A gauge press with safety protection mechanism and use method thereof

By designing the pick -up mechanism and placing mechanism on the tape pressure machine, the hydraulic oil cylinder and the transmission mechanism are used to solve the problem of falling during the stamping process of parts, realizing safe access and accurate adjustment, improving the safety of the equipment, and the safety of the equipment. And generality.

CN118951683BActive Publication Date: 2025-01-28JIASHAN SIJIE MASCH CO LTD +1
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Patent Information

Application Number
CN202411442289.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-01-28
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

The prior art is prone to drop parts when stamping and removing or installing parts in bearings and sleeves, which can easily lead to parts falling, resulting in safety hazards and equipment damage.

Method used

A surface pressure machine with a safety protection mechanism is designed, which uses the pickup mechanism and the placement mechanism to achieve the safe connection and accurate adjustment of the parts through the hydraulic oil cylinder, gear, worm, and worm wheels and other transmission mechanisms.

Benefits of technology

Effectively avoid the safety hazards of the falling parts, protect the safety of operators and equipment, and improve the versatility and operation convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of presses, and in particular to a gauge press with a safety protection mechanism and a method for using the same. In view of the problem that parts may fall during the existing process of stamping and removing parts in bearings and sleeves, which not only easily hit feet but also cause damage to shaft parts and easily pinch hands, the following scheme is proposed, including a base, two vertical poles are fixedly provided on the top of the base, the top ends of the two vertical poles are fixedly provided with the same top seat, a hydraulic cylinder is fixedly provided through the top of the top seat, a pressure gauge is provided on the hydraulic cylinder, and two support seats are fixedly provided on one side of one of the vertical poles. In the present invention, the gauge press with a safety protection mechanism can realize the height adjustment and locking of the lifting platform, as well as the connection and disconnection with the hydraulic cylinder, through a simple rotation operation, thereby reducing the difficulty of operation, allowing operators to easily get started, and ensuring stability and safety during use.
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Description

Technical Field

[0001] The present invention relates to the technical field of presses, and in particular to a gauge press with a safety protection mechanism and a use method thereof. Background Art

[0002] During the auto repair process, presses are required in many steps, especially hydraulic presses or presses. These devices use the principles of compression and force to compress gas or liquid into a high-pressure state, thereby driving the pressure cylinder piston to push the compressed object to complete press fitting, correction or repair processes. During the repair and maintenance of automobiles, various parts often need to be installed or replaced, such as bearings, gears, connecting rods, etc. The press fitting of these parts usually requires the help of a press to ensure that the parts can be firmly installed in the designated position.

[0003] After searching, the utility model with the announcement number CN214294609U discloses a 10-ton table-type belt press. However, the press still has the following disadvantages during use:

[0004] 1. When stamping and removing the parts in the bearing and sleeve, the shaft parts need to be placed on the adjustment seat. However, since the bottom of the adjustment seat is suspended, when the bearing and sleeve are stamped out, the shaft parts may fall, which may not only easily injure the feet, but also cause damage to the shaft parts.

[0005] 2. When stamping and installing the parts in the bearing and sleeve, they also need to be placed on the adjustment table, and the shaft parts are placed on the bearing and sleeve before stamping. This method requires manual support, is prone to falling accidents, and there is a risk of pinching hands. Summary of the invention

[0006] The purpose of the present invention is to solve the shortcomings in the prior art that when the parts in the bearing and the sleeve are stamped and removed, the parts will fall off, which will not only easily hit the feet, but also cause damage to the shaft parts and easily pinch the hands. A gauge press with a safety protection mechanism and a method of using the same are proposed.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions:

[0008] A pressure gauge press with a safety protection mechanism, comprising a base, two vertical poles are fixedly provided on the top of the base, the top ends of the two vertical poles are fixedly provided with a same top seat, a hydraulic oil cylinder is fixedly provided through the top of the top seat, a pressure gauge is provided on the hydraulic oil cylinder, two support seats are fixedly provided on one side of one of the vertical poles, a same hydraulic pump is provided on the two support seats, an operating handle is provided on the hydraulic pump, and the hydraulic pump is connected to the hydraulic oil cylinder through a connecting pipe;

[0009] An adjustment seat, which is adjustably sleeved on two vertical poles, and is provided with two V-shaped blocks for carrying parts and components, and is used in conjunction with a hydraulic cylinder for stamping and disassembling parts and components;

[0010] A receiving mechanism is arranged below the adjusting seat and is used to receive the parts after being removed by stamping;

[0011] The placing mechanism is arranged on the top seat and is used for placing parts. The placing mechanism can be adjusted according to the height of the parts and is used in conjunction with the hydraulic cylinder to drive the parts to be pressed downward.

