inner side of the second sliding groove is slidably connected to the first slider, and the outer side of the first slider is fixedly connected to the first connecting block.

[0007] Preferably, multiple groups of first tooth blocks are arranged on the outer side of the leakage net one, the upper end of the leakage net two is rotatably connected with conical shell three, the upper end of the conical shell three is fixedly connected with conical shell two, and the lower end of the leakage net two is rotatably connected with conical shell four, and the two groups of rotating plates two are commonly fixedly connected with the second rotating rod, the outer side of the second rotating rod is rotatably connected with the second connecting rod, the upper end of the second connecting rod is fixedly connected with the first connecting rod, and the outer side of the second connecting rod is fixedly connected with two groups of second fixed plates symmetrical to each other, and the upper and lower ends of the second fixed plate are fixedly connected with second ridge plates, and the second fixed plate is located between the two groups of rotating plates two, and a third sliding groove is provided on the outer side of the second fixed plate, and a fourth sliding groove is provided on the outer side of the rotating plate two, and a second slider is slidably connected to the inner side of the fourth sliding groove, and the outer side of the second slider is fixedly connected to the second connecting block.

[0008] Preferably, the outer side of the leakage net 2 is fixedly connected with multiple groups of second gear blocks, the outer side of the conical shell 4 is fixedly connected with a mounting ring, the inner side of the mounting ring is installed with a second motor, the output end of the second motor is fixedly connected with a support rod, the outer side of the support rod is fixedly connected with a first gear and a second gear, the first gear is meshed with the second gear block, and the second gear is meshed with the first gear block, the outer sides of the conical shell 2 and the conical shell 3 are commonly fixedly connected with a fixing ring, the rear end of the outer shell is fixedly connected with a first protective shell, the inner side of the first protective shell is provided with a first motor, and the output end of the first motor passes through the outer shell and is fixedly connected to the fixing ring.

[0009] Preferably, a fourth motor is provided on the inner side of the protective shell 2, and the output end of the fourth motor is fixedly connected to the third gear. The inner side of the protective shell 2 is rotatably connected to connecting wheel 1 and connecting wheel 2, and the outer sides of connecting wheel 1 and connecting wheel 2 are rotatably connected to the first belt together, the front end of the first belt is fixedly connected to the second belt, and the inner side of the second belt is provided with multiple groups of third tooth blocks, and the third tooth blocks are meshed with the third gear. The rear end of the first belt is fixedly connected to the third belt, and the inner side of the third belt is provided with multiple groups of fourth tooth blocks, and the fourth tooth blocks are meshed with the fourth gear and the fifth gear.

[0010] Preferably, the inlet and outlet chamber includes a connecting cylinder, the lower end of the connecting cylinder is fixedly connected to a conical shell, a plurality of second electric push rods are arranged on the outside of the connecting cylinder, the output end of the second electric push rod is fixedly connected to a clamping ring, the inner side of the connecting cylinder is rotatably connected to an auger, the lower end of the auger is fixedly connected to a first connecting rod, and the receiving chamber includes a material storage barrel, the upper end of the material storage barrel is fixedly connected to a conical shell four.

[0011] Preferably, a plurality of groups of third electric push rods are provided on the outer side of the material storage barrel, the output end of the third electric push rod is fixedly connected with a clamping ring 2, a one-way valve is installed on the outer side of the material storage barrel, the inner side of the material storage barrel is fixedly connected with a protective shell 1, a third motor is provided on the inner side of the protective shell 1, the output end of the third motor is fixedly connected with a third connecting rod through the protective shell 1, the upper end of the third connecting rod is fixedly connected with the second connecting rod, and a plurality of groups of stirring plates are fixedly connected to the outer side of the third connecting rod.

[0012] Preferably, the rear end of the shell is fixedly connected to a water tank, the upper end of the water tank is installed with a water inlet pipe 1, the inner side of the water inlet pipe 1 is movably connected with a water inlet pipe 2, the front end of the water inlet pipe 2 passes through the shell and is movably connected to a one-way valve, the upper end of the water inlet pipe 1 is installed with a first electric push rod, the output end of the first electric push rod is fixedly connected with a connecting ring, the connecting ring is fixedly connected to the outer side of the water inlet pipe 2, the lower end of the shell is fixedly connected with a base, water outlet pipes are provided on both sides of the base, and the inner side of the water outlet pipe is communicated with the inner side of the shell.

