A cleaning foaming device for capacitor production and use method

By introducing a rotating assembly, agitating assembly and uniform drying assembly into the cleaning and foaming device for capacitor production, the problem of low cleaning and drying efficiency in the prior art is solved, and efficient cleaning and rapid drying of the capacitor is achieved, which improves the efficiency of the capacitor. Production efficiency and capacitor life.

CN118950545BActive Publication Date: 2024-12-24NANTONG TONGRONG ELECTRONIC CO LTD
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Patent Information

Application Number
CN202411441895.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2024-12-24
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

The existing cleaning and foaming devices for capacitor production are inefficient during cleaning and drying, and cannot quickly and fully clean all surfaces, which affects the life of the capacitor and production efficiency and increases production costs.

Method used

A cleaning and foaming device including a rotating component, agitating component and a uniform drying component is designed. Through the rotating component, the stirring component and the uniform drying component are driven to achieve all-round cleaning and rapid drying of capacitors, and spray the component and stirring with foaming liquid. The components improve the cleaning quality, and the rotating components drive the uniform drying components to move to improve drying efficiency.

Benefits of technology

It significantly improves cleaning efficiency and drying efficiency, ensures full cleaning and rapid drying of capacitors, extends the service life of the device, improves production efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of capacitor production equipment, and specifically, is a cleaning and foaming device for capacitor production and a method of using the device, comprising a cleaning box, wherein the inner side wall of the cleaning box is rotatably connected to a flip plate, the upper and lower surfaces of the flip plate are respectively formed with a drying chamber and a cleaning chamber, and the lower surface of the flip plate is provided with an electric push rod. The present invention is a cleaning and foaming device for capacitor production and a method of using the device, through the linkage and coordination of a rotating component and a stirring component, the capacitor is located inside a bearing grid and rotates during the cleaning process, and the stirring blades at the bottom stir the foam liquid during the rotation process, and the foam liquid is stirred to generate a large amount of foam in the cleaning chamber, and the rotating capacitor rubs against the large amount of foam, and each surface of the capacitor rubs against the foam in all directions, so that the capacitor is fully and efficiently cleaned, and the cleaning efficiency of the device is greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of capacitor production equipment, and in particular to a cleaning and foaming device for capacitor production and a use method thereof. Background Art

[0002] As modern electronic products continue to develop towards miniaturization and high performance, capacitors, as key components in electronic circuits, have increasingly higher requirements for quality and performance. In the production process of capacitors, impurities, oil stains and other pollutants will seriously affect the performance of capacitors, such as causing the dielectric constant of capacitors to be unstable and the loss tangent to increase. Therefore, efficient cleaning and foaming devices have become necessary equipment to meet the needs of high-quality capacitor production.

[0003] A Chinese invention patent publication number CN 112742788 A discloses a cleaning and foaming device for capacitor production, the device includes a foaming frame, a stainless steel screen and a grid frame, the foaming frame is arranged in the horizontal direction, the stainless steel screen is evenly spaced and provided with a plurality of through holes, the stainless steel screen is arranged on the side wall of the foaming frame, the grid frame is matched with the foaming frame, and is detachably connected to the foaming frame, and the printed capacitor substrate can be inserted or placed on the grid frame; the foaming frame includes a lower bottom plate and a side wall, the side wall is connected and arranged above the lower bottom plate, one or more empty windows are made on the side wall, the side edge of the stainless steel screen is fixed on the foaming frame at the outer edge of the empty window, the stainless steel screen can block the empty window, and the through hole of the stainless steel screen can pass through the atomized capacitor cleaning agent or foaming agent. The device has a simple structure and is easy to use, improves the cleaning and foaming effect of the capacitor, improves the work quality, and brings convenience to production.

[0004] However, the above technologies often have the following defects:

[0005] The capacitor is placed inside the grid, but during the cleaning and foaming process, the capacitor is in a static state and each surface cannot be cleaned quickly and fully, which greatly reduces the cleaning efficiency of the device. After cleaning, the capacitor cannot be quickly dried, which affects the service life of the capacitor and affects the efficiency of subsequent production processes, reducing production efficiency and increasing production costs.

[0006] To this end, the present invention provides a cleaning and foaming device for capacitor production and a method of using the device. Summary of the invention

[0007] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0008] The technical solution adopted by the present invention to solve the technical problem is as follows: a cleaning and foaming device for capacitor production described in the present invention comprises a cleaning box, the inner side wall of the cleaning box is rotatably connected with a flip plate, the upper and lower surfaces of the flip plate are respectively formed with a drying chamber and a cleaning chamber, an electric push rod is arranged on the lower surface of the flip plate, a telescopic connecting frame is fixedly installed on one end of the electric push rod, a rotating component is arranged on the telescopic connecting frame and the outer surface of the cleaning box, a stirring component is arranged on the inner bottom wall of the cleaning box, a foaming liquid spraying component is arranged on the lower surface of the cleaning box, and a uniform drying component is arranged on the surface of the stirring component;

[0009] The swivel assembly comprises a rotating rod connected to the upper and lower sides of the one side surface of the cleaning box by a support, and the upper and lower sides of the side surface of the cleaning box are rotatably connected to a driven shaft, and the driven shaft and the outer surface of the rotating rod are fixedly installed with a bevel gear, and the bevel gears on the upper and lower sides are respectively meshed and connected with each other, and the inner part of the telescopic connecting frame is rotatably connected to the rotating shaft, wherein one end of the rotating shaft at the bottom is fixedly installed with a bearing grid frame, and the outer surface of the rotating shaft on one side is provided with a first flower groove, and the outer surface of the first flower groove is slidably connected with a first docking ring, and the side surface of the first docking ring is rotatably connected to the first connecting ring, and the surface of the first connecting ring is rotatably connected to the first connecting rod through an articulated seat, and the other end of the first connecting rod is rotatably connected to the side surface of the telescopic connecting frame through an articulated seat. A first return spring is arranged inside the telescopic connecting frame;

