A 3D printed turbocharger impeller support rib cutting device

By introducing cutting positioning unit, transmission unit and clamping mechanism into the cutting device, the problems of temperature increase and structural damage during cutting are solved, and the smooth and beautiful surface of the impeller is achieved, and it is suitable for grinding impeller support ribs of different heights. and polishing, improving the convenience and efficiency of cutting and subsequent processing.

CN118951757BActive Publication Date: 2024-12-20NANTONG YUNCHAO MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202411462592.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-20
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

When cutting 3D printed turbocharger impeller support ribs, existing cutting devices may cause temperature increase and structural damage, and it will be difficult to perform subsequent polishing and polishing, affecting the smoothness and aesthetics of the impeller surface.

Method used

A cutting device including a groove leakage frame, a cutting auxiliary mechanism and a clamping mechanism is designed. The precise positioning and rotation of the impeller is achieved through the cutting positioning unit and the transmission unit, and a stable clamping is provided in combination with the clamping mechanism to avoid temperature rise. High and structural damage and supports grinding and polishing.

Benefits of technology

It effectively avoids temperature increase and structural damage, realizes smoothness and beauty of the impeller surface, and is suitable for grinding and polishing of impeller support ribs of different heights, improving the convenience and efficiency of cutting and subsequent processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN118951757B_ABST
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Abstract

The present invention discloses a 3D printed turbocharger impeller support rib cutting device, which relates to the technical field of cutting equipment and comprises a slot frame, wherein a cutting auxiliary mechanism is arranged on the top of the slot frame; the cutting auxiliary mechanism comprises a cutting and grinding positioning unit, wherein the cutting and grinding positioning unit is arranged on the top of the slot frame, and the cutting and grinding positioning unit is used to assist in cutting the printed impeller. This 3D printed turbocharger impeller support rib cutting device, by arranging the cutting and grinding positioning unit, enables the user to cut only a part of the support ribs when cutting the support ribs at the bottom of the impeller by controlling the distance of the cutting blade, and can avoid the situation that when the cutting blade directly cuts the connection between the support ribs and the impeller surface, the temperature between the cutting blade and the plastic material may increase due to the high-speed rotation cutting, thereby possibly damaging the printed impeller surface and destroying the original structure. At the same time, the temperature increase may also cause the surface of the plastic part to turn black.
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Description

Technical Field

[0001] The present invention relates to the technical field of cutting equipment, and in particular to a 3D printed turbocharger impeller support rib cutting device. Background Art

[0002] The turbocharger impeller is one of the core components in the turbocharging system. It is mainly responsible for improving the power and efficiency of the engine by compressing the intake air. The turbocharger impeller is usually composed of multiple ultra-thin blades. These blades are arranged radially and have complex shapes to meet the aerodynamic requirements during high-speed rotation. The impeller printed by 3D printing technology has support ribs on its surface, which are used to support the printed impeller parts.

[0003] However, when using a cutting device to saw the support ribs on the impeller surface, the existing cutting generally uses a cutting blade to directly cut them off. Although this method is fast, when the cutting blade directly cuts the connection between the support rib and the impeller surface, the temperature between the cutting blade and the plastic material may rise due to the high-speed rotation of the cutting blade, which may damage the printed impeller surface and destroy the original structure. At the same time, the temperature increase may also cause the surface of the plastic part to turn black, and it cannot be ground and polished after cutting. To this end, we propose a 3D printed turbocharger impeller support rib cutting device. Summary of the invention

[0004] The object of the present invention is to provide a 3D printed turbocharger impeller support rib cutting device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a 3D printed turbocharger impeller support rib cutting device, comprising a slot frame, a cutting auxiliary mechanism is provided on the top of the slot frame;

[0006] The cutting auxiliary mechanism comprises a cutting and grinding positioning unit, which is arranged on the top of the trough frame and is used to assist the cutting of the printing impeller;

[0007] The cutting auxiliary mechanism further comprises a transmission unit, which is arranged on the top of the drain slot frame and is used for transmitting the cutting and grinding positioning unit;

[0008] The inner wall of the drain frame is provided with a clamping mechanism, and the clamping mechanism is used to clamp and fix the printing impeller.

[0009] Preferably, the cutting and grinding positioning unit comprises a top plate, the top plate is fixedly connected to the top of the trough frame, the top of the top plate is fixedly connected to an electric push rod, the number of the electric push rods is two, the output end of the electric push rod is fixedly connected to the positioning frame, the inner wall of the positioning frame is fixedly connected to the first motor, the top of the top plate is fixedly connected to a telescopic rod, the number of the telescopic rods is two, one end of the telescopic rod is fixedly connected to the bottom of the positioning frame, the output end of the first motor is fixedly connected to a transmission rod, one end of the transmission rod passes through the bottom of the top plate, the inner wall of the top plate is slidably connected to the surface of the transmission rod, one end of the transmission rod is fixedly connected to a knife disc, the surface of the knife disc is fixedly connected to an annular cutting blade, the inner wall of the top plate is movably connected to a first connecting rod, one end of the first connecting rod passes through the bottom of the top plate, the inner wall of the top plate is movably connected to a second connecting rod, one end of the second connecting rod passes through the bottom of the top plate, one end of the first connecting rod is fixedly connected to a sponge sand block, and one end of the second connecting rod is fixedly connected to a polishing wheel. A fixing plate is provided on the top of the top plate, one end of the first connecting rod and one end of the second connecting rod penetrate to the top of the fixing plate, one end of the first connecting rod and one end of the second connecting rod are rotatably connected to the inner wall of the fixing plate through a bearing, one end of the first connecting rod is fixedly connected to the first sprocket, one end of the second connecting rod is fixedly connected to the second sprocket, the surfaces of the first sprocket and the second sprocket are both sleeved with chains, one side of the fixing plate is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a pressure rod, the number of which is two, one end of the pressure rod penetrates to the bottom of the top plate, the inner wall of the top plate is rotatably connected to the first threaded rod, the inner wall of the connecting plate is threadedly connected to the surface of the first threaded rod, one end of the pressure rod is fixedly connected to a detection block, the detection block, the sponge sand block and the bottom of the polishing wheel are in the same horizontal plane, the surface of the detection block is rotatably connected to a damping shaft, the number of which is two, the surface of the damping shaft is fixedly connected to a detection bar, and the bottom of the detection bar is in the same horizontal plane as the bottom of the detection block.