[0013] Compared with the prior art, the present invention provides a high-speed disc-type alkali residue dehydrator, which has the following beneficial effects:

[0014] 1. This high-speed disc-type alkali residue dehydrator drives the rotating plate 1 and the rotating plate 2 to rotate clockwise through the third motor, and the second motor drives the leakage screen 1 and the leakage screen 2 to rotate counterclockwise. When the alkali residue falls onto the rotating plate 1 under the conveyance of the auger, the reverse centrifugal force generated by the rotating plate 1 and the leakage screen 1 can fully dehydrate the alkali residue, so as to improve the dehydration effect and reduce the water content of the alkali residue after dehydration.

[0015] 2. This high-speed disc-type alkali slag dehydrator, when the fourth motor is started and the fourth gear is rotated through a series of gear transmissions, the fourth gear rotates, the first clamping block drives the first connecting block to rotate, and the first slider slides on the inner side of the rotating plate one to realize the flipping of the rotating plate one. When the rotating plate one flips, the alkali slag it carries can be transferred to the dehydration disc two, and the alkali slag adhered to the inner wall of the filter screen one can be scraped off, which can assist the dehydration and transportation of the alkali slag.

[0016] 3. This high-speed disc-type alkali residue dehydrator, when the alkali residue is initially dehydrated and separated and collected in a storage barrel, the water inlet pipe moves into the one-way valve to transport clean water, and the third motor drives the stirring plate to fully stir the alkali residue and water to dissolve the soluble substances in the alkali residue. After sufficient stirring, the first motor drives the dehydration mechanism to flip up and down as a whole, and the alkali residue moves back to the upper side with the storage barrel to continue dehydration, and the soluble substances contained in the alkali residue are separated from the water together, thereby improving the recovery rate of the alkali residue.

[0017] 4. This high-speed disc-type alkali residue dehydrator, when the dehydration work of the alkali residue is completed, the alkali residue is transported to the designated position through the conveyor belt, and the first motor drives the storage barrel to flip to the lower side again, and the water inlet pipe 2 can continue to transport clean water into the storage barrel, and continue to flip the storage barrel to the upper side through the first motor, and the water flows down from the storage barrel, and the filter screen 1 continues to rotate to throw the water to the inner side of the outer shell, so as to achieve the effect of cleaning the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the partial structure of the present invention Figure 1 ;

[0020] Figure 3 It is a partial structural cross-sectional view of the present invention;

[0021] Figure 4 It is a schematic diagram of the dehydration mechanism of the present invention;

[0022] Figure 5 It is an exploded view of the dehydration mechanism of the present invention;

[0023] Figure 6 is a cross-sectional view of the receiving cavity of the present invention;

[0024] Figure 7 The dehydration mechanism of the present invention is cut away Figure 1 ;

[0025] Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure of part A;

[0026] Fig. 9 For the present invention Figure 7 A schematic diagram of the enlarged structure of part B in FIG.

[0027] Fig.10 The dehydration mechanism of the present invention is cut away Figure 2 ;

[0028] Fig.11 is a cross-sectional view of the connection mechanism of the present invention;

[0029] Fig.12 An exploded view of the connection mechanism of the present invention;

[0030] Fig.13 It is a partial structural diagram of the present invention. Figure 2 .