[0010] A first driven ring is fixedly mounted on the outer surface of the driven shaft, a plurality of first protrusions are fixedly mounted in an annular array on the side surface of the first docking ring, a plurality of first adapting grooves are formed in an annular array on the side surface of the first driven ring, and the first adapting grooves are adapted to the first protrusions;

[0011] L-shaped rods are installed on both sides of the inner wall of the cleaning box, one end of the L-shaped rod is fixedly installed with an arc seat, the side surface of the cleaning box is fixedly installed with a first motor, and the output end of the first motor is fixedly installed with an upper rotating rod.

[0012] The stirring assembly includes stirring blades rotatably connected to the four corners of the bottom wall of the cleaning box, a connecting column is fixedly installed at the bottom of the stirring blade, a gearbox is fixedly installed at the bottom end of the rotating rod below, a transmission shaft is fixedly installed at the output end of the gearbox, several of the connecting columns and the outer surfaces of the transmission shaft are fixedly installed with driven gears, and the outer surfaces of several of the driven gears are meshed and connected with toothed conveyor belts.

[0013] The inner side walls of the arc-shaped seat on the upper and lower sides are provided with arc-shaped grooves, and the interior of the arc-shaped groove is slidably connected with an arc-shaped block, and a column is fixedly installed on the lower surface of the arc-shaped block, and the column slides through and is connected to the interior of the arc-shaped seat and the L-shaped rod, and a second return spring is fixedly installed on the surface of the column and the L-shaped rod, wherein one end of the lower column is fixedly installed with a connecting plate, and the side surface of the cleaning box is provided with a first sliding groove, and the connecting plate is slidably connected to the interior of the first sliding groove, and sealing plates are fixedly installed on the upper and lower surfaces of the connecting plate.

[0014] A driven frame is fixedly installed at one end of the connecting plate, a clamping ring is fixedly installed at one end of the driven frame, an adjusting cylinder is rotatably connected inside the clamping ring, a second groove is opened in an annular array on the outer surface of the two rotating rods, and an adjusting cylinder is slidably connected to the outer surface of the second groove.

[0015] The foaming liquid spraying assembly includes a storage box arranged below the cleaning box, the storage box is fixedly connected to a water pump through an infusion tube, a shunt pipe is fixedly installed at the output end of the water pump, both ends of the shunt pipe are rotatably connected to a spray pipe, a plurality of nozzles are fixedly installed on the surface of the spray pipe, the spray pipe is rotatably connected to the inner wall of the cleaning box through a support plate, a control rod is fixedly installed at one end of the spray pipe, a damping plate is fixedly installed on the surface of the control rod, and the damping plate is tightly attached to the side surface of the cleaning box.

[0016] A flip motor is fixedly installed on the side surface of the cleaning box, a flip rod is fixedly installed on the output end of the flip motor, a flip plate is fixedly installed on the outer surface of the flip rod, and the uniform drying component includes a second connecting rod rotatably connected to the top of the upper column through a hinge seat, the other end of the second connecting rod is rotatably connected to a second connecting ring through a hinge seat, and the side surface of the second connecting ring is rotatably connected to a second docking ring.

[0017] A fan box is provided on the upper surface of the cleaning box, a plurality of hair dryers are provided inside the fan box, a plurality of air inlet holes are opened on the upper surface of the cleaning box, an air leakage frame is provided on the inner top wall of the cleaning box, a heating resistance wire is provided inside the air leakage frame, cross plates are fixedly installed on both sides of the inner side wall of the cleaning box, a plurality of clamping columns are rotatably connected inside the cross plates, an air guide plate is fixedly installed on the outer surface of the clamping column, and a synchronization rod is rotatably connected between the plurality of air guide plates via a hinge seat.

[0018] A swinging groove is provided on the side surface of one of the air guide plates, and a clamping column is slidably connected to the inside of the swinging groove, a rotating disk is fixedly installed on the side surface of the clamping column, a transmission column is fixedly installed on one side of the rotating disk, a third flower groove is provided on the outer surface of the transmission column, a second docking ring is slidably connected to the surface of the third flower groove, a pillar is rotatably connected to the inner side wall of the cleaning box, a pulley is fixedly installed on the outer surface of the pillar and the first docking ring above, a belt is overlapped on the outer surface of the pulley, a second driven ring is fixedly installed on the outer surface of the pillar, and the second docking ring and the second driven ring have the same structure as the first docking ring and the first driven ring surface respectively.

[0019] A rectangular groove is provided on the side surface of the cleaning box, and observation windows are rotatably connected to the two side surfaces of the cleaning box through hinges. Rectangular sealing strips are fixedly installed on the side surfaces of the observation windows. A mesh door is rotated on the upper surface of the supporting grid through a hinge, and the mesh door is connected to the surface of the supporting grid through bolts. A plurality of flexible partition plates are arranged inside the supporting grid, and a plurality of limiting grooves are provided on the inner bottom wall of the supporting grid. Limiting rods are slidably connected to the inner sides of the flexible partition plates, and the limiting rods are adapted to the limiting grooves.