[0010] Preferably, the top of the first threaded rod is fixedly connected to a rotating plate, the top of the rotating plate is rotatably connected to a handle, the inner wall of the connecting plate is threadedly connected to a bolt, one end of the bolt penetrates through the inner wall of the connecting plate and contacts the surface of the first threaded rod, and one end of the bolt is fixedly connected to the turning handle.

[0011] Preferably, the transmission unit comprises a second motor, which is arranged on the top of the top plate, and a positioning block is fixedly connected to the top of the fixed plate, and the top of the positioning block is fixedly connected to the bottom of the second motor.

[0012] Preferably, the top of the first sprocket is fixedly connected to the first gear, the bottom of the top plate is fixedly connected to a fixing column, the number of the fixing columns is three, and the bottom of the fixing column is fixedly connected to a base.

[0013] Preferably, the inner wall of the base is rotatably connected to a sleeve, the surface of the sleeve is rotatably connected to the inner wall of the top plate, the inner wall of the sleeve is slidably connected to a limiting rotating rod, the limiting rotating rod is rotatably connected to the inner wall of the fixed plate through a bearing and passes through the top of the fixed plate, the surface of the limiting rotating rod is fixedly connected to a clamping strip, and the clamping strip is slidably connected to the inner wall of the sleeve.

[0014] Preferably, the top of the limiting rotating rod is fixedly connected with a second gear, the second gear is meshed with the first gear, one end of the sleeve passes through the bottom of the base, and the end of the sleeve that passes through the bottom of the base is fixedly connected with a transmission plate, the bottom of the leakage slot frame is provided with a fixed disk, the surface of the fixed disk is fixedly connected with a gear ring, the bottom of the leakage slot frame is fixedly connected with an annular gear plate, the gear ring is meshed with teeth of the annular gear plate, the surface of the transmission plate is fixedly connected with a protective plate, the upper surface of the protective plate contacts with the bottom of the leakage slot frame, the lower surface of the protective plate contacts with the top of the gear ring, and the surface of the fixed disk is provided with a guide groove.

[0015] Preferably, the clamping mechanism includes a placement box, which is movably connected to the inner wall of the leakage slot frame, and a sliding groove is opened on the surface of the placement box, and the sliding groove is consistent in size with the guide groove. The inner wall of the sliding groove is slidably connected with a sliding rod, and the number of the sliding rods is two. A moving rod is fixedly connected to the bottom of the sliding rod, and the surface of the moving rod contacts the inner wall of the sliding groove. The surface of the placement box is rotatably connected to the inner wall of the transmission plate.

[0016] Preferably, the inner wall of the placement box is fixedly connected with a guide rod, the number of the guide rods is three, the movable rod is sleeved on the surface of the guide rod, baffles are provided on both sides of the movable rod, the baffles are fixedly connected to the bottom of the fixed plate, the number of the baffles is two, a square plate is fixedly connected between the two baffles, and the movable rod is sleeved on the surface of the square plate.

[0017] Preferably, the inner wall of one of the baffles is rotatably connected with a two-way screw rod, the surface of the two-way screw rod is threadedly connected to the inner wall of the moving rod, one end of the two-way screw rod passes through the surface of one of the baffles, and the end of the two-way screw rod that passes through the surface of one of the baffles is fixedly connected with a knob, the top of the sliding rod is fixedly connected with a splint, the inner wall of the splint is slidably connected with a slider, the surface of the slider is fixedly connected with a placement plate, the surface of the placement plate contacts the surface of the splint, the inner cavities of the two splints are fixedly connected with two sliding rods, the slider is sleeved on the surface of the sliding rod, the inner cavity of the splint is fixedly connected with a spring, the spring is sleeved on the surface of the sliding rod, one end of the spring is fixedly connected to the bottom of the slider, and the surface of the splint is fixedly connected with a rubber pad.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention provides a cutting and grinding positioning unit, which allows the user to control the distance of the cutting blade when cutting the support ribs at the bottom of the impeller and only cut off a part of the support ribs. This can prevent the cutting blade from directly cutting the connection between the support ribs and the impeller surface, which may cause the temperature between the cutting blade and the plastic material to rise due to the high-speed rotation of the cutting blade, thereby damaging the printed impeller surface and destroying the original structure. At the same time, the temperature increase may also cause the surface of the plastic part to turn black, and the remaining part of the support ribs can be ground off by grinding. Grinding can fit the surface of the processed object well, and for 3D printed objects, damage to the details can be avoided. At the same time, polishing can further remove scratches that may be generated during cutting and grinding, making the impeller surface smoother and the overall shape more beautiful. In addition, the grinding and polishing positions can be positioned at the beginning, and can be applicable to the grinding and polishing of impeller support ribs of different heights. The scope of application is wider, and the user does not need to manually clamp the support ribs, which is more convenient and efficient.