[0031] In the figure: 1. Shell; 2. Dehydration mechanism; 3. Connection mechanism; 4. Inlet and outlet chamber; 5. Receiving chamber; 6. Feed port 1; 7. Feed port 2; 8. Connection shell; 9. Discharge port; 10. Conveyor belt; 11. Fixing ring; 12. First protective shell; 13. First motor; 14. Water tank; 15. Water inlet pipe 1; 16. Water inlet pipe 2; 17. First electric push rod; 18. Connection ring; 19. Base; 20. Water outlet pipe; 21. Dehydration tray 1; 211. Net 1; 212. Cone Shell 1; 213, cone shell 2; 214, first connecting rod; 215, first fixed plate; 216, first chute; 217, first prism; 218, first rotating rod; 219, rotating plate 1; 2110, second chute; 2111, first slider; 2112, first connecting block; 2113, first tooth block; 22, dehydration tray 2; 221, drain net 2; 222, cone shell 3; 223, cone shell 4; 224, second connecting rod; 225, second fixed plate; 226 , third slide; 227, second prism; 228, second rotating rod; 229, rotating plate 2; 2210, fourth slide; 2211, second slider; 2212, second connecting block; 2213, second tooth block; 2214, mounting ring; 2215, second motor; 2216, support rod; 2217, first gear; 2218, second gear; 41, connecting cylinder; 42, second electric push rod; 43, clamping ring 1; 44, auger; 51, storage cylinder; 52, third electric push rod ; 53, retaining ring 2; 54, one-way valve; 55, third motor; 56, protective shell 1; 57, third connecting rod; 58, stirring plate; 31, protective shell 2; 32, fourth motor; 33, third gear; 34, connecting wheel 1; 35, connecting wheel 2; 36, first belt; 37, second belt; 38, third tooth block; 39, third belt; 310, fourth tooth block; 311, fourth gear; 312, fifth gear; 313, first clamping block; 314, second clamping block. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0033] See also Figure 1 - Fig.13A high-speed disc-type alkali residue dehydrator comprises a shell 1, a dehydration mechanism 2 is arranged on the inner side of the shell 1, a connecting mechanism 3 is arranged at the front end of the dehydration mechanism 2, an inlet and outlet cavity 4 is arranged at the upper end of the dehydration mechanism 2, a receiving cavity 5 is arranged at the lower end of the dehydration mechanism 2, a feed port 1 6 is installed at the upper end of the shell 1, a feed port 2 7 is fixedly connected to the lower end of the feed port 1 6, a connecting shell 8 is arranged at the lower end of the shell 1, a discharge port 9 is fixedly connected to the upper end of the connecting shell 8, and the discharge port 9 is located below the receiving cavity 5, a conveyor belt 10 is arranged on the inner side of the connecting shell 8, the dehydration mechanism 2 comprises a dehydration disk 1 21 and a dehydration disk 2 22, the dehydration disk 1 21 comprises a leakage net 1 211, and two sets of rotating plates 1 219 are rotatably connected to the inner side of the leakage net 211.

[0034] In this embodiment, the outer side of the rotating plate 1 219 is movably connected with a first connecting block 2112, and the first connecting block 2112 is rotatably connected to the inner side of the drain net 1 211. The dehydration tray 22 includes a drain net 221, and the inner side of the drain net 221 is rotatably connected with two sets of rotating plates 229. The outer side of the rotating plate 229 is movably connected with a second connecting block 2212, and the second connecting block 2212 is rotatably connected to the inner side of the drain net 221. The connecting mechanism 3 includes a protective shell 2 31, and the protective shell 2 31 includes a protective shell 2 31. The rear end of the protective shell 1 is fixedly connected to the outer shell 1, the inner side of the protective shell 2 31 is rotatably connected with the fourth gear 311 and the fifth gear 312, the rear end of the fourth gear 311 is fixedly connected with the first clamping block 313, the rear end of the first clamping block 313 passes through the protective shell 2 31 and the outer shell 1 and is clamped with the first connecting block 2112, the rear end of the fifth gear 312 is fixedly connected with the second clamping block 314, the rear end of the second clamping block 314 passes through the protective shell 2 31 and the outer shell 1 and is clamped with the second connecting block 2212.

[0035] Specifically, when the fourth motor 32 is started and the fourth gear 311 is rotated through a series of gear transmission, the fourth gear 311 rotates, and the first clamping block 313 drives the first connecting block 2112 to rotate. The first slider 2111 slides on the inner side of the rotating plate 219 to realize the flipping of the rotating plate 219. When the rotating plate 219 is flipped, the alkali residue carried by it can be transferred to the dehydration tray 22, and the alkali residue adhering to the inner wall of the filter screen 211 can be scraped off.