[0020] A method for using a cleaning and foaming device for capacitor production, the method using the above-mentioned cleaning and foaming device for capacitor production, comprising the following steps:

[0021] S1. Before cleaning, the cleaning and foaming device for capacitor production needs to be inspected to check whether the various components of the cleaning and foaming device are in normal working condition, and set the cleaning parameters of the cleaning and foaming device;

[0022] S2, and then place the capacitor into the load-bearing grid, the spacing of the flexible partition plates can be adjusted to adapt to capacitors of different sizes to avoid collision between capacitors, and then the position of the flexible partition plates is positioned by the limit rod, and then the net door is limited to the surface of the load-bearing grid by bolts;

[0023] S3, then start the foaming liquid injection component to input the cleaning liquid into the cleaning chamber, and the staff can adjust the injection angle of the cleaning liquid, and then start the rotating component and synchronously drive the stirring component to rotate, and stir the cleaning liquid through the stirring component to quickly generate a large amount of uniform and delicate foam, which gradually fills the entire cleaning chamber and wraps the capacitor, and at the same time the rotating component drives the bearing grid and the internal capacitor to rotate, so as to clean the capacitor more efficiently;

[0024] S4. After cleaning is completed, the rotating assembly is paused and the foam liquid inside the cleaning chamber is discharged, and then the electric push rod is started to retract and the flip plate is turned 180 degrees, and then the electric push rod is started to drive the bearing grid to move upward, so that the uniform drying assembly is connected to the rotating assembly. At this time, the rotating assembly and the uniform drying assembly are started, which can drive the air guide plate inside the uniform drying assembly to swing back and forth, so that the drying air produces irregular flow, breaking the laminar flow state, so that it is more evenly distributed in the chamber;

[0025] S5. After drying is completed, check the drying condition of the capacitor. After the drying is qualified, take out the capacitor to complete the overall operation process.

[0026] The beneficial effects of the present invention are as follows:

[0027] 1. The cleaning and foaming device for capacitor production and the method of using the present invention are arranged by linkage and cooperation of a rotating component and a stirring component. The capacitor is located inside the supporting grid and rotates during the cleaning process. During the rotation, the stirring blades at the bottom stir the foam liquid, and the foam liquid stirs to generate a large amount of foam in the cleaning chamber. At the same time, the rotating capacitor rubs against the large amount of foam, and each surface of the capacitor rubs against the foam in all directions, so that the capacitor is fully and efficiently cleaned, which greatly improves the cleaning efficiency of the device;

[0028] 2. The cleaning foaming device for capacitor production and the method of using the present invention can quickly spray a large amount of foam liquid from both sides through the linkage cooperation of the foam liquid spraying component and the stirring component. At the same time, the angle of spraying the foam liquid can be adjusted so that the foam liquid is sprayed to the gaps and depressions on the side of the capacitor for cleaning, which greatly improves the cleaning quality. The stirring component at the bottom can quickly stir the foam liquid to produce a large amount of fine foam, and the generated foam is relatively uniform, further improving the cleaning quality and cleaning efficiency;

[0029] 3. The cleaning and foaming device and use method for capacitor production described in the present invention, through the linkage cooperation of the set rotating component and the uniform drying component, when the rotating component can drive the air guide plate of the uniform drying component to move, it means that the stirring component at the bottom is in a disengaged state from the rotating component and cannot drive the rotating component to idle, thereby extending the service life of the rotating component, and the capacitor is dried by the cooperation of the hair dryer and the heating resistance wire, and the supporting grid drives the capacitor to rotate, so as to dry the capacitor in all directions, greatly improving the drying efficiency of the device, and at the same time, the air guide plate will swing continuously during the rotation process, so that it can disperse the dry gas more evenly into the drying chamber, so that the gas can be diffused in a more fine and uniform manner, thereby increasing the contact area and uniformity between the dry gas and the capacitor, so that the capacitor can be dried quickly, the life of the capacitor can be increased, and the production efficiency can be improved, and the production cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The present invention will be further described below in conjunction with the accompanying drawings.

[0031] Figure 1 It is a schematic diagram of the first form structure of the present invention;

[0032] Figure 2 It is a schematic diagram of the second form structure of the present invention;

[0033] Figure 3 is a front cross-sectional view of the present invention;

[0034] Figure 4 It is a schematic diagram of the internal structure of the present invention;

[0035] Figure 5 The present invention Figure 4 A schematic diagram of the enlarged structure at A in the middle;

[0036] Figure 6 It is a structural schematic diagram of the rotating assembly in the present invention;

[0037] Figure 7 It is a schematic diagram of the structure of the flexible partition plate and the limiting rod in the present invention;

[0038] Figure 8 It is a schematic diagram of the structure of the uniform drying component in the present invention;

[0039] Fig. 9 It is a partial structural schematic diagram of the uniform drying component in the present invention.