[0020] The present invention sets a transmission unit and allows the clamped impeller to rotate on the inner wall of the trough frame. The impeller can rotate itself while the inner wall of the trough frame revolves. When it rotates into the cutting area, it can cooperate with the cutting blade to better cut the surface support ribs. It is also suitable for grinding and polishing, so that the grinding and polishing are more uniform.

[0021] The present invention provides a clamping mechanism to facilitate users to better tension and clamp the 3D printed impeller. By tightening and clamping the inner wall of the impeller hole, it can meet the tightening and clamping requirements of impellers of most sizes and models, and will not be affected by the different shapes of the impeller outer surface, thereby increasing the clamping applicability of impellers of different shapes and sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a structural schematic diagram of a sponge sand block and a polishing wheel of the present invention;

[0024] Figure 3 It is a structural schematic diagram of the sleeve and the limit rotating rod of the present invention;

[0025] Figure 4 For the present invention Figure 3 A magnified view of the local structure at point A in the middle;

[0026] Figure 5 For the present invention Figure 3 A schematic diagram of the structure of the enlarged local structure at B in the middle;

[0027] Figure 6 It is a schematic structural diagram of the first connecting rod and the second connecting rod of the present invention;

[0028] Figure 7 It is a schematic diagram of the structure of the gear ring and the annular gear plate of the present invention;

[0029] Figure 8 It is a structural schematic diagram of the placement box and the sliding slot of the present invention;

[0030] Fig. 9 It is a schematic diagram of the structure of the bidirectional screw rod and the knob of the present invention;

[0031] Fig.10 It is a schematic structural diagram of the sliding rod and the spring of the present invention.

[0032] In the figure: 1, slot rack; 2, cutting auxiliary mechanism; 3, clamping mechanism; 301, placement box; 302, sliding slot; 303, sliding rod; 304, moving rod; 305, guide rod; 306, baffle; 307, square plate; 308, two-way screw rod; 309, knob; 310, clamping plate; 311, slider; 312, placement plate; 313, sliding rod; 314, spring; 315, rubber pad; 4, rotating plate; 5, grip; 6, bolt; 7, turning handle; 21, cutting and grinding positioning unit; 2101, top plate; 2102, electric push rod; 2103, positioning frame; 2104, first motor; 2105, telescopic rod; 2106, transmission rod; 2107, cutter head; 2108, annular cutting disc; 2109, first connecting rod; 2110, a second connecting rod; 2111, a sponge sand block; 2112, a polishing wheel; 2113, a fixing plate; 2114, a first sprocket; 2115, a second sprocket; 2116, a chain; 2117, a connecting plate; 2118, a pressure rod; 2119, a first threaded rod; 2120, a detection block; 2121, a damping shaft; 2122, a detection strip; 22, a transmission unit; 2201, a second motor; 2202, a positioning block; 2203, a first gear; 2204, a fixing column; 2205, a base; 2206, a sleeve; 2207, a limit rotating rod; 2208, a clamping strip; 2209, a second gear; 2210, a transmission plate; 2211, a fixing plate; 2212, a gear ring; 2213, an annular gear plate; 2214, a protective plate; 2215, a guide groove; DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0034] See also Figure 1-10 The present invention provides a technical solution: a 3D printed turbocharger impeller support rib cutting device, the present invention makes corresponding improvements to the technical problems mentioned in the background technology, including a slot frame 1, and a cutting auxiliary mechanism 2 is arranged on the top of the slot frame 1;

[0035] The cutting auxiliary mechanism 2 includes a cutting and grinding positioning unit 21, which is arranged on the top of the trough frame 1, and is used to assist the cutting of the printing impeller;

[0036] The cutting auxiliary mechanism 2 further includes a transmission unit 22, which is disposed on the top of the trough frame 1, and is used for transmitting the cutting and grinding positioning unit 21;

[0037] The inner wall of the drain trough frame 1 is provided with a clamping mechanism 3, and the clamping mechanism 3 is used to clamp and fix the printing impeller.

