Vibration feeding device and processing equipment for medium-pressure briquette

Abstract

The present invention discloses a vibration feeding device and processing equipment for medium-pressure blocks, which can automatically and quickly transport medium-pressure blocks in large quantities to meet the needs of mass production. The vibration feeding device includes a vibration chassis and a spiral track arranged on the vibration chassis, and the input end and the output end of the spiral track are respectively connected to the vibration chassis and the punching mechanism; the spiral track of the vibration feeding device includes a first track, a second track, a third track, a fourth track and an output track connected in sequence; the input end of the bottom surface of the first track is connected to the vibration chassis, and at least one first baffle is provided above the first track; the input end of the bottom surface of the second track is provided with a lifting rod with a gradually increasing height, and a groove is provided on the side of the bottom surface of the second track close to the side surface thereof; the bottom surface width of the fourth track is smaller than the bottom surface width of the third track, and the side surface of the fourth track and its bottom surface are spaced apart to form a movable groove for inserting the wing plate of the medium-pressure block; at least one second baffle is provided above the fourth track.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic installation parts processing, in particular to a vibration feeding device and processing equipment for a medium pressure block. Background Art

[0002] When installing solar panels on photovoltaic brackets, pressure blocks are generally needed to press and fix the solar panels on the purlins. In recent years, with the rapid development of the photovoltaic industry, the demand for corresponding accessories has also increased, and new requirements have been put forward for the production efficiency and quality of parts.

[0003] In the prior art, after the pressed block is processed and formed, it needs to be punched. At present, the technology of the punching equipment is quite mature, but it is still necessary to manually place the pressed block to be punched on the punching station. Since there are certain requirements for the production speed in the factory, manual work can only be done quickly and frequently, which is not only labor-intensive and has low punching efficiency, but also has the problem of high error rate. If the pressed block is not placed in place, defective products will be processed; at the same time, the pressed block is different from the general parts to be punched, especially the medium pressed block, which has a special shape. When punching, there are higher requirements for the placement of the medium pressed block. Conventional automatic loading equipment cannot meet the demand for large-scale output of pressed blocks for punching equipment. Summary of the invention

[0004] The purpose of the present invention is to provide a vibrating feeding device and processing equipment for medium pressure blocks, which solves the problems existing in the prior art and can output medium pressure blocks quickly and in large quantities according to a preset direction to form a correct placement position, thereby realizing automatic and rapid processing of large quantities of medium pressure blocks, meeting the needs of improving production efficiency and quality and reducing error rates.

[0005] In order to achieve the above object, one of the solutions of the present invention is:

[0006] A vibrating feeding device for a medium-pressure block, the medium-pressure block comprising a pressure block body and wing plates arranged on both sides of the pressure block body, the vibrating feeding device comprising a vibrating chassis and a spiral track arranged on the vibrating chassis, the input end and the output end of the spiral track being respectively connected to the vibrating chassis and the punching mechanism of the medium-pressure block; the spiral track of the vibrating feeding device comprising a first track, a second track, a third track, a fourth track and an output track connected in sequence; the input end of the bottom surface of the first track being connected to the vibrating chassis, and at least one first baffle being arranged above the first track, the first baffle being connected to the first track The spacing between the bottom surfaces of the second track allows the medium pressure block in a lying state to pass through; the input end of the bottom surface of the second track is provided with a lifting rod with a gradually increasing height, and the bottom surface of the second track is provided with a groove on one side close to its side surface; the bottom surface width of the fourth track is smaller than the bottom surface width of the third track, and the side surface of the fourth track and its bottom surface are spaced apart to form an active groove for inserting the wing plate of the medium pressure block, and the height of the active groove is smaller than the thickness of the pressure block body of the medium pressure block; at least one second baffle is provided above the fourth track, and the spacing between the second baffle and the bottom surface of the fourth track allows the medium pressure block in a lying state to pass through.