[0040] In the figure:

[0041] 1. Cleaning box; 2. Flip plate; 3. Drying chamber; 4. Cleaning chamber; 5. Electric push rod;

[0042] 6. Rotating assembly; 601. Rotating rod; 602. Bevel gear; 603. Rotating shaft; 604. First flower groove; 605. First docking ring; 606. First connecting ring; 607. First connecting rod; 608. First driven ring; 609. First protrusion; 610. Arc seat; 611. First motor;

[0043] 7. stirring assembly; 701. stirring blade; 702. gearbox; 703. transmission shaft; 704. driven gear; 705. arc block; 706. second return spring; 707. connecting plate; 708. driven frame; 709. adjusting cylinder; 710. second flower groove;

[0044] 8. Foaming liquid spraying assembly; 801. Storage box; 802. Water pump; 803. Diverter pipe; 804. Spray head; 805. Control rod;

[0045] 9. Uniform drying assembly; 901. Second connecting rod; 902. Second docking ring; 903. Blower; 904. Heating resistance wire; 905. Air guide plate; 906. Rotating disk; 907. Transmission column; 908. Third flower groove; 909. Pulley; 910. Second driven ring;

[0046] 10. Load-bearing grid; 11. Flipping motor; 12. Observation window; 13. Flexible partition plate; 14. Limit rod. DETAILED DESCRIPTION

[0047] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0048] Embodiment 1:

[0049] like Figures 1 to 9 As shown, a cleaning and foaming device for capacitor production according to an embodiment of the present invention comprises a cleaning box 1, the inner side wall of the cleaning box 1 is rotatably connected with a flip plate 2, the upper and lower surfaces of the flip plate 2 are respectively formed with a drying chamber 3 and a cleaning chamber 4, an electric push rod 5 is arranged on the lower surface of the flip plate 2, a telescopic connecting frame is fixedly installed on one end of the electric push rod 5, a rotating component 6 is arranged on the outer surface of the telescopic connecting frame and the cleaning box 1, a stirring component 7 is arranged on the inner bottom wall of the cleaning box 1, a foaming liquid spraying component 8 is arranged on the lower surface of the cleaning box 1, and a uniform drying component 9 is arranged on the surface of the stirring component 7;

[0050] The rotating assembly 6 includes a rotating rod 601 rotatably connected to the upper and lower sides of the surface of one side of the cleaning box 1 through a support, and the upper and lower sides of the side surface of the cleaning box 1 are rotatably connected with a driven shaft, and the outer surfaces of the driven shaft and the rotating rod 601 are fixedly installed with bevel gears 602, and the bevel gears 602 on the upper and lower sides are respectively meshed and connected with each other, and the inside of the telescopic connecting frame is rotatably connected with a rotating shaft 603, wherein one end of the lower rotating shaft 603 is fixedly installed with a bearing grid 10, and the outer surface of the rotating shaft 603 on one side is provided with a first flower groove 604 in an annular array, and the outer surface of the first flower groove 604 is slidably connected with a first docking ring 605, and the side surface of the first docking ring 605 is rotatably connected with a first connecting ring 606, and the surface of the first connecting ring 606 is rotatably connected with a first connecting rod 607 through a hinge seat, and the other end of the first connecting rod 607 is rotatably connected to the side surface of the telescopic connecting frame through a hinge seat, and a first return spring is arranged inside the telescopic connecting frame;

[0051] A first driven ring 608 is fixedly mounted on the outer surface of the driven shaft, a plurality of first protrusions 609 are fixedly mounted in an annular array on the side surface of the first docking ring 605, and a plurality of first adapting grooves are formed in an annular array on the side surface of the first driven ring 608, and the first adapting grooves are adapted to the first protrusions 609;

[0052] L-shaped rods are installed on both sides of the inner wall of the cleaning box 1, and an arc seat 610 is fixedly installed at one end of the L-shaped rod. A first motor 611 is fixedly installed on the side surface of the cleaning box 1, and an upper rotating rod 601 is fixedly installed at the output end of the first motor 611.

[0053] In this embodiment: the staff places the capacitor into the bearing grid 10, and then starts the first motor 611 to drive the upper rotating rod 601 to rotate, the rotating rod 601 drives the lower rotating rod 601 to rotate synchronously through the adjusting tube 709 and the second flower groove 710, the rotating rod 601 drives the bevel gear 602 on the other side and the internal driven shaft to rotate through the bevel gear 602 on the outer surface, and the driven shaft drives the first driven ring 608 on the outer surface to rotate, at this time, the first protrusion 609 on the side surface of the first docking ring 605 is inserted into the first adapter groove on the side surface of the first driven ring 608, so that the first driven ring 608 can drive the first docking ring 605 to rotate synchronously, the first docking ring 605 drives the internal rotating shaft 603 to rotate through the first flower groove 604, and the rotating shaft 603 drives one end of the bearing grid 10 and the internal capacitor to rotate, so as to perform all-round friction cleaning with the foam inside the cleaning chamber 4;

[0054] It is further explained that the rotating rod 601 at the bottom drives the stirring assembly 7 at the bottom to operate synchronously during the rotation process, and the supporting grid 10 drives the internal capacitor to rotate and cooperates with the stirring assembly 7 to stir the bubble liquid to generate foam, thereby fully and efficiently cleaning the capacitor, greatly improving the cleaning efficiency of the device;

[0055] When cleaning is completed, the rotating assembly 6 moves upward through the electric push rod 5. The electric push rod 5 first extends the telescopic connecting frame, and drives the first connecting rod 607 on one side to move the first connecting ring 606. The first connecting ring 606 pulls the first docking ring 605 on one side to slide to one side, so that the first docking ring 605 and the first driven ring 608 are separated from each other, so that the transmission operation cannot be performed, which is convenient for the subsequent drying operation.

[0056] Embodiment 2:

[0057] like Figures 3 to 6 As shown, the stirring assembly 7 includes a stirring blade 701 rotatably connected to the four corners of the bottom wall of the cleaning box 1, a connecting column is fixedly installed at the bottom of the stirring blade 701, a gearbox 702 is fixedly installed at the bottom end of the lower rotating rod 601, a transmission shaft 703 is fixedly installed at the output end of the gearbox 702, a plurality of driven gears 704 are fixedly installed on the outer surfaces of the connecting columns and the transmission shaft 703, and the outer surfaces of a plurality of driven gears 704 are meshedly connected with a toothed conveyor belt.

