Tool for welding power cabinet components
The combined design of the cross base and the clamping mechanism solves the problem of unstable clamping during the welding process of the power cabinet, achieves efficient and stable welding effects, and adapts to the welding needs of power cabinets of different sizes.
Patent Information
- Application Number
- CN202411450203.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2044-10-17
AI Technical Summary
During the welding process of existing power cabinets, the clamping and fixing devices are not operated uniformly, resulting in low welding efficiency and high costs. In addition, the side frames and bottom frames are prone to deviation, affecting the welding effect. Frequent disassembly and installation are required, making it difficult to maintain vertical alignment.
The cross base and clamping mechanism are adopted, and the combined design of rotating bars, clamping blocks and push plates is used to achieve stable alignment and clamping of the side frames and bottom frames, forming multiple stable rectangular frames to ensure stability and accuracy during the welding process.
It improves the efficiency and quality of power cabinet welding, reduces labor costs, ensures the stability and accuracy of the welding process, and adapts to the welding needs of power cabinets of different sizes.
Smart Images

Figure CN118951465B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power cabinet processing, in particular to a tool for welding power cabinet components. Background Art
[0002] Power cabinets are important equipment used to distribute, control, and protect electricity in power systems. They are typically installed in power plants, substations, industrial facilities, and commercial or residential buildings. Power cabinets can be divided into high-voltage power cabinets, low-voltage power cabinets, power distribution cabinets, and switch cabinets, depending on their functions and usage environments.
[0003] The power cabinet is mainly composed of an outer shell, internal components (such as switchgear, relays, contactors and transformers), and busbars. The outer shell of the power cabinet is mainly made of multiple steel plates that are stamped into a specified shape and then welded. During welding, the two side frames and two bottom frames are first welded to form the outer shell-like main frame, and then other welding operations are carried out.
[0004] At present, when performing the above-mentioned welding operation, a clamping and fixing device is usually used to clamp and fix the side frames and bottom frames to be welded. However, the following problems will occur in this process: 1. When using an assembly and disassembly device directly installed on the side frames and bottom frames to implement clamping, fixing and alignment, although the side frames and bottom frames to be welded have been preliminarily assembled into a cabinet body before welding, the cabinet body as a whole is not effectively fixed. If it deviates during the welding process, it will also affect the welding effect. In addition, the device needs to be removed after welding. As a result, when processing multiple cabinet bodies, the installation and disassembly operations of the device need to be repeated, which will affect work efficiency, work intensity and labor costs.
[0005] 2. When using an integral clamping and fixing device, multiple independent driving sources are often used to clamp and fix the two side frames and the two bottom frames. The uniformity and consistency of the overall operation of the device are low, and the driving cost is increased. At the same time, under a single clamping limit, it is easy for the side frame and the bottom frame to move and contact each other when they are not aligned, or it is difficult to maintain a vertical state for stable moving contact, which in turn affects the subsequent welding effect. If the position is adjusted later, the overall processing efficiency will be affected. Summary of the Invention
[0006] Based on this, it is necessary to provide a tool for welding power cabinet components to solve the problems of the above-mentioned prior art.
[0007] The present application provides a tool for welding power cabinet components, comprising: a horizontally arranged cross base, a longitudinal section of the cross base sliding forward and backward and provided with two L-shaped abutting frames, and the two abutting frames are symmetrical front to back, an upper end surface of the cross base sliding up and down through a center column and provided with two mounting circular plates symmetrical up and down and with axes colinear with the center of the cross base, the two mounting circular plates are jointly provided with a clamping mechanism 1 for clamping and pressing the two side frames, a transverse section of the cross base sliding left and right and provided with two left-right symmetrical transverse blocks, the transverse blocks are fixedly provided with a clamping plate, and the two abutting plates are jointly provided with a clamping mechanism 2 for clamping and pressing the two bottom frames.
[0008] The clamping mechanism 1 includes a rotating bar, and two rotating bars distributed up and down and with axes colinear with the axes of the mounting circular plate are rotatably provided on the mounting circular plate. A clamping block 1 is provided on the side of the rotating bar away from the mounting circular plate, and clamping bars corresponding to the clamping block 1 are provided on both the left and right end surfaces of the clamping frame. The clamping mechanism 2 includes a U-shaped frame, and the opposite back surfaces of the two clamping plates are fixed with a U-shaped frame with an opening facing downward through a connecting bar, and two vertical sections of the U-shaped frame are provided with two clamping blocks 2 distributed left and right through a T-shaped bar, and the T-shaped bar is slidably arranged on the vertical section of the U-shaped frame, and the upper end surface of the clamping block 2 is fixed with a clamping block 3 through a telescopic rod 1.
