A wire rope straightening machine

Abstract

The invention discloses a wire rope straightening machine, which relates to the technical field of wire rope processing, and comprises a lubrication straightening mechanism and an oil injection pump installed on one side of the lubrication straightening mechanism, wherein a straightening and winding mechanism is arranged on one side of the lubrication straightening mechanism, and a wire rope body is arranged inside the straightening and winding mechanism, wherein the lubrication straightening mechanism comprises an oil storage tank, wherein first lifting support columns are symmetrically installed at the bottom of the oil storage tank, and first lifting top plates are fixedly installed at the tops of two of the first lifting support columns, wherein a first lifting motor is fixedly installed at the top center position of the first lifting top plate, and a rotating storage arm is rotated around a second rotating shaft while being able to slide inside a rotating sleeve by starting a second rotating motor, so that the rotating storage arm drives the first straightening roller to fit the surface of the wire rope body, thereby performing preliminary straightening of the wire rope body and improving the straightening effect of the wire rope body.

Description

Technical Field

[0001] The invention relates to the technical field of wire rope processing, in particular to a wire rope straightening machine. Background Art

[0002] Wire rope is a spiral steel wire bundle twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Wire rope consists of steel wire, rope core and grease. Wire rope is first twisted into strands by multiple layers of steel wire, and then a certain number of strands are twisted into a spiral rope with the rope core as the center. In material handling machinery, it is used for lifting, traction, tensioning and bearing. The wire rope has high strength, light weight, stable operation, and is not easy to break suddenly. It works reliably. The wire rope needs to withstand the action of alternating loads during use. Its performance is mainly determined by the mechanical properties of the wire, the surface state of the wire and the structure of the wire rope. The wire material includes carbon steel or alloy steel, which is formed by cold drawing or cold rolling. The cross section of the wire is round or special (T-type, S-type, Z-type). The special-shaped cross-section steel wire is mainly used for the production of sealed wire ropes. It has high tensile strength and toughness, and the steel wire is appropriately surface treated to meet the needs of different use environment conditions. The wire rope needs to be straightened during the production process.

[0003] Announcement No. CN 221388667 U discloses a wire rope straightening machine. A machine platform, an adjustment seat, a first guide wheel, a first assembly frame, a first straightening wheel, a cleaning box, an adjustment frame, a second straightening wheel and a driving mechanism are provided to form a novel wire rope straightening machine suitable for wire processing and rope straightening. The driving mechanism can drive the first straightening wheel to rotate and cooperate with the second straightening wheel to straighten the wire rope. The adjustment mechanism composed of a plurality of first guide wheels and a first electric hydraulic rod can adjust the spacing of each group of first guide wheels to adapt to wire ropes of different diameters, thereby improving the application range of the straightening machine. The straightening mechanism composed of the second electric hydraulic rod and the second straightening wheel can perform secondary straightening on the wire rope, further ensuring the straightening effect. The cleaning mechanism composed of a brush plate and an electric telescopic rod can clean impurities on the surface of the wire rope, thereby improving the cleanliness of the wire rope. The collection mechanism composed of a collection box, a collection pipe, a filter bag and a fan can collect impurities dropped during cleaning, which is convenient for subsequent centralized processing. However, the following problems still exist in the actual use of this patent:

[0004] Although the wire rope straightening machine straightens the wire rope by means of the first straightening wheel and the second straightening wheel, the bending shape of the wire rope is irregular before the straightening. Straightening in two directions alone cannot satisfy the actual straightening effect of the wire rope. At the same time, the wire rope is not lubricated, resulting in friction between the wire rope and the first straightening wheel and the second straightening wheel. Furthermore, since the wire rope has not been straightened, the bending amplitude is large. During straightening, it is easy to rub against the edges of the first straightening wheel and the second straightening wheel, resulting in wear of the wire rope and affecting the quality of the wire rope after straightening.

[0005] A wire rope straightening machine is proposed to solve the above problems. Summary of the invention

[0006] The object of the present invention is to provide a wire rope straightening machine to solve the problem proposed in the above background technology that although the wire rope straightening machine straightens the wire rope by a first straightening wheel and a second straightening wheel, before the straightening of the wire rope, the bending shape of the wire rope is irregular, and the actual straightening effect of the wire rope cannot be achieved by straightening in only two directions. At the same time, the wire rope is not lubricated, resulting in friction between the wire rope and the first straightening wheel and the second straightening wheel. Since the wire rope is not straightened, the bending amplitude is large. During straightening, it is easy to rub against the edges of the first straightening wheel and the second straightening wheel, resulting in wear of the wire rope, affecting the quality of the wire rope after straightening.

