A fully automatic multi-wire tinning terminal machine

By using lifting and agitating devices in the terminal machine, the problem of descent tin dipping caused by the liquid level of the tin liquid is solved, and the stability and quality of the wire harness dipping height are improved.

CN118943849BActive Publication Date: 2025-02-11TIANJIN AOBOT PLASTIC ELECTRONICS CO LTD
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Patent Information

Application Number
CN202411427785.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-02-11
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

After a long time of use, the tin liquid level of the existing terminal machines decreases, resulting in a decrease in the amount of tin and a decrease in the mass of the wire harness.

Method used

A fully automatic multi-wire tin dipping terminal machine is designed, using lifting device and agitating device. The inner box slides vertically inside the outer box. The agitating device drives the lifting device to drive the inner box to lift and lower the tin liquid level and the sliding height of the inner box. Match to ensure the tin dipping height is consistent.

Benefits of technology

Through the linkage of stirring and lifting devices, the liquid level of the tin liquid is maintained to ensure that the tin dipping height of the wire harness is consistent, and the quality of the wire harness is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the field of wire harness processing, and in particular to a fully automatic multi-wire tinning terminal machine, which comprises a machine body, a tinning box is arranged in the machine body, the tinning box comprises an inner box and an outer box, the inner box is used to place tin liquid, the outer box is sleeved on the outer side of the inner box, a lifting device is arranged between the inner box and the outer box, the lifting device is used to drive the inner box to slide vertically in the outer box, the inner box is also provided with a stirring device, the stirring device is used to stir the tin liquid in the inner box, a linkage device is arranged between the stirring device and the lifting device, the linkage device is used to enable the stirring device to drive the lifting device to drive the inner box to lift, thereby achieving the effect of improving the quality of wire harness tinning.
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Description

Technical Field

[0001] The present application relates to the field of wire harness processing, and in particular to a fully automatic multi-wire tinning terminal machine. Background Art

[0002] At present, terminal tinning machines are mainly used to tin the terminals of wires. When the terminal machine is working, a whole circle of cables is often placed on a pay-off rack and released continuously according to its assembly process. The released cables will be cut and peeled by a cutter in turn, and then tinned. During the tinning operation, too much tin metal may cause short circuits or other electrical problems, while too little tin metal may cause multiple problems such as poor contact, corrosion or oxidation. Therefore, mechanical tinning is set to avoid uneven thickness and unstable coating amount of manual tinning.

[0003] The existing terminal machine with tinning function includes a tinning device, which includes a tin box and a flipping device. The tin box is generally fixed to the machine body in a fixed manner. When the existing tinning device is used, the wire harness is usually tilted by the flipping device so that the end of the wire harness is inserted into the tin box filled with tin liquid, thereby completing the tinning operation of the wire harness.

[0004] The above-mentioned prior art solutions have the following defects: as the tinning device is continuously used, the liquid level of the tin liquid in the tin box gradually decreases, which easily leads to a gradual decrease in the amount of tinning of the wire harness, thereby causing poor tinning quality of the wire harness. Summary of the invention

[0005] In order to improve the tinning quality of wire harnesses, the present application provides a fully automatic multi-wire tinning terminal machine.

[0006] The above technical objectives of this application are achieved through the following technical solutions:

[0007] A fully automatic multi-line tinning terminal machine comprises a machine body, wherein a tinning box is arranged in the machine body, wherein the tinning box comprises an inner box and an outer box, wherein the inner box is used for placing tin liquid, and the outer box is sleeved on the outer side of the inner box, and a lifting device is arranged between the inner box and the outer box, and the lifting device is used for driving the inner box to slide vertically in the outer box, and the inner box is also provided with a stirring device, and the stirring device is used for stirring the tin liquid in the inner box, and a linkage device is arranged between the stirring device and the lifting device, and the linkage device is used for enabling the stirring device to drive the lifting device to drive the inner box to lift.