[0036] In this embodiment, the upper end of the leakage net 211 is rotatably connected to the conical shell 1 212, and the lower end of the leakage net 211 is rotatably connected to the conical shell 2 213. A first rotating rod 218 is fixedly connected between the two groups of rotating plates 219. The outer side of the first rotating rod 218 is rotatably connected to the first connecting rod 214. The outer side of the first connecting rod 214 is fixedly connected to two groups of mutually symmetrical first fixed plates 215. The upper and lower ends of the first fixed plate 215 are fixedly connected to the first ridge plate 217. The first fixed plate 215 is located between the two groups of rotating plates 219. A first sliding groove 216 is opened on the outer side of the first fixed plate 215. A second sliding groove 2110 is opened on the outer side of the rotating plate 219. The inner side of the second sliding groove 2110 is slidably connected to the first slider 2111, and the outer side of the first slider 2111 is fixedly connected to the first connecting block 2112.

[0037] Specifically, wait until the third motor 55 stops rotating, the first round of dehydration processing is ended, and then the filter screen 211 and the rotating plate 219 are returned to their original positions, so that the first connecting block 2112 is engaged with the first clamping block 313. At this time, the rotating plate 219 is connected to the first slider 2111, and when the first clamping block 313 rotates, the rotating plate 219 can be flipped.

[0038] In this embodiment, multiple groups of first tooth blocks 2113 are arranged on the outer side of the leakage net 1 211, the upper end of the leakage net 221 is rotatably connected to the conical shell 3 222, the upper end of the conical shell 3 222 is fixedly connected to the conical shell 2 213, the lower end of the leakage net 221 is rotatably connected to the conical shell 4 223, and the second rotating rod 228 is fixedly connected between the two groups of rotating plates 229, and the outer side of the second rotating rod 228 is rotatably connected to the second connecting rod 224, and the upper end of the second connecting rod 224 is fixedly connected to the first connecting rod 214. Two groups of mutually symmetrical second fixed plates 225 are fixedly connected to the outer side of the connecting rod 224, and the upper and lower ends of the second fixed plate 225 are fixedly connected to the second ridge plate 227. The second fixed plate 225 is located between the two groups of rotating plates 229. A third sliding groove 226 is opened on the outer side of the second fixed plate 225, and a fourth sliding groove 2210 is opened on the outer side of the rotating plate 229. The inner side of the fourth sliding groove 2210 is slidably connected to the second slider 2211, and the outer side of the second slider 2211 is fixedly connected to the second connecting block 2212.

[0039] Specifically, the alkali residue after the first round of dehydration is transferred into the dehydration tray 22. Similar to the above operation, the dehydration tray 22 performs a second round of dehydration on the alkali residue. After the dehydration is completed, the fourth gear block 310 engages with the fifth gear 312 to rotate the second clamping block 314, and the rotating plate 229 is turned over to transfer the alkali residue into the storage barrel 51.

[0040] In this embodiment, the outer side of the leakage net 221 is fixedly connected with multiple groups of second tooth blocks 2213, the outer side of the conical shell 4 223 is fixedly connected with a mounting ring 2214, the inner side of the mounting ring 2214 is installed with a second motor 2215, the output end of the second motor 2215 is fixedly connected with a support rod 2216, the outer side of the support rod 2216 is fixedly connected with a first gear 2217 and a second gear 2218, the first gear 2217 is meshed with the second tooth block 2213, the second gear 2218 is meshed with the first tooth block 2113, the outer sides of the conical shell 213 and the conical shell 3 222 are jointly fixedly connected with a fixing ring 11, the rear end of the outer shell 1 is fixedly connected with a first protective shell 12, the inner side of the first protective shell 12 is provided with a first motor 13, and the output end of the first motor 13 passes through the outer shell 1 and is fixedly connected with the fixing ring 11.

[0041] Specifically, start the first motor 13, and the first motor 13 drives the fixed ring 11 to rotate, flipping the dehydration mechanism 2 as a whole, so that the receiving chamber 5 is flipped to the upper side, and the inlet and outlet chamber 4 is flipped to the lower side, and the second electric push rod 42 pushes the clamping ring 43 to move the inner side of the inlet and outlet port 9. After flipping, the first connecting block 2112 is clamped with the second clamping block 314, and the second connecting block 2212 is clamped with the first clamping block 313.