[0058] The inner walls of the arc-shaped seats 610 on the upper and lower sides are provided with arc-shaped grooves, and the interior of the arc-shaped grooves is slidably connected with an arc-shaped block 705, and a column is fixedly installed on the lower surface of the arc-shaped block 705. The column slides through and is connected to the interior of the arc-shaped seat 610 and the L-shaped rod, and a second return spring 706 is fixedly installed on the surface of the column and the L-shaped rod, wherein a connecting plate 707 is fixedly installed at one end of the lower column, and a first sliding groove is provided on the side surface of the cleaning box 1, and the connecting plate 707 is slidably connected to the interior of the first sliding groove, and sealing plates are fixedly installed on the upper and lower surfaces of the connecting plate 707.

[0059] A driven frame 708 is fixedly installed at one end of the connecting plate 707, a clamping ring is fixedly installed at one end of the driven frame 708, an adjusting cylinder 709 is rotatably connected inside the clamping ring, a second groove 710 is opened in a circular array on the outer surface of the two rotating rods 601, and the outer surface of the second groove 710 is slidably connected to the adjusting cylinder 709.

[0060] In this embodiment: when the rotating assembly 6 inside the cleaning chamber 4 is in operation, the stirring assembly 7 will operate synchronously, and the rotating rod 601 below accelerates the rotation speed of the transmission shaft 703 at the bottom through the setting of the gearbox 702, and the transmission shaft 703 drives the driven gear 704 on the outer surface to rotate, and the toothed conveyor belt meshing and connected on the outer surface drives other driven gears 704 to rotate synchronously, so that the stirring blade 701 rotates rapidly, thereby quickly stirring the foam liquid, generating a large amount of delicate foam, and the generated foam is relatively uniform, further improving the cleaning quality and cleaning efficiency;

[0061] It should be noted that after cleaning is completed, the rotating component 6 moves upward through the electric push rod 5, the rotating shaft 603 disengages from the interior of the arc seat 610, and then the reset force of the second reset block 706 drives the column and the arc block 705 to reset and slide upward, the column drives the bottom connecting plate 707 to move, the connecting plate 707 drives the driven frame 708 to reset and slide upward, and the driven frame 708 drives the internal rotating adjustment cylinder 709 to slide upward through the retaining ring, so that the adjustment cylinder 709 is disengaged from the second flower groove 710 on the outer surface of the rotating rod 601 below, so that the rotating component 6 cannot drive the stirring component 7 to rotate when it rotates, so that the stirring component 7 will not be idling, thereby extending the service life of the stirring component 7.

[0062] Embodiment three:

[0063] like Figures 1 to 4As shown, the foaming liquid injection assembly 8 includes a storage box 801 arranged below the cleaning box 1, the storage box 801 is fixedly connected to a water pump 802 through an infusion tube, a shunt tube 803 is fixedly installed at the output end of the water pump 802, both ends of the shunt tube 803 are rotatably connected to injection tubes, a plurality of nozzles 804 are fixedly installed on the surface of the injection tube, the injection tube is rotatably connected to the inner wall of the cleaning box 1 through a support plate, a control rod 805 is fixedly installed at one end of the injection tube, a damping plate is fixedly installed on the surface of the control rod 805, and the damping plate is tightly attached to the side surface of the cleaning box 1.

[0064] In this embodiment: by starting the water pump 802, the bubble liquid inside the storage box 801 is input into the injection pipe through the diverter pipe 803, and then sprayed out through the nozzle 803. The staff can rotate the control rod 805 to drive the injection pipe and the nozzle 803 on the surface to rotate, thereby adjusting the injection angle of the nozzle 803, so that the bubble liquid is sprayed to the gaps and depressions on the side of the capacitor for cleaning, which greatly improves the cleaning quality.

[0065] Embodiment 4:

[0066] like Figure 8 and Fig. 9 As shown, a flip motor 11 is fixedly installed on the side surface of the cleaning box 1, a flip rod is fixedly installed on the output end of the flip motor 11, a flip plate 2 is fixedly installed on the outer surface of the flip rod, and the uniform drying component 9 includes a second connecting rod 901 rotatably connected to the top of the upper column through a hinge seat, the other end of the second connecting rod 901 is rotatably connected to a second connecting ring through a hinge seat, and the side surface of the second connecting ring is rotatably connected to a second docking ring 902.

[0067] A fan box is arranged on the upper surface of the cleaning box 1, and a plurality of hair dryers 903 are arranged inside the fan box. A plurality of air inlet holes are opened on the upper surface of the cleaning box 1, and an air leakage frame is arranged on the inner top wall of the cleaning box 1, and a heating resistance wire 904 is arranged inside the air leakage frame. Horizontal plates are fixedly installed on both sides of the inner wall of the cleaning box 1, and a plurality of clamping columns are rotatably connected inside the horizontal plates. Wind guide plates 905 are fixedly installed on the outer surfaces of the clamping columns, and a synchronization rod is rotatably connected between the plurality of wind guide plates 905 via a hinge seat.