[0038] As a further limitation of the cutting auxiliary mechanism 2 of the present invention, the cutting and grinding positioning unit 21 includes a top plate 2101, the top plate 2101 is fixedly connected to the top of the trough frame 1, the top of the top plate 2101 is fixedly connected to an electric push rod 2102, the number of the electric push rod 2102 is two, the output end of the electric push rod 2102 is fixedly connected to a positioning frame 2103, the inner wall of the positioning frame 2103 is fixedly connected to a first motor 2104, the top of the top plate 2101 is fixedly connected to a telescopic rod 2105, the number of the telescopic rod 2105 is two, one end of the telescopic rod 2105 is fixedly connected to the bottom of the positioning frame 2103, the output end of the first motor 2104 is fixedly connected to a transmission rod 2106, and the transmission rod 210 6 penetrates to the bottom of the top plate 2101, the inner wall of the top plate 2101 is slidably connected to the surface of the transmission rod 2106, one end of the transmission rod 2106 is fixedly connected to a cutter disc 2107, the surface of the cutter disc 2107 is fixedly connected to an annular cutting blade 2108, the inner wall of the top plate 2101 is movably connected to a first connecting rod 2109, one end of the first connecting rod 2109 penetrates to the bottom of the top plate 2101, the inner wall of the top plate 2101 is movably connected to a second connecting rod 2110, one end of the second connecting rod 2110 penetrates to the bottom of the top plate 2101, one end of the first connecting rod 2109 is fixedly connected to a sponge sand block 2111, and one end of the second connecting rod 2110 is fixedly connected to a polishing wheel 211 2. A fixing plate 2113 is provided on the top of the top plate 2101. One end of the first connecting rod 2109 and one end of the second connecting rod 2110 penetrate to the top of the fixing plate 2113. One end of the first connecting rod 2109 and one end of the second connecting rod 2110 are rotatably connected to the inner wall of the fixing plate 2113 through a bearing. One end of the first connecting rod 2109 is fixedly connected to a first sprocket 2114. One end of the second connecting rod 2110 is fixedly connected to a second sprocket 2115. Chains 2116 are sleeved on the surfaces of the first sprocket 2114 and the second sprocket 2115. A connecting plate 2117 is fixedly connected to one side of the fixing plate 2113. A pressing rod 2118 is fixedly connected to the bottom of the connecting plate 2117. There are two rods 2118, one end of the pressure rod 2118 passes through the bottom of the top plate 2101, the inner wall of the top plate 2101 is rotatably connected to the first threaded rod 2119, the inner wall of the connecting plate 2117 is threadedly connected to the surface of the first threaded rod 2119, one end of the pressure rod 2118 is fixedly connected to the detection block 2120, the bottom of the detection block 2120, the sponge sand block 2111 and the polishing wheel 2112 are in the same horizontal plane, the surface of the detection block 2120 is rotatably connected to the damping shaft 2121, there are two damping shafts 2121, the surface of the damping shaft 2121 is fixedly connected to the detection strip 2122, and the bottom of the detection strip 2122 is in the same horizontal plane as the bottom of the detection block 2120.

[0039] The top of the first threaded rod 2119 is fixedly connected to a rotating plate 4, and the top of the rotating plate 4 is rotatably connected to a handle 5. The inner wall of the connecting plate 2117 is threadedly connected to a bolt 6, one end of the bolt 6 penetrates through the inner wall of the connecting plate 2117 and contacts with the surface of the first threaded rod 2119, and one end of the bolt 6 is fixedly connected to a turning handle 7.

[0040] The specific implementation of this embodiment is as follows: the user places the trough frame 1 in a suitable position, and after the user clamps and fixes the printed impeller, the user holds the handle 5 to rotate the rotating plate 4, thereby driving the first threaded rod 2119 to rotate. The rotation of the first threaded rod 2119 can enable the connecting plate 2117 threadedly connected on its surface to move downward, and at the same time drive the pressure rod 2118 downward to drive the detection block 2120 to move downward, and the connecting plate 2117 drives the fixing plate 2113 and the first connecting rod 2109 and the second connecting rod 2110 to move downward, thereby driving the sponge sand block 2111 and the polishing wheel 2112 to move downward at the same time. When there is still a certain distance from the top plane of the impeller, the user rotates the detection bar 2122 through the damping shaft 2121 to make When the user places the impeller, the side that needs to cut the support ribs faces up, and the whole is flipped upside down. The gap between the plane at the top of the impeller and the support ribs or the horizontal position of the outermost edge of the plane at the top of the impeller allows the detection strip 2122 to be placed on its surface. After the bottom plane of the detection strip 2122 contacts the top plane of the impeller, the user can rotate the detection strip 2122 to ensure that it is in horizontal contact with the top plane of the impeller. Because the bottom plane of the detection strip 2122 and the detection block 2120, the sponge sand block 2111 and the polishing wheel 2112 are all in the same horizontal plane, the impeller can accurately polish the surface when it moves to the grinding and polishing position. After positioning is completed, the user holds the turning handle 7 and rotates the bolt 6. The bolt 6 rotates forward in the connecting plate 2117 and presses against the first thread The rod 2119 can then achieve the purpose of limiting and fixing, and can ensure that the detection block 2120, the sponge sand block 2111 and the polishing wheel 2112 are fixed on the same horizontal plane. At this time, the user starts the first motor 2104 on the top of the top plate 2101 through the external control switch, and the first motor 2104 is powered by an external power supply. The output end of the first motor 2104 drives the transmission rod 2106 to rotate. The position of the first motor 2104 can be fixed by setting the positioning frame 2103. At the same time, before the first motor 2104 is started, the user starts the electric push rod 2102 through the external control switch. The electric push rod 2102 is powered by an external power supply, and the electric push rod 2102 can drive the first motor 2104 to move up and down, thereby It can drive the transmission rod 2106 to adjust the height of the cutter disc 2107 and the annular cutting disc 2108, and can choose how much height of the support rib to be removed, so as to retain a certain height of the support rib. At the same time, by setting the telescopic rod 2105, it can guide and stabilize the up and down movement of the first motor 2104, so that it will not deviate and shake. The sponge sand block 2111 and the polishing wheel 2112 can be fixed by the first connecting rod 2109 and the second connecting rod 2110, so that they are more stable when rotating. When the output end of the second motor 2201 drives the second connecting rod 2110 to rotate, the second sprocket 2115 can be rotated, and then the first sprocket 2114 and the first connecting rod 2109 can be driven to rotate at the same time through the chain 2116.The first connecting rod 2109 and the second connecting rod 2110 rotate to drive the sponge sand block 2111 and the polishing wheel 2112 to rotate, so that the impeller moved to the bottom of the sponge sand block 2111 and the polishing wheel 2112 can be ground and polished. Example

[0041] See also Figure 1-10 The present invention provides a technical solution: a 3D printed turbocharger impeller support rib cutting device. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.