[0012] In a possible design, a plurality of first insertion holes are opened on one side of the vertical pole, and the adjustment seat is slidably mounted on the two vertical poles. A first pin is inserted into one group of the first insertion holes, and the bottom of the adjustment seat contacts the first pin to limit the adjustment seat.

[0013] In a possible design, the receiving mechanism includes four first guide rods that are fixed through the top of the adjustment seat and are symmetrically arranged in pairs. The outer walls of the four first guide rods are adjustably sleeved with the same adjustment frame. The outer walls of the four first guide rods are sleeved with the same receiving plate located above the adjustment frame. The outer walls of the first guide rods are sleeved with a first spring. The two ends of the first spring are respectively fixedly connected to the receiving plate and the adjustment frame on one side close to each other. The top of the receiving plate is provided with a through hole used in conjunction with the large end of the shaft for receiving the disassembled shaft.

[0014] In a possible design, two first sliding bars are slidably provided in the adjustment frame, a pin corresponding to the first guide rod is slidably provided on the inner wall of one side of the adjustment frame, the pin is fixedly connected to the corresponding first sliding bar, a plurality of positioning grooves for use with the pin are provided on the outer wall of the first guide rod, a bidirectional screw is rotatably provided on one side of the adjustment frame, and the two first sliding bars are respectively threadedly sleeved on two threaded segments on the bidirectional screw, so as to drive the two first sliding bars to move relative to each other.

[0015] In a possible design, the placement mechanism includes a second guide rod that slides through one side of the top seat, a second screw that is threaded through one side of the top seat, a guide block that is fixedly provided at one end of the second guide rod, and one end of the second screw that is rotatably connected to the guide block, two racks that slide through the top of the guide block, and the heights of the two racks can be adjusted as needed, a same connecting seat is fixedly provided at the bottom of the two racks, a lifting platform is detachably provided on one side of the connecting seat, a waist-shaped hole for placing shaft parts is provided on the top of the lifting platform, and a brake assembly that cooperates with the hydraulic cylinder is provided on the two racks to drive the lifting platform to move together during the stamping process of the hydraulic cylinder.

[0016] In a possible design, a connecting frame is fixedly provided on one side of the top seat, a rotating shaft is rotatably provided in the connecting frame, a gear meshing with a rack is provided on the outer wall fixed sleeve of the rotating shaft, a rotating rod is rotatably provided on one side of the top seat, a worm is provided on the outer wall fixed sleeve of the rotating rod, and a worm wheel meshing with the worm is provided on the outer wall fixed sleeve of the rotating shaft, so as to drive the rack to move up and down.

[0017] The camming mechanism is a kind of interlocking mechanism, and its first end is the second end of the interlocking mechanism, and its second end is the second end of the interlocking mechanism.

[0018] In a possible design, a second mounting hole is provided on one side of the extension block, a plug rod is slidably provided in the second mounting hole, a plug hole used in conjunction with the plug rod is provided at the output end of the hydraulic cylinder, and the outer wall of the plug rod is sleeved with a fourth spring located in the second mounting hole, and the two ends of the fourth spring are respectively fixedly connected to the inner wall of one side of the second mounting hole and the outer wall of the plug rod; when the second pin is inserted into the second plug hole, the plug rod will be inserted into the output end of the hydraulic cylinder, causing the two racks to move up and down together with the hydraulic cylinder.

[0019] In a possible design, a third guide rod is slidably provided through the top of the guide block, the bottom end of the third guide rod is fixedly connected to the lifting block, the outer wall of the third guide rod is sleeved with a second spring, and the two ends of the second spring are respectively fixedly connected to the top of the guide block and the top outer wall of the third guide rod, and when the connection between the extension block and the hydraulic cylinder is released, the lifting block can be reset and moved under the action of the second spring.

[0020] A method for using a gauge press with a safety protection mechanism comprises the following steps:

[0021] S1. When the bearing and sleeve need to be installed on the shaft, pull the adjustment seat upward to adjust the position of the adjustment seat, and limit it through the first latch, then place the bearing and sleeve on the V-shaped block, and turn the rotating rod to drive the lifting platform to move downward, and then place the shaft on the lifting platform;

[0022] S2, then reversely rotate the rotating rod to drive the lifting platform upward, so that the top of the shaft contacts the output end of the hydraulic cylinder, and then rotate the second screw to drive the rack away from the gear and drive the insertion rod to insert into the output end of the hydraulic cylinder;

[0023] S3, then, start the hydraulic cylinder to extend, drive the shaft to move downward, and insert the shaft into the bearing and sleeve;

[0024] S4. When the bearing and sleeve need to be removed from the shaft, place them on the V-shaped block and adjust the adjustment frame to drive the receiving plate to contact the shaft;

[0025] S5. Finally, start the output end of the hydraulic cylinder to extend, driving the shaft to move downward. When the shaft is separated from the bearing and sleeve, the shaft will be received through the through hole on the receiving plate. Beneficial Effects

[0026] In the present invention, the surface press with a safety protection mechanism effectively receives the parts after stamping and removal through the design of the receiving mechanism, especially the introduction of the receiving plate, avoiding the potential safety hazards and damage caused by the direct falling of the parts, not only protecting the personal safety of the operators, but also protecting the integrity of the equipment and parts. Through the design of the bidirectional screw and the first sliding bar, the height of the receiving mechanism can be finely adjusted to adapt to parts of different sizes. This flexibility enables the equipment to perform excellent performance in a variety of application scenarios.

