Wire harness test bench

By designing an automated wire harness testing workbench, which employs a frame, testing station, and drive structure, automated wire harness fixing and various performance tests are achieved. This solves the problems of high labor intensity and poor reliability in traditional manual testing methods, and improves testing accuracy and efficiency.

CN118938081BActive Publication Date: 2026-03-03WUHAN LIANZHEN TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411051163.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2026-03-03
Estimated Expiration
2044-08-01

AI Technical Summary

Technical Problem

Traditional wire harness testing methods rely on manual operation, which leads to high labor intensity, poor reliability, and is prone to improper insertion and removal, affecting test accuracy and causing missed detections.

Method used

Design a wire harness testing workbench that employs a frame, testing station, fixing components, and drive structure to achieve automated fixing of wire harnesses and various performance tests. Simultaneous testing of multiple wire harnesses can be achieved through the carrier components and drive structure.

Benefits of technology

It improves the accuracy and efficiency of wire harness inspection, reduces the instability of manual operation, and enhances the reliability of inspection results and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118938081B_ABST
    Figure CN118938081B_ABST
Patent Text Reader

Abstract

The application discloses a wire harness test workbench, and relates to the technical field of wire harness detection, wherein the wire harness test workbench comprises a rack, a plurality of test structures, a fixing structure and a plurality of driving structures, the rack is provided with a workbench, the workbench is provided with a plurality of test stations in the axial direction thereof, the plurality of test structures are arranged at one end of the rack upwardly and correspond to the plurality of test stations, the test structure comprises a plurality of test devices, wherein each test device corresponds to a performance test of a wire harness, the fixing structure comprises a plurality of fixing members and a plurality of carrier members, the plurality of fixing members are arranged on the workbench and correspond to the plurality of test stations, and are used for fixing the plurality of carrier members; the production is carried out through the automatic structure in the scheme, on the one hand, the production efficiency is effectively improved by replacing manual work, and on the other hand, the instability factors existing in the manual operation process can be avoided, the accuracy of detection results can be effectively improved, and the wire harness test workbench has a good application prospect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of wire harness testing technology, and in particular to a wire harness testing workbench. Background Technology

[0002] Wire harnesses are crucial structures for connecting electrical components, and their functionality directly impacts the normal operation of equipment. During wire harness production, various functional tests are required, including traditional tests such as continuity testing, high-frequency testing, and high-voltage testing. Traditional testing methods largely rely on manual inspection, using multiple testing devices on an assembly line to sequentially insert and remove wire harnesses, testing their functionality after establishing electrical connections with the corresponding devices. This method is labor-intensive and unreliable; manual insertion and removal of connectors can easily affect test accuracy and lead to missed detections. Summary of the Invention

[0003] The main objective of this invention is to provide a wire harness testing workbench, primarily to replace manual inspection of wire harnesses, thereby improving the accuracy and efficiency of wire harness inspection.

[0004] To achieve the above objectives, the present invention provides a wire harness testing workbench, comprising:

[0005] A frame, on which a workbench is provided, and the workbench has multiple test stations arranged around its axis;

[0006] Multiple test structures, each corresponding to a test station, are located at the upward end of the frame. Each test structure includes multiple test devices, wherein each test device corresponds to a performance test of the wire harness.

[0007] A fixing assembly includes multiple fixing members and multiple carrier members. The multiple fixing members are respectively disposed on the workbench corresponding to multiple test stations, for fixing the multiple carrier members. The carrier members are used to simultaneously fix multiple wire harnesses; and...

[0008] Multiple drive structures are provided on one end face of the workbench away from the multiple test devices, corresponding to multiple test stations, and the drive structures are connected to the corresponding fixing components to drive multiple wire harnesses to connect to the multiple test devices in sequence through the fixing components.

[0009] In one embodiment, the carrier component includes:

[0010] The base portion has a hollowed-out section in the middle, and multiple protruding ribs on one end face of the base portion corresponding to the workbench; and...