[0042] As a further limitation of the cutting auxiliary mechanism 2 of the present invention, the transmission unit 22 includes a second motor 2201, and the second motor 2201 is arranged on the top of the top plate 2101. The top of the fixed plate 2113 is fixedly connected with a positioning block 2202, and the top of the positioning block 2202 is fixedly connected to the bottom of the second motor 2201. The user starts the second motor 2201 through an external control switch, and the second motor 2201 is powered by an external power supply. The output end of the second motor 2201 can drive the second sprocket 2115 to rotate and then drive the first sprocket 2114 and the first connecting rod 2109 to rotate at the same time through the chain 2116. By setting the positioning block 2202, the position of the second motor 2201 can be fixed, making it more stable during operation, and supporting and fixing the second motor 2201.

[0043] The top of the first sprocket 2114 is fixedly connected with the first gear 2203, the bottom of the top plate 2101 is fixedly connected with a fixing column 2204, the number of the fixing columns 2204 is three, and the bottom of the fixing column 2204 is fixedly connected with the base 2205. By setting the first gear 2203, when the first sprocket 2114 rotates, it can drive the first gear 2203 to rotate. Since the first gear 2203 is meshed with the second gear 2209, it will drive the second gear 2209 to rotate. By setting the fixing column 2204, the top plate 2101 and the base 2205 can be connected through the fixing column 2204, which plays a role of stabilization and fixation.

[0044] The inner wall of the base 2205 is rotatably connected with a sleeve 2206, the surface of the sleeve 2206 is rotatably connected to the inner wall of the top plate 2101, the inner wall of the sleeve 2206 is slidably connected with a limiting rotating rod 2207, the limiting rotating rod 2207 is rotatably connected to the inner wall of the fixed plate 2113 through a bearing and penetrates to the top of the fixed plate 2113, the surface of the limiting rotating rod 2207 is fixedly connected with a clamping strip 2208, the clamping strip 2208 is slidably connected to the inner wall of the sleeve 2206, by setting the sleeve 2206, the sleeve 2206 can slide up and down on the inner wall of the limiting rotating rod 2207, and at the same time, the sleeve 2206 and the limiting rotating rod 2207 can be driven to rotate on the inner wall of the top plate 2101 through the rotation of the second gear 2209, and the clamping strip 2208 can play a limiting role.

[0045] The top of the limiting rotating rod 2207 is fixedly connected with a second gear 2209, and the second gear 2209 is meshed with the first gear 2203. One end of the sleeve 2206 passes through the bottom of the base 2205, and the end of the sleeve 2206 that passes through the bottom of the base 2205 is fixedly connected with a transmission plate 2210. A fixed disk 2211 is provided at the bottom of the drain trough frame 1, and a toothed ring 2212 is fixedly connected to the surface of the fixed disk 2211. The bottom of the drain trough frame 1 is fixedly connected with an annular toothed plate 2213, and the toothed ring 2212 is meshed with the teeth of the annular toothed plate 2213. A protective plate 2214 is fixedly connected to the surface of the transmission plate 2210, and the upper surface of the protective plate 2214 contacts the bottom of the drain trough frame 1, and the lower surface of the protective plate 2214 contacts the top of the toothed ring 2212. The fixed disk 2211 has a guide groove 2215 on its surface, and a transmission plate 2210 is provided. When the sleeve 2206 is driven to rotate by the limiting rotating rod 2207, the sleeve 2206 can drive the transmission plate 2210 to rotate. The rotation of the transmission plate 2210 can drive the placement box 301 to revolve around the center of the inner wall of the leakage slot frame 1. At the same time, the toothed ring 2212 on the surface of the fixed disk 2211 is meshed with the annular toothed plate 2213. When the placement box 301 revolves with the fixed disk 2211, it is meshed with the gears and can rotate while revolving. By providing a protective plate 2214, it can prevent the cut supporting ribs from falling into the meshing position of the toothed ring 2212 and the annular toothed plate 2213 and causing jamming, thereby improving safety.

[0046] The specific implementation of this embodiment is as follows: the user starts the second motor 2201 through an external control switch, and the second motor 2201 is powered by an external power supply. The output end of the second motor 2201 can drive the second sprocket 2115 to rotate and then drive the first sprocket 2114 and the first connecting rod 2109 to rotate simultaneously through the chain 2116. By setting the positioning block 2202, the position of the second motor 2201 can be fixed, making it more stable during operation, and supporting and fixing the second motor 2201. By setting the first gear 2203, when the first sprocket 2114 rotates, the first gear 2203 can be driven to rotate. Because the first gear 2203 is meshed with the second gear 2209, the second gear 2209 will be driven to rotate. By setting the fixing column 2204, the top plate 2101 and the base 2205 can be connected through the fixing column 2204, which plays a role of stabilization and fixing. By setting the sleeve 2206, the sleeve 2206 can not only slide up and down on the inner wall of the limiting rotating rod 2207, but also can drive the sleeve 2206 and the limiting rotating rod 2207 to rotate on the inner wall of the top plate 2101 through the rotation of the second gear 2209, the clamping strip 2208 can play a role in limiting, and by setting the transmission plate 2210, when the sleeve 2206 is driven to rotate by the limiting rotating rod 2207, the sleeve 2206 can drive the transmission plate 2210 to rotate, and the transmission plate 2210 rotates The movement can drive the placement box 301 to revolve around the center on the inner wall of the leakage slot frame 1. At the same time, the toothed ring 2212 on the surface of the fixed disk 2211 is meshed with the annular toothed plate 2213. When the placement box 301 revolves with the fixed disk 2211, it is meshed with the gears and can rotate while revolving. By setting the protective plate 2214, the cut supporting ribs can be prevented from falling into the meshing position of the toothed ring 2212 and the annular toothed plate 2213 and causing jamming, thereby improving safety. Example

[0047] See also Figure 1-10 The present invention provides a technical solution: a 3D printed turbocharger impeller support rib cutting device. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.

