Special equipment for fitting plastic mold by bench worker

Abstract

The invention relates to the related technical field of molds, and discloses special equipment for plastic mold fitter mold matching, which comprises a chassis, a charger interface is formed in the front side of the chassis, a wide-light lamp leveling instrument is fixed on the rear side of the chassis, and an electric magnet, a manual magnet, a fault alarm flashing lamp and a supporting table are fixed on the top of the chassis. A laser spotlight, an adjustable air opening and an adjustable highlight illuminating lamp are fixed to the rear side of the supporting table, a supporting plate is fixed to the top of the supporting table, a storage rack is fixed to the top of the supporting plate through a locking screw, and a storage groove is formed in the upper end face of the storage rack. According to the special equipment for plastic mold bench worker mold matching, the problem that micro-metal of a mold bench worker enters respiratory tracts and lungs is solved, the problem that one hand of the bench worker illuminates and the other hand of the bench worker is complex in polishing is solved, the mold matching quality is improved with laser rays as the reference, the concept of cost reduction, efficiency improvement, environmental protection and health in the mold industry is achieved, and carrying is convenient.

Description

Technical Field

[0001] The invention relates to the technical field related to moulds, in particular to special equipment for fitting moulds for plastic moulds. Background Art

[0002] In the process of industrial development, molds are the mother of industry. No matter how high-end the five-axis machining center is, or how accurate the Siemens or Frank system is, the accumulated tolerance can never be eliminated. Therefore, mold fitter debugging and smooth mismatching are essential. At present, there are no standardized and reasonable regulations and equipment in the mold fitter matching and polishing process on the market. The quality of the mold is determined entirely by the fitter's ten years of experience or feeling. Therefore, industrial production is rapid, and it is far behind to evaluate the quality of the mold based on personal experience or feeling.

[0003] The existing fitter mold matching equipment has the following problems:

[0004] 1. When the mold fitter is repairing or matching the mold, one hand is lighting the lamp, and the other hand is filing the mold, which is inefficient and difficult to ensure quality. When holding the pneumatic tool, the slightest carelessness will cause the product to run flash, affecting the quality of the mold;

[0005] 2. When mold fitters are fitting molds, the distance between their nasal cavity, respiratory tract and eyes is only about 10 cm. A large amount of micro-metal particles and sand from the mold steel grinding enter the lungs with breathing, causing chronic and irreversible health damage to a large number of mold fitters.

[0006] 3. In the mold fitter industry, filing tools on the market are frequently broken, which increases costs. Mold fitters waste a lot of work time searching for things, and the labor and time costs are too high.

[0007] In view of the above problems, it is necessary to improve the existing equipment. Summary of the invention

[0008] The purpose of the present invention is to provide a special equipment for plastic mold fitter to match molds, which improves work efficiency, makes mold fitter to match molds more accurately, and reduces respiratory diseases and chronic lung diseases among workers.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a special equipment for plastic mold fitter mold matching, comprising a chassis, an air path integrated inlet pipe is fixed on the front side of the chassis, a charger interface is opened on the front side of the chassis, a wide light leveling instrument is fixed on the rear side of the chassis, an electric magnetic suction, a manual magnetic suction, a fault alarm flashing light and a support platform are fixed on the top of the chassis, and a laser spotlight, an adjustable air outlet and an adjustable high-intensity lighting lamp are fixed on the rear side of the support platform.

[0010] A support plate is fixed on the top of the support platform, a storage rack is fixed on the top of the support plate by means of locking screws, and a storage groove is provided on the upper end surface of the storage rack.

[0011] Preferably, an anti-fall and shock-absorbing rubber strip is fixed to the outer side of the chassis, and a first magnetic attraction is fixed to the bottom of the chassis, and a lithium battery is placed inside the chassis.

[0012] Preferably, four first magnetic attractors are provided, and the four first magnetic attractors are evenly spaced and distributed on the chassis.

[0013] Preferably, a pneumatic tool interface is fixed on the front side of the support platform, and three pneumatic tool interfaces are provided, and the three pneumatic tool interfaces are evenly spaced and distributed on the support platform.