[0027] In the present invention, the surface press with a safety protection mechanism realizes the lifting and lowering control of the rack and the lifting platform by utilizing transmission mechanisms such as gears, worms and worm wheels, so that the placement mechanism (especially the lifting platform) can accurately adjust the height according to needs to adapt to shaft parts of different sizes and types. This flexibility greatly improves the versatility and operational convenience of the equipment, and can be used in conjunction with a hydraulic cylinder to clamp parts, so that no manual support is required during the stamping process, thereby improving the safety of the stamping process;

[0028] In the present invention, the table press with a safety protection mechanism can ensure the synchronous movement of the lifting platform and the hydraulic cylinder through the brake assembly, thereby ensuring the stability and accuracy of the stamping process. When the lifting platform is adjusted to the required height, the position can be automatically locked to prevent accidental movement during the stamping process, thereby ensuring operational safety. In addition, the second spring design on the guide block and the third guide rod enables the lifting block to automatically reset after the connection is released, so as to prepare for the next operation, thereby reducing manual intervention and improving work efficiency.

[0029] In the present invention, the gauge press with a safety protection mechanism can achieve height adjustment and locking of the lifting platform, as well as connection and disconnection with the hydraulic cylinder through simple rotation operations, which reduces the operating difficulty and enables operators to easily get started, while ensuring stability and safety during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 A three-dimensional structural schematic diagram of a gauge press with a safety protection mechanism proposed by the present invention;

[0031] Figure 2 A schematic diagram of the structure of an adjustment seat of a gauge pressure machine with a safety protection mechanism proposed by the present invention;

[0032] Figure 3 This is a schematic diagram of the installation structure of the adjustment seat and the vertical pole of a gauge press with a safety protection mechanism proposed by the present invention;

[0033] Figure 4 A schematic diagram of the top seat structure of a gauge press with a safety protection mechanism proposed by the present invention;

[0034] Figure 5 This is a schematic diagram of the installation structure of the adjustment frame and guide rod of a gauge press with a safety protection mechanism proposed by the present invention;

[0035] Figure 6 A schematic diagram of the three-dimensional structure of a gauge press with a safety protection mechanism proposed by the present invention from another perspective;

[0036] Figure 7 A schematic diagram of the installation structure of a lifting platform and a top seat of a gauge press with a safety protection mechanism proposed by the present invention;

[0037] Figure 8 This is a schematic diagram of the installation structure of a push block and a rack of a gauge press with a safety protection mechanism proposed by the present invention;

[0038] Fig. 9 A schematic diagram of the connection between the rack, guide block and lifting block of a gauge press with a safety protection mechanism proposed by the present invention;

[0039] Fig.10 The invention discloses a cross-sectional schematic diagram of a plug rod of a gauge pressure machine with a safety protection mechanism after being inserted into a plug hole of an output shaft of a hydraulic cylinder.

[0040] In the figure: 1, base; 2, upright pole; 3, top seat; 4, hydraulic cylinder; 5, pressure gauge; 6, support seat; 7, hydraulic pump; 8, connecting pipe; 9, operating handle; 10, adjustment seat; 11, V-shaped block; 12, first guide rod; 13, receiving plate; 14, through hole; 15, first spring; 16, adjustment frame; 17, first sliding bar; 18, two-way screw; 19, first plug hole; 20, first latch; 21, rack; 22, lifting platform; 23, waist-shaped hole; 24, second guide rod; 25, first Two screw rods; 26, rotating rod; 27, connecting frame; 28, positioning groove; 29, pin; 30, guide block; 31, rotating shaft; 32, gear; 33, worm; 34, worm wheel; 35, lifting block; 36, third guide rod; 37, second spring; 38, connecting seat; 39, second sliding bar; 40, second latch; 41, second plug hole; 42, first mounting hole; 43, guide column; 44, third spring; 45, extension block; 46, second mounting hole; 47, plug rod; 48, fourth spring. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0042] Example 1

[0043] Reference Figure 1-Figure 10 A pressure press with a gauge includes: a base 1, two uprights 2, a top seat 3, a hydraulic cylinder 4, a pressure gauge 5, two support seats 6, a hydraulic pump 7, an operating handle 9, a connecting pipe 8, an adjustment seat 10, two V-shaped blocks 11, a receiving mechanism and a placing mechanism.