[0011] The inner core is slidably mounted on one end of the base portion away from the plurality of protruding ribs. The peripheral wall of the inner core portion is provided with a plurality of recessed mounting portions evenly spaced along its axial direction, and each of the plurality of mounting portions is provided with a fixing structure for fixing the two connecting ends of the wire harness.

[0012] In one embodiment, a guide portion is formed between two adjacent mounting portions of the inner core portion, and a plurality of guide plates corresponding to the plurality of guide portions are provided on one end face of the base portion corresponding to the inner core portion. The guide portion is slidably mounted on the inner wall of the guide plate portion, and a return spring is provided between one end of the guide portion and the base portion.

[0013] The mounting section is also provided with a winding structure, which is used to wind up and fix longer wire harnesses; and / or,

[0014] The inner core portion is recessed at one end face away from the base portion, forming a recessed hole.

[0015] In one embodiment, the fixing structure includes:

[0016] Two receiving blocks are both located at the mounting portion, and each of the two receiving blocks has a recessed groove corresponding to the wire harness connection end; and,

[0017] Two rotating pressure blocks are respectively rotatably mounted on the two receiving blocks; and / or,

[0018] The winding structure includes a winding roller, and the mounting portion is provided with a limiting structure for fixing the end of the winding roller.

[0019] In one embodiment, the workbench row is provided with a plurality of circular holes corresponding to the plurality of test stations;

[0020] The fastener includes:

[0021] A rotating disk, rotatably mounted inside the circular hole, has a mounting hole at its center; a fixed disk has an upwardly protruding annular portion, and the annular portion has multiple slots corresponding to the multiple protruding ridges; and...

[0022] A cylinder component is fixedly installed on one end face of the disc portion where the annular portion is located. A pressure head is provided on the output end of the cylinder component, and one end of the pressure head is provided with a beveled portion corresponding to the upper end face of the base portion.

[0023] The output end of the drive structure is connected to the mounting hole, which drives the rotating disk to rotate at the circular hole while simultaneously driving the inner core to move in the vertical direction.

[0024] In one embodiment, the workbench is configured as a double-layer structure, comprising a first plate and a second plate, which are connected by a plurality of connecting shafts. The second plate is fixedly mounted on the frame, and a plurality of rotating disks are disposed on the first plate and the second plate. A plurality of driving structures are mounted on the second plate corresponding to the plurality of rotating disks.

[0025] In one embodiment, the second plate portion is provided with a plurality of mounting brackets corresponding to the plurality of rotating disks on one end face away from the first plate portion;

[0026] The driving structure includes:

[0027] A sleeve structure includes a rotating shaft and a top shaft component. The rotating shaft is a hollow structure and is sleeved on the outside of the top shaft component. One downward end of the top shaft component extends outward from one end of the rotating shaft, and the upward end of the rotating shaft is fixedly connected to the mounting hole.

[0028] A motor component is mounted on the mounting bracket, and the output end of the motor component is connected to the lower end of the rotating shaft via a transmission structure to drive the rotating shaft to rotate on the second plate; and,

[0029] A push rod is mounted on the mounting bracket, and the output end of the push rod is connected to the downward end of the top shaft to drive the top shaft to reciprocate in the vertical direction.

[0030] In one embodiment, a test piece mounting plate is provided on the upward end of the frame, and multiple test head mounting brackets are provided on the test mounting plate corresponding to multiple test stations. The test head mounting brackets are used to fix the test connection ends of multiple test devices corresponding to the same test station.

[0031] In one embodiment, the test head mounting bracket is provided with a plurality of fixing parts corresponding to the plurality of fixing structures;

[0032] The plurality of the aforementioned testing devices include continuity testing equipment, high voltage testing equipment, high frequency testing equipment, and concentricity testing equipment;

[0033] The test connection ends of the continuity test equipment, the high voltage test equipment, the high frequency test equipment, and the concentric test equipment are respectively installed on the multiple fixed parts.