[0008] Furthermore, the lifting device includes a screw and a slider. A lifting groove is opened on the inner wall of the outer box. The screw is vertically arranged in the lifting groove and is rotatably connected to the lifting groove. The slider is located in the lifting groove and is slidably connected to the lifting groove. The slider is threadedly connected to the screw, and the slider is fixedly connected to the inner box. The screw and the stirring device are connected by a linkage device, and the linkage device is used to drive the screw to rotate in the lifting groove.

[0009] Furthermore, the stirring device includes a stirring shaft and a stirring impeller. The stirring impeller is arranged in the inner box. The stirring shaft passes through the bottom wall of the inner box and is fixedly connected to the stirring impeller. The stirring shaft is rotatably connected to the inner box. The stirring shaft is connected to a driving member, which is used to drive the stirring shaft to rotate. The stirring shaft and the screw are connected through a linkage device.

[0010] Furthermore, a driving assembly is arranged between the driving member and the stirring shaft, and the driving assembly includes a driving gear, a driven gear and a driving chain. The driving member is fixedly connected to the outer box, the driving gear is fixedly connected to the driving member, the driven gear is connected to the stirring shaft and drives the stirring shaft to rotate, and the driving chain is used to be sleeved between the driving gear and the driven gear.

[0011] Furthermore, a sliding assembly is arranged between the driven gear and the stirring shaft, and the sliding assembly includes a rotating sleeve and a sliding key. The rotating sleeve is rotatably arranged on the bottom wall of the outer box, and one end of the rotating sleeve located on the outside of the outer box is fixedly connected to the driven gear. The rotating sleeve is sleeved on the outside of the stirring shaft, and a key slot is provided on the inner wall of the rotating sleeve. The sliding key is fixedly connected to the stirring shaft, the sliding key is located in the key slot, and the sliding key is slidably connected to the key slot. The sliding key and the key slot are used to make the rotating sleeve rotate synchronously with the stirring shaft, and a linkage device is arranged between the rotating sleeve and the screw.

[0012] Furthermore, the linkage device includes a first gear and a second gear, the first gear is fixedly connected to one end of the rotating sleeve located on the inner side of the outer box, the second gear is fixedly connected to the lead screw, and the first gear drives the second gear to rotate.

[0013] Furthermore, a reduction assembly is arranged between the first gear and the second gear, and the reduction assembly includes a third gear, a fourth gear and an intermediate rotating shaft, the intermediate rotating shaft is rotatably connected to the bottom wall of the outer box, the third gear and the fourth gear are both fixedly connected to the intermediate rotating shaft, the diameter of the third gear is larger than that of the fourth gear, a first chain is arranged between the first gear and the third gear, the first chain is sleeved between the first gear and the third gear, a second chain is arranged between the second gear and the fourth gear, and the second chain is sleeved between the second gear and the fourth gear.

[0014] Furthermore, the diameter of the third gear is larger than that of the first gear.

[0015] Furthermore, the diameter of the fourth gear is smaller than that of the second gear.

[0016] Furthermore, a sealing strip is provided between the outer box and the inner box, the sealing strip is fixedly connected to the outer box, and the sealing strip is used to seal the gap between the opening of the outer box and the inner box.

[0017] In summary, this application has the following technical effects:

[0018] 1. By setting up a lifting device and a stirring device, while stirring the tin liquid in the inner box, a power source is used to drive the lifting device to drive the inner box to rise and fall in the outer box, so that the tin liquid makes the inner box slide up and down to the same height as the liquid level of the tin liquid in the inner box. In this way, when other operations in the tin terminal machine are inconvenient, the tinning height of the wire harness is always consistent, so as to achieve the purpose of improving the tinning quality of the wire harness;

[0019] 2. By setting up a sliding assembly, when the driving member drives the stirring device, when the inner box rises, the inner box drives the stirring shaft to slide relative to the outer box, and the sliding key is used to drive the rotating sleeve to drive the stirring shaft to rotate, so that the stirring shaft can be driven to rotate by the driving member and can slide relative to the outer box towards the inner box at the same time;