[0014] Preferably, a wide light adjustable switch is fixed to the front side of the support platform, and the wide light adjustable switch is electrically connected to a wide light leveling instrument.

[0015] Preferably, a weak air outlet switch is fixed to the front side of the support platform, and the weak air outlet switch is electrically connected to the adjustable air outlet.

[0016] Preferably, a laser ray switch is fixed to the front side of the support platform, and the laser ray switch is electrically connected to a laser spotlight.

[0017] Preferably, an adjustable high-intensity lighting switch is fixed to the front side of the support platform, and the adjustable high-intensity lighting switch is electrically connected to the adjustable high-intensity lighting lamp.

[0018] Preferably, a second magnetic attraction is fixed to the inner bottom of the storage slot, a locking buckle is rotatably connected to the top of the storage rack, four storage slots are provided, and the four storage slots are evenly spaced on the storage rack, and each storage slot corresponds to two locking buckles.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. This special equipment for plastic mold fitter solves the problem of mold fitter's micro-metal entering the respiratory tract and lungs, saves the fitter's complicated problem of one hand lighting and one hand polishing, improves the quality of mold matching based on laser rays, realizes the concept of cost reduction and efficiency improvement in the mold industry, and is environmentally friendly and healthy, and is easy to carry.

[0021] 2. This is a special equipment for plastic mold fitter to match molds. It has a strong first magnetic attraction at the bottom of the chassis, two gears of electric magnetic attraction and manual magnetic attraction, which are used for magnetic attraction processing on the side of the mold. The invented equipment is small and easy to carry. It is specially designed for normal work under complex conditions and environments to improve work efficiency. The device is not easy to break, which extends the life of the grinder and saves costs. The lighting can facilitate precise observation by the fitter.

[0022] 3. This is a special equipment for plastic mold fitter to fit molds. The storage slot can be used to place file fitting tools, which is convenient for storage and easy to find, avoiding mold fitter to waste a lot of work time because of looking for things. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the front three-dimensional structure of the present invention;

[0024] Figure 2 It is a rear-view stereoscopic structural schematic diagram of the present invention;

[0025] Figure 3 It is a bottom-up three-dimensional structural schematic diagram of the present invention;

[0026] Figure 4 It is a schematic diagram of the front cross-sectional structure of the present invention.

[0027] In the figure: 1. chassis; 2. anti-fall shock-absorbing rubber strip; 3. first magnet; 4. lithium battery; 5. integrated air inlet pipe; 6. charger interface; 7. wide beam leveler; 8. electric magnet; 9. manual magnet; 10. flashing light of fault alarm; 11. support platform; 12. pneumatic tool interface; 13. adjustable wide beam switch; 14. laser beam switch; 15. weak air outlet switch; 16. adjustable strong light switch; 17. laser spotlight; 18. adjustable air outlet; 19. adjustable strong light; 20. support plate; 21. storage rack; 22. locking screw; 23. storage slot; 24. second magnet; 25. locking buckle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figures 1 to 4 The present invention provides a technical solution: a special equipment for plastic mold fitter mold matching, including a chassis 1, an air path integrated inlet pipe 5 is fixed on the front side of the chassis 1, a charger interface 6 is opened on the front side of the chassis 1, a wide light leveling instrument 7 is fixed on the rear side of the chassis 1, an electric magnetic suction 8, a manual magnetic suction 9, a fault alarm flashing light 10 and a support platform 11 are fixed on the top of the chassis 1, and a laser spotlight 17, an adjustable air outlet 18 and an adjustable strong light lighting lamp 19 are fixed on the rear side of the support platform 11.

[0030] A support plate 20 is fixed on the top of the support platform 11 , a storage rack 21 is fixed on the top of the support plate 20 via locking screws 22 , and a storage groove 23 is formed on the upper end surface of the storage rack 21 .

[0031] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an anti-fall shock-absorbing rubber strip 2 is fixed to the outer side of the chassis 1, and a first magnet 3 is fixed to the bottom of the chassis 1. A lithium battery 4 is placed inside the chassis 1. The anti-fall shock-absorbing rubber strip 2 can increase the friction between the chassis 1 and the device, making the chassis 1 more stable. The first magnet 3 can be attracted to the device to effectively prevent the device from being damaged, and the lithium battery 4 can provide power.