[0042] In this embodiment, a fourth motor 32 is provided on the inner side of the protective shell 2 31, and the output end of the fourth motor 32 is fixedly connected to the third gear 33. The inner side of the protective shell 2 31 is rotatably connected to the connecting wheel 1 34 and the connecting wheel 2 35. The outer sides of the connecting wheel 1 34 and the connecting wheel 2 35 are rotatably connected to the first belt 36. The front end of the first belt 36 is fixedly connected to the second belt 37. The inner side of the second belt 37 is provided with multiple groups of third tooth blocks 38, and the third tooth blocks 38 are meshed with the third gear 33. The rear end of the first belt 36 is fixedly connected to the third belt 39, and the inner side of the third belt 39 is provided with multiple groups of fourth tooth blocks 310, and the fourth tooth blocks 310 are meshed with the fourth gear 311 and the fifth gear 312.

[0043] Specifically, the fourth motor 32 is started to drive the third gear 33 to rotate, and the second belt 37 is operated by the third gear 33 engaging the third tooth block 38. The third belt 39 is operated simultaneously under the connection with the first belt 36, and the first clamping block 313 is rotated by the fourth tooth block 310 engaging with the fourth gear 311. When the fourth tooth block 310 engages with the fifth gear 312, the second clamping block 314 is rotated.

[0044] In this embodiment, the inlet and outlet chamber 4 includes a connecting cylinder 41, the lower end of the connecting cylinder 41 is fixedly connected to the conical shell 212, a plurality of second electric push rods 42 are arranged on the outer side of the connecting cylinder 41, the output end of the second electric push rod 42 is fixedly connected to a clamping ring 43, the inner side of the connecting cylinder 41 is rotatably connected to an auger 44, the lower end of the auger 44 is fixedly connected to the first connecting rod 214, and the receiving chamber 5 includes a material storage cylinder 51, the upper end of the material storage cylinder 51 is fixedly connected to the conical shell 223.

[0045] Specifically, the second electric push rod 42 is started to push the clamping ring 43 to move to the inner side of the feed port 2 7, and then the alkali slag is discharged into the feed port 6, and the third motor 55 is started to make the auger 44 rotate clockwise to uniformly transport the alkali slag into the dehydration mechanism 2. After the dehydration mechanism 2 is turned over as a whole, the auger 44 moves to the lower side, and after the rotating plate 219 is turned over to move the alkali slag into the auger 44, the auger 44 continues to rotate to assist the alkali slag transportation, thereby avoiding blockage during transportation and transfer.

[0046] In this embodiment, multiple groups of third electric push rods 52 are arranged on the outside of the storage barrel 51, and the output end of the third electric push rod 52 is fixedly connected with a clamp ring 2 53, a one-way valve 54 is installed on the outside of the storage barrel 51, and a protective shell 1 56 is fixedly connected to the inside of the storage barrel 51. A third motor 55 is arranged on the inside of the protective shell 1 56, and the output end of the third motor 55 passes through the protective shell 1 56 and is fixedly connected with a third connecting rod 57, the upper end of the third connecting rod 57 is fixedly connected to the second connecting rod 224, and multiple groups of stirring plates 58 are fixedly connected to the outside of the third connecting rod 57. A water tank 14 is fixedly connected to the end thereof, a water inlet pipe 15 is installed on the upper end of the water tank 14, a water inlet pipe 16 is movably connected to the inner side of the water inlet pipe 15, a front end of the water inlet pipe 16 passes through the shell 1 and is movably connected to the one-way valve 54, a first electric push rod 17 is installed on the upper end of the water inlet pipe 15, a connecting ring 18 is fixedly connected to the output end of the first electric push rod 17, the connecting ring 18 is fixedly connected to the outer side of the water inlet pipe 16, a base 19 is fixedly connected to the lower end of the shell 1, water outlet pipes 20 are arranged on both sides of the base 19, and the inner side of the water outlet pipe 20 is communicated with the inner side of the shell 1.