[0044] The base 1 serves as the supporting foundation of the entire equipment, and two vertical poles 2 are fixedly installed on the top of the base 1. The two vertical poles 2 are arranged vertically and in parallel. A top seat 3 is fixedly connected to the top of the vertical pole 2, and a hydraulic cylinder 4 is fixedly installed through the top of the top seat 3. A pressure gauge 5 is provided on the hydraulic cylinder 4 to monitor the oil pressure. On one side of one of the vertical poles 2, two support seats 6 are fixedly installed, and a hydraulic pump 7 is provided on the support seat 6. An operating handle 9 is provided on the hydraulic pump 7 to control the start and stop of the pump. The hydraulic pump 7 is connected to the hydraulic cylinder 4 through a connecting pipe 8 to realize the transmission of hydraulic power.

[0045] The adjustment seat 10 is designed as a structure that can be adjusted and sleeved on the two uprights 2, so that the height can be adjusted according to the size and position of the parts. The adjustment seat 10 is provided with two V-shaped blocks 11, which are arranged opposite to each other and are used to carry and stabilize the parts, and are used in conjunction with the piston rod of the hydraulic cylinder 4 to perform stamping and disassembly operations on the parts.

[0046] The receiving mechanism includes four first guide rods 12 that are symmetrically arranged in pairs, and the four first guide rods 12 are fixedly arranged on the top of the adjustment seat 10. The outer wall of the first guide rod 12 is adjustable and sleeved with the same adjustment frame 16, and a receiving plate 13 is sleeved on the top. The receiving plate 13 and the adjustment frame 16 are connected by a first spring 15, and the two ends of the first spring 15 are respectively fixedly connected to the receiving plate 13 and the adjustment frame 16 close to each other on one side to achieve elastic reset of the receiving plate 13 and provide a stamping stroke. A through hole 14 is opened on the top of the receiving plate 13, and the size of the through hole 14 matches the parts to be received, such as the large end of the shaft, to ensure that the parts can fall into the receiving plate 13 smoothly.

[0047] The placement mechanism is arranged on the top seat 3 and is used to place the parts to be stamped and disassembled. The placement mechanism can be adjusted according to the height of the parts to ensure that the parts can be accurately docked with the piston rod of the hydraulic cylinder 4.

[0048] It mainly includes the second guide rod 24, the second screw rod 25, the guide block 30, the rack 21, the connecting seat 38, the lifting platform 22 and the waist-shaped hole 23. The second guide rod 24 is slidably arranged on one side of the top seat 3 to ensure its smooth movement in the horizontal direction. One end of the second guide rod 24 is fixedly connected to the guide block 30. A second screw rod 25 is also threadedly arranged on one side of the top seat 3, and one end of the second screw rod 25 is rotatably connected to the guide block 30. By rotating the second screw rod 25, the guide block 30 can be driven to move along the direction of the second guide rod 24.

[0049] At the top of the guide block 30, two racks 21 are slidably arranged, a rectangular groove is provided in the guide block 30, a slider is installed on the inner wall of the rectangular groove, a guide rail is installed on the side wall of the rack 21, and the rack 21 slides longitudinally in the guide block 30 through the guide rail slider. The position and height of the two racks 21 can be adjusted as needed to accommodate parts of different heights. A connecting seat 38 is fixedly connected to the bottom of the rack 21, and a lifting platform 22 can be installed on one side of the connecting seat 38 by means of bolts, etc. A waist-shaped hole 23 is provided on the top of the lifting platform 22 for accurately placing shaft parts to ensure their stability during the stamping process.

[0050] A rotating rod 26 is also rotatably provided on one side of the top seat 3, a worm 33 is fixedly sleeved on the outer wall of the rotating rod 26, and a worm wheel 34 meshing with the worm 33 is fixedly sleeved on the outer wall of the rotating shaft 31. By rotating the rotating rod 26, the worm 33 can be driven to rotate, thereby driving the worm wheel 34 and the rotating shaft 31 to rotate, and finally driving the rack 21 to move up and down through the gear 32.

[0051] The brake assembly mainly includes components such as a lifting block 35, a second sliding bar 39, an extension block 45, a guide column 43, a third spring 44, a second latch 40 and a second plug hole 41. The lifting block 35 is slidably sleeved on the two racks 21. A slider is installed on the inner wall of the lifting block 35. The slider is slidably connected to the guide rail of the side wall of the rack 21. The rack 21 slides longitudinally in the lifting block 35 through the guide rail slider. Since the rack 21 is longitudinally slidably connected with the guide block 30 and the lifting block 35 through the guide rail slider, when the guide block 30 moves laterally, the lifting block 35 is driven to move laterally through the guide rail slider and the rack 21. The second sliding bar 39 is slidably arranged inside one side. An extension block 45 is slidably arranged on the other side of the lifting block 35. One end of the extension block 45 is fixedly connected to the second sliding bar 39. The extension block 45 fits the arc surface of the output end of the hydraulic cylinder 4.