[0007] To achieve the above object, the present invention provides the following technical solution: a wire rope straightening machine, comprising a lubrication straightening mechanism, and an oil injection pump installed on one side of the lubrication straightening mechanism;

[0008] A straightening and winding mechanism is arranged on one side of the lubrication and straightening mechanism, and a wire rope body is arranged inside the straightening and winding mechanism;

[0009] Also includes:

[0010] The lubrication and straightening mechanism comprises an oil storage tank, the bottom of which is symmetrically provided with first lifting support columns, and the tops of the two first lifting support columns are fixedly provided with first lifting top plates;

[0011] Wherein, a first lifting motor is fixedly installed at the top center position of the first lifting top plate, and a first lifting threaded rod is fixedly connected to the output end of the first lifting motor;

[0012] Among them, the outer side of the first lifting threaded rod is connected to a lifting threaded bracket by a thread, and the first lifting sliding rods are symmetrically installed on both sides of the top of the lifting threaded bracket, and the tops of the two first lifting sliding rods are respectively fixed with a support ring and an oil injection ring.

[0013] Preferably, the fuel injection pump is fixedly installed on one side of the bottom of the fuel tank, an oil inlet pipe is fixedly connected to one side of the bottom of the fuel injection pump, a connecting pipe is fixedly connected to the top of the fuel injection pump, the connecting pipe is fixedly connected to a fuel injection ring, a plurality of fuel nozzles are fixedly installed inside the fuel injection ring, the support ring and the fuel injection ring are rotatably connected to a rotating connecting bearing on one side close to each other, a rotating ring is fixedly connected between two of the rotating connecting bearings, and a rotating groove is provided on the top of the rotating ring.

[0014] Preferably, a first rotating motor is fixedly installed on the top of the support ring, the output end of the first rotating motor is fixedly connected to a first rotating gear, the bottom of the first rotating gear is meshingly connected to a first rotating gear ring, the first rotating gear ring is fixedly installed on one side of the rotating ring, a second rotating motor is fixedly installed on the inner side of the top of the rotating ring, and the output end of the second rotating motor is fixedly connected to a second rotating gear.

[0015] Preferably, the bottom of the second rotating gear is meshingly connected with a second rotating gear ring, a storage ring is fixedly installed on one side of the second rotating gear ring, a plurality of storage grooves are opened inside the storage ring, the interior of the storage groove is rotatably connected with a first rotating shaft, a rotating sleeve is fixedly connected between the two first rotating shafts, a rotating storage arm is slidably connected inside the rotating sleeve, and one end of the rotating storage arm is fixedly connected to the second rotating shaft.

[0016] Preferably, the second rotating shaft is rotatably connected to the rotating ring, a telescopic slide groove is provided at one end of the rotating storage arm away from the second rotating shaft, a telescopic spring is fixedly installed inside the telescopic slide groove, an end of the telescopic spring is fixedly connected to a first straightening bracket, and a first straightening roller is rotatably connected inside the first straightening bracket.

[0017] Preferably, the straightening and winding mechanism includes a second straightening bracket, a winding bracket is fixedly installed on one side of the second straightening bracket, support legs are symmetrically installed on one side of the bottom of the winding bracket and the second straightening bracket, second lifting support columns are fixedly installed on the top of the second straightening bracket, a second lifting top plate is fixedly installed on the top of the second lifting top plate, a first motor cover is fixedly installed on one side of the top of the second lifting top plate, and a second lifting motor is fixedly installed on one side of the inside of the first motor cover.

[0018] Preferably, the output end of the second lifting motor is fixedly connected to the first sprocket transmission assembly, the bottom of the first sprocket transmission assembly is symmetrically connected to the second lifting threaded rod, the outer sides of the two second lifting threaded rods are threadedly connected to the lifting threaded sleeves, a lifting plate is fixedly connected between the two lifting threaded sleeves, a lifting sliding sleeve is symmetrically installed on the side of the lifting plate away from the lifting threaded sleeve, the second lifting sliding rod is slidably connected to the inside of the lifting sliding sleeve, a translation bracket is fixedly installed on the bottom of the lifting plate, a translation motor is fixedly installed on one side of the translation bracket, the output end of the translation motor is fixedly connected to the translation threaded rod, and the outer sides of the translation threaded rod are symmetrically threadedly connected to the translation limit frame.

[0019] Preferably, the translation limit frame is symmetrically rotatably connected to a switching bracket inside, and the switching bracket is rotatably connected to a plurality of second straightening rollers inside, a connecting rotating shaft is fixedly installed in the middle of the two switching brackets, a fixed gear ring is fixedly installed on one side of the translation limit frame, a fixed knob is fixedly installed on the end of the connecting rotating shaft, a plurality of connecting blocks are fixedly installed on the outer side of the fixed knob, a connecting spring is fixedly connected to the outer side of the connecting block, a locking mounting sleeve is fixedly installed on the outer side of the locking mounting sleeve, a mounting clamp is fixedly installed on the outer side of the locking mounting sleeve, the mounting clamp is clamped and connected to the fixed gear ring, and an unlocking button is fixedly installed on the outer side of the locking mounting sleeve.