[0009] A square block is provided on the clamping plate for sliding up and down. The upper end surface of the upper mounting circular plate is fixed with a structural column with an axis extending from left to right and sliding through the square block through the structural block. A pushing plate is provided on the structural column for sliding left and right, and a driving unit is provided on the clamping plate.
[0010] According to a favorable embodiment, the clamping mechanism 1 also includes a horizontal column, and the left and right end surfaces of the clamping frame are both provided with two horizontal columns distributed up and down for sliding up and down, the clamping bar is slidably arranged on the corresponding horizontal column left and right, and the upper end surface of the lower clamping bar is fixedly provided with a vertical column with a vertical axis and sliding through the upper clamping bar, the two upper and lower corresponding clamping blocks 1 are fixedly connected by a telescopic rod 2 with a vertical axis, and a connecting component is fixedly provided between the front and rear corresponding clamping bars and the clamping block 1, the two left and right corresponding clamping blocks 2, and the two left and right corresponding clamping blocks 3. The connecting component includes two connecting blocks and a plug-in column fixedly provided on one of the connecting blocks and sliding through the other connecting block, the clamping block 1 and the clamping bar are respectively fixedly connected to the corresponding connecting blocks, the clamping block 2 and the clamping block 3 are respectively fixedly connected to the corresponding connecting blocks, and the length of the lower plug-in column is greater than the upper plug-in column.
[0011] According to a favorable embodiment, the clamping mechanism 1 also includes a rectangular groove, rectangular grooves are opened at both ends of the rotating bar, a telescopic rod 3 is fixedly arranged between the two rotating bars facing each other, and U-shaped bars are fixedly arranged on the opposite surfaces of the front and rear clamping blocks 1, and a matching column with a vertical axis that slides through the corresponding rectangular groove is fixed on the U-shaped bar.
[0012] According to a favorable embodiment, a drive group is provided on the cross base, and the drive group includes a bidirectional screw rod. A bidirectional screw rod with a vertical axis and passing through two mounting circular plates is rotatably provided on the upper end surface of the cross base, and the bidirectional screw rod is threadedly engaged with the two mounting circular plates.
[0013] According to a favorable embodiment, the clamping mechanism 2 also includes a hinged rod, and the end faces of the clamping block 3 and the clamping block 2 facing the mounting circular plate are both hingedly provided with a hinged rod, the upper end face of the upper matching column and the lower end face of the lower matching column are both rotatably provided with guide blocks, and the hinged rod slides through the guide block on the same side.
[0014] According to a favorable embodiment, the second clamping mechanism includes a snap-fit group, which includes a spring rod. The second and third clamping blocks away from the mounting circular plate are provided with accommodating grooves on the end faces of the corresponding clamping strips, and a spring rod with an axis extending from front to rear is fixedly arranged in the accommodating groove. A snap-fit strip is fixedly arranged on the end face of the spring rod facing the clamping strip. The two clamping strips opposite to each other on the left and right are symmetrical on the left and right, and the two clamping strips opposite to each other on the front and back are symmetrical on the front and back. The clamping strip is divided into a horizontal section and an inclined section. The end face of the clamping strip facing the clamping plate is provided with a snap-fit groove that cooperates with the snap-fit strip and has the same shape as the clamping strip.
[0015] According to a favorable embodiment, the clamping group also includes a clamping column, and the clamping block 2 and the clamping block 3 close to the mounting circular plate are fixedly provided with two clamping columns distributed up and down and with the axis extending from left to right on the end surface of the clamping block 1, and the clamping block 1 is penetrated by a guide groove corresponding to the clamping column.
[0016] According to a favorable embodiment, the driving unit includes an L-shaped frame, and two L-shaped frames distributed front and back are fixedly provided on the opposite surfaces of the two clamping plates. A push bar located below the structural column is fixedly provided between the two L-shaped frames, and an installation bar corresponding to the push plate is slidingly provided on the structural column. Two springs distributed up and down are fixedly provided between the installation bar and the corresponding push plate, and the installation bar is located between the left and right push bars.
[0017] According to a favorable embodiment, the drive unit further comprises a bidirectional threaded rod, the lower end surface of the cross base is fixed with a bidirectional threaded rod through a mounting block, the axis of the bidirectional threaded rod extending from left to right and passing through the two transverse blocks, and the bidirectional threaded rod is threadedly engaged with the transverse blocks.
[0018] According to a favorable embodiment, an adjustment group is provided on the clamping frame, and the adjustment group includes a longitudinal block. The longitudinal section of the cross base is provided with a longitudinal block for sliding back and forth. Two bolts distributed front and back and with vertical axes are fixed on the longitudinal block, and the bolts pass through the clamping frame. The bolts are matched with nuts for fixing the clamping frame.