[0052] A first mounting hole 42 is provided on the inner wall of one side of the lifting block 35, and a guide column 43 is slidably provided in the first mounting hole 42, and one end of the guide column 43 is fixedly connected to the second sliding bar 39. A third spring 44 is sleeved on the outer wall of the guide column 43, and the two ends of the third spring 44 are respectively fixedly connected to the second sliding bar 39 and the lifting block 35 near each other, so as to provide a reset force for the second sliding bar 39.

[0053] A second latch 40 is fixedly provided on one side of the second sliding bar 39, and a plurality of second insertion holes 41 for use with the second latch 40 are provided on one side of the rack 21. In the process of rotating the second screw 25 to drive the guide block 30 to move, the rack 21 will be disengaged from the gear 32, and drive the second latch 40 to be inserted into the corresponding second insertion hole 41, so as to limit the rack 21 and prevent it from moving freely. Moreover, since the lateral length of the meshing between the rack 21 and the gear 32 is greater than the spacing between the second latch 40 and the second insertion hole 41, when the rack 21 is disengaged from the gear 32, the second latch 40 and the second insertion hole 41 have been plugged in.

[0054] A second mounting hole 46 is provided on one side of the extension block 45, and a plug rod 47 is slidably provided in the second mounting hole 46. A plug hole for use with the plug rod 47 is provided at the output end of the hydraulic cylinder 4. A fourth spring 48 located in the second mounting hole 46 is sleeved on the outer wall of the plug rod 47, and the two ends of the fourth spring 48 are respectively fixedly connected to the inner wall of one side of the second mounting hole 46 and the outer wall of the plug rod 47, so as to provide a reset force for the plug rod 47.

[0055] When the second latch 40 is inserted into the second insertion hole 41, the insertion rod 47 will be inserted into the output end insertion hole of the hydraulic cylinder 4 under the action of the lifting block 35, so as to realize the synchronous lifting and lowering movement of the two racks 21 and the hydraulic cylinder 4. When the connection needs to be disconnected, the second screw rod 25 is rotated in the reverse direction to drive the guide block 30 to move, and the rack 21 will mesh with the gear 32. The movement of the rack 21 can move the lifting block 35 and drive the second latch 40 to disengage from the corresponding second insertion hole 41, and at the same time drive the insertion rod 47 to move in the reverse direction to make it withdraw from the insertion hole, so as to release the connection with the hydraulic cylinder 4.

[0056] The present application can be used in the field of presses, and can also be used in other fields applicable to the present application.

[0057] Example 2

[0058] refer to Figure 1-Figure 8 A pressure machine with a safety protection mechanism and a gauge is applied to the field of pressure machines. In order to achieve accurate positioning of the adjustment seat 10, a plurality of first plug holes 19 are provided on one side of the vertical rod 2 along its length direction. When the adjustment seat 10 slides to the desired position, the first plug pin 20 is inserted into the first plug hole 19 of the corresponding height, so that the end of the first plug pin 20 contacts the bottom of the adjustment seat 10, thereby achieving stable positioning of the adjustment seat 10.

[0059] In order to further improve the flexibility of the receiving mechanism, two first sliding bars 17 are slidably provided in the adjusting frame 16. A pin 29 corresponding to the first guide rod 12 is slidably provided on the inner wall of one side of the adjusting frame 16, and the pin 29 is fixedly connected to the first sliding bar 17, while a plurality of positioning grooves 28 are provided on the outer wall of the first guide rod 12 to cooperate with the pin 29 to achieve the preliminary positioning of the adjusting frame 16. In addition, a bidirectional screw 18 is rotatably provided on one side of the adjusting frame 16, and the two first sliding bars 17 are respectively threadedly sleeved on the two threaded sections on the bidirectional screw 18. By rotating the bidirectional screw 18, the two first sliding bars 17 can be driven to move closer to or farther from each other, thereby achieving fine adjustment of the position of the adjusting frame 16 and the receiving plate 13 to meet the receiving requirements of parts of different sizes.

[0060] In order to realize the lifting and lowering movement of the rack 21, a connection frame 27 is fixedly provided on one side of the top seat 3, and a rotating shaft 31 is rotatably installed in the connection frame 27. The outer wall of the rotating shaft 31 is fixedly sleeved with a gear 32 meshing with the rack 21, and the gear 32 and the rack 21 are meshed and driven to drive the rack 21 to move up and down.

[0061] In order to ensure that the lifting block 35 can be smoothly reset after the connection with the hydraulic cylinder 4 is released, a third guide rod 36 is also slidably provided on the top of the guide block 30, and the bottom end of the third guide rod 36 is fixedly connected to the lifting block 35. The outer wall of the third guide rod 36 is sleeved with a second spring 37, and the two ends of the second spring 37 are respectively fixedly connected to the top of the guide block 30 and the outer wall of the top end of the third guide rod 36. After the connection is released, the lifting block 35 will reset and move under the action of the second spring 37 and return to the initial position.