[0020] Preferably, a second motor cover is fixedly installed on the outer side of the winding bracket, and an opening and closing motor is fixedly installed on one side of an inner side of the second motor cover, and an output end of the opening and closing motor is fixedly connected to a second sprocket transmission assembly, and a two-way threaded rod is symmetrically connected to one side of the second sprocket transmission assembly, and the outer sides of the two two-way threaded rods are symmetrically threaded with opening and closing threaded sleeves, and an opening and closing baffle is fixedly installed on the top of the opening and closing threaded sleeve on one side, and a winding motor is fixedly installed on the outer side of the opening and closing baffle on one side, and a winding clamping sleeve is rotatably connected to the inner side of the opening and closing baffle, and a winding clamping block is clamped inside the winding clamping sleeve, and a winding roller is fixedly connected between the two winding clamping blocks, and the wire rope body is wound around the outer side of the winding roller, and the output end of the winding motor is fixedly connected to the winding clamping sleeve.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the wire rope straightening machine can start the second rotating motor to make the rotating storage arm rotate around the second rotating shaft and slide inside the rotating sleeve at the same time, so that the rotating storage arm drives the first straightening roller to fit the surface of the wire rope body, and performs preliminary straightening of the wire rope body, thereby improving the straightening effect of the wire rope body. By utilizing the characteristics of the winding clamping sleeve and the winding clamping block being connected by clamping, the winding roller can be quickly installed and disassembled. By driving the winding clamping sleeve and the winding roller to rotate by the winding motor, the straightened wire rope body can be wound up, which is convenient for the storage of the wire rope body. The specific contents are as follows:

[0022] 1. By setting up the lubrication and straightening mechanism, not only can the first lifting motor be used to drive the first lifting threaded rod to rotate, but also the lifting threaded bracket can drive the first lifting sliding rod, the supporting ring, the oil injection ring and the rotating ring to lift and move, so as to adjust the height of the center of the wire rope body, so that the wire rope body can be placed on the second straightening roller at the bottom, which is convenient for straightening the wire rope body and can adapt to wire rope bodies of different diameters. At the same time, the lubricating oil inside the oil storage tank is pumped into the oil inlet pipe through the oil injection pump, and enters the oil injection ring through the connecting pipe, and finally sprayed out through the oil injection nozzle, so as to lubricate the surface of the wire rope body. The lubricating oil can reduce the friction between the wire rope body and the first straightening roller and the second straightening roller, and protect the wire rope from damage. By starting the second rotating motor to drive the first straightening roller The second rotating gear rotates, and the meshing connection between the second rotating gear and the second rotating gear ring is utilized to enable the second rotating gear ring to drive the receiving ring to rotate on one side of the inner part of the rotating ring. Under the action of the first rotating shaft and the rotating sleeve, the rotating receiving arm can slide inside the rotating sleeve while rotating around the second rotating shaft, so that the rotating receiving arm drives the first straightening roller to fit the surface of the wire rope body to perform preliminary straightening of the wire rope body, thereby improving the straightening effect of the wire rope body. The first rotating gear is driven to rotate by the first rotating motor, and the meshing connection between the first rotating gear and the first rotating gear ring is utilized to enable the rotating ring to drive the rotating receiving arm and the first straightening roller to rotate, thereby performing all-round calibration on the periphery of the wire rope body, thereby improving the calibration effect of the wire rope body.

[0023] 2. By setting up the straightening and winding mechanism, not only can the second lifting motor be used to drive the first sprocket transmission assembly and the second lifting threaded rod to rotate, the lifting threaded sleeve and the lifting sliding sleeve can drive the lifting plate to lift and move, and the first straightening roller at the top and the first straightening roller at the bottom can be used to perform secondary calibration on the wire rope body, thereby improving the calibration effect of the wire rope body, and the translation motor drives the translation threaded rod to rotate, so that the two translation limit frames move at the same time and are misaligned with the second straightening roller at the bottom, so that the thinner wire rope body can be compressed and straightened. When the wire rope body is thick and difficult to straighten, the unlocking button is pressed to make the engaging installation sleeve drive the installation block to separate from the fixed gear ring, and the fixing knob is turned to drive the connecting rotating shaft and the switching bracket to rotate. The two second straightening rollers rotate to the bottom, so that the two second straightening rollers can simultaneously compress and straighten the wire rope body. Since the two second straightening rollers at the bottom are distributed at a hundred and twenty degrees, they can provide vertical pressure and horizontal force components during compression and straightening, which is convenient for straightening the wire rope body. The second sprocket transmission assembly and the bidirectional threaded rod are driven to rotate by the opening and closing motor, so that the two opening and closing threaded sleeves drive the opening and closing baffles to move relative to each other. The characteristics of the winding clamping sleeve and the winding clamping block are utilized to realize the rapid installation and disassembly of the winding roller. The winding motor drives the winding clamping sleeve and the winding roller to rotate, so that the straightened wire rope body can be wound up, which is convenient for the storage of the wire rope body. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the lubrication and straightening mechanism in the present invention;

[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the rotating ring in the present invention;

[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the storage ring in the present invention;

[0028] Figure 5 It is a schematic diagram of the three-dimensional structure of the rotating storage arm in the present invention;