[0019] In summary, the present invention includes at least one of the following beneficial effects: First, the present invention operates through the driving unit so that the clamping block 1 in the clamping mechanism 1 presses the corresponding side frame to the clamping frame, and the clamping block 2 and the clamping block 3 in the clamping mechanism 2 center the corresponding bottom frame and press it to the two side frames, thereby completing the alignment and tight fit between the two side frames and the two bottom frames at the same time, and then welding the connection between the side frame and the bottom frame to avoid multiple alignment of the side frame and the bottom frame, thereby improving the working efficiency and reducing time and labor costs, and facilitating batch welding production of the power cabinet shell, and secondly, through the structural column, multiple stable rectangular frames and triangular frames are formed in the clamping mechanism 1 and the clamping mechanism 2, thereby improving the stability of the overall welding, and further facilitating improving the welding efficiency and welding quality.
[0020] 2. The present invention utilizes two pushing plates to press against the two rotating bars on the upper side to fix the rotating bar, so that the pressing block 1 on the rotating bar presses the corresponding side frame against the pressing frame and the pressing bar to complete the limiting fixation of the side frame. Secondly, the triangular frame formed by the rotating bar and the pushing plate improves the stability of the side frame during the pressing and clamping process. At the same time, when the two pushing plates approach each other, the pushing plate drives the pressing block 2 and the pressing block 3 to clamp the bottom frame, and enables the bottom frame to adaptively align front and back during the contact and alignment with the side frames, thereby completing the limiting of the bottom frame. Two stable rectangular frames are formed together by the two pressing plates, the transverse section of the cross base and the two structural columns, thereby improving the stability of the alignment of the bottom frame and the side frames.
[0021] 3. In the process of movement of the clamping plate, the present invention guides the movement of the corresponding clamping blocks 2 and 3 by clamping the clamping strip into the clamping groove of the corresponding clamping strip, thereby improving the stability and accuracy of the docking process between the side frame and the bottom frame. At the same time, the above-mentioned clamping method also aligns the clamping column with the guide groove on the corresponding clamping block, ensuring that the side frame and the bottom frame remain vertical after alignment, avoiding the problem of the two being not vertical due to manual support, which affects the structural strength of the welded shell.
[0022] 4. In the present invention, the lower plug-in column is inserted into the corresponding connecting block, and the upper plug-in column is away from the corresponding connecting column, so as to facilitate the placement of the side frame and the bottom frame from top to bottom for welding operations and the removal of the shell after welding. During the welding operation, the upper plug-in column is inserted into the corresponding connecting block. At this time, a rectangular frame for improving stability is formed by the two upper and lower clamping columns and the clamping block 1 or the clamping block 2 and the clamping block 3 in the middle of the two. There are two rectangular frames on the same side frame or bottom frame, and the adjacent rectangular frames on the side frame and the bottom frame are mutually limited and fixed by the cooperation of the corresponding clamping columns and the guide grooves, and the cooperation of the clamping strips and the clamping grooves, which further improves the stability of the overall clamping and fixing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0024] Figure 1 A schematic diagram of the three-dimensional structure of a welding tool for a power cabinet assembly provided according to an embodiment of the present invention is shown.
[0025] Figure 2 A partial three-dimensional structural diagram of a tool for welding a power cabinet assembly provided according to an embodiment of the present invention is shown.
[0026] Figure 3 The embodiment of the present invention provides Figure 2 Enlarged view of point A in the middle.
[0027] Figure 4 A schematic diagram of the three-dimensional structure among the first, second and third pressing blocks provided according to an embodiment of the present invention is shown.
[0028] Figure 5 A schematic diagram of the three-dimensional structure of partial components between the rotating bar, the U-shaped frame and the abutting bar provided according to an embodiment of the present invention is shown.
[0029] Figure 6 A schematic diagram of the three-dimensional structure of a shell formed by welding side frames and a bottom frame is shown.
[0030] The above drawings include the following reference numerals: 1. cross base; 2. clamping frame; 20. mounting circular plate; 3. longitudinal block; 30. bolt; 4. clamping mechanism 1; 40. rotating bar; 400. clamping block 1; 401. clamping bar; 41. horizontal column; 410. vertical column; 411. telescopic rod 2; 412. connecting block; 413. plug-in column; 42. rectangular groove; 420. telescopic rod 3; 421. U-shaped bar; 422. matching column; 43. bidirectional screw; 5. transverse block ;6. Clamping plate;7. Clamping mechanism 2;70. U-shaped frame;700. Clamping block 2;701. Clamping block 3;71. Articulated rod;710. Guide block;72. Snap-fit group;720. Spring rod;721. Snap-fit strip;722. Snap-fit groove;723. Snap-fit column;724. Guide groove;8. Square block;80. Structural column;81. Push plate;9. Drive unit;90. L-shaped frame;91. Push strip;92. Mounting strip;93. Spring 1;94. Bidirectional threaded rod. DETAILED DESCRIPTION
[0031] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0032] like Figure 1 and Figure 2 As shown, a tool for welding power cabinet components includes: a horizontally arranged cross base 1, a longitudinal section of the cross base 1 is provided with two L-shaped abutting frames 2 that slide back and forth, and the two abutting frames 2 are symmetrical front and back, the upper end surface of the cross base 1 is provided with two vertically symmetrical mounting circular plates 20 whose axes are collinear with the center of the cross base 1 through a central column, the two mounting circular plates 20 are commonly provided with a clamping mechanism 4 for clamping and abutting the two side frames, the transverse section of the cross base 1 is provided with two left-right symmetrical transverse blocks 5 that slide left and right, the transverse blocks 5 are fixedly provided with a clamping plate 6, and the two abutting plates 6 are commonly provided with a clamping mechanism 7 for clamping and abutting the two bottom frames.