[0020] 3. By setting up a reduction assembly, the size ratio between the four gears is adjusted, and the ratio between the four gears is adjusted, so that the tin liquid can be kept stirring in the stirring device within a unit time. At the same time, the rotating sleeve drives the lead screw to rotate a corresponding number of circles through the reduction assembly, so that the lead screw drives the slider to slide up to a corresponding height, and the slider drives the inner box to slide up to a corresponding height. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural schematic diagram of a fully automatic multi-wire tinning terminal machine of the present application;

[0022] Figure 2 It is a structural schematic diagram of the tin-dipping box of this application;

[0023] Figure 3 This is a structural schematic diagram of the tin-dipping box of the present application from another angle;

[0024] Figure 4 It is a structural schematic diagram of the lifting device, stirring device and linkage device inside the tinning box in this application;

[0025] Figure 5 yes Figure 4 A partial enlarged schematic diagram of part A.

[0026] In the figure, 1. machine body; 2. tinning box; 21. outer box; 22. inner box; 3. lifting device; 31. screw; 32. slider; 4. stirring device; 41. stirring shaft; 42. stirring impeller; 5. driving member; 6. linkage device; 61. first gear; 62. second gear; 7. driving assembly; 71. driving gear; 72. driven gear; 73. driving chain; 8. sliding assembly; 81. rotating sleeve; 82. sliding key; 9. reduction assembly; 91. third gear; 92. fourth gear; 93. intermediate rotating shaft; 94. first chain; 95. second chain; 10. sealing strip; 20. paralleling device; 30. cutting and peeling device; 40. dragging device; 50. tinning device. DETAILED DESCRIPTION

[0027] The present application is further described in detail below in conjunction with the accompanying drawings.

[0028] Reference Figure 1 The present embodiment provides a fully automatic multi-wire tinning terminal machine, comprising a machine body 1, a wire combining device 20 is arranged at the front end of the machine body 1, and the wire combining device 20 is used to combine multiple wire harnesses together; the wire combining device 20 is connected to a cutting and peeling device 30, and a wire dragging device 40 is arranged on the side of the cutting and peeling device 30 away from the wire combining device 20, and the wire dragging device 40 is used to drag the wire harness after the stranding to a designed length, and the cutting and peeling device 30 is used to cut and peel multiple wire harnesses dragged to a certain length, and a tinning device 50 is arranged between the cutting and peeling device 30 and the wire dragging device 40, and a tinning box 2 is also arranged in the machine body 1, and the tinning box 2 is located below the tinning device 50, and the tinning device 50 is used to insert one end of the wire harness peeled into the tinning box 2 for tinning operation.

[0029] Reference Figure 2-Figure 4 The tinning box 2 includes an inner box 22 and an outer box 21. The inner box 22 is used to place the tin liquid. The outer box 21 is sleeved on the outside of the inner box 22. A lifting device 3 is arranged between the inner box 22 and the outer box 21. The lifting device 3 is used to drive the inner box 22 to slide vertically in the outer box 21. The inner box 22 is also provided with a stirring device 4. The stirring device 4 is used to stir the tin liquid in the inner box 22. A linkage device 6 is arranged between the stirring device 4 and the lifting device 3. The linkage device 6 is used to enable the stirring device 4 to drive the lifting device 3 to drive the inner box 22 to rise and fall; a sealing strip 10 is arranged between the outer box 21 and the inner box 22. The sealing strip 10 is fixedly connected to the outer box 21. The sealing strip 10 is used to seal the gap between the opening of the outer box 21 and the inner box 22.