[0007] The first baffle is an arc-shaped plate fixedly connected to the side surface of the first track.

[0008] The input end of the bottom surface of the first track is provided with a lifting inclined surface.

[0009] A protruding retaining edge is provided on a side of the bottom surface of the second track away from the side surface thereof, and the groove is formed between the retaining plate and the side surface of the second track.

[0010] A guiding slope is arranged on one side of the groove close to the side surface of the second track.

[0011] The second baffle is an arc-shaped plate fixedly connected to the side surface of the fourth track.

[0012] The output track includes two steel cables arranged side by side on the left and right sides, and a steel cable arranged between the two steel cables; the distance between the two steel cables is greater than the width of the middle pressure block body and less than the edge distance of the two side wing plates of the middle pressure block.

[0013] The second solution of the present invention is:

[0014] A processing device for a medium-pressure block comprises a vibration feeding device for the medium-pressure block and a punching mechanism; the punching mechanism is connected to the output end of the spiral track.

[0015] The punching mechanism includes a workbench, a punching device, a first push-up device and a second push-up device; the punching device is installed on the workbench; the workbench is provided with an input track connected with the output track, a third baffle perpendicular to the input track, a fourth baffle perpendicular to the third baffle, and a fifth baffle perpendicular to the fourth baffle; the first push-up device and the second push-up device are both installed on the workbench, respectively realizing pushing the middle pressure block abutting the third baffle toward the fourth baffle and pushing the middle pressure block abutting the fourth baffle toward the fifth baffle; the punching station of the punching device is arranged at the fifth baffle.

[0016] Preferably, the punching mechanism further comprises a clamping device; the clamping device is arranged at both ends of the fifth baffle plate, and is used to clamp and fix the middle pressure block when punching; the first pushing device, the second pushing device and the clamping device are all push rods.

[0017] After adopting the above technical solution, the present invention has the following technical effects:

[0018] The present invention sequentially screens and intercepts the intermediate pressure blocks output by the vibration chassis through the first track, the second track, the third track and the fourth track, and finally enables the intermediate pressure blocks to enter the output track in a preset direction and be sent to the punching station of the punching mechanism for punching, thereby realizing automation and saving the process of manually placing the intermediate pressure blocks; wherein, through the structural design of the spiral track, the vibration feeding device can output the intermediate pressure blocks quickly and in large quantities in a preset direction, forming a correct placement position, thereby meeting the needs of rapid processing, achieving improved production efficiency and quality, and reducing the error rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the middle pressure block;

[0020] Figure 2 A three-dimensional diagram of a device according to a specific embodiment of the present invention;

[0021] Figure 3 It is a three-dimensional diagram of a vibrating feeding device according to a specific embodiment of the present invention;

[0022] Figure 4 It is a working schematic diagram of a specific embodiment of the present invention;

[0023] Description of Figure Numbers:

[0024] 1-middle pressing block; 11-pressing block body; 12-wing plate;

[0025] 2-punching mechanism; 21-workbench; 211-input track; 212-third baffle; 213-fourth baffle; 214-fifth baffle; 22-punching device; 23-first ejecting device; 24-second ejecting device; 25-third ejecting device;

[0026] 3-vibration feeding device; 31-vibration chassis; 32-first track; 321-first baffle; 322-lifting slope; 33-second track; 331-lifting rod; 332-groove; 333-retaining edge; 334-guide slope; 34-third track; 35-fourth track; 351-movable groove; 352-second baffle; 36-output track. DETAILED DESCRIPTION

[0027] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.