[0033] like Figure 1 、 Figure 2 、 Figure 3 and Figure 5As shown, the clamping mechanism 1 4 includes a rotating bar 40, and two rotating bars 40 distributed up and down and with axes colinear with the axis of the mounting circular plate 20 are rotatably provided on the mounting circular plate 20, and a clamping block 1 400 is provided on the side of the rotating bar 40 away from the mounting circular plate 20, and a clamping bar 401 corresponding to the clamping block 1 400 is provided on the left and right end surfaces of the clamping frame 2, and the clamping mechanism 2 7 includes a U-shaped frame 70, and the opposite back surfaces of the two clamping plates 6 are fixed with a U-shaped frame 70 with an opening facing downward through a connecting bar, and two vertical sections of the U-shaped frame 70 are provided with two clamping blocks 2 700 distributed left and right through a T-shaped bar, and the T-shaped bar is slidably arranged on the vertical section of the U-shaped frame 70, and the upper end surface of the clamping block 2 700 is fixed with a clamping block 3 701 through a telescopic rod 1.
[0034] like Figure 1 and Figure 2 As shown, a square block 8 is provided on the clamping plate 6 for sliding up and down, and a structural column 80 with an axis extending from left to right and sliding through the square block 8 is fixed on the upper end surface of the upper mounting circular plate 20 through the structural block, a push plate 81 is provided on the structural column 80 for sliding left and right, and a driving unit 9 is provided on the clamping plate 6.
[0035] When working (see Figure 1-Figure 5 ), first move the two abutting frames 2 so that the distance between them is the required welding length of the two side frames, providing a placement reference for the subsequent welding alignment process. Secondly, the adjustability of the position of the abutting frames 2 facilitates the welding operation of side frames and bottom frames of different sizes. After that, the staff will place the two side frames and two bottom frames that need to be welded at the designated positions (see Figure 1 ), at this time, the front side's tightening block 1 400 and the corresponding tightening strip 401 cooperate with each other to initially support the side frame, and the two upper side's tightening blocks 3 701 initially support the bottom frame, and then the clamping mechanism 1 4 works to make the two mounting circular plates 20 move away from each other, and then the four tightening blocks 1 400 on the same side are stretched inward to limit and fix the corresponding side frames, and the two tightening blocks 2 700 and the corresponding two tightening blocks 3 701 on the same side cooperate with each other to stretch inward to limit and fix the corresponding bottom frames, and the driving unit 9 works The two pushing plates 81 are brought closer to each other, and at the same time, the pushing plates 81 are pressed against the two rotating bars 40 on the upper side. In the process of approaching each other, the pressing block 400 in the clamping mechanism 4 and the corresponding pressing bar 401 cooperate with each other to clamp the side frames front and back, guide the bottom frame and the two side frames to fit tightly together, and also serve as a left and right clamping limit for the bottom frame. Finally, the two bottom frames and the two side frames are all tightly together, and the side frames and the bottom frame are manually welded at the tight joints using existing external welding equipment (such as a welding machine).
[0036] In the above process, the triangular structure formed between the push plate 81 and the two rotating bars 40, the triangular structure formed by the clamping blocks 400 on different rotating bars 40, and the rectangular frame formed by the structural column 80, the push plate 81, and the cross base 1 improve the connection stability between the entire equipment and the bottom frame and the side frame, thereby improving the stability of the overall welding process, while ensuring the accuracy of the docking between the side frame and the bottom frame, and facilitating high-quality welding. Secondly, in the above process, by docking two side frames and two bottom frames at the same time, the problem of increased error and slow efficiency caused by multiple docking is avoided.