[0030] Reference Figure 4 and Figure 5 The lifting device 3 includes a screw 31 and a slider 32. A lifting groove is opened on the inner wall of the outer box 21. The screw 31 is vertically arranged in the lifting groove and is rotatably connected to the lifting groove. The slider 32 is located in the lifting groove and is slidably connected to the lifting groove. The slider 32 is threadedly connected to the screw 31. The slider 32 is fixedly connected to the inner box 22. The screw 31 is connected to the stirring device 4 through a linkage device 6, and the linkage device 6 is used to drive the screw 31 to rotate in the lifting groove.

[0031] Reference Figure 4 and Figure 5The stirring device 4 includes a stirring shaft 41 and a stirring impeller 42. The stirring impeller 42 is arranged in the inner box 22. The stirring shaft 41 passes through the bottom wall of the inner box 22 and is fixedly connected to the stirring impeller 42. The stirring shaft 41 is rotatably connected to the inner box 22. The stirring shaft 41 is connected to a driving member 5. The driving member 5 is used to drive the stirring shaft 41 to rotate. The stirring shaft 41 is connected to the screw 31 through a linkage device 6.

[0032] Reference Figure 4 and Figure 5 A driving assembly 7 is provided between the driving member 5 and the stirring shaft 41, and the driving assembly 7 includes a driving gear 71, a driven gear 72 and a driving chain 73. The driving member 5 is fixedly connected to the outer box 21, the driving gear 71 is fixedly connected to the driving member 5, the driven gear 72 is connected to the stirring shaft 41 and drives the stirring shaft 41 to rotate, and the driving chain 73 is used to be sleeved between the driving gear 71 and the driven gear 72; a sliding assembly 8 is provided between the driven gear 72 and the stirring shaft 41, and the sliding assembly 8 includes a rotating sleeve 81 and a sliding key 8 2. The rotating sleeve 81 is rotatably arranged on the bottom wall of the outer box 21. One end of the rotating sleeve 81 located on the outer side of the outer box 21 is fixedly connected to the driven gear 72. The rotating sleeve 81 is sleeved on the outer side of the stirring shaft 41. A key slot is provided on the inner wall of the rotating sleeve 81. The sliding key 82 is fixedly connected to the stirring shaft 41. The sliding key 82 is located in the key slot. The sliding key 82 is slidably connected to the key slot. The sliding key 82 and the key slot are used to make the rotating sleeve 81 rotate synchronously with the stirring shaft 41. The linkage device 6 is arranged between the rotating sleeve 81 and the lead screw 31.

[0033] Reference Figure 4 and Figure 5 The linkage device 6 includes a first gear 61 and a second gear 62. The first gear 61 is fixedly connected to one end of the rotating sleeve 81 located on the inner side of the outer box 21, and the second gear 62 is fixedly connected to the lead screw 31. The first gear 61 drives the second gear 62 to rotate; a reduction assembly 9 is arranged between the first gear 61 and the second gear 62, and the reduction assembly 9 includes a third gear 91, a fourth gear 92 and an intermediate rotating shaft 93. The intermediate rotating shaft 93 is rotatably connected to the bottom wall of the outer box 21, and the third gear 91 and the fourth gear 92 are both fixedly connected to the intermediate rotating shaft 93. The diameter of the third gear 91 is larger than that of the fourth gear 92. A first chain 94 is arranged between the first gear 61 and the third gear 91, and the first chain 94 is sleeved between the first gear 61 and the third gear 91. A second chain 95 is arranged between the second gear 62 and the fourth gear 92, and the second chain 95 is sleeved between the second gear 62 and the fourth gear 92; the diameter of the third gear 91 is larger than that of the first gear 61; the diameter of the fourth gear 92 is smaller than that of the second gear 62.