[0047] Specifically, after the waste water is separated into the outer shell 1, it is discharged to the outside through the water outlet pipe 20. The third electric push rod 52 can push the clamp ring 2 53 to cover the outer side of the discharge port 9 to prevent the separated waste water from splashing into the discharge port 9. When the alkali residue is transferred into the storage barrel 51, the water inlet pipe 2 16 is inserted into the one-way valve 54 to input water into the storage barrel 51. At the same time, the stirring plate 58 follows the third motor 55 to rotate to fully stir the alkali residue and water, so that the soluble substances in the alkali residue are fully blended with the water, so as to achieve the effect of removing soluble impurities in the alkali residue.

[0048] When in use, place the base 19 on the horizontal ground, start the second electric push rod 42, push the clamp ring 43 to move to the inner side of the feed port 7, and at the same time, the third electric push rod 52 pushes the clamp ring 53 to cover the outer side of the discharge port 9, and then discharges the alkali residue into the feed port 6, and starts the third motor 55 to make the auger 44 rotate clockwise to uniformly transport the alkali residue into the dehydration mechanism 2. After the alkali residue enters the dehydration mechanism 2, it falls on the rotating plate 219, and the second motor 2215 starts to start, and the gear transmission causes the leakage net 211 and the leakage net 221 to rotate counterclockwise at the same time. At the same time, the rotating plate 219 carries the alkali residue and rotates clockwise with the first connecting rod 214, which is opposite to the rotation direction of the leakage net 211, and jointly generates centrifugal force. The alkali residue is dehydrated, and the separated water will fall on the inner side of the shell 1. When the third motor 55 stops rotating, the first round of dehydration processing is ended, and then the screen 211 and the rotating plate 219 are returned to their original positions, so that the first connecting block 2112 is engaged with the first clamping block 313. At this time, the fourth motor 32 is started to drive the third gear 33 to rotate, and the third gear 33 is engaged with the third tooth block 38 to make the second belt 37 run. Under the connection of the first belt 36, the third belt 39 is operated at the same time, and the fourth tooth block 310 is engaged with the fourth gear 311 to make the first clamping block 313 rotate, and the first slider 2111 is connected to the rotating plate 219, and the rotating plate 219 is turned over to transfer the alkali residue that has undergone the first round of dehydration. The dehydration plate 22 is put into the second dehydration plate 22, and the operation is the same as the above operation. The dehydration plate 22 performs a second round of dehydration on the alkali residue. After the dehydration is completed, the fourth tooth block 310 meshes with the fifth gear 312 to rotate the second clamping block 314, and the second rotating plate 229 is turned over to transfer the alkali residue into the storage barrel 51. At this time, the water inlet pipe 216 is inserted into the one-way valve 54, and water is input into the storage barrel 51. At the same time, the stirring plate 58 follows the third motor 55 to rotate to fully stir the alkali residue and the water, so that the soluble substances in the alkali residue are fully blended with the water to achieve the effect of removing the soluble impurities in the alkali residue. Next, the stirring plate 58 stops stirring, and the first motor 13 is started. The first motor 13 drives the fixing ring 11 to rotate, and the dehydration mechanism 2 is turned over as a whole, so that the receiving The receiving chamber 5 is flipped to the upper side, the inlet and outlet chamber 4 is flipped to the lower side, and the second electric push rod 42 pushes the clamping ring 43 to move to the inner side of the inlet and outlet port 9. After flipping, the first connecting block 2112 is clamped with the second clamping block 314, and the second connecting block 2212 is clamped with the first clamping block 313. In the next step, the alkali slag with water first falls onto the rotating plate 229, and then the above-mentioned dehydration steps are repeated to complete and end the dehydration treatment of the alkali slag. After the rotating plate 219 is flipped to transfer the alkali slag to the inner side of the inlet and outlet chamber 4, the auger 44 continues to rotate with the output of the third motor 55, and the alkali slag after the dehydration treatment is uniformly transported to the conveyor belt 10, and as the conveyor belt 10 runs, the alkali slag is moved out from the inner side of the outer shell 1.