[0037] like Figure 1 、 Figure 2 、 Figure 3 and Figure 5 As shown, the clamping mechanism 1 4 also includes a horizontal column 41. The left and right end surfaces of the clamping frame 2 are both provided with two horizontal columns 41 distributed up and down for sliding up and down. The clamping bar 401 is slidably provided on the corresponding horizontal column 41. The upper end surface of the lower clamping bar 401 is fixedly provided with a vertical column 410 with a vertical axis and sliding through the upper clamping bar 401. The two corresponding clamping blocks 1 400 are fixedly connected by a telescopic rod 2 411 with a vertical axis. The front and rear corresponding clamping bars 401 and the clamping blocks 1 400, the two corresponding clamping blocks 2 700 on the left and right, and the two corresponding clamping blocks 1 700 on the left and right are fixedly connected. A connecting component is fixedly arranged between the tightening blocks 3 701, and the connecting component includes two connecting blocks 412 and a plug-in column 413 fixedly arranged on one of the connecting blocks 412 and sliding through the other connecting block 412. The tightening block 1 400 and the tightening strip 401 are fixedly connected to the corresponding connecting blocks 412 respectively, and the tightening block 2 700 and the tightening block 3 701 are fixedly connected to the corresponding connecting blocks 412 respectively, and the length of the plug-in column 413 on the lower side is greater than that of the plug-in column 413 on the upper side. The tightening blocks 2 700 on the far left and the far right are both slid back and forth on the T-shaped bar through the corresponding connecting blocks 412.
[0038] like Figure 2 and Figure 3 As shown, the clamping mechanism 1 4 also includes a rectangular groove 42, and rectangular grooves 42 are formed at both ends of the rotating bar 40. A telescopic rod 3 420 is fixedly provided between the two rotating bars 40 facing each other, and U-shaped bars 421 are fixedly provided on the opposite surfaces of the front and rear clamping blocks 1 400. A matching column 422 with a vertical axis that slides through the corresponding rectangular groove 42 is fixed on the U-shaped bar 421.
[0039] like Figure 2As shown, a driving group is provided on the cross base 1, and the driving group includes a bidirectional screw rod 43. The upper end surface of the cross base 1 is rotatably provided with a bidirectional screw rod 43 with a vertical axis and passing through two mounting circular plates 20, and the bidirectional screw rod 43 is threadedly engaged with the two mounting circular plates 20, and the bidirectional screw rod 43 is connected to an external motor 1 (not shown in the figure).
[0040] like Figure 1 、 Figure 4 and Figure 5 As shown, the clamping mechanism 2 7 also includes a hinged rod 71, and the end faces of the clamping block 3 701 and the clamping block 2 700 facing the mounting circular plate 20 are both hingedly provided with a hinged rod 71, and the upper end face of the upper matching column 422 and the lower end face of the lower matching column 422 are both rotatably provided with a guide block 710, and the hinged rod 71 slides through the guide block 710 on the same side.
[0041] like Figures 1-6 As shown, during operation, after the two side frames are placed from top to bottom, the two upper clamping blocks 400 on the same side provide preliminary support to the side frames by contacting the horizontal sections of the side frames. During this process, the clamping strips 401 maintain a certain distance from the corresponding clamping blocks 400, which can prevent the side frames from falling off while placing the side frames. After that, the external motor 1 drives the bidirectional screw rod 43 to rotate synchronously. Through the cooperation between the bidirectional screw rod 43 and the two mounting circular plates 20, the two mounting circular plates 20 are moved away from each other, and the mounting circular plates 20 drive the corresponding clamping blocks 400 to move synchronously through the two rotating strips 40 thereon. When the guide block 710 moves, the two upper and lower corresponding clamping blocks 400 move away from each other, and the four clamping blocks 400 corresponding to the same side frame move away to complete the internal expansion and clamping of the side frame in the upper and lower directions. Secondly, through the coordinated transmission between the hinge rod 71 and the guide block 710, the clamping block 400 drives the adjacent clamping block 3 701 or the clamping block 2 700 to move synchronously, so the upper and lower corresponding clamping blocks 2 700 and the clamping block 3 701 move away from each other, and the internal expansion and clamping of the bottom frame in the upper and lower directions are completed through the movement of the corresponding clamping blocks 2 700 and the clamping block 3 701 in the same bottom frame, and the side frame and the bottom frame are aligned up and down.