[0062] In the present application, when the bearing and the sleeve need to be installed on the shaft, the adjusting seat 10 is pulled upward to adjust the position of the adjusting seat 10, and the first latch 20 is used to limit the position, and then the bearing and the sleeve are placed on the V-shaped block 11, and the rotating rod 26 is rotated. The rotation of the rotating rod 26 can drive the worm 33 to rotate, and the rotation of the worm 33 can drive the rotating shaft 31 to rotate through the worm gear 34. The rotation of the rotating shaft 31 can drive the gear 32 to rotate, and the rack 21 is meshed with the gear 32, so that the gear 32 can drive the rack 21 to move downward, and the downward movement of the rack 21 can drive the lifting platform 22 to move downward, and then the shaft is placed on the lifting platform 22, so that the large end of the shaft contacts the top of the lifting platform 22, and the small end is located in the waist-shaped hole 23.

[0063] Secondly, the rotating rod 26 is rotated in the opposite direction to drive the lifting platform 22 to move upward, so that the top of the shaft contacts the output end of the hydraulic cylinder 4, and then the second screw 25 is rotated. Since one end of the second screw 25 is rotatably connected to the guide block 30, and the second guide rod 24 passes through the top seat 3 and is fixedly connected to the guide block 30, the second screw 25 is threadedly connected to the top seat 3, and therefore, rotating the second screw 25 will drive the guide block 30 to move laterally along the direction of the second guide rod 24. When the second screw 25 rotates, due to the threaded cooperation between it and the top seat 3, the second screw 25 will move along its axial direction. Since the position of the top seat 3 remains unchanged, the second screw 25 will move relatively laterally on the top seat 3 when it rotates, and the movement of the second screw 25 can drive the guide block 30 to the top The seat 3 is close, which can drive the rack 21 away from the gear 32, that is, the rack 21 will be out of mesh with the gear 32, and the lateral movement of the rack 21 can drive the lifting block 35 to move horizontally. Since the output end of the hydraulic cylinder 4 is in conflict with the extension block 45, the lateral position of the extension block 45 will not move, so the lifting block 35 will slide horizontally on the extension block 45, that is, the lifting block 35 moves in the direction close to the output end of the hydraulic cylinder 4. During the movement, the second plug hole 41 on the rack 21 will gradually approach the second latch 40, and then the second latch 40 will be inserted into the corresponding second plug hole 41. When the second latch 40 is inserted into the second plug hole 41, the plug rod 47 will be inserted into the output end plug hole of the hydraulic cylinder 4 under the action of the lifting block 35. This is because a second mounting hole 46 is opened on one side of the extension block 45, and a plug rod 47 is slidably arranged in the second mounting hole 46. During the movement of the lifting block 35, the insertion rod 47 will be driven to move together, thereby realizing the connection between the insertion rod 47 and the socket at the output end of the hydraulic cylinder 4. In this way, the output end of the hydraulic cylinder 4 is connected to the rack 21 (through the lifting block 35 and the insertion rod 47).

[0064] The outer wall of the plug rod 47 is sleeved with a fourth spring 48 to provide a reset force for the plug rod 47. When the connection needs to be disconnected, the second screw rod 25 is rotated in the opposite direction to drive the guide block 30 to move laterally, so that the rack 21 and the gear 32 are re-engaged. At this time, the movement of the rack 21 will drive the lifting block 35 to move laterally and drive the second latch 40 to disengage from the corresponding second plug hole 41. At the same time, the plug rod 47 will also move in the opposite direction under the action of the fourth spring 48, withdraw from the output end plug hole of the hydraulic cylinder 4, and thus release the connection with the hydraulic cylinder 4;

[0065] Then, the hydraulic cylinder 4 is started to extend. During the extension process, the extension block 45 can be driven to move downward through the insertion rod 47 (because the insertion rod 47 has been inserted into the output end jack of the hydraulic cylinder 4 at this time). The downward movement of the extension block 45 can drive the lifting block 35 to move downward. The downward movement of the lifting block 35 can drive the rack 21 to move downward through the second latch 40 and the second insertion hole 41, and drive the lifting platform 22 to move downward, and at the same time drive the third guide rod 36 to move downward, and compress the second spring 37, thereby driving the shaft to move downward, so that the shaft is plugged into the bearing and the sleeve. After plugging, it is reversed again, and the second screw 25 drives the guide block 30 away from the top seat 3, so that the gear 32 and the rack 21 can be meshed, and the lifting platform 22 is driven away from the shaft through the rack 21. Then, the hydraulic cylinder 4 is started again to extend, and the shaft, the bearing and the sleeve are punched into place;