[0029] Figure 6 It is a schematic diagram of the three-dimensional structure of the first straightening roller in the present invention;

[0030] Figure 7 It is a schematic diagram of the three-dimensional structure of the straightening and winding mechanism in the present invention;

[0031] Figure 8 It is a schematic diagram of the three-dimensional structure of the lifting plate in the present invention;

[0032] Fig. 9 It is a schematic diagram of the three-dimensional structure of the cross section of the translation support in the present invention;

[0033] Fig.10 It is a schematic diagram of the three-dimensional structure of the second straightening roller and the switching bracket in the present invention;

[0034] Fig.11 It is a schematic diagram of the three-dimensional structure of the cross section of the clamping installation sleeve in the present invention;

[0035] Fig.12 It is a schematic diagram of the three-dimensional structure of the opening and closing baffle in the present invention.

[0036] In the figure: 1, lubrication and straightening mechanism; 101, oil storage tank; 102, first lifting support column; 103, first lifting top plate; 104, first lifting motor; 105, first lifting threaded rod; 106, lifting threaded bracket; 107, first lifting sliding rod; 108, support ring; 109, oil injection ring; 110, oil injection pump; 111, oil inlet pipe; 112, connecting pipe; 113, oil injection nozzle; 114, rotating connecting bearing; 115, rotating ring; 116, rotating groove; 117, first rotating motor; 1 18, first rotating gear; 119, first rotating gear ring; 120, second rotating motor; 121, second rotating gear; 122, second rotating gear ring; 123, storage ring; 124, storage slot; 125, first rotating shaft; 126, rotating sleeve; 127, rotating storage arm; 128, second rotating shaft; 129, telescopic slide; 130, telescopic spring; 131, first straightening bracket; 132, first straightening roller; 2, straightening and winding mechanism; 201, second straightening bracket; 202, winding bracket; 20 3. Support legs; 204. Second lifting support column; 205. Second lifting top plate; 206. First motor cover; 207. Second lifting motor; 208. First sprocket transmission assembly; 209. Second lifting threaded rod; 210. Lifting threaded sleeve; 211. Lifting plate; 212. Lifting sliding sleeve; 213. Second lifting sliding rod; 214. Translation bracket; 215. Translation motor; 216. Translation threaded rod; 217. Translation limit bracket; 218. Second straightening roller; 219. Switching bracket; 220. Fixed gear ring; 221, connecting rotating shaft; 222, fixing knob; 223, connecting block; 224, connecting spring; 225, snap-fit ​​mounting sleeve; 226, mounting clamp block; 227, unlocking button; 228, second motor cover; 229, opening and closing motor; 230, second sprocket transmission assembly; 231, bidirectional threaded rod; 232, opening and closing threaded sleeve; 233, opening and closing baffle; 234, winding motor; 235, winding clamping sleeve; 236, winding clamping block; 237, winding roller; 238, wire rope body. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-Figure 12 The present invention provides a technical solution: a wire rope straightening machine, comprising a lubrication straightening mechanism 1, and an oil injection pump 110 installed on one side of the lubrication straightening mechanism 1, a straightening and winding mechanism 2 is arranged on one side of the lubrication straightening mechanism 1, and a wire rope body 238 is arranged inside the straightening and winding mechanism 2, the lubrication straightening mechanism 1 comprises an oil storage tank 101, a first lifting support column 102 is symmetrically installed at the bottom of the oil storage tank 101, a first lifting top plate 103 is fixedly installed on the top of the two first lifting support columns 102, wherein a first lifting motor 104 is fixedly installed at the top center position of the first lifting top plate 103, and an output end of the first lifting motor 104 is fixedly connected to a first lifting threaded rod 105, wherein the first lifting threaded rod The outer side of the rod 105 is threadedly connected to a lifting threaded bracket 106, and the first lifting sliding rods 107 are symmetrically installed on both sides of the top of the lifting threaded bracket 106. The tops of the two first lifting sliding rods 107 are respectively fixedly installed with support rings 108 and oil injection rings 109. The first lifting motor 104 is used to drive the first lifting threaded rod 105 to rotate, so that the lifting threaded bracket 106 drives the first lifting sliding rod 107, the support ring 108, the oil injection ring 109 and the rotating ring 115 to move up and down, thereby adjusting the height of the center of the wire rope body 238, so that the wire rope body 238 can be placed on the second straightening roller 218 at the bottom, which is convenient for straightening the wire rope body 238 and can adapt to wire rope bodies 238 of different diameters.