[0048] As a further limitation of the clamping mechanism 3 of the present invention, the clamping mechanism 3 includes a placement box 301, the placement box 301 is movably connected to the inner wall of the leakage slot frame 1, the surface of the placement box 301 is provided with a sliding groove 302, the sliding groove 302 is consistent with the size of the guide groove 2215, the inner wall of the sliding groove 302 is slidably connected with a sliding rod 303, the number of the sliding rod 303 is two, the bottom of the sliding rod 303 is fixedly connected with a moving rod 304, the surface of the moving rod 304 is in contact with the inner wall of the sliding groove 302, and the surface of the placement box 301 is rotated with the inner wall of the transmission plate 2210 Dynamic connection, by setting the placement box 301, the user puts the printed impeller upside down into the placement box 301, and the plane on the top of the impeller first contacts the surface of the placement plate 312. By setting the sliding groove 302 and the guide groove 2215, the slide rod 303 and the moving rod 304 can slide in it, which can play a guiding role. At the same time, the slide rod 303 and the moving rod 304 move and expand to both sides to tighten the inner hole of the impeller, thereby achieving a fixing effect. The transmission plate 2210 is sleeved on the surface of the placement box 301 and can cooperate with it to achieve revolution.

[0049] The inner wall of the placement box 301 is fixedly connected with a guide rod 305, and there are three guide rods 305. The moving rod 304 is sleeved on the surface of the guide rod 305. Baffles 306 are arranged on both sides of the moving rod 304. The baffle 306 is fixedly connected to the bottom of the fixed plate 2211. There are two baffles 306. A square plate 307 is fixedly connected between the two baffles 306. The moving rod 304 is sleeved on the surface of the square plate 307. By setting the guide rod 305, the sliding rod 303 and the moving rod 304 can move more stably in the sliding groove 302 and the guide groove 2215. At the same time, the square plate 307 further plays a role in guiding and moving more stably in the sliding groove 302 and the guide groove 2215.

[0050] The inner wall of one of the baffles 306 is rotatably connected with a bidirectional screw rod 308, the surface of the bidirectional screw rod 308 is threadedly connected to the inner wall of the moving rod 304, one end of the bidirectional screw rod 308 penetrates the surface of one of the baffles 306, and one end of the bidirectional screw rod 308 that penetrates the surface of one of the baffles 306 is fixedly connected with a knob 309, the top of the slide bar 303 is fixedly connected with a clamping plate 310, the inner wall of the clamping plate 310 is slidably connected with a slider 311, the surface of the slider 311 is fixedly connected with a placement plate 312, and the surface of the placement plate 312 The surfaces of the clamping plates 310 are in contact, the inner cavities of the two clamping plates 310 are fixedly connected with two sliding rods 313, the sliding block 311 is sleeved on the surface of the sliding rod 313, the inner cavity of the clamping plates 310 is fixedly connected with a spring 314, the spring 314 is sleeved on the surface of the sliding rod 313, one end of the spring 314 is fixedly connected to the bottom of the sliding block 311, and the surface of the clamping plates 310 is fixedly connected with a rubber pad 315. When the printed impeller is placed upside down in the placement box 301, the support ribs of the impeller that need to be cut face upwards, and the whole is flipped upside down. The top plane first contacts the surface of the placement plate 312, and the user presses down the impeller, the spring 314 is squeezed and the slider 311 slides on the surface of the sliding rod 313, so that the impeller can be lowered and placed in the placement box 301 better, and its placement can be ensured to be in a horizontal state. When the impeller is pressed down to the point where it can no longer move, the user holds the knob 309 and rotates the bidirectional screw rod 308, so that the moving rod 304 can move in the sliding groove 302 and the guide groove 2215, thereby driving the clamping plate 310 to move to both sides, and the rubber pad 315 first When the impeller is in contact with the inner hole wall, continuous pressure can firmly stick it to the inner hole wall, thereby achieving the purpose of tightening and fixing. By setting the baffle 306, the bidirectional screw rod 308 can be fixed so that it will not deviate when rotating, thereby increasing stability. When the user needs to remove the impeller, the user can rotate the bidirectional screw rod 308 in the opposite direction, and the clamping plate 310 and the rubber pad 315 will be separated from the inner hole wall. The reaction force of the spring 314 will push the slider 311 and the placement plate 312 upward, thereby pushing the impeller out to complete the disassembly.