[0068] A swinging groove is provided on the side surface of one of the air guide plates 905, and a card column is slidably connected inside the swinging groove. A rotating disk 906 is fixedly installed on the side surface of the card column, and a transmission column 907 is fixedly installed on one side of the rotating disk 906. A third flower groove 908 is provided on the outer surface of the transmission column 907, and a second docking ring 902 is slidably connected to the surface of the third flower groove 908. A pillar is rotatably connected to the inner side wall of the cleaning box 1, and a pulley 909 is fixedly installed on the outer surface of the pillar and the first docking ring 605 above, and a belt is overlapped on the outer surface of the pulley 909, and a second docking ring 910 is fixedly installed on the outer surface of the pillar. The second docking ring 902 and the second driven ring 910 have the same structure as the surface of the first docking ring 605 and the first driven ring 608 respectively.

[0069] In this embodiment: the flip motor 11 is started to drive the flip plate 2 to rotate 180 degrees, and then the electric push rod 5 is started to drive the rotating assembly and the bearing grid 10 to move, so that the rotating shaft 603 is closely attached to the inner wall of the upper arc seat 610. During the pushing process, the telescopic connecting frame contracts and squeezes the first return spring inside and pushes the first connecting ring 606 to slide through the first connecting rod 607. The first connecting ring 606 drives the first docking ring 606 and the first protrusion 608 on the side surface of the side mark to adapt and connect with the first driven ring 608;

[0070] Before the rotating shaft 603 is in close contact with the inner side wall of the upper arc seat 610, the rotating shaft 603 pushes the arc block 605 upward, so that the column slides upward and the second return spring 706 is stretched and deformed, and the column drives the second connecting rod 901 to move, and the second connecting rod 901 pushes the second connecting ring to drive the second docking ring 902 to move, so that the second docking ring 902 clamps the side surface of the second driven ring 910. Since the second docking ring 902 and the second driven ring 910 have the same structure as the first docking ring 605 and the first driven ring 608, the connection principle is also the same, so it will not be described again, so that the pillar can drive the clamping column on one side to rotate;

[0071] Then, the rotating assembly 6 is started to make the supporting grid 10 drive the internal capacitor to rotate, and at the same time, the blower 903 is started to blow the heat generated by the heating resistance wire 904 downward through wind force, so as to quickly dry the capacitor through the wind force with heat;

[0072] When the rotating component 6 is in motion, the first driven ring 608 drives the pulley 909 on the outer surface to rotate, and the pulley 909 rotates through the pulley 909 above the belt overlapped on the outer surface and the internal pillar. The pillar rotates synchronously with the connected second docking ring 902 through the second docking ring 910 on the outer surface, and the second docking ring 902 drives the internal transmission column 907 to rotate through the third flower groove 908. The transmission column 907 drives the rotating disk 907 at one end to rotate, and the rotating disk 907 drives the clamping column on one side to rotate. The clamping column slides inside the swing groove on the side surface of the air guide plate 905, so that the air guide plate 905 swings back and forth. Through the synchronous rods that are movably connected to each other, all the air guide plates 905 move synchronously, so that they can disperse the dry gas more evenly into the drying chamber, and the gas can be diffused in a more dense and uniform manner, thereby increasing the contact area and uniformity between the dry gas and the capacitor, thereby drying the capacitor in all directions, making the capacitor dry quickly, and increasing the life of the capacitor, and improving the production efficiency and reducing the production cost.

[0073] Embodiment five:

[0074] like Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, a rectangular groove is provided on the side surface of the cleaning box 1, and observation windows 12 are rotatably connected to the two side surfaces of the cleaning box 1 through hinges, and rectangular sealing strips are fixedly installed on the side surfaces of the observation windows 12. A mesh door is rotated on the upper surface of the supporting grid 10 through hinges, and the mesh door is connected to the surface of the supporting grid 10 through bolts. A plurality of flexible partition plates 13 are arranged inside the supporting grid 10, and a plurality of limiting grooves are provided on the inner bottom wall of the supporting grid 10. Limit rods 14 are slidably connected to the inner sides of the flexible partition plates 13, and the limiting rods 14 are adapted to the limiting grooves.

[0075] In this embodiment: the cleanliness or drying of the internal capacitor can be observed through the observation window 12, the rectangular sealing strip improves the overall sealing of the device, and the position of the flexible partition plate 13 inside the supporting grid 10 can be adjusted. By adjusting the position of the flexible partition plate 13, capacitors of different sizes can be adapted, and then the limiting rod 14 inside the flexible partition plate 13 is inserted into the limiting groove, and the mesh door on the upper surface is closed by bolts, thereby enhancing the stability of the flexible partition plate 13, avoiding mutual collision during cleaning or drying, and improving the service life of the capacitor.

[0076] A method for using a cleaning and foaming device for capacitor production, the method using the above-mentioned cleaning and foaming device for capacitor production, comprising the following steps:

[0077] S1. Before cleaning, the cleaning and foaming device for capacitor production needs to be inspected to check whether the various components of the cleaning and foaming device are in normal working condition, and set the cleaning parameters of the cleaning and foaming device;

[0078] S2, then place the capacitor into the load-bearing grid 10, adjust the spacing of the flexible partition plates 13, adapt to capacitors of different sizes, avoid collision between capacitors, and then position the flexible partition plates 13 by the limit rods 14, and then limit the net door to the surface of the load-bearing grid 10 by bolts;

[0079] S3, then start the foaming liquid injection component 8 to input the cleaning liquid into the cleaning chamber 4, and at the same time the staff adjusts the injection angle of the cleaning liquid, and then start the rotating component 6 and synchronously drive the stirring component 7 to rotate, and the stirring component 7 stirs the cleaning liquid and then quickly generates a large amount of uniform and delicate foam, which gradually fills the entire cleaning chamber and wraps the capacitor, and at the same time the rotating component 6 drives the bearing grid 10 and the internal capacitor to rotate, so as to clean the capacitor more efficiently;