[0066] When the bearing and sleeve need to be taken out from the shaft, they are placed on the V-shaped block 11, and the shaft is placed in the two V-shaped blocks 11, and then the bidirectional screw 18 is rotated to drive the two first sliding bars 17 away from each other. During the movement of the first sliding bar 17, the pin 29 can be driven to disengage from the corresponding positioning groove 28, and then the adjustment frame 16 is pushed to move up and down. The up and down movement of the adjustment frame 16 can drive the receiving plate 13 to move up and down through the first spring 15, so that the bottom end of the shaft is located in the through hole 14. After it is in place, the bidirectional screw 18 is rotated in the opposite direction to drive the two first sliding bars 17 to move closer to each other, and drive the pin 29 to be inserted into the corresponding positioning groove 28 to fix the adjustment frame 16, and adjust the height of the adjustment seat 10 until the adjustment is completed;

[0067] Finally, the output end of the hydraulic cylinder 4 is started to extend, driving the shaft to move downward. When the shaft is separated from the bearing and the sleeve, the shaft will be received through the through hole 14 on the receiving plate 13, and the shaft in the through hole 14 can be taken out manually.

[0068] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A gauge press with a safety protection mechanism, characterized in that: The invention comprises a base (1), wherein two vertical poles (2) are fixedly provided on the top of the base (1), the top ends of the two vertical poles (2) are fixedly provided with a top seat (3), a hydraulic cylinder (4) is fixedly provided through the top of the top seat (3), a pressure gauge (5) is provided on the hydraulic cylinder (4), two support seats (6) are fixedly provided on one side of one of the vertical poles (2), the two support seats (6) are provided with a hydraulic pump (7), an operating handle (9) is provided on the hydraulic pump (7), and the hydraulic pump (7) is connected to the hydraulic cylinder (4) via a connecting pipe (8); An adjustment seat (10), the adjustment seat (10) being adjustably sleeved on the two uprights (2), the adjustment seat (10) being provided with two V-shaped blocks (11) for carrying components and being used in conjunction with the hydraulic cylinder (4) for stamping and disassembling components; A receiving mechanism, arranged below the adjustment seat (10), for receiving the parts after being removed by stamping; A placement mechanism is arranged on the top seat (3) and is used to place components. The placement mechanism can be adjusted according to the height of the components and is used in conjunction with the hydraulic cylinder (4) to drive the components to be pressed downward; A plurality of first plug holes (19) are provided on one side of the vertical pole (2); the adjustment seat (10) is slidably sleeved on the two vertical poles (2); a first latch (20) is inserted into one group of the first plug holes (19); the bottom of the adjustment seat (10) contacts the first latch (20) to limit the position of the adjustment seat (10); The receiving mechanism comprises four first guide rods (12) which are fixedly mounted on the top of the adjustment seat (10) and are symmetrically arranged in pairs. The outer walls of the four first guide rods (12) are adjustably sleeved with a same adjustment frame (16). The outer walls of the four first guide rods (12) are sleeved with a same receiving plate (13) located above the adjustment frame (16). The outer walls of the first guide rods (12) are sleeved with a first spring (15). The two ends of the first spring (15) are respectively fixedly connected to the receiving plate (13) and the adjustment frame (16) on one side close to each other. The top of the receiving plate (13) is provided with a through hole (14) used in conjunction with the large end of the shaft for receiving the disassembled shaft.

2. A gauge press with a safety protection mechanism according to claim 1, characterized in that: Two first sliding bars (17) are slidably provided in the adjustment frame (16); a pin (29) corresponding to the first guide rod (12) is slidably provided on the inner wall of one side of the adjustment frame (16); the pin (29) is fixedly connected to the corresponding first sliding bar (17); a plurality of positioning grooves (28) for use with the pin (29) are provided on the outer wall of the first guide rod (12); a bidirectional screw (18) is rotatably provided on one side of the adjustment frame (16); the two first sliding bars (17) are respectively threadedly sleeved on two threaded sections on the bidirectional screw (18) to drive the two first sliding bars (17) to move relative to each other.

3. A gauge press with a safety protection mechanism according to claim 2, characterized in that: The placement mechanism comprises a second guide rod (24) which is slidably provided on one side of the top seat (3); a second screw rod (25) is threadedly provided on one side of the top seat (3); a guide block (30) is fixedly provided on one end of the second guide rod (24); one end of the second screw rod (25) is rotatably connected to the guide block (30); two racks (21) are slidably provided on the top of the guide block (30); and the heights of the two racks (21) can be adjusted as required; a same connecting seat (38) is fixedly provided on the bottom of the two racks (21); a lifting platform (22) is detachably provided on one side of the connecting seat (38); a waist-shaped hole (23) for placing shaft parts is provided on the top of the lifting platform (22); a brake assembly used in conjunction with the hydraulic cylinder (4) is provided on the two racks (21) to drive the lifting platform (22) to move together during the stamping process of the hydraulic cylinder (4).