[0051] The specific implementation of this embodiment is as follows: by setting a placement box 301, the user puts the printed impeller upside down into the placement box 301, and the plane at the top of the impeller first contacts the surface of the placement plate 312. By setting the sliding groove 302 and the guide groove 2215, the sliding rod 303 and the moving rod 304 can slide therein, which can play a guiding role. At the same time, the sliding rod 303 and the moving rod 304 move and expand to both sides to tighten the inner hole of the impeller, thereby achieving a fixing effect. The transmission plate 2210 is sleeved on the surface of the placement box 301 and can cooperate with it to achieve revolution. By setting the guide rod 305, the sliding rod 303 and the moving rod 304 can move more stably in the sliding groove 302 and the guide groove 2215. At the same time, the square plate 307 also further plays a guiding role and moves more stably in the sliding groove 302 and the guide groove 2215. When the printed impeller is put upside down into the placement box 301, the plane at the top of the impeller first contacts the surface of the placement plate 312. The user When the impeller is pressed down, the spring 314 will be squeezed and the slider 311 will slide on the surface of the sliding rod 313, so that the impeller can be lowered and placed in the placement box 301 better, and its placement can be ensured to be in a horizontal state. When the impeller is pressed down to the point where it can no longer move, the user can hold the knob 309 and rotate the two-way screw rod 308 to move the moving rod 304 in the sliding groove 302 and the guide groove 2215, thereby driving the clamping plate 310 to move to both sides. The rubber pad 315 first contacts the inner hole wall of the impeller, and then keeps Continuous pressure can firmly stick it to the inner hole wall, thereby achieving the purpose of tightening and fixing. By setting the baffle 306, the bidirectional screw rod 308 can be fixed so that it will not deviate when rotating, thereby increasing stability. When the user needs to remove the impeller, the user can rotate the bidirectional screw rod 308 in the opposite direction, and the clamping plate 310 and the rubber pad 315 will be separated from the inner hole wall. The reaction force of the spring 314 will push the slider 311 and the placement plate 312 upward, thereby pushing the impeller out to complete the disassembly.

[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A 3D printed turbocharger impeller support rib cutting device, comprising a slot frame (1), characterized in that: A cutting auxiliary mechanism (2) is provided on the top of the trough frame (1); The cutting auxiliary mechanism (2) comprises a cutting and grinding positioning unit (21), wherein the cutting and grinding positioning unit (21) is arranged on the top of the trough frame (1), and the cutting and grinding positioning unit (21) is used to assist the cutting of the printing impeller; The cutting auxiliary mechanism (2) further comprises a transmission unit (22), wherein the transmission unit (22) is arranged on the top of the trough frame (1), and the transmission unit (22) is used for transmitting the cutting and grinding positioning unit (21); The inner wall of the drain trough frame (1) is provided with a clamping mechanism (3), and the clamping mechanism (3) is used to clamp and fix the printing impeller; The cutting and grinding positioning unit (21) comprises a top plate (2101), wherein the top plate (2101) is fixedly connected to the top of the trough frame (1), the top of the top plate (2101) is fixedly connected to an electric push rod (2102), the number of the electric push rods (2102) is two, the output end of the electric push rod (2102) is fixedly connected to a positioning frame (2103), the inner wall of the positioning frame (2103) is fixedly connected to a first motor (2104), the top of the top plate (2101) is fixedly connected to a telescopic rod (2105), the number of the telescopic rods (2105) is two, one end of the telescopic rod (2105) is fixedly connected to the bottom of the positioning frame (2103), and the output end of the electric push rod (2102) is fixedly connected to a positioning frame (2103), the inner wall of the positioning frame (2103) is fixedly connected to a first motor (2104), The output end is fixedly connected with a transmission rod (2106), one end of which passes through the bottom of the top plate (2101), the inner wall of the top plate (2101) is slidably connected to the surface of the transmission rod (2106), one end of which is fixedly connected with a knife disc (2107), the surface of which is fixedly connected with an annular cutting blade (2108), the inner wall of the top plate (2101) is movably connected with a first connecting rod (2109), one end of which passes through the bottom of the top plate (2101), the inner wall of the top plate (2101) is movably connected with a second connecting rod (2110), one end of which passes through the top plate The bottom of the top plate (2101), one end of the first connecting rod (2109) is fixedly connected to a sponge sand block (2111), one end of the second connecting rod (2110) is fixedly connected to a polishing wheel (2112), a fixing plate (2113) is arranged on the top of the top plate (2101), one end of the first connecting rod (2109) and one end of the second connecting rod (2110) penetrate to the top of the fixing plate (2113), one end of the first connecting rod (2109) and one end of the second connecting rod (2110) are rotatably connected to the inner wall of the fixing plate (2113) through a bearing, one end of the first connecting rod (2109) is fixedly connected to a first sprocket (2114), one end of the second connecting rod (2110) is fixedly connected to a first sprocket (2114), and one end of the second connecting rod (2110) is fixedly connected to a first sprocket (2115). The fixing plate (2113) is fixedly connected to a second sprocket (2115); the surfaces of the first sprocket (2114) and the second sprocket (2115) are both sleeved with chains (2116); one side of the fixing plate (2113) is fixedly connected to a connecting plate (2117); the bottom of the connecting plate (2117) is fixedly connected to a pressure rod (2118); the number of the pressure rods (2118) is two; one end of the pressure rod (2118) penetrates to the bottom of the top plate (2101); the inner wall of the top plate (2101) is rotatably connected to a first threaded rod (2119); the inner wall of the connecting plate (2117) is threadedly connected to the surface of the first threaded rod (2119); one end of the pressure rod (2118) is fixedly connected to a detection block (2120);The bottoms of the detection block (2120), the sponge sand block (2111) and the polishing wheel (2112) are in the same horizontal plane; the surface of the detection block (2120) is rotatably connected to a damping shaft (2121); the number of the damping shafts (2121) is two; the surface of the damping shaft (2121) is fixedly connected to a detection strip (2122); the bottom of the detection strip (2122) and the bottom of the detection block (2120) are in the same horizontal plane; The transmission unit (22) comprises a second motor (2201), the second motor (2201) is arranged on the top of the top plate (2101), the top of the fixed plate (2113) is fixedly connected with a positioning block (2202), and the top of the positioning block (2202) is fixedly connected with the bottom of the second motor (2201); The clamping mechanism (3) comprises a placement box (301), the placement box (301) is movably connected to the inner wall of the drain slot frame (1), a sliding groove (302) is provided on the surface of the placement box (301), the sliding groove (302) is consistent in size with the guide groove (2215), the inner wall of the sliding groove (302) is slidably connected with a sliding rod (303), the number of the sliding rods (303) is two, the bottom of the sliding rod (303) is fixedly connected with a moving rod (304), the surface of the moving rod (304) contacts the inner wall of the sliding groove (302), and the surface of the placement box (301) is rotatably connected to the inner wall of the transmission plate (2210).