[0028] refer to Figure 1-4 As shown, the present invention discloses a processing device for a medium briquette, wherein the medium briquette 1 comprises a briquette body 11 and wing plates 12 arranged on both sides of the briquette body 11, and the processing device comprises a punching mechanism 2 and a vibrating feeding device 3;

[0029] Due to the special shape of the intermediate pressure block 1 itself, it may be in a vertical state or a horizontal state in the vibration feeding device 3 without additional support. In the former, the end surface of the intermediate pressure block 1 faces downward, and in the latter, the upper surface (the side provided with the wing plate 12) or the lower surface (the opposite side of the upper surface) of the intermediate pressure block 1 faces downward;

[0030] The vibrating feeding device 3 includes a vibrating chassis 31 and a spiral track arranged on the vibrating chassis 31, the input end and the output end of the spiral track are respectively connected to the vibrating chassis 31 and the punching mechanism 2; the spiral track of the vibrating feeding device 3 includes a first track 32, a second track 33, a third track 34, a fourth track 35 and an output track 36 connected in sequence; the input end of the bottom surface of the first track 32 is connected to the vibrating chassis 31, and at least one first baffle 321 is arranged above the first track 32, and the spacing between the first baffle 321 and the bottom surface of the first track 32 allows the intermediate pressure block 1 in a lying state to pass (that is, less than the length of the intermediate pressure block 1 and greater than the thickness of the intermediate pressure block 1); the second track A lifting rod 331 with a gradually increasing height is provided at the input end of the bottom surface of the track 33, and a groove 332 is provided on the side of the bottom surface of the second track 33 close to its side surface; the bottom surface width of the fourth track 35 is smaller than the bottom surface width of the third track 34, and a movable groove 351 for inserting the wing plate 12 of the middle pressure block 1 is formed between the side surface of the fourth track 35 and the bottom surface, and the height of the movable groove 351 is smaller than the thickness of the pressure block body 11 of the middle pressure block 1; at least one second baffle 352 is provided above the fourth track 35, and the spacing between the second baffle 352 and the bottom surface of the fourth track 35 allows the middle pressure block 1 in a lying state to pass (that is, it is smaller than the length of the middle pressure block 1 and larger than the thickness of the middle pressure block 1).

[0031] Through the above scheme, the present invention sequentially screens and intercepts the intermediate pressure blocks 1 output from the vibration chassis 31 through the first track 32, the second track 33, the third track 34 and the fourth track 35, and finally enables the intermediate pressure blocks 1 to enter the output track 36 in a preset direction and be sent to the punching station of the punching mechanism 2 for punching, thereby realizing automation and saving the process of manually placing the intermediate pressure blocks 1; wherein, through the structural design of the spiral track, the vibration feeding device 3 can output the intermediate pressure blocks 1 quickly and in large quantities in a preset direction to form a correct placement position, thereby meeting the needs of rapid processing, achieving improved production efficiency and quality, and reducing the error rate.

[0032] Specific embodiments of the present invention are shown below.

[0033] The first baffle 321 is an arc-shaped plate fixedly connected to the side of the first track 32, which can guide the intermediate pressure block 1 in a non-lying state to the top of the vibration chassis 31 to separate from the first track 32 and return to the vibration chassis 31 to complete the screening.

[0034] In the first track 32, there are two first baffles 321. If the intermediate pressure blocks 1 are pushed over the height of the first first baffle 321 due to the vibration chassis 31 rotating too fast, forming some stacked intermediate pressure blocks 1, the second first baffle 321 can be used to perform secondary screening on these stacked intermediate pressure blocks 1.

[0035] The input end of the bottom surface of the first track 32 is provided with a lifting inclined surface 322 so that the first track 32 and the vibration chassis 31 can be smoothly connected.

[0036] A protruding retaining edge 333 is provided on a side of the bottom surface of the second track 33 away from the side surface thereof, and the groove 332 is formed between the retaining edge 333 and the side surface of the second track 33 .

[0037] A guide slope 334 is provided on one side of the groove 332 close to the side of the second track 33, so as to cooperate with the lifting rod 331 to more smoothly lift the intermediate pressure block 1 in a lying state to a vertical state.

[0038] The bottom width of the fourth track 35 is 1 / 3 to 1 / 2 of the bottom width of the third track 34 .