[0034] That is, the diameter arrangement order of the four gears in this embodiment is: the diameter of the third gear 91> the diameter of the first gear 61> the diameter of the second gear 62> the diameter of the fourth gear 92, so that the maximum deceleration effect can be achieved, so that the tin liquid in the inner box 22 can be stirred at any time when in use, and rise synchronously while stirring. According to the loss of the tin liquid per unit time when the wire harness is tinned, that is, the height of the liquid level of the tin liquid in the inner box 22, by adjusting the ratio between the four gears, the stirring device 4 keeps stirring the tin liquid per unit time, and at the same time, the rotating sleeve 81 drives the lead screw 31 to rotate a corresponding number of circles through the deceleration component 9, so that the lead screw 31 drives the slider 32 to slide up a corresponding height, and the slider 32 drives the inner box 22 to slide up a corresponding height, so that the sliding height of the inner box 22 is the same as the height of the liquid level of the tin liquid in the inner box 22, so that when other operations in the tin terminal machine are inconvenient, the tinning height of the wire harness is always consistent, thereby achieving the purpose of improving the tinning quality of the wire harness.

[0035] The implementation principle of a fully automatic multi-wire tinning terminal machine in the embodiment of the present application is as follows: when using the tinning terminal machine, first start the machine body 1 to perform the tinning operation of the wire harness, and at the same time start the driving member 5 to drive the active gear 71 to rotate, the active gear 71 drives the driven gear 72 to rotate through the driving chain 73, and the driven gear 72 drives the rotating sleeve 81 to rotate, and the rotating sleeve 81 is limited by the sliding key 82 and the sliding groove, so that the rotating sleeve 81 drives the stirring shaft 41 to rotate, and the stirring shaft 41 drives the stirring impeller 42 to spirally stir the tin liquid in the inner box 22 to prevent the tin liquid from precipitating; at the same time, when the rotating sleeve 81 rotates, it drives the first gear 61 in the outer box 21 to rotate, the first gear 61 drives the third gear 91 to rotate through the first chain 94, and the third gear 91 drives the intermediate rotating shaft 93 to rotate, thereby driving the fourth gear 92 to rotate, and the fourth gear 92 drives the second gear 62 to rotate through the second chain 95, and the second gear 62 drives the lead screw 31 to rotate in the lifting groove, and the rotation of the lead screw 31 drives the slider 32 to slide in the lifting groove. Since the slider 32 is fixedly connected to the inner box 22, the slider 32 drives the inner box 22 to rise and fall in the outer box 21. As the inner box 22 slides in the outer box 21, the inner box 22 drives the stirring shaft 41 to slide in the rotating sleeve 81, and the stirring shaft 41 drives the sliding key 82 to slide in the sliding groove, so that the tin liquid keeps stirring the stirring impeller 42 in a unit time. At the same time, the rotating sleeve 81 drives the lead screw 31 to rotate a corresponding number of circles through the reduction assembly 9, so that the lead screw 31 drives the slider 32 to slide upward to a corresponding height, and the slider 32 drives the inner box 22 to slide up to a corresponding height, so that the sliding height of the inner box 22 is the same as the height of the liquid level drop of the tin liquid in the inner box 22, so that when other operations in the tin terminal machine are inconvenient, the tinning height of the wire harness is always consistent, thereby achieving the purpose of improving the tinning quality of the wire harness.

[0036] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.