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-speed disc-type alkali residue dehydrator, comprising a housing (1), characterized in that: A dehydration mechanism (2) is arranged on the inner side of the shell (1), a connection mechanism (3) is arranged on the front end of the dehydration mechanism (2), an inlet and outlet cavity (4) is arranged on the upper end of the dehydration mechanism (2), a receiving cavity (5) is arranged on the lower end of the dehydration mechanism (2), a feed port 1 (6) is installed on the upper end of the shell (1), a feed port 2 (7) is fixedly connected to the lower end of the feed port 1 (6), a connection shell (8) is arranged on the lower end of the shell (1), a discharge port (9) is fixedly connected to the upper end of the connection shell (8), and the discharge port (9) is located below the receiving cavity (5), a conveyor belt (10) is arranged on the inner side of the connection shell (8), and the dehydration mechanism (2) comprises a dehydration tray 1 (21), a dehydration tray 2 (22), and a conveyor belt (10). The dehydration tray (22) comprises a first drain net (211), the inner side of the first drain net (211) is rotatably connected to two groups of first rotating plates (219), the outer side of the first rotating plate (219) is movably connected to a first connecting block (2112), the first connecting block (2112) is rotatably connected to the inner side of the first drain net (211), the second dehydration tray (22) comprises a second drain net (221), the inner side of the second drain net (221) is rotatably connected to two groups of second rotating plates (229), the outer side of the second rotating plate (229) is movably connected to a second connecting block (2212), the second connecting block (2212) is rotatably connected to the inner side of the second drain net (221), the connecting mechanism (3) comprises a protective shell (2 (31), the rear end of the second protective shell (31) is fixedly connected to the outer shell (1), the inner side of the second protective shell (31) is rotatably connected to a fourth gear (311) and a fifth gear (312), the rear end of the fourth gear (311) is fixedly connected to a first clamping block (313), the rear end of the first clamping block (313) passes through the second protective shell (31) and the outer shell (1) to be clamped with the first connecting block (2112), the rear end of the fifth gear (312) is fixedly connected to a second clamping block (314), the rear end of the second clamping block (314) passes through the second protective shell (31) and the outer shell (1) to be clamped with the second connecting block (2212), the upper end of the first leakage net (211) is rotatably connected to the first conical shell (212 ), the lower end of the leakage net one (211) is rotatably connected to the conical shell two (213), the two groups of rotating plates one (219) are commonly fixedly connected with a first rotating rod (218), the outer side of the first rotating rod (218) is rotatably connected to the first connecting rod (214), the outer side of the first connecting rod (214) is fixedly connected to two groups of mutually symmetrical first fixed plates (215), the upper and lower ends of the first fixed plates (215) are fixedly connected to the first prism plates (217), the first fixed plate (215) is located between the two groups of rotating plates one (219), the outer side of the first fixed plate (215) is provided with a first sliding groove (216), and the outer side of the rotating plate one (219) is provided with a second sliding groove (2110),The inner side of the second slide groove (2110) is slidably connected to a first slider (2111), the outer side of the first slider (2111) is fixedly connected to a first connecting block (2112), the outer side of the leakage net one (211) is provided with a plurality of first tooth blocks (2113), the upper end of the leakage net two (221) is rotatably connected to a conical shell three (222), the upper end of the conical shell three (222) is fixedly connected to the conical shell two (213), the lower end of the leakage net two (221) is rotatably connected to a conical shell four (223), and the two groups of the rotating plates two (229) are commonly fixedly connected to a second rotating rod (22 8), the outer side of the second rotating rod (228) is rotatably connected to the second connecting rod (224), the upper end of the second connecting rod (224) is fixedly connected to the first connecting rod (214), the outer side of the second connecting rod (224) is fixedly connected to two sets of mutually symmetrical second fixing plates (225), the upper and lower ends of the second fixing plates (225) are fixedly connected to second ridge plates (227), the second fixing plates (225) are located between the two sets of rotating plates (229), the outer side of the second fixing plates (225) is provided with a third sliding groove (226), and the outer side of the rotating plate (229) is provided with a A fourth slide groove (2210), the inner side of the fourth slide groove (2210) is slidably connected to a second slider (2211), the outer side of the second slider (2211) is fixedly connected to a second connecting block (2212), the outer side of the second leakage net (221) is fixedly connected to a plurality of second tooth blocks (2213), the outer side of the fourth conical shell (223) is fixedly connected to a mounting ring (2214), the inner side of the mounting ring (2214) is installed with a second motor (2215), the output end of the second motor (2215) is fixedly connected to a support rod (2216), the outer side of the support rod (2216) is fixedly connected to the outer side of the second leakage net (221). The first gear (2217) and the second gear (2218) are fixedly connected to the outer side of the outer shell (1); the first gear (2217) meshes with the second gear block (2213); the second gear (2218) meshes with the first gear block (2113); the outer sides of the conical shells 2 (213) and 3 (222) are fixedly connected with a fixing ring (11); the rear end of the outer shell (1) is fixedly connected with a first protective shell (12); the inner side of the first protective shell (12) is provided with a first motor (13); the output end of the first motor (13) passes through the outer shell (1) and is fixedly connected with the fixing ring (11).