[0034] In one embodiment, each of the plurality of test head mounting brackets is provided with a fixing bracket, and the wire harness testing workbench further includes a vision inspection device, the vision inspection device comprising:

[0035] The detection device is mounted on the mounting plate of the detection component;

[0036] Multiple mounting brackets are correspondingly installed on multiple test head mounting brackets; and,

[0037] Multiple detection lenses are mounted on multiple mounting brackets and are all connected to the detection device;

[0038] Furthermore, the test head mounting bracket has an arc-shaped clearance groove at one end corresponding to the detection lens;

[0039] The frame is also equipped with a display device, which is connected to the detection device; and / or,

[0040] The rack is equipped with multiple control cabinets.

[0041] The technical solution of this invention features multiple testing stations on a frame, each corresponding to a testing device. Multiple wire harnesses can be simultaneously fixed on a carrier. During testing, each movement of the drive structure enables the multiple wire harnesses on the corresponding carrier to simultaneously complete a performance test. Driven by the drive structure, multiple wire harnesses can continuously complete multiple performance tests. Multiple testing stations operate in parallel, significantly improving the testing efficiency of wire harnesses in actual production. Furthermore, the automated structure in this solution replaces manual labor, effectively increasing production efficiency. It also avoids the instability inherent in manual operation, effectively improving the accuracy of test results. This solution has promising application prospects. Attached Figure Description

[0042] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0043] Figure 1 A schematic diagram of the overall appearance structure of an embodiment of the wire harness testing workbench provided by the present invention;

[0044] Figure 2 for Figure 1 A schematic diagram of the overall structure of the wire harness testing workbench;

[0045] Figure 3 for Figure 1 Enlarged schematic diagram of part of the structure of the wire harness testing workbench;

[0046] Figure 4 for Figure 1 Schematic diagram of the workbench structure of the wire harness testing workbench (bottom and top views);

[0047] Figure 5 for Figure 1 A top view structural diagram of the base and inner core of the wire harness testing workbench after installation.

[0048] Figure 6 for Figure 1 A schematic diagram of the overall structure of the carrier structure of the center wire harness testing workbench;

[0049] Figure 7 for Figure 1 Schematic diagram of the inner core structure of the wire harness testing workbench;

[0050] Figure 8 for Figure 1 A schematic diagram of the top and bottom views of the test head mounting bracket in the wire harness testing workbench.

[0051] Explanation of icon numbers:

[0052] 100. Wire Harness Testing Workbench; 1. Frame; 11. Workbench; 111. First Plate; 112. Circular Hole; 113. Second Plate; 114. Mounting Bracket; 115. Connecting Shaft; 12. Detector Mounting Plate; 121. Test Head Mounting Bracket; 1211. Arc-shaped Clearance Groove; 1212. Fixing Part; 13. Display Device; 14. Control Cabinet; 2. Testing Structure; 21. Continuity Testing Equipment; 22. High Voltage Testing Equipment; 23. High Frequency Testing Equipment; 24. Concentric Testing Equipment; 3. Fixing Part; 31. Rotating Disc; 311. Mounting Hole; 312. Circular Ring Part; 313. Slot; 32. Cylinder Part; 321. Pressure Head; 322. Beveled Part; 4. Carrier Part; 41. Base section; 411. Hollowed-out section; 412. Protruding rib section; 413. Guide plate section; 42. Inner core section; 421. Mounting section; 422. Recessed hole; 423. Guide section; 424. Return spring; 43. Fixing structure; 431. Receiving block; 4311. Recessed groove; 432. Rotating pressure block; 44. Winding structure; 441. Winding roller; 4411. Outward protrusion; 442. Locking head; 443. Locking hole; 444. Locking spring; 5. Drive structure; 51. Sleeve shaft structure; 511. Rotating shaft; 512. Top shaft component; 52. Motor component; 53. Push rod component; 6. Visual inspection equipment; 61. Inspection device; 62. Fixing frame; 63. Inspection lens.