[0032] In this embodiment, Figure 3 As shown, four first magnetic attractors 3 are provided, and the four first magnetic attractors 3 are evenly spaced on the chassis 1 . Using four first magnetic attractors 3 simultaneously can achieve a better adsorption effect and make the device more stable.

[0033] In this embodiment, Figure 1 and Figure 4 As shown, a pneumatic tool interface 12 is fixed on the front side of the support platform 11. There are three pneumatic tool interfaces 12, and the three pneumatic tool interfaces 12 are evenly spaced and distributed on the support platform 11. Some electric tools can be plugged into the pneumatic tool interface 12 for use, and all three pneumatic tool interfaces 12 can be used.

[0034] In this embodiment, Figure 1 and Figure 4 As shown, a wide beam adjustable switch 13 is fixed to the front side of the support platform 11 , and the wide beam adjustable switch 13 is electrically connected to the wide beam lamp leveling instrument 7 , and the operation of the wide beam lamp leveling instrument 7 can be controlled by operating the wide beam adjustable switch 13 .

[0035] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a weak air vent switch 15 is fixed on the front side of the support platform 11, and the weak air vent switch 15 is electrically connected to an adjustable air vent 18. The operation of the adjustable air vent 18 can be controlled by operating the weak air vent switch 15. When the fitter is working, after opening the air valve, the adjustable air vent 18 will promptly blow away the residual metal shavings and garbage from grinding with wind power, thereby saving time and breaking the old tradition of the mold fitter grinding for two minutes and blowing for one minute when repairing the mold. By increasing the air flow, the heavy metal or sand particles polished off can be blown away in time to prevent the respiratory tract and lungs from micro-metal particles during the fitter's operation, thereby protecting the health and safety of the workers.

[0036] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a laser beam switch 14 is fixed on the front side of the support platform 11, and the laser beam switch 14 is electrically connected to a laser spotlight 17. The operation of the laser spotlight 17 can be controlled by operating the laser beam switch 14. Taking the red laser beam as a reference, after the fitter polishes, the red laser beam is controlled by the switch. In addition, the switch controls the white broad light illumination. The white broad light illumination adopts two methods, namely, leveling method and light transmission method. In practice, the flatness of the repaired surface can quickly show the roughness of the plane. With the light transmission method, the part illuminated by the light is high and needs to be repaired further. The dark side of the part not illuminated proves that it has been polished low and needs to be leveled with an oilstone.

[0037] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an adjustable high-intensity lighting switch 16 is fixed on the front side of the support platform 11, and the adjustable high-intensity lighting switch 16 is electrically connected to an adjustable high-intensity lighting lamp 19. By operating the adjustable high-intensity lighting switch 16, the operation of the adjustable high-intensity lighting lamp 19 can be controlled, and the adjustable high-intensity lighting lamp 19 can play a role in lighting.

[0038] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a second magnetic attraction 24 is fixed to the inner bottom of the storage slot 23, and a locking buckle 25 is rotatably connected to the top of the storage rack 21. There are four storage slots 23, and the four storage slots 23 are evenly spaced on the storage rack 21, and each storage slot 23 corresponds to two locking buckles 25. File matching tools can be placed in the storage slots 23, and all four storage slots 23 can be used. After placing the file matching tools, the file matching tools will be attracted to the second magnetic attraction 24, which is convenient for improving stability. Then the locking buckle 25 can be rotated to lock the file matching tools, thereby preventing the mold fitter from wasting a lot of working time due to finding tools.