Claims

1. A fully automatic multi-wire tinning terminal machine, comprising a machine body (1), a tinning box (2) is arranged in the machine body (1), and is characterized in that: The tinning box (2) comprises an inner box (22) and an outer box (21), wherein the inner box (22) is used for placing tin liquid, and the outer box (21) is sleeved on the outer side of the inner box (22). A lifting device (3) is provided between the inner box (22) and the outer box (21), and the lifting device (3) is used for driving the inner box (22) to slide vertically in the outer box (21). The inner box (22) is also provided with a stirring device (4), and the stirring device (4) is used for stirring the tin liquid in the inner box (22). A linkage device (6) is provided between the stirring device (4) and the lifting device (3), and the linkage device (6) is used for enabling the stirring device (4) to drive the lifting device (3) to drive the inner box (22) to rise and fall. The lifting device (3) comprises a lead screw (31) and a slider (32); a lifting groove is provided on the inner wall of the outer box (21); the lead screw (31) is vertically arranged in the lifting groove and is rotatably connected to the lifting groove; the slider (32) is located in the lifting groove and is slidably connected to the lifting groove; the slider (32) is threadedly connected to the lead screw (31); the slider (32) is fixedly connected to the inner box (22); the lead screw (31) and the stirring device (4) are connected via a linkage device (6); the linkage device (6) is used to drive the lead screw (31) to rotate in the lifting groove; The stirring device (4) comprises a stirring shaft (41) and a stirring impeller (42); the stirring impeller (42) is arranged in the inner box (22); the stirring shaft (41) passes through the bottom wall of the inner box (22) and is fixedly connected to the stirring impeller (42); the stirring shaft (41) is rotatably connected to the inner box (22); the stirring shaft (41) is connected to a driving member (5) for driving the stirring shaft (41) to rotate; the stirring shaft (41) and the lead screw (31) are connected via a linkage device (6); A driving assembly (7) is arranged between the driving member (5) and the stirring shaft (41), the driving assembly (7) comprising a driving gear (71), a driven gear (72) and a driving chain (73); the driving member (5) is fixedly connected to the outer box (21), the driving gear (71) is fixedly connected to the driving member (5), the driven gear (72) is fixedly connected to the stirring shaft (41), and the driving chain (73) is used to be sleeved between the driving gear (71) and the driven gear (72); A sliding assembly (8) is arranged between the driven gear (72) and the stirring shaft (41), and the sliding assembly (8) comprises a rotating sleeve (81) and a sliding key (82). The rotating sleeve (81) is rotatably arranged on the bottom wall of the outer box (21), and one end of the rotating sleeve (81) located outside the outer box (21) is fixedly connected to the driven gear (72). The rotating sleeve (81) is sleeved on the outside of the stirring shaft (41), and a key slot is provided on the inner wall of the rotating sleeve (81). The sliding key (82) is fixedly connected to the stirring shaft (41), and the sliding key (82) is located in the key slot. The sliding key (82) is slidably connected to the key slot. The sliding key (82) and the key slot are used for the rotating sleeve (81) to rotate synchronously with the stirring shaft (41). The linkage device (6) is arranged between the rotating sleeve (81) and the lead screw (31); The linkage device (6) comprises a first gear (61) and a second gear (62); the first gear (61) is fixedly connected to one end of the rotating sleeve (81) located inside the outer box (21); the second gear (62) is fixedly connected to the lead screw (31); the first gear (61) drives the second gear (62) to rotate.

2. The fully automatic multi-wire tinning terminal machine according to claim 1, characterized in that: A reduction assembly (9) is arranged between the first gear (61) and the second gear (62), and the reduction assembly (9) comprises a third gear (91), a fourth gear (92) and an intermediate rotating shaft (93), the intermediate rotating shaft (93) is rotatably connected to the bottom wall of the outer box (21), the third gear (91) and the fourth gear (92) are both fixedly connected to the intermediate rotating shaft (93), the diameter of the third gear (91) is larger than that of the fourth gear (92), a first chain (94) is arranged between the first gear (61) and the third gear (91), the first chain (94) is sleeved between the first gear (61) and the third gear (91), a second chain (95) is arranged between the second gear (62) and the fourth gear (92), and the second chain (95) is sleeved between the second gear (62) and the fourth gear (92).

3. The fully automatic multi-wire tinning terminal machine according to claim 2, characterized in that: The diameter of the third gear (91) is larger than that of the first gear (61).

4. The fully automatic multi-wire tinning terminal machine according to claim 3, characterized in that: The fourth gear (92) has a smaller diameter than the second gear (62).

5. The fully automatic multi-wire tinning terminal machine according to claim 1, characterized in that: A sealing strip (10) is provided between the outer box (21) and the inner box (22). The sealing strip (10) is fixedly connected to the outer box (21). The sealing strip (10) is used to seal the gap between the opening of the outer box (21) and the inner box (22).

Citation Information

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