[0042] At the same time, the driving unit 9 works to make the two clamping plates 6 approach each other. The clamping plates 6 push the corresponding pushing plates 81 during the movement, and the two pushing plates 81 approach each other. During the movement of the pushing plates 81, the two upper rotating bars 40 are pushed to deflect synchronously, that is, the angle between the two upper rotating bars 40 increases, and the upper rotating bar 40 drives the lower rotating bar 40 to rotate synchronously through the telescopic rod 3 420. During the rotation of the rotating bar 40, the cooperation between the rectangular groove 42 on the rotating bar 40 and the matching column 422 makes the U-shaped bar 421 drive the corresponding clamping block 400 to approach the corresponding clamping bar 401, and the clamping block 400 drives the connecting block 412 and the plug-in column 413 thereon to move synchronously, and the plug-in column on the upper clamping block 400 413 is inserted into the connecting block 412 on the clamping bar 401, and the clamping block 400 clamps the side frame to the clamping bar 401, so the four clamping blocks 400 on the same side cooperate with the corresponding clamping bars 401 to complete the limited clamping in the front and rear directions of the side frame, so that the distance between the two side frames is the specified distance at this time. After completing the above-mentioned clamping, the two clamping blocks 400 at the end of the side frame, the two clamping bars 401 and the two plug-in columns 413 together form a rectangular frame. Through the above-mentioned multiple rectangular frames, the stable triangular frame formed between the push plate 81 and the rotating bar 40, and the rectangular frame formed between the two clamping plates 6, the cross base 1 and the structural column 80, the stability of the side frame clamping process is improved, which is convenient for subsequent welding.
[0043] like Figure 1 、 Figure 3 、 Figure 4 and Figure 5 As shown, the clamping mechanism 2 7 includes a snap-fit group 72, and the snap-fit group 72 includes a spring rod 720. The clamping block 2 700 and the clamping block 3 701 away from the mounting circular plate 20 are provided with a receiving groove on the end face of the corresponding clamping strip 401, and a spring rod 720 with an axis extending from front to back is fixedly provided in the receiving groove. A snap-fit strip 721 is fixedly provided on the end face of the spring rod 720 facing the clamping strip 401. The two left and right opposing clamping strips 401 are symmetrical left and right, and the two front and back opposing clamping strips 401 are symmetrical front and back. The front right clamping strip 401 is taken as an example for explanation. The clamping strip 401 is divided into a horizontal section and an inclined section inclined forward from left to right from left to right. The end face of the clamping strip 401 facing the clamping plate 6 is provided with a snap-fitting groove 722 which cooperates with the clamping strip 721 and has the same shape as the clamping strip 401.
[0044] like Figure 1 、 Figure 3 、 Figure 4 and Figure 5As shown, the clamping group 72 also includes a clamping column 723. The clamping block 2 700 close to the mounting circular plate 20 and the clamping block 3 701 facing the end surface of the clamping block 1 400 are fixed with two clamping columns 723 distributed up and down and with the axis extending from left to right. A guide groove 724 corresponding to the clamping column 723 is opened through the clamping block 1 400.
[0045] It should be noted that, by cooperating with the hinged rod 71 and the guide block 710, the abutting block 1 400 and the abutting block 2 700 on the same side in the up and down directions move synchronously, and the abutting block 1 400 and the abutting block 3 701 on the same side move synchronously. In the process of the above-mentioned movement of the abutting plate 6, the abutting plate 6 drives the abutting block 2 700, the abutting block 3 701 and the bottom frame thereon to move synchronously. In the process of the abutting block 2 700 and the abutting block 3 701 driving the spring rod 720 and the clamping strip 721 thereon to move synchronously, the clamping strip 721 is clamped into the corresponding abutting strip 400. 1, the above-mentioned method is used to guide the movement of the corresponding clamping block 2 700 and the clamping block 3 701, thereby improving the stability and accuracy of the side frame and the bottom frame during docking. At the same time, the above-mentioned clamping method is used to make the clamping block 2 700 and the clamping block 3 701 aligned with the corresponding clamping block 1 400 in the front-to-back direction, and the clamping column 723 is aligned with the guide groove 724 on the corresponding clamping block. Secondly, the cooperation between the inclined section of the clamping strip 401 and the bottom frame makes the bottom frame gradually aligned and centered with the side edges of the two side frames during movement.
[0046] As the clamping plate 6 continues to move, the clamping columns 723 on the clamping blocks 2 700 and 3 701 are inserted into the corresponding guide grooves 724, and the clamping blocks 2 700 and 3 701 are tightly attached to the corresponding clamping block 1 400. As the clamping plate 6 continues to move, the plug-in columns 413 on the upper clamping block 3 701 are clamped into the corresponding connecting blocks 412, pressing the bottom frame between the clamping blocks 2 700 and 3 701 on the left and right sides. The above process completes the clamping of the bottom frame in the left and right directions, so that the bottom frame remains vertical and tightly aligned with the sides of the two side frames. The staff then performs welding operations.
[0047] In the above process, the plug-in column 413 is inserted into the corresponding connecting block 412 so that the two clamping blocks 2 700, the two clamping blocks 3 701, the two plug-in columns 413 and the two telescopic rods 1 on the same side in the front-to-back direction form a rectangular frame together, and the clamping column 723 is inserted into the guide groove 724 so that the corresponding clamping block 2 700 and the clamping block 1 400, the clamping block 3 701 and the clamping block 1 400 form a fixed rectangular frame together, ensuring the mutual perpendicularity and close contact between the side frame and the bottom frame, avoiding the problem of non-perpendicularity between the side frame and the bottom frame, which reduces the welding quality and affects the strength of the subsequent power cabinet.