[0039] The second baffle 352 is an arc-shaped plate fixedly connected to the side of the fourth track 35, which can guide the intermediate pressure block 1 in a non-lying state to the top of the vibration chassis 31 to separate from the fourth track 35 and return to the vibration chassis 31 to complete the screening.

[0040] The above-mentioned output track 36 includes two steel cables arranged in parallel on the left and right, and a steel cable arranged between the two steel cables; the distance between the two steel cables is slightly larger than the width of the block body 11 of the middle block 1 and smaller than the edge distance of the two side wing plates 12 of the middle block 1, so that the output middle block 1 is with the upper surface facing downward.

[0041] The punching mechanism 2 comprises a workbench 21, a punching device 22, a first push-up device 23 and a second push-up device 24; the punching device 22 is installed on the workbench 21; the workbench 21 is provided with an input track 211 connected with the output track 36, a third baffle 212 perpendicular to the input track 211, a fourth baffle 213 perpendicular to the third baffle 212, and a fifth baffle 214 perpendicular to the fourth baffle 213; the first push-up device 23 and the second push-up device 24 are both installed on the workbench 21, and respectively realize pushing the middle pressure block 1 abutting the third baffle 212 toward the fourth baffle 213 and pushing the middle pressure block 1 abutting the fourth baffle 213 toward the fifth baffle 214; the punching station of the punching device 22 is arranged at the fifth baffle 21. Therefore, through the action delay of the first pushing device 23 and the second pushing device 24 and the cooperation of each baffle, the intermediate pressure blocks 1 that have been correctly placed can be sent to the punching station one by one for punching.

[0042] Furthermore, the punching mechanism 2 further comprises a clamping device 25 ; the clamping device 25 is arranged at both ends of the fifth baffle 21 , and is used to clamp and fix the intermediate pressure block 1 when punching.

[0043] Secondly, the first pushing device 23, the second pushing device 24 and the clamping device 25 are all push rods.

[0044] refer to Figure 4 As shown, the working principle of the present invention is:

[0045] (1) placing a large number of medium pressure blocks on the vibrating chassis 31 manually or mechanically;

[0046] (2) The vibrating chassis 31 starts to work, and the intermediate pressure block 1 enters the first track 32, and is screened for the first time by the first baffle 321 (blocking the intermediate pressure block 1 in a vertical state, so that the intermediate pressure block 1 can only pass in a lying state);

[0047] (3) The middle pressure block 1 is screened for the second time through the second first baffle 321;

[0048] (4) The middle pressure block 1 enters the second track 33 , and the lifting rod 331 of the second track 33 is used to make the middle pressure block 1 stand up, and then get stuck in the groove 332 of the second track 33 ;

[0049] (5) When the intermediate pressure block 1 enters the third track 34, most of the upper surface of the intermediate pressure block 1 is attached to the side surface of the third track 34. Then, under the action of the rotation and vibration driven by the vibration chassis 31, it gradually slides down from the side surface of the third track 34, so that the upper surface of the intermediate pressure block 1 is attached to the bottom surface of the third track 34;

[0050] (6) When the intermediate pressure block 1 enters the fourth track 35, the wing plate 12 of the intermediate pressure block 1 is attached to the lower surface of the fourth track 35 and is inserted into the movable groove 351 of the fourth track 35 under the action of centrifugal force, and passes through the screening of the second baffle 352 (blocking the intermediate pressure block 1 that stands up due to the action of the third track 34); the narrow fourth track 35 causes the intermediate pressure block 1 whose wing plate 12 is not inserted into the movable groove 351 to fall back into the vibration chassis 31;

[0051] (7) The intermediate pressure block 1 enters the steel cable of the output track 36, and is clamped by three steel cables to hold the wing plate 12 of the intermediate pressure block 1 and enter the workbench 21;

[0052] (8) The intermediate pressure block 1 first enters the input track 211 until it is blocked by the third baffle 212; according to the set action sequence, the intermediate pressure block 1 is pushed toward the fourth baffle 213 and the fifth baffle 214 in turn, and then is clamped by the clamping device 25 and punched by the punching device 22.