[0080] S4, after the cleaning is completed, the rotating assembly 6 is paused and the foam liquid in the cleaning chamber 4 is discharged, then the electric push rod 5 is started to retract and the flip plate 2 is turned 180 degrees, and then the electric push rod 5 is started to drive the bearing grid 10 to move upward, so that the uniform drying assembly 9 is connected to the rotating assembly 6. At this time, the rotating assembly 6 and the uniform drying assembly 9 are started to drive the air guide plate 905 inside the uniform drying assembly 9 to swing back and forth, so that the drying wind produces irregular flow, breaking the laminar flow state, so that it is more evenly distributed in the chamber;

[0081] S5. After drying is completed, check the drying condition of the capacitor. After the drying is qualified, take out the capacitor to complete the overall operation process.

[0082] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0083] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0084] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A cleaning and foaming device for capacitor production, characterized in that: The invention comprises a cleaning box (1), wherein the inner side wall of the cleaning box (1) is rotatably connected to a flip plate (2), the upper and lower surfaces of the flip plate (2) are respectively formed with a drying chamber (3) and a cleaning chamber (4), the lower surface of the flip plate (2) is provided with an electric push rod (5), one end of the electric push rod (5) is fixedly mounted with a telescopic connecting frame, the telescopic connecting frame and the outer surface of the cleaning box (1) are provided with a rotating component (6), the inner bottom wall of the cleaning box (1) is provided with a stirring component (7), the lower surface of the cleaning box (1) is provided with a foaming liquid spraying component (8), and the surface of the stirring component (7) is provided with a uniform drying component (9); The rotating assembly (6) comprises a rotating rod (601) rotatably connected to the upper and lower sides of the side surface of the cleaning box (1) through a support member, and the upper and lower sides of the side surface of the cleaning box (1) are both rotatably connected to driven shafts, and the driven shaft and the outer surface of the rotating rod (601) are fixedly mounted with bevel gears (602), and the bevel gears (602) on the upper and lower sides are respectively meshed and connected with each other, and the interior of the telescopic connecting frame is rotatably connected to a rotating shaft (603), wherein one end of the rotating shaft (603) at the bottom is fixedly mounted with a bearing grid (10), and the The outer surface of the rotating shaft (603) on one side is provided with a first flower groove (604) in a circular array, the outer surface of the first flower groove (604) is slidably connected to a first docking ring (605), the side surface of the first docking ring (605) is rotatably connected to a first connecting ring (606), the surface of the first connecting ring (606) is rotatably connected to a first connecting rod (607) via a hinge seat, the other end of the first connecting rod (607) is rotatably connected to the side surface of the telescopic connecting frame via a hinge seat, and a first return spring is arranged inside the telescopic connecting frame; A first driven ring (608) is fixedly mounted on the outer surface of the driven shaft, a plurality of first protrusions (609) are fixedly mounted in an annular array on the side surface of the first docking ring (605), a plurality of first adapting grooves are provided in an annular array on the side surface of the first driven ring (608), and the first adapting grooves are adapted to the first protrusions (609); L-shaped rods are installed on both sides of the inner wall of the cleaning box (1), an arc-shaped seat (610) is fixedly installed on one end of the L-shaped rod, a first motor (611) is fixedly installed on the side surface of the cleaning box (1), and an upper rotating rod (601) is fixedly installed on the output end of the first motor (611).

2. The cleaning and foaming device for capacitor production according to claim 1, characterized in that: The stirring assembly (7) comprises stirring blades (701) rotatably connected to the four corners of the inner bottom wall of the cleaning box (1); a connecting column is fixedly installed at the bottom of the stirring blade (701); a gearbox (702) is fixedly installed at the bottom end of the rotating rod (601) below; a transmission shaft (703) is fixedly installed at the output end of the gearbox (702); a plurality of driven gears (704) are fixedly installed on the outer surfaces of the connecting columns and the transmission shaft (703); and a plurality of driven gears (704) are meshingly connected to the outer surfaces of the driven gears (704) with toothed conveyor belts.

3. The cleaning and foaming device for capacitor production according to claim 1, characterized in that: The inner side walls of the arc seat (610) on the upper and lower sides are provided with an arc groove, and the interior of the arc groove is slidably connected with an arc block (705), and a column is fixedly installed on the lower surface of the arc block (705), and the column slides through and is connected to the interior of the arc seat (610) and the L-shaped rod, and a second return spring (706) is fixedly installed on the surface of the column and the L-shaped rod, wherein one end of the lower column is fixedly installed with a connecting plate (707), and the side surface of the cleaning box (1) is provided with a first sliding groove, and the connecting plate (707) is slidably connected to the interior of the first sliding groove, and sealing plates are fixedly installed on the upper and lower surfaces of the connecting plate (707).

4. The cleaning and foaming device for capacitor production according to claim 3, characterized in that: A driven frame (708) is fixedly mounted on one end of the connecting plate (707), a clamping ring is fixedly mounted on one end of the driven frame (708), an adjusting cylinder (709) is rotatably connected inside the clamping ring, and second flower grooves (710) are formed in an annular array on the outer surfaces of the two rotating rods (601), and the outer surfaces of the second flower grooves (710) are slidably connected to the adjusting cylinder (709).