[0048] like Figure 1 、 Figure 2 and Figure 5 As shown, the driving unit 9 includes an L-shaped frame 90, and two L-shaped frames 90 distributed front and back are fixedly provided on the opposite surfaces of the two clamping plates 6. A push bar 91 located below the structural column 80 is fixedly provided between the two L-shaped frames 90. A mounting bar 92 corresponding to the push plate 81 is slidably provided on the structural column 80. Two springs 93 distributed up and down are fixedly provided between the mounting bar 92 and the corresponding push plate 81. The mounting bar 92 is located between the left and right push bars 91.
[0049] like Figure 1 and Figure 2 As shown, the driving unit 9 also includes a bidirectional threaded rod 94. The lower end surface of the cross base 1 is fixedly provided with a bidirectional threaded rod 94 with an axis extending from left to right and passing through the two transverse blocks 5 through a mounting block. The bidirectional threaded rod 94 is threadedly engaged with the transverse blocks 5, and the bidirectional threaded rod 94 is connected to an external motor 2 (not shown in the figure).
[0050] After the side frame and the bottom frame are placed from top to bottom, the external motor 2 works to drive the bidirectional threaded rod 94 to rotate synchronously. The threaded cooperation between the bidirectional threaded rod 94 and the corresponding transverse block 5 makes the two transverse blocks 5 approach each other, and the transverse block 5 drives the corresponding clamping plate 6 to move synchronously. The clamping plate 6 drives the pushing bar 91 thereon to move synchronously through the L-shaped frame 90. The pushing bar 91 pushes the corresponding pushing plate 81 through the spring 1 93, so that the pushing plate 81 contacts the corresponding two rotating bars 40. The spring 1 93 is deformed, and the force generated by the deformation of the spring 1 93 acts on the pushing plate 81, and the pushing plate 81 pushes the corresponding two rotating bars 40 to deflect and perform the inner expansion operation of the side frame. When the side frame is stretched and tightened, the clamping plate 6 continues to move, and the spring 1 93 is continuously compressed. Then, with the continuous movement of the clamping plate 6, the inner expansion clamping of the bottom frame and the docking process of the bottom frame and the side frame are completed.
[0051] like Figure 2 As shown, the clamping frame 2 is provided with an adjustment group, and the adjustment group includes a longitudinal block 3. The longitudinal section of the cross base 1 is provided with a longitudinal block 3 for sliding back and forth. Two bolts 30 distributed front and back and with vertical axes are fixed on the longitudinal block 3, and the bolts 30 pass through the clamping frame 2. The bolts 30 are matched with nuts for fixing the clamping frame 2.
[0052] Before placing the side frames and the bottom frame, move the longitudinal block 3 so that the distances between the two clamping frames 2 and the center of the cross base 1 are the same, and at the same time, make the distance between the two clamping frames 2 the welding spacing required for the two side frames. Then tighten the nuts to fix the clamping frames 2 on the longitudinal section of the cross base 1. The adjustability of the position of the clamping frames 2 facilitates the welding operations of side frames and bottom frames of different sizes.
[0053] In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0054] Furthermore, the terms "first," "second," "number one," and "number two" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature designated as "first," "second," "number one," or "number two" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0055] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "connected," "installed," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0056] The embodiments of this specific implementation method are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A welding tool for power cabinet components, characterized in that: include: A horizontally arranged cross base, wherein the longitudinal section of the cross base slides forward and backward and is provided with two L-shaped abutting frames, and the two abutting frames are symmetrical front to back, and the upper end surface of the cross base slides up and down through the center column and is provided with two vertically symmetrical mounting circular plates with axes colinear with the center of the cross base, and the two mounting circular plates are jointly provided with a clamping mechanism 1 for clamping and abutting the two side frames, and the transverse section of the cross base slides left and right and is provided with two left-right symmetrical transverse blocks, and the transverse blocks are fixedly provided with abutting plates, and the two abutting plates are jointly provided with a clamping mechanism 2 for clamping and abutting the two bottom frames; The first clamping mechanism comprises a rotating bar, and the second clamping bar is rotatably provided with two rotating bars distributed up and down and whose axes are colinear with the axis of the mounting circular plate. A tightening block 1 is provided on the side of the rotating bar away from the mounting circular plate, and a tightening bar corresponding to the first tightening block is provided on the left and right end surfaces of the tightening frame. The second clamping mechanism comprises a U-shaped frame, and the opposite back surfaces of the two tightening plates are fixedly provided with a U-shaped frame with an opening facing downwards through a connecting bar, and two vertical sections of the U-shaped frame are provided with two tightening blocks 2 distributed left and right through a T-shaped bar, and the T-shaped bar is slidably arranged on the vertical section of