[0053] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.

Claims

1. A vibrating feeding device for a medium-sized briquette, the medium-sized briquette comprising a briquette body and wing plates arranged on both sides of the briquette body, characterized in that: The vibrating feeding device comprises a vibrating chassis and a spiral track arranged on the vibrating chassis, wherein the input end and the output end of the spiral track are respectively connected to the vibrating chassis and the punching mechanism of the middle pressure block; The spiral track of the vibrating feeding device includes a first track, a second track, a third track, a fourth track and an output track connected in sequence; The input end of the bottom surface of the first track is connected to the vibration chassis, and at least one first baffle is arranged above the first track, and the distance between the first baffle and the bottom surface of the first track allows the intermediate pressure block in a lying state to pass through; The input end of the bottom surface of the second track is provided with a lifting rod with gradually increasing height, and the bottom surface of the second track is provided with a groove on one side close to the side surface thereof; The bottom width of the fourth track is smaller than the bottom width of the third track, and a movable groove for inserting the wing plate of the middle pressure block is formed between the side surface of the fourth track and its bottom surface, and the height of the movable groove is smaller than the thickness of the pressure block body of the middle pressure block; at least one second baffle is arranged above the fourth track, and the distance between the second baffle and the bottom surface of the fourth track allows the middle pressure block in a lying state to pass through.

2. The vibrating feeding device for the intermediate pressure block according to claim 1, characterized in that: The first baffle is an arc-shaped plate fixedly connected to the side surface of the first track.

3. The vibrating feeding device for the intermediate pressure block according to claim 1, characterized in that: The input end of the bottom surface of the first track is provided with a lifting inclined surface.

4. The vibrating feeding device for the intermediate pressure block according to claim 1, characterized in that: A protruding rib is provided on a side of the bottom surface of the second rail away from the side surface thereof, and the groove is formed between the rib and the side surface of the second rail.

5. The vibrating feeding device for the intermediate pressure block according to claim 1, characterized in that: A guiding slope is arranged on one side of the groove close to the side surface of the second track.

6. The vibrating feeding device for the intermediate pressure block according to claim 1, characterized in that: The second baffle is an arc-shaped plate fixedly connected to the side surface of the fourth track.

7. The vibrating feeding device for the intermediate pressure block according to claim 1, characterized in that: The output track includes two steel cables arranged side by side on the left and right sides, and a steel cable arranged between the two steel cables; the distance between the two steel cables is greater than the width of the middle pressure block body and less than the edge distance of the two side wing plates of the middle pressure block.

8. A processing device for medium-pressure blocks, comprising a vibrating feeding device for medium-pressure blocks according to any one of claims 1 to 7, characterized in that: It also includes a punching mechanism; the punching mechanism is connected to the output end of the spiral track.

9. The processing equipment for the medium pressure block according to claim 8, characterized in that: The punching mechanism includes a workbench, a punching device, a first push-up device and a second push-up device; the punching device is installed on the workbench; the workbench is provided with an input track connected with the output track, a third baffle perpendicular to the input track, a fourth baffle perpendicular to the third baffle, and a fifth baffle perpendicular to the fourth baffle; the first push-up device and the second push-up device are both installed on the workbench, respectively realizing pushing the middle pressure block abutting the third baffle toward the fourth baffle and pushing the middle pressure block abutting the fourth baffle toward the fifth baffle; the punching station of the punching device is arranged at the fifth baffle.

10. The processing equipment of the medium pressure block according to claim 9, characterized in that: The punching mechanism also includes a clamping device; the clamping device is arranged at both ends of the fifth baffle and is used to clamp and fix the middle pressure block when punching; the first pushing device, the second pushing device and the clamping device are all push rods.

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