[0053] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0054] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0055] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0056] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0057] Wire harnesses are crucial structures for connecting electrical components, and their functionality directly impacts the normal operation of equipment. During wire harness production, various functional tests are required, including traditional tests such as continuity testing, high-frequency testing, and high-voltage testing. Traditional testing methods largely rely on manual inspection, using multiple testing devices on an assembly line to sequentially insert and remove wire harnesses, testing their functionality after establishing electrical connections with the corresponding devices. This method is labor-intensive and unreliable; manual insertion and removal of connectors can easily affect test accuracy and lead to missed detections.

[0058] This invention proposes a wire harness testing workbench 100.

[0059] Please see Figure 1 , Figure 2 and 4As shown, in one embodiment of the present invention, the wire harness testing workbench 100 can simultaneously perform multiple tests on the wire harness. Specifically, multiple testing stations are provided on the workbench 11 in the middle of the frame 1. The multiple testing stations are evenly spaced around the vertical axis of the workbench 11, which can simultaneously meet the simultaneous testing needs of multiple testing stations, effectively improving testing efficiency in actual testing. Specifically, multiple testing structures 2 are provided at the upward end of the frame 1 corresponding to the multiple testing stations. Each testing structure 2 includes multiple testing devices. It should be noted that each testing device corresponds to one performance test of the wire harness. Before testing, the wire harnesses to be tested are first fixed on carrier components 4. Each carrier component 4 can hold multiple wire harnesses. During testing, multiple carrier components 4 are respectively mounted on multiple fixing components 3 for fixation. Each drive structure 5 drives the corresponding fixing component 3 to move. During the movement of multiple fixing components 3, the multiple wire harnesses on the carrier components 4 are sequentially connected to multiple testing devices, thereby performing various performance tests on the multiple wire harnesses on the carrier components 4. It can be imagined that during this process, multiple wire harnesses are fixed on multiple carrier components 4 for testing, and multiple testing stations are set up to work simultaneously. Therefore, in this embodiment, compared with traditional testing methods and testing equipment, its testing efficiency is greatly improved. Furthermore, corresponding loading and unloading structures can be equipped for automatic loading and unloading, such as using a robotic arm structure to replace traditional loading operations, thereby further improving the testing efficiency and effect of the entire equipment.

[0060] like Figures 5 to 7 As shown, the carrier component 4 mainly includes a base portion 41 and an inner core portion 42 slidably mounted on the base portion 41. The hollow portion 411 at the end of the base portion 41 is provided corresponding to the bottom of the inner core portion 42. The inner core portion 42 is provided with multiple mounting features for fixing the wire harness. Specifically, multiple recessed mounting portions 421 are evenly spaced along the axial direction on the peripheral wall of the inner core portion 42. The connection ends of the two ends of the test wire harness can be fixed on the fixing structure 43 on the mounting portion 421. After fixing, the two connection ends of the wire harness are set vertically upward. One test wire harness can be fixed on each mounting portion 421. During the test, the test of multiple wire harnesses can be completed simultaneously.

[0061] Among them, such as Figure 3 and Figure 6As shown, a plurality of guide plates 413 are provided on the base portion 41, and a guide portion 423 is formed between two adjacent mounting portions 421. The plurality of guide portions 423 respectively guide the movement of the inner core portion 42 in the vertical direction. One end of the driving structure 5 drives the inner core portion 42 to move on the base portion 41 through the hollow portion 411, so that the two connecting ends of the wire harness on the fixing structure 43 are respectively connected to the plurality of testing devices, thereby completing the corresponding performance test of the wire harness. In this process, in order to enable the inner core portion 42 to return to its original position on the base portion 41, a return spring 424 is provided between one end of the guide portion 423 and the base portion 41. When one end of the driving structure 5 is separated from the inner core portion 42, the inner core portion 42 can return to its original position on the base portion 41. In addition, a corresponding winding structure 44 is provided on the mounting part 421. The winding structure 44 and the mounting part 421 form a detachable connection. When the test wire harness is long, the wire harness can be pre-wound onto the winding structure 44, and then the two ends of the wire harness can be fixed by the fixing structure 43. Thus, during the test, the excessive length of the wire harness can be effectively avoided from affecting the movement of the fixing member 3.