4. A gauge press with a safety protection mechanism according to claim 3, characterized in that: A connection frame (27) is fixedly provided on one side of the top seat (3), a rotating shaft (31) is rotatably provided in the connection frame (27), a gear (32) meshing with the rack (21) is provided on the outer wall fixed sleeve of the rotating shaft (31), a rotating rod (26) is rotatably provided through one side of the top seat (3), a worm (33) is provided on the outer wall fixed sleeve of the rotating rod (26), and a worm wheel (34) meshing with the worm (33) is provided on the outer wall fixed sleeve of the rotating shaft (31) for driving the rack (21) to move up and down.

5. A gauge press with a safety protection mechanism according to claim 4, characterized in that: The brake assembly comprises a lifting block (35) slidably mounted on two racks (21), a second sliding bar (39) being slidably mounted inside one side of the lifting block (35), an extension block (45) corresponding to the output end of the hydraulic cylinder (4) being slidably mounted through one side of the lifting block (35), one end of the extension block (45) being fixedly connected to the second sliding bar (39), a first mounting hole (42) being formed on an inner wall of one side of the lifting block (35), a guide column (43) being slidably mounted in the first mounting hole (42), one end of the guide column (43) being fixedly connected to the second sliding bar (39), and the guide column (43) being fixedly connected to the second sliding bar (39). 3) is sleeved with a third spring (44), and the two ends of the third spring (44) are respectively fixedly connected to the second sliding bar (39) and the lifting block (35) on one side close to each other, and a second latch (40) corresponding to the rack (21) is fixedly provided on one side of the second sliding bar (39), and a plurality of second insertion holes (41) for use with the second latch (40) are opened on one side of the rack (21), and when the second screw rod (25) is rotated to drive the guide block (30) to move, the rack (21) will be separated from the gear (32), and the second latch (40) will be driven to be inserted into the second insertion hole (41) to limit the rack (21).

6. A gauge press with a safety protection mechanism according to claim 5, characterized in that: A second mounting hole (46) is provided on one side of the extension block (45), a plug rod (47) is slidably provided in the second mounting hole (46), a plug hole for use with the plug rod (47) is provided on the output end of the hydraulic cylinder (4), a fourth spring (48) located in the second mounting hole (46) is sleeved on the outer wall of the plug rod (47), and two ends of the fourth spring (48) are respectively fixedly connected to the inner wall of one side of the second mounting hole (46) and the outer wall of the plug rod (47), and when the second latch (40) is inserted into the second plug hole (41), the plug rod (47) is inserted into the output end of the hydraulic cylinder (4), so that the two racks (21) move up and down together with the hydraulic cylinder (4).

7. A gauge press with a safety protection mechanism according to claim 6, characterized in that: A third guide rod (36) is slidably provided through the top of the guide block (30), the bottom end of the third guide rod (36) is fixedly connected to the lifting block (35), the outer wall of the third guide rod (36) is sleeved with a second spring (37), the two ends of the second spring (37) are respectively fixedly connected to the top of the guide block (30) and the outer wall of the top end of the third guide rod (36), and when the connection between the extension block (45) and the hydraulic cylinder (4) is released, the lifting block (35) can be reset and moved under the action of the second spring (37).

8. The method for using a gauge press with a safety protection mechanism according to claim 7, characterized in that: The following steps are involved: S1. When the bearing and the sleeve need to be installed on the shaft, the adjusting seat (10) is pulled upward, the position of the adjusting seat (10) is adjusted, and the first latch (20) is used to limit the position, and then the bearing and the sleeve are placed on the V-shaped block (11), and the rotating rod (26) is rotated to drive the lifting platform (22) to move downward, and then the shaft is placed on the lifting platform (22); S2, then the rotating rod (26) is rotated in the opposite direction to drive the lifting platform (22) to move upward, so that the top of the shaft contacts the output end of the hydraulic cylinder (4), and then the second screw rod (25) is rotated to drive the rack (21) away from the gear (32), and drive the insertion rod (47) to insert into the output end of the hydraulic cylinder (4); S3, and then, the hydraulic cylinder (4) is started to extend, driving the shaft to move downward, so that the shaft is inserted into the bearing and the sleeve; S4. When the bearing and sleeve need to be removed from the shaft, they are placed on the V-shaped block (11), and the adjustment frame (16) is adjusted to drive the receiving plate (13) to contact the shaft; S5. Finally, the output end of the hydraulic cylinder (4) is started to extend, driving the shaft to move downward. When the shaft is separated from the bearing and the sleeve, the shaft is received through the through hole (14) on the receiving plate (13).

Citation Information

Patent Citations

  • 10-ton table type pressure machine with meter

    CN214294609U

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