2. A 3D printed turbocharger impeller support rib cutting device according to claim 1, characterized in that: The top of the first threaded rod (2119) is fixedly connected to a rotating plate (4), and the top of the rotating plate (4) is rotatably connected to a handle (5). The inner wall of the connecting plate (2117) is threadedly connected to a bolt (6), one end of the bolt (6) penetrates the inner wall of the connecting plate (2117) and contacts the surface of the first threaded rod (2119), and one end of the bolt (6) is fixedly connected to a turning handle (7).

3. A 3D printed turbocharger impeller support rib cutting device according to claim 1, characterized in that: The top of the first sprocket (2114) is fixedly connected to the first gear (2203), the bottom of the top plate (2101) is fixedly connected to a fixing column (2204), the number of the fixing columns (2204) is three, and the bottom of the fixing column (2204) is fixedly connected to a base (2205).

4. A 3D printed turbocharger impeller support rib cutting device according to claim 3, characterized in that: The inner wall of the base (2205) is rotatably connected to a sleeve (2206), the surface of the sleeve (2206) is rotatably connected to the inner wall of the top plate (2101), the inner wall of the sleeve (2206) is slidably connected to a limit rotating rod (2207), the limit rotating rod (2207) is rotatably connected to the inner wall of the fixed plate (2113) through a bearing and penetrates to the top of the fixed plate (2113), the surface of the limit rotating rod (2207) is fixedly connected to a clamping strip (2208), and the clamping strip (2208) is slidably connected to the inner wall of the sleeve (2206).

5. A 3D printed turbocharger impeller support rib cutting device according to claim 4, characterized in that: The top of the limit rotating rod (2207) is fixedly connected to a second gear (2209), and the second gear (2209) is meshed with the first gear (2203). One end of the sleeve (2206) passes through the bottom of the base (2205), and one end of the sleeve (2206) that passes through the bottom of the base (2205) is fixedly connected to a transmission plate (2210). The bottom of the drain trough frame (1) is provided with a fixed plate (2211), and the surface of the fixed plate (2211) is fixedly connected to a gear ring ( 2212), the bottom of the leakage trough frame (1) is fixedly connected with an annular toothed plate (2213), the toothed ring (2212) is meshed with the teeth of the annular toothed plate (2213), the surface of the transmission plate (2210) is fixedly connected with a protective plate (2214), the upper surface of the protective plate (2214) is in contact with the bottom of the leakage trough frame (1), the lower surface of the protective plate (2214) is in contact with the top of the toothed ring (2212), and the surface of the fixed plate (2211) is provided with a guide groove (2215).

6. A 3D printed turbocharger impeller support rib cutting device according to claim 1, characterized in that: The inner wall of the placement box (301) is fixedly connected with a guide rod (305), the number of the guide rods (305) is three, the moving rod (304) is sleeved on the surface of the guide rod (305), baffles (306) are arranged on both sides of the moving rod (304), the baffles (306) are fixedly connected to the bottom of the fixed plate (2211), the number of the baffles (306) is two, a square plate (307) is fixedly connected between the two baffles (306), and the moving rod (304) is sleeved on the surface of the square plate (307).

7. A 3D printed turbocharger impeller support rib cutting device according to claim 6, characterized in that: The inner wall of one of the baffles (306) is rotatably connected to a bidirectional screw rod (308), the surface of the bidirectional screw rod (308) is threadedly connected to the inner wall of the moving rod (304), one end of the bidirectional screw rod (308) penetrates the surface of one of the baffles (306), and one end of the bidirectional screw rod (308) that penetrates the surface of one of the baffles (306) is fixedly connected to a knob (309), the top of the sliding rod (303) is fixedly connected to a clamping plate (310), the inner wall of the clamping plate (310) is slidably connected to a slider (311), and the surface of the slider (311) A placement plate (312) is fixedly connected, the surface of the placement plate (312) contacts the surface of the clamping plate (310), the inner cavities of the two clamping plates (310) are fixedly connected with two sliding rods (313), the sliding blocks (311) are sleeved on the surfaces of the sliding rods (313), the inner cavities of the clamping plates (310) are fixedly connected with a spring (314), the spring (314) is sleeved on the surfaces of the sliding rods (313), one end of the spring (314) is fixedly connected to the bottom of the sliding blocks (311), and the surface of the clamping plates (310) is fixedly connected with a rubber pad (315).

Citation Information

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