[0062] It is conceivable that the multiple mounting portions 421 on the inner core 42 can be equipped with pre-used prompting elements, such as indicator lights of different colors. When the wire harness fixed at the current position fails the test, it can display the corresponding color so that the relevant defective products can be classified in the future, which can greatly improve the efficiency of classification.

[0063] At the same time, such as Figure 7 As shown, in order to effectively reduce the overall weight of the inner core 42, the inner core 42 can be made of plastic material, and a recessed hole 422 is provided on the end face of the inner core 42 away from the base portion 41, thereby effectively reducing the overall weight of the inner core 42.

[0064] like Figure 3 and Figure 6As shown, the fixing structure 43 includes two receiving blocks 431 and two rotating pressing blocks 432. Specifically, both receiving blocks 431 are installed at the mounting part 421, and each of the two receiving blocks 431 has a corresponding recessed groove 4311 corresponding to the shape of the wire harness connection end. The two rotating pressing blocks 432 are respectively installed on the two receiving blocks 431. In actual use, the two connection ends of the test wire harness are placed upwards in the two recessed grooves 4311 for fixing, and then the rotating pressing blocks 432 are rotated to press down and fix one side of the wire harness. It can be imagined that the shape of the recessed groove 4311 can be set according to the shape of the connection end of the test wire harness. Furthermore, in order to achieve a better fixing effect, a corresponding snap-fit ​​structure can be set between the receiving blocks 431 and the rotating pressing blocks 432. The above structures are all existing conventional structures and will not be described in detail here.

[0065] like Figure 3 and Figure 6 As shown, the winding structure mainly includes a winding roller and a limiting structure disposed at the mounting part 421. The winding roller has two outward protrusions 4411 at both ends. The limiting structure mainly includes two locking heads 442. Each locking head 442 has an inclined portion corresponding to both the inner and outer sides of the mounting part 421. The mounting part 421 has two locking holes 443. The two locking heads 442 are slidably installed in the two locking holes 443, and one end of each locking head 442 is connected to the mounting part 421 by a locking spring 444. After the wire harness is wound onto the take-up roller 441, the two protrusions 4411 corresponding to the inclined portions of the two locking heads 442 are pushed inward toward the mounting portion 421, thereby causing the two locking heads 442 to slide in the locking hole 443. At this time, the locking spring 444 is compressed, ultimately limiting the two protrusions 4411 to one side of the locking hole 443 corresponding to the mounting portion 421. After the test is completed, pulling the take-up roller outward can move the locking heads 442, thereby releasing the limitation on the protrusions 4411. The above structure makes fixing and releasing the take-up roller relatively simple, and can also assist in the winding and fixing of longer wire harnesses, which is beneficial for dealing with different test wire harness specifications.

[0066] like Figure 3 and Figure 4As shown, the workbench 11 has multiple circular holes 112 corresponding to multiple test stations, and multiple fixing members 3 are respectively provided inside the multiple circular holes 112. Specifically, the fixing member 3 mainly includes a rotating disk 31 and a cylinder 32 installed on the rotating disk 31. The rotating disk 31 is rotatably installed inside the circular hole 112, and the two can be connected by a bearing. A mounting hole 311 is provided on the downward end of the rotating disk 31. One end of the drive structure 5 is connected to the mounting hole 311, which can drive the rotating disk 31 to rotate. The connecting end of the drive structure 5 can be connected to the inner core 42 through the mounting hole 311, thereby driving the inner core 42 to move. When the base part 41 is placed, the multiple protruding parts 412 are aligned with the multiple slots 313 on the annular part 312, and then the base part 41 is fixed to the upper surface of the rotating disk 31. In order to enhance the fixing effect, the cylinder 32 drives the pressure head 321 to move, so that the end face of the pressure head 321 with the beveled part 322 moves to the upper surface of the base part 41, thereby limiting and fixing the base part 41. During the movement of the inner core part 42, the base part 41 can also maintain a good fixed state. During this process, the setting of the beveled part 322 can also prevent the pressure head 321 from making hard contact with the base part 41 during the movement when the carrier part 4 is not properly placed, thereby preventing damage to the base part 41.