the U-shaped frame, and the upper end surface of the tightening block 2 is fixedly provided with a tightening block 3 through a telescopic rod 1; The abutting plate is provided with a square block that slides up and down, and the upper end surface of the upper mounting circular plate is fixedly provided with a structural column with an axis extending from left to right and sliding through the square block through the structural block, a pushing plate is provided on the structural column for sliding left and right, and a driving unit is provided on the abutting plate; The driving unit causes the pressing block 1 in the clamping mechanism 1 to press the corresponding side frame against the pressing frame, and the pressing blocks 2 and 3 in the clamping mechanism 2 to center the corresponding bottom frame and press them against the two side frames, thereby completing the alignment and tight fit between the two side frames and the two bottom frames. The second clamping mechanism includes a snap-fit group, which includes a spring rod. The second and third clamping blocks away from the mounting circular plate are provided with accommodating grooves on the end faces of the corresponding clamping strips. A spring rod with an axis extending from front to back is fixedly arranged in the accommodating groove. A snap-fit strip is fixedly arranged on the end face of the spring rod facing the clamping strip. The two clamping strips opposite to each other on the left and right are symmetrical on the left and right, and the two clamping strips opposite to each other on the front and back are symmetrical on the front and back. The clamping strip is divided into a horizontal section and an inclined section. The end face of the clamping strip facing the clamping plate is provided with a snap-fit groove that cooperates with the clamping strip and has the same shape as the clamping strip.
2. The welding tool for power cabinet components according to claim 1, characterized in that: The two lever arm stretches out the vertical cam, and the two lever arm stretches out the vertical cam, so that the two lever arm can be connected along the vertical cam path, thereby making the two lever arm stretch out to the vertical cam path.
3. The welding tool for power cabinet components according to claim 1, characterized in that: The clamping mechanism 1 also includes a rectangular groove, and rectangular grooves are opened at both ends of the rotating bar. A telescopic rod 3 is fixedly arranged between the two rotating bars facing each other up and down. The opposite surfaces of the front and rear tightening blocks 1 are fixedly arranged with U-shaped bars, and the U-shaped bars are fixed with a matching column with a vertical axis that slides through the corresponding rectangular groove.
4. The welding tool for power cabinet components according to claim 1, characterized in that: The cross base is provided with a driving group, which includes a bidirectional screw rod. The upper end surface of the cross base is rotatably provided with a bidirectional screw rod with a vertical axis and passing through two mounting circular plates, and the bidirectional screw rod is threadedly matched with the two mounting circular plates.
5. The welding tool for power cabinet components according to claim 3, characterized in that: The clamping mechanism 2 also includes a hinged rod, and the end faces of the clamping block 3 and the clamping block 2 facing the mounting circular plate are both hingedly provided with a hinged rod, the upper end face of the upper matching column and the lower end face of the lower matching column are both rotatably provided with guide blocks, and the hinged rod slides through the guide block on the same side.
6. The welding tool for power cabinet components according to claim 5, characterized in that: The clamping group also includes a clamping column. The clamping blocks 2 and 3 close to the mounting circular plate are fixed with two clamping columns distributed up and down and with axes extending from left to right on the end surface of the clamping block 1. A guide groove corresponding to the clamping column is opened through the clamping block 1.
7. The welding tool for power cabinet components according to claim 1, characterized in that: The driving unit includes an L-shaped frame, and two L-shaped frames distributed front and back are fixedly provided on the opposite surfaces of the two clamping plates. A push bar located below the structural column is fixedly provided between the two L-shaped frames, and a mounting bar corresponding to the push plate is slidably provided on the structural column. Two springs distributed up and down are fixedly provided between the mounting bar and the corresponding push plate, and the mounting bar is located between the left and right push bars.
8. The welding tool for power cabinet components according to claim 1, characterized in that: The driving unit also includes a bidirectional threaded rod. The lower end surface of the cross base is fixed with a bidirectional threaded rod through a mounting block, and the bidirectional threaded rod has an axis extending from left to right and passing through two transverse blocks. The bidirectional threaded rod is threadedly engaged with the transverse blocks.
9. The welding tool for power cabinet components according to claim 1, characterized in that: The clamping frame is provided with an adjustment group, which includes a longitudinal block. The longitudinal section of the cross base is provided with a longitudinal block for sliding back and forth. Two bolts distributed front and back and with vertical axes are fixed on the longitudinal block, and the bolts pass through the clamping frame. The bolts are provided with nuts for fixing the clamping frame.
Citation Information
Patent Citations
Anti-deformation welding fixture for inner tank of electric furnace
CN203649759U