[0039] The fuel injection pump 110 is fixedly installed on one side of the bottom of the fuel storage tank 101, and an oil inlet pipe 111 is fixedly connected to one side of the bottom of the fuel injection pump 110. A connecting pipe 112 is fixedly connected to the top of the fuel injection pump 110. The connecting pipe 112 is fixedly connected to the fuel injection ring 109. A plurality of fuel injection nozzles 113 are fixedly installed inside the fuel injection ring 109. The support ring 108 and the fuel injection ring 109 are rotatably connected to a rotating connecting bearing 114 on one side close to each other. A rotating ring 115 is fixedly connected between the two rotating connecting bearings 114. A rotating groove 116 is provided on the top of the rotating ring 115. The top of the support ring 108 is fixed. A first rotating motor 117 is installed, and the output end of the first rotating motor 117 is fixedly connected to the first rotating gear 118, and the bottom of the first rotating gear 118 is meshedly connected to the first rotating gear ring 119. The lubricating oil inside the oil storage tank 101 is pumped into the oil inlet pipe 111 through the oil injection pump 110, and enters the oil injection ring 109 through the connecting pipe 112, and finally sprayed out through the oil injection nozzle 113, so as to lubricate the surface of the wire rope body 238. The lubricating oil can reduce the friction between the wire rope body 238 and the first straightening roller 132 and the second straightening roller 218, thereby protecting the wire rope from damage.

[0040] The first rotating gear ring 119 is fixedly installed on one side of the rotating ring 115, and a second rotating motor 120 is fixedly installed on the inner side of the top of the rotating ring 115. The output end of the second rotating motor 120 is fixedly connected to a second rotating gear 121, and the bottom of the second rotating gear 121 is meshedly connected to a second rotating gear ring 122. A storage ring 123 is fixedly installed on one side of the second rotating gear ring 122, and a plurality of storage grooves 124 are opened inside the storage ring 123. The first rotating shaft 125 is rotatably connected inside the storage grooves 124. The two first rotating gears 123 are fixedly installed on one side of the second rotating gear ring 122. A rotating sleeve 126 is fixedly connected between the shafts 125, and a rotating storage arm 127 is slidably connected inside the rotating sleeve 126. One end of the rotating storage arm 127 is fixedly connected to a second rotating shaft 128, and the second rotating shaft 128 is rotatably connected to the rotating ring 115. A telescopic slide 129 is provided at one end of the rotating storage arm 127 away from the second rotating shaft 128. A telescopic spring 130 is fixedly installed inside the telescopic slide 129. The end of the telescopic spring 130 is fixedly connected to a first straightening bracket 131. The inside of the first straightening bracket 131 The first straightening roller 132 is rotatably connected, and the second rotating motor 120 is started to drive the second rotating gear 121 to rotate. By utilizing the meshing connection between the second rotating gear 121 and the second rotating gear ring 122, the second rotating gear ring 122 can drive the receiving ring 123 to rotate on one side of the inner part of the rotating ring 115. Under the action of the first rotating shaft 125 and the rotating sleeve 126, the rotating receiving arm 127 can rotate around the second rotating shaft 128 and slide inside the rotating sleeve 126, so that the rotating receiving arm 127 drives The first straightening roller 132 is in contact with the surface of the wire rope body 238 to perform preliminary straightening of the wire rope body 238 to improve the straightening effect of the wire rope body 238. The first rotating motor 117 drives the first rotating gear 118 to rotate. By utilizing the meshing connection between the first rotating gear 118 and the first rotating gear ring 119, the rotating ring 115 drives the rotating storage arm 127 and the first straightening roller 132 to rotate, thereby performing all-round calibration of the periphery of the wire rope body 238 to improve the calibration effect of the wire rope body 238.

[0041] The straightening and winding mechanism 2 includes a second straightening bracket 201, a winding bracket 202 is fixedly installed on one side of the second straightening bracket 201, and supporting legs 203 are symmetrically installed on one side of the bottom of the winding bracket 202 and the second straightening bracket 201, second lifting support columns 204 are fixedly installed around the top of the second straightening bracket 201, a second lifting top plate 205 is fixedly installed on the top of the second lifting support column 204, a first motor cover 206 is fixedly installed on one side of the top of the second lifting top plate 205, a second lifting motor 207 is fixedly installed on one side of the inner side of the first motor cover 206, an output end of the second lifting motor 207 is fixedly connected to a first sprocket transmission assembly 208, and a second lifting threaded rod 209 is symmetrically connected to the bottom of the first sprocket transmission assembly 208, and the two second The outer sides of the lifting threaded rods 209 are all threadedly connected with lifting threaded sleeves 210, and a lifting plate 211 is fixedly connected between the two lifting threaded sleeves 210. A lifting sliding sleeve 212 is symmetrically installed on the side of the lifting plate 211 away from the lifting threaded sleeve 210. The inside of the lifting sliding sleeve 212 is slidably connected with a second lifting sliding rod 213. A translation bracket 214 is fixedly installed at the bottom of the lifting plate 211. The second lifting motor 207 is used to drive the first sprocket transmission assembly 208 and the second lifting threaded rod 209 to rotate, and the lifting threaded sleeve 210 and the lifting sliding sleeve 212 drive the lifting plate 211 to move up and down. The first straightening roller 132 at the top and the first straightening roller 132 at the bottom are used to perform secondary calibration on the wire rope body 238 to improve the calibration effect of the wire rope body 238.