[0067] Specifically, such as Figure 2 , Figure 3 and Figure 4 As shown, the workbench 11 is configured as a double-layer structure, which includes a first plate 111 and a second plate 113. The first plate 111 and the second plate 113 are connected by multiple connecting shafts 115. Specifically, the second plate 113 is fixedly connected to the frame 1, and multiple rotating disks 31 are mounted on the first plate 111.

[0068] The second plate 113 is provided with multiple mounting brackets 114 corresponding to the multiple rotating disks 31 for mounting multiple drive structures 5. Specifically, the drive structure 5 includes a sleeve shaft structure 51, a motor component 52, and a push rod component 53. The sleeve shaft structure 51 is configured as a double-layer structure, wherein the rotating shaft 511 is sleeved on the outside of the top shaft component 512. When the motor component 52 is working, it drives the rotating shaft 511 to rotate through the transmission structure, thereby realizing the rotation of the rotating disk 31 within the circular hole 112. During the rotation of the rotating disk 31, the correspondence between multiple wire harnesses and multiple testing devices can be switched, thereby enabling multiple tests of multiple wire harnesses on one rotating disk 31. In the actual docking process, after the rotating disk 31 rotates to a suitable position, that is, when the connection ends of multiple testing devices correspond vertically to the two connection ends of multiple wire harnesses, the push rod 53 drives the top shaft 512 to move upward within the inner cavity of the rotating shaft 511. Its upward end contacts the bottom end of the inner core 42, and drives... The inner core 42 moves on the base 41, thereby aligning the end connectors of multiple wire harnesses with the connectors of multiple testing devices to form a conductive state. At this time, multiple wire harnesses can be tested by multiple testing devices. After the current performance test of the corresponding wire harness is completed, the motor 52 drives the rotating disk 31 to rotate at a certain angle, thereby driving the inner core 42 to move again through the push rod 53. Thus, through the coordinated movement of the motor 52 and the push rod 53, the testing and switching of multiple performance of multiple wire harnesses can be realized.

[0069] Above the frame 1 is a test piece mounting plate 12. On the test piece mounting plate 12, there are corresponding test head mounting frames 121 for multiple test stations. The connection ends of multiple test devices corresponding to the same test station are fixed on the corresponding test head mounting frames 121.

[0070] Specifically, such as Figure 1 , Figure 2 and Figure 8As shown, the test head mounting bracket 121 is provided with multiple fixing parts 1212. The number of the multiple fixing parts 1212 corresponds to the number and position of the multiple mounting parts 421 on the inner core 42. In this embodiment, four are provided, and their corresponding vertical positions correspond to the multiple mounting parts 421 in the vertical direction. The multiple test devices include a continuity test device 21, a high voltage test device 22, a high frequency test device 23, and a concentric test device 24. The test connection ends of the continuity test device 21, the high voltage test device 22, the high frequency test device 23, and the concentric test device 24 are respectively installed on the multiple fixing parts 1212. During the process of the push rod 53 driving the inner core 42 to move in the vertical direction, the connection ends of the multiple test devices can be connected to the connection ends of the multiple wire harnesses, thereby simultaneously performing different performance tests on the multiple wire harnesses.

[0071] To improve the accuracy of the docking between the testing equipment and the wire harness ends, a corresponding visual inspection device 6 is also provided. The visual inspection device 6 includes multiple mounting brackets 62, multiple inspection lenses 63, and an inspection device 61. The inspection lenses 63 on the mounting brackets 62 can monitor the insertion positions of multiple wire harness connection ends on the multiple inner cores 42 in real time and feed back the relevant image information to the inspection device 61. When the end position of the corresponding wire harness deviates, an early warning can be issued, and the docking action of the corresponding drive structure 5 can be stopped. Furthermore, to obtain better image information, in this embodiment, an arc-shaped clearance groove 1211 is provided on the end of the test head mounting bracket 121 corresponding to the inspection lens 63.