2. A high-speed disc-type alkali residue dehydrator according to claim 1, characterized in that: A fourth motor (32) is arranged on the inner side of the second protective shell (31); an output end of the fourth motor (32) is fixedly connected to a third gear (33); a connecting wheel (34) and a connecting wheel (35) are rotatably connected to the inner side of the second protective shell (31); the outer sides of the connecting wheel (34) and the connecting wheel (35) are rotatably connected to a first belt (36); a front end of the first belt (36) is fixedly connected to a second belt (37); a plurality of third tooth blocks (38) are arranged on the inner side of the second belt (37); the third tooth blocks (38) are meshed with the third gear (33); a rear end of the first belt (36) is fixedly connected to a third belt (39); a plurality of fourth tooth blocks (310) are arranged on the inner side of the third belt (39); the fourth tooth blocks (310) are meshed with a fourth gear (311) and a fifth gear (312).

3. The high-speed disc-type alkali residue dehydrator according to claim 1, characterized in that: The inlet and outlet chamber (4) includes a connecting cylinder (41), the lower end of which is fixedly connected to the conical shell (212), a plurality of second electric push rods (42) are arranged on the outer side of the connecting cylinder (41), the output end of the second electric push rod (42) is fixedly connected to the clamping ring (43), the inner side of the connecting cylinder (41) is rotatably connected to the auger (44), the lower end of which is fixedly connected to the first connecting rod (214), and the receiving chamber (5) includes a material storage cylinder (51), the upper end of which is fixedly connected to the conical shell (223).

4. A high-speed disc-type alkali residue dehydrator according to claim 3, characterized in that: A plurality of third electric push rods (52) are arranged on the outside of the material storage barrel (51), and the output end of the third electric push rod (52) is fixedly connected to a clamp ring 2 (53). A one-way valve (54) is installed on the outside of the material storage barrel (51). A protective shell 1 (56) is fixedly connected to the inside of the material storage barrel (51), and a third motor (55) is arranged on the inside of the protective shell 1 (56). The output end of the third motor (55) passes through the protective shell 1 (56) and is fixedly connected to a third connecting rod (57). The upper end of the third connecting rod (57) is fixedly connected to the second connecting rod (224), and a plurality of stirring plates (58) are fixedly connected to the outside of the third connecting rod (57).

5. The high-speed disc-type alkali residue dehydrator according to claim 1, characterized in that: The rear end of the housing (1) is fixedly connected to a water tank (14); the upper end of the water tank (14) is mounted with a first water inlet pipe (15); the inner side of the first water inlet pipe (15) is movably connected with a second water inlet pipe (16); the front end of the second water inlet pipe (16) passes through the housing (1) and is movably connected to a one-way valve (54); the upper end of the first water inlet pipe (15) is mounted with a first electric push rod (17); the output end of the first electric push rod (17) is fixedly connected with a connecting ring (18); the connecting ring (18) is fixedly connected to the outer side of the second water inlet pipe (16); the lower end of the housing (1) is fixedly connected with a base (19); water outlet pipes (20) are arranged on both sides of the base (19); the inner side of the water outlet pipe (20) is connected to the inner side of the housing (1).

Citation Information

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