[0042] A translation motor 215 is fixedly installed on one side of the translation bracket 214, and a translation threaded rod 216 is fixedly connected to the output end of the translation motor 215. A translation limit bracket 217 is symmetrically threadedly connected to the outer side of the translation threaded rod 216. The translation limit bracket 217 is symmetrically rotatably connected to a switching bracket 219 inside. The switching bracket 219 is rotatably connected to a plurality of second straightening rollers 218. A connecting rotation shaft 221 is fixedly installed in the middle of the two switching brackets 219. A fixed gear ring 220 is fixedly installed on one side of the translation limit bracket 217. A fixed knob 222 is fixedly installed on the end of the connecting rotation shaft 221. A plurality of connecting blocks 223 are fixedly installed on the outer side of the fixed knob 222. A connecting spring 224 is fixedly connected to the outer side of the connecting block 223. A locking mounting sleeve 225 is fixedly installed on the outer side of the connecting spring 224. A mounting block 226 is fixedly installed on the outer side of the mounting sleeve 225. The mounting block 226 is connected in a locking manner with the fixed gear ring 220. Then, an unlocking button 227 is fixedly installed on the outer side of the engaging installation sleeve 225, and the translation threaded rod 216 is driven to rotate by the translation motor 215, so that the two translation limit frames 217 move at the same time and are misaligned with the second straightening roller 218 at the bottom, so that the thinner wire rope body 238 can be compressed and straightened. When the wire rope body 238 is thicker and difficult to straighten, the engaging installation sleeve 225 drives the installation block 226 to separate from the fixed gear ring 220 by pressing the unlocking button 227, and the fixing knob 222 is rotated to drive the connecting rotating shaft 221 and the switching bracket 219 to rotate, and the two second straightening rollers 218 are rotated to the bottom, so that the two second straightening rollers 218 can compress and straighten the wire rope body 238 at the same time. Since the two second straightening rollers 218 at the bottom are distributed at one hundred and twenty degrees, they can provide vertical pressure and horizontal force when compressing and straightening, which is convenient for straightening the wire rope body 238.

[0043] A second motor cover 228 is fixedly installed on the outer side of the winding bracket 202, and an opening and closing motor 229 is fixedly installed on one side of the inner side of the second motor cover 228. The output end of the opening and closing motor 229 is fixedly connected to a second sprocket transmission assembly 230, and a bidirectional threaded rod 231 is symmetrically connected to one side of the second sprocket transmission assembly 230. The outer sides of the two bidirectional threaded rods 231 are symmetrically threaded with opening and closing threaded sleeves 232, and an opening and closing baffle 233 is fixedly installed on the top of the opening and closing threaded sleeve 232 on one side, and a winding motor 234 is fixedly installed on the outer side of the opening and closing baffle 233 on one side. The inner side of the opening and closing baffle 233 is rotatably connected to a winding clamping sleeve 235, and the inner side of the winding clamping sleeve 235 is clamped and connected to a winding clamping block 236. A winding roller 237 is fixedly connected between the winding clamping blocks 236, and the wire rope body 238 is wound around the outside of the winding roller 237. The output end of the winding motor 234 is fixedly connected to the winding clamping sleeve 235. The second sprocket transmission assembly 230 and the bidirectional threaded rod 231 are driven to rotate by the opening and closing motor 229, so that the two opening and closing threaded sleeves 232 drive the opening and closing baffle 233 to move relative to each other. By utilizing the characteristics of the winding clamping sleeve 235 and the winding clamping block 236 being engaged, the winding roller 237 can be quickly installed and disassembled. The winding motor 234 drives the winding clamping sleeve 235 and the winding roller 237 to rotate, so that the straightened wire rope body 238 can be wound up, which is convenient for storing the wire rope body 238.

[0044] Working principle: Before using this wire rope straightening machine, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Fig.12 As shown, first, the wire rope body 238 is passed through the interior of the support ring 108 and the oil injection ring 109 and placed on the second straightening roller 218 at the bottom, and the first lifting motor 104 is used to drive the first lifting threaded rod 105 to rotate, so that the lifting threaded bracket 106 drives the first lifting sliding rod 107, the support ring 108, the oil injection ring 109 and the rotating ring 115 to move up and down, thereby adjusting the height of the center of the wire rope body 238, so that the wire rope body 238 can be placed on the second straightening roller 218 at the bottom, which is convenient for straightening the wire rope body 238 and can adapt to wire rope bodies 238 of different diameters.