[0072] There is a space below the frame 1 for installing the control cabinet 14, and a corresponding protective structure can be set below the frame 1 to improve the safety of the entire equipment operation.

[0073] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the present invention's specification and drawings under the technical concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. A wire harness testing workbench, characterized in that, include: A frame, on which a workbench is provided, and the workbench has multiple test stations arranged around its axis; Multiple test structures, each corresponding to a test station, are located at the upward end of the frame. Each test structure includes multiple test devices, wherein each test device corresponds to a performance test of the wire harness. A fixing assembly includes multiple fixing members and multiple carrier members. The multiple fixing members are respectively disposed on the workbench corresponding to multiple test stations, for fixing the multiple carrier members. The carrier members are used to simultaneously fix multiple wire harnesses; and... Multiple drive structures are provided on one end face of the workbench away from the multiple test devices, corresponding to multiple test stations, and the drive structures are connected to the corresponding fixing members, so as to drive multiple wire harnesses to connect with the multiple test devices in sequence through the fixing members; The carrier component includes: The base portion has a hollowed-out section in the middle, and multiple protruding ribs on one end face of the base portion corresponding to the workbench; and... The inner core is slidably mounted on one end of the base portion away from the plurality of protruding ribs. The peripheral wall of the inner core portion is provided with a plurality of recessed mounting portions evenly spaced along its axial direction, and each of the plurality of mounting portions is provided with a fixing structure for fixing the two connecting ends of the wire harness. A guide portion is formed between two adjacent mounting portions of the inner core portion. The base portion is provided with a plurality of guide plates corresponding to the plurality of guide portions on one end face of the inner core portion. The guide portion is slidably mounted on the inner wall of the guide plate portion, and a return spring is provided between one end of the guide portion and the base portion. The mounting section is also provided with a winding structure, which is used to wind up and fix longer wire harnesses.

2. The wire harness testing workbench as described in claim 1, characterized in that, The inner core portion is recessed at one end face away from the base portion, forming a recessed hole.

3. The wire harness testing workbench as described in claim 2, characterized in that, The fixing structure includes: Two receiving blocks are both located at the mounting portion, and each of the two receiving blocks has a recessed groove corresponding to the wire harness connection end; and, Two rotating pressure blocks are respectively rotatably mounted on the two receiving blocks; and / or, The winding structure includes a winding roller, and the mounting portion is provided with a limiting structure for fixing the end of the winding roller.

4. The wire harness testing workbench as described in claim 1, characterized in that, The frame has a test piece mounting plate at one of its upward ends. The test piece mounting plate has multiple test head mounting brackets corresponding to the multiple test stations. The test head mounting brackets are used to fix the test connection ends of the multiple test devices corresponding to the same test station.

5. The wire harness testing workbench as described in claim 4, characterized in that, The test head mounting frame is provided with multiple fixing parts corresponding to the multiple fixing structures; The plurality of the aforementioned testing devices include continuity testing equipment, high voltage testing equipment, high frequency testing equipment, and concentricity testing equipment; The test connection ends of the continuity test equipment, the high voltage test equipment, the high frequency test equipment, and the concentric test equipment are respectively installed on the multiple fixed parts.

6. The wire harness testing workbench as described in claim 4, characterized in that, Each of the multiple test head mounting brackets is equipped with a fixing bracket, and the wire harness testing workbench also includes a vision inspection device, which includes: The detection device is mounted on the mounting plate of the detection component; Multiple mounting brackets are correspondingly installed on multiple test head mounting brackets; and, Multiple detection lenses are mounted on multiple mounting brackets and are all connected to the detection device; Furthermore, the test head mounting bracket has an arc-shaped clearance groove at one end corresponding to the detection lens; The frame is also equipped with a display device, which is connected to the detection device; and / or, The rack is equipped with multiple control cabinets.

Citation Information

Patent Citations

  • Wiring harness machine

    CN102854440A

  • Turntable type test device and system with multiple test stations

    CN104569633A