5. The cleaning and foaming device for capacitor production according to claim 1, characterized in that: The foaming liquid spraying assembly (8) comprises a storage box (801) arranged below the cleaning box (1); the storage box (801) is fixedly connected to a water pump (802) via a liquid infusion tube; a shunt tube (803) is fixedly mounted on the output end of the water pump (802); both ends of the shunt tube (803) are rotatably connected to a spraying tube; a plurality of spray heads (804) are fixedly mounted on the surface of the spraying tube; the spraying tube is rotatably connected to the inner wall of the cleaning box (1) via a support plate; a control rod (805) is fixedly mounted on one end of the spraying tube; a damping plate is fixedly mounted on the surface of the control rod (805); the damping plate is closely attached to the side surface of the cleaning box (1).

6. The cleaning and foaming device for capacitor production according to claim 3, characterized in that: A flip motor (11) is fixedly mounted on the side surface of the cleaning box (1), a flip rod is fixedly mounted on the output end of the flip motor (11), a flip plate (2) is fixedly mounted on the outer surface of the flip rod, and the uniform drying component (9) comprises a second connecting rod (901) rotatably connected to the top of the upper column via a hinge seat, the other end of the second connecting rod (901) is rotatably connected to a second connecting ring via a hinge seat, and the side surface of the second connecting ring is rotatably connected to a second docking ring (902).

7. A cleaning and foaming device for capacitor production according to claim 6, characterized in that: The upper surface of the cleaning box (1) is provided with a fan box, and a plurality of blowers (903) are arranged inside the fan box. The upper surface of the cleaning box (1) is provided with a plurality of air inlet holes. The inner top wall of the cleaning box (1) is provided with an air leakage frame, and a heating resistance wire (904) is arranged inside the air leakage frame. Both sides of the inner wall of the cleaning box (1) are fixedly installed with a horizontal plate, and a plurality of clamping columns are rotatably connected inside the horizontal plate. An air guide plate (905) is fixedly installed on the outer surface of the clamping column, and a plurality of the air guide plates (905) are rotatably connected to each other through a synchronous rod via a hinge seat.

8. The cleaning and foaming device for capacitor production according to claim 7, characterized in that: A swing groove is provided on the side surface of one of the air guide plates (905), a clamping column is slidably connected to the inside of the swing groove, a rotating disk (906) is fixedly mounted on the side surface of the clamping column, a transmission column (907) is fixedly mounted on one side of the rotating disk (906), a third groove (908) is provided on the outer surface of the transmission column (907), a second docking ring (902) is slidably connected to the surface of the third groove (908), a pillar is rotatably connected to the inner side wall of the cleaning box (1), a pulley (909) is fixedly mounted on the outer surface of the pillar and the first docking ring (605) above, a belt is overlapped on the outer surface of the pulley (909), a second driven ring (910) is fixedly mounted on the outer surface of the pillar, and the second docking ring (902) and the second driven ring (910) have the same structure as the surfaces of the first docking ring (605) and the first driven ring (608), respectively.

9. The cleaning and foaming device for capacitor production according to claim 1, characterized in that: A rectangular groove is provided on the side surface of the cleaning box (1), and observation windows (12) are rotatably connected to the two side surfaces of the cleaning box (1) via hinges. A rectangular sealing strip is fixedly installed on the side surface of the observation window (12). A mesh door is rotatably connected to the upper surface of the supporting grid (10) via hinges, and the mesh door is connected to the surface of the supporting grid (10) via bolts. A plurality of flexible partition plates (13) are provided inside the supporting grid (10), and a plurality of limiting grooves are provided on the inner bottom wall of the supporting grid (10). Limiting rods (14) are slidably connected to the two sides of the inside of the flexible partition plates (13), and the limiting rods (14) are adapted to the limiting grooves.

10. A method for using a cleaning and foaming device for capacitor production, the method using the cleaning and foaming device for capacitor production according to claim 9, characterized in that: The following steps are involved: S1. Before cleaning, the cleaning and foaming device for capacitor production needs to be inspected to check whether the various components of the cleaning and foaming device are in normal working condition, and set the cleaning parameters of the cleaning and foaming device; S2, then placing the capacitor in the load-bearing grid (10), adjusting the spacing of the flexible partition plates (13) to adapt to capacitors of different sizes to avoid collision between the capacitors, and then positioning the flexible partition plates (13) by means of the limit rods (14), and then positioning the net door on the surface of the load-bearing grid (10) by means of bolts; S3, then start the foaming liquid spraying component (8) to input the cleaning liquid into the cleaning chamber (4), and at the same time the staff adjusts the spraying angle of the cleaning liquid, and then start the rotating component (6) and synchronously drive the stirring component (7) to rotate, so that the stirring component (7) stirs the cleaning liquid and quickly generates a large amount of uniform and delicate foam, which gradually fills the entire cleaning chamber and wraps the capacitor, and at the same time the rotating component (6) drives the bearing grid (10) and the capacitor inside to rotate, so that the capacitor is cleaned more efficiently; S4, after cleaning is completed, the rotating assembly (6) is paused and the foam liquid in the cleaning chamber (4) is discharged, then the electric push rod (5) is started to retract and the flip plate (2) is turned 180 degrees, and then the electric push rod (5) is started to drive the bearing grid (10) to move upward, so that the uniform drying assembly (9) is connected to the rotating assembly (6), and at this time, the rotating assembly (6) and the uniform drying assembly (9) are started to drive the air guide plate (905) inside the uniform drying assembly (9) to swing back and forth, so that the drying air produces irregular flow, breaking the laminar flow state, so that it is more evenly distributed in the chamber; S5. After drying is completed, check the drying condition of the capacitor. After the drying is qualified, take out the capacitor to complete the overall operation process.

Citation Information

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