[0045] Secondly, the lubricating oil inside the oil storage tank 101 is pumped into the oil inlet pipe 111 through the oil injection pump 110, and enters the oil injection ring 109 through the connecting pipe 112, and is finally sprayed out through the oil injection nozzle 113, so as to lubricate the surface of the wire rope body 238. The lubricating oil can reduce the friction between the wire rope body 238 and the first straightening roller 132 and the second straightening roller 218, thereby protecting the wire rope from damage. By starting the second rotating motor 120 to drive the second rotating gear 121 to rotate, the second rotating gear ring 122 can be used to mesh with the second rotating gear ring 122 to drive the receiving ring 123 to rotate on the inner side of the rotating ring 115. Under the action of the movable sleeve 126, the rotating storage arm 127 can rotate around the second rotating shaft 128 and slide inside the rotating sleeve 126, so that the rotating storage arm 127 drives the first straightening roller 132 to fit the surface of the wire rope body 238, and performs preliminary straightening of the wire rope body 238, thereby improving the straightening effect of the wire rope body 238. The first rotating motor 117 drives the first rotating gear 118 to rotate, and the meshing connection between the first rotating gear 118 and the first rotating gear ring 119 is utilized to make the rotating ring 115 drive the rotating storage arm 127 and the first straightening roller 132 to rotate, thereby performing all-round calibration of the periphery of the wire rope body 238, thereby improving the calibration effect of the wire rope body 238.

[0046] Finally, the second lifting motor 207 is used to drive the first sprocket transmission assembly 208 and the second lifting threaded rod 209 to rotate, and the lifting threaded sleeve 210 and the lifting sliding sleeve 212 drive the lifting plate 211 to move up and down, and the first straightening roller 132 at the top and the first straightening roller 132 at the bottom are used to perform a secondary calibration on the wire rope body 238 to improve the calibration effect of the wire rope body 238, and the translation threaded rod 216 is driven to rotate by the translation motor 215, so that the two translation limit frames 217 move at the same time and are misaligned with the second straightening roller 218 at the bottom, so that the thinner wire rope body 238 can be compressed and straightened. When the wire rope body 238 is thick and difficult to straighten, the unlocking button 227 is pressed to make the engaging installation sleeve 225 drive the installation block 226 to separate from the fixed gear ring 220, and the fixing knob 222 is turned to drive the connecting rotating shaft 221 and the switching bracket 219 to rotate. Rotating the two second straightening rollers 218 to the bottom can enable the two second straightening rollers 218 to simultaneously compress and straighten the wire rope body 238. Since the two second straightening rollers 218 at the bottom are distributed at a hundred and twenty degrees, they can provide vertical pressure and horizontal force components during compression and straightening, which is convenient for straightening the wire rope body 238. The second sprocket transmission assembly 230 and the bidirectional threaded rod 231 are driven to rotate by the opening and closing motor 229, so that the two opening and closing threaded sleeves 232 drive the opening and closing baffle 233 to move relative to each other. The characteristics of the winding clamping sleeve 235 and the winding clamping block 236 are utilized to realize the rapid installation and disassembly of the winding roller 237. The winding motor 234 drives the winding clamping sleeve 235 and the winding roller 237 to rotate, so that the straightened wire rope body 238 can be wound up, which is convenient for storing the wire rope body 238.

[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire rope straightening machine, comprising a lubrication straightening mechanism (1), and an oil injection pump (110) installed on one side of the lubrication straightening mechanism (1); A straightening and winding mechanism (2) is provided on one side of the lubrication and straightening mechanism (1), and a steel wire rope body (238) is provided inside the straightening and winding mechanism (2); It is characterized in that Also includes: The lubrication straightening mechanism (1) comprises an oil storage tank (101), a first lifting support column (102) being symmetrically mounted on the bottom of the oil storage tank (101), and a first lifting top plate (103) being fixedly mounted on the tops of two of the first lifting support columns (102); A first lifting motor (104) is fixedly installed at the top center of the first lifting top plate (103), and a first lifting threaded rod (105) is fixedly connected to the output end of the first lifting motor (104); The outer side of the first lifting threaded rod (105) is threadedly connected to a lifting threaded bracket (106), and first lifting sliding rods (107) are symmetrically mounted on both sides of the top of the lifting threaded bracket (106), and a support ring (108) and an oil injection ring (109) are respectively fixedly mounted on the tops of the two first lifting sliding rods (107); The fuel injection pump (110) is fixedly mounted on one side of the bottom of the fuel storage tank (101); an oil inlet pipe (111) is fixedly connected to one side of the bottom of the fuel injection pump (110); a connecting pipe (112) is fixedly connected to the top of the fuel injection pump (110); the connecting pipe (112) is fixedly connected to a fuel injection ring (109); a plurality of fuel injection nozzles (113) are fixedly mounted inside the fuel injection ring (109); a rotating connecting bearing (114) is rotatably connected to the side of the support ring (108) and the fuel injection ring (109) that are close to each other; a rotating ring (115) is fixedly connected between the two rotating connecting bearings (114); a rotating groove (116) is provided on the top of the rotating ring (115); A first rotating motor (117) is fixedly mounted on the top of the support ring (108); an output end of the first rotating motor (117) is fixedly connected to a first rotating gear (118); a bottom of the first rotating gear (118) is meshingly connected to a first rotating gear ring (119); the first rotating gear ring (119) is fixedly mounted on one side of a rotating ring (115); a second rotating motor (120) is fixedly mounted on the inner side of the top of the rotating ring (115); and an output end of the second rotating motor (120) is fixedly connected to a second rotating gear (121); The bottom of the second rotating gear (121) is meshingly connected with a second rotating gear ring (122); a receiving ring (123) is fixedly mounted on one side of the second rotating gear ring (122); a plurality of receiving grooves (124) are provided inside the receiving ring (123); a first rotating shaft (125) is rotatably connected inside the receiving groove (124); a rotating sleeve (126) is fixedly connected between the two first rotating shafts (125); a rotating receiving arm (127) is slidably connected inside the rotating sleeve (126); one end of the rotating receiving arm (127) is fixedly connected to the second rotating shaft (128).