[0039] The use method and advantages of the present invention: The working process of the special equipment for plastic mold fitter is as follows:

[0040] like Figures 1 to 4As shown: when the device is placed on the equipment, the chassis 1 is attracted to the equipment through the first magnet 3, the anti-fall shock-absorbing rubber strip 2 can play an anti-fall role, the charger interface 6 can be used to charge the device, the lithium battery 4 is detachable and replaceable, the adjustable strong light 19 can play a lighting role, which is convenient for the fitter to observe accurately, the electric magnet 8 and the manual magnet 9 are used for magnetic processing of the mold side, when the fitter is working, open the air valve to blow away the residual metal chips and garbage from grinding in time with wind power, so as to save time, the laser spotlight 17 is used as a reference, this part is provided with a red laser beam line and a white wide light illumination, which can be freely selected or not by the switch control. It can be turned off at any time. The red laser beam is used as the reference. After the fitter grinds, the red laser beam is controlled by the switch. In addition, the switch controls the white broad light illumination. The working principle is as follows: the white broad light illumination adopts two methods: leveling method and light transmission method. In practice, the flatness of the repaired surface can quickly show the roughness of the plane. With the light transmission method, the part illuminated by the light is high and needs to be repaired. The dark side of the part not illuminated proves that it has been polished low. At this time, it needs to be flattened with an oilstone. The highest accuracy is 0.01mm. The storage slot 23 can be used to place and store fitter tools, the second magnet 24 can attract the tools, and the rotating locking buckle 25 can lock the tools.

[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

[0042] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A special equipment for plastic mold fitter, comprising a chassis (1), characterized in that: The front side of the chassis (1) is fixed with an integrated air inlet pipe (5), the front side of the chassis (1) is provided with a charger interface (6), the rear side of the chassis (1) is fixed with a wide light leveling instrument (7), the top of the chassis (1) is fixed with an electric magnetic suction (8), a manual magnetic suction (9), a fault alarm flashing light (10) and a support platform (11), and the rear side of the support platform (11) is fixed with a laser spotlight (17), an adjustable air outlet (18) and an adjustable strong light lighting lamp (19); A support plate (20) is fixed on the top of the support platform (11), a storage rack (21) is fixed on the top of the support plate (20) via a locking screw (22), and a storage groove (23) is provided on the upper end surface of the storage rack (21).

2. The special equipment for plastic mold fitter according to claim 1, characterized in that: An anti-fall shock-absorbing rubber strip (2) is fixed on the outer side of the chassis (1), and a first magnetic attraction (3) is fixed on the bottom of the chassis (1). A lithium battery (4) is inserted into the chassis (1).

3. The special equipment for plastic mold fitter according to claim 1, characterized in that: Four first magnetic attractors (3) are provided, and the four first magnetic attractors (3) are distributed on the chassis (1) at equal intervals.

4. The special equipment for plastic mold fitter according to claim 1, characterized in that: A pneumatic tool interface (12) is fixed on the front side of the support platform (11), and three pneumatic tool interfaces (12) are provided, and the three pneumatic tool interfaces (12) are evenly spaced and distributed on the support platform (11).

5. The special equipment for plastic mold fitter according to claim 1, characterized in that: A wide light adjustable switch (13) is fixed on the front side of the support platform (11), and the wide light adjustable switch (13) is electrically connected to a wide light leveling instrument (7).

6. The special equipment for plastic mold fitter according to claim 1, characterized in that: A weak air outlet switch (15) is fixed on the front side of the support platform (11), and the weak air outlet switch (15) is electrically connected to the adjustable air outlet (18).

7. The special equipment for plastic mold fitter according to claim 1, characterized in that: A laser beam switch (14) is fixed on the front side of the support platform (11), and the laser beam switch (14) is electrically connected to a laser spotlight (17).

8. The special equipment for plastic mold fitter according to claim 1, characterized in that: An adjustable high-intensity lighting switch (16) is fixed on the front side of the support platform (11), and the adjustable high-intensity lighting switch (16) is electrically connected to an adjustable high-intensity lighting lamp (19).

9. The special equipment for plastic mold fitter according to claim 1, characterized in that: A second magnetic attraction (24) is fixed to the inner bottom of the storage slot (23), and a locking buckle (25) is rotatably connected to the top of the storage rack (21). Four storage slots (23) are provided, and the four storage slots (23) are evenly spaced and distributed on the storage rack (21), and each storage slot (23) corresponds to two locking buckles (25).

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