2. A wire rope straightening machine according to claim 1, characterized in that: The second rotating shaft (128) is rotatably connected to the rotating ring (115); a telescopic slide groove (129) is provided at one end of the rotating storage arm (127) away from the second rotating shaft (128); a telescopic spring (130) is fixedly installed inside the telescopic slide groove (129); an end of the telescopic spring (130) is fixedly connected to a first straightening bracket (131); and a first straightening roller (132) is rotatably connected inside the first straightening bracket (131).

3. A wire rope straightening machine according to claim 1, characterized in that: The straightening and winding mechanism (2) comprises a second straightening bracket (201), a winding bracket (202) is fixedly mounted on one side of the second straightening bracket (201), support legs (203) are symmetrically mounted on one side of the bottom of the winding bracket (202) and the second straightening bracket (201), second lifting support columns (204) are fixedly mounted around the top of the second straightening bracket (201), a second lifting top plate (205) is fixedly mounted on the top of the second lifting support columns (204), a first motor cover (206) is fixedly mounted on one side of the top of the second lifting top plate (205), and a second lifting motor (207) is fixedly mounted on one side of the interior of the first motor cover (206).

4. A wire rope straightening machine according to claim 3, characterized in that: The output end of the second lifting motor (207) is fixedly connected to the first sprocket transmission assembly (208); the bottom of the first sprocket transmission assembly (208) is symmetrically connected to the second lifting threaded rod (209); the outer sides of the two second lifting threaded rods (209) are both threadedly connected to the lifting threaded sleeves (210); a lifting plate (211) is fixedly connected between the two lifting threaded sleeves (210); a lifting sliding sleeve (212) is symmetrically installed on the side of the lifting plate (211) away from the lifting threaded sleeves (210); the interior of the lifting sliding sleeve (212) is slidably connected to the second lifting sliding rod (213); a translation bracket (214) is fixedly installed on the bottom of the lifting plate (211); a translation motor (215) is fixedly installed on one side of the translation bracket (214); the output end of the translation motor (215) is fixedly connected to the translation threaded rod (216); the outer side of the translation threaded rod (216) is symmetrically threadedly connected to the translation limit bracket (217).

5. A wire rope straightening machine according to claim 4, characterized in that: The translation limit frame (217) is symmetrically rotatably connected to a switching frame (219) inside, and a plurality of second straightening rollers (218) are rotatably connected to the switching frame (219) inside. A connecting rotation shaft (221) is fixedly installed in the middle of the two switching frames (219). A fixed gear ring (220) is fixedly installed on one side of the translation limit frame (217). A fixed knob (222) is fixedly installed on the end of the connecting rotation shaft (221). A plurality of connecting blocks (223) are fixedly installed on the outside of the fixed knob (222). A connecting spring (224) is fixedly connected to the outside of the connecting block (223). A locking mounting sleeve (225) is fixedly installed on the outside of the locking mounting sleeve (225). A mounting clamping block (226) is fixedly installed on the outside of the locking mounting sleeve (225). The mounting clamping block (226) is locked and connected to the fixed gear ring (220). An unlocking button (227) is fixedly installed on the outside of the locking mounting sleeve (225).

6. A wire rope straightening machine according to claim 5, characterized in that: A second motor cover (228) is fixedly mounted on the outer side of the winding bracket (202); an opening and closing motor (229) is fixedly mounted on one side of the inner side of the second motor cover (228); an output end of the opening and closing motor (229) is fixedly connected to a second sprocket transmission assembly (230); a bidirectional threaded rod (231) is symmetrically connected to one side of the second sprocket transmission assembly (230); the outer sides of the two bidirectional threaded rods (231) are symmetrically threadedly connected to an opening and closing threaded sleeve (232); an opening and closing threaded sleeve (232) is fixedly mounted on the top of one side of the opening and closing threaded sleeve (232). A closing baffle (233) is provided, a winding motor (234) is fixedly mounted on the outer side of the opening and closing baffle (233) on one side, a winding clamping sleeve (235) is rotatably connected to the inner side of the opening and closing baffle (233), a winding clamping block (236) is clamped inside the winding clamping sleeve (235), a winding roller (237) is fixedly connected between the two winding clamping blocks (236), the steel wire rope body (238) is wound around the outer side of the winding roller (237), and the output end of the winding motor (234) is fixedly connected to the winding clamping sleeve (235).

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