Cement stabilized gangue mixture processing equipment and preparation method

By using the design of agitating mechanism and cutting module in the cement-stabilized coal gangue mix treatment equipment, the rapid mixing and transportation of cement and coal gangue are achieved, solving the problems of slow mixing speed of existing equipment and material accumulation, and improving the treatment efficiency.

CN118952461BActive Publication Date: 2024-12-27XINGTAI ROAD & BRIDGE CONSTR GENERAL +1
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Patent Information

Application Number
CN202411441971.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2024-12-27
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

The existing cement-stabilized coal gangue mixture treatment equipment has a slow mixing speed during the mixing process, and cement and coal gangue are prone to accumulate, resulting in a longer treatment time.

Method used

A cement-stabilized coal gangue mixture treatment equipment is designed, using a mixing module and a cutting module. The mixing module is equipped with a stirring mechanism and a driving mechanism. The up and down stirring of cement and coal gangue are realized through a round rod and a stirring frame. The module realizes rapid transport and paving of cement and gangue through transmission belts and cutting frames.

Benefits of technology

The mixing speed between cement and coal gangue is improved, material accumulation is avoided, and mixing and processing time is shortened.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of cement material processing, and specifically to cement-stabilized coal gangue mixture processing equipment and a preparation method, including a mixing module and a feeding module. The mixing module is used for mixing cement and coal gangue. The mixing module includes a mixing barrel, and a connecting disk is rotatably connected to the bottom of the inner side surface of the mixing barrel, and a connecting block is rotatably connected to the inner side surface of one side of the connecting disk, and two round rods are fixedly connected to the top surface of the connecting block, and a stirring frame is fixedly connected to the side surface of the round rod, and a rotating block is fixedly connected to the top of the two round rods. In the present invention, a stirring mechanism is provided on the side surface of the round rod, and the round rod and the stirring frame can be driven to rotate through the connecting block. The stirring frame can stir and mix cement and coal gangue particles, and the stirring mechanism can be moved up and down, so as to stir the mixture of cement and coal gangue up and down, which is beneficial to improve the stirring effect, make cement and coal gangue mix quickly, and is beneficial to improve the speed of mixing treatment.
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Description

Technical Field

[0001] The invention relates to the technical field of cement material processing, in particular to cement-stabilized coal gangue mixture processing equipment and a preparation method. Background Art

[0002] Cement-stabilized gangue mixture is a material made by mixing cement with raw materials such as gangue in a certain proportion. Gangue is solid waste generated in the coal mining process. Its utilization can not only reduce environmental pollution, but also effectively utilize resources. Cement-stabilized gangue is usually used for the base or subbase of roads, which can improve the bearing capacity and stability of roads. In the production process of cement-stabilized gangue mixture, cement and gangue with suitable particle size need to be evenly mixed through mixing and processing equipment. When using existing processing equipment, it is usually directly mixed with cement and gangue using a stirring structure. Since the mixture is only stirred in the horizontal direction, the mixing speed is relatively slow. When the cement and gangue particles are transported to the stirring structure, the cement and gangue are easy to accumulate separately. It takes a long time to mix the separately accumulated cement and gangue particles, and the processing time is relatively long. Summary of the invention

[0003] The purpose of the present invention is to provide a cement-stabilized coal gangue mixture processing device and a preparation method to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] Cement stabilized gangue mixture processing equipment, including mixing module and feeding module;

[0006] The mixing module is used for mixing cement and coal gangue, and the mixing module comprises a mixing drum, the bottom of the inner side of the mixing drum is rotatably connected to a connecting disk, the inner side of one side of the connecting disk is rotatably connected to a connecting block, the top surface of the connecting block is fixedly connected to two round rods, the side of the round rod is fixedly connected to a stirring frame, the tops of the two round rods are fixedly connected to a rotating block, the side of the two round rods is provided with a stirring mechanism, and the bottom of the mixing drum is provided with a driving mechanism for driving the connecting disk and the connecting block to rotate;

[0007] The unloading module is arranged at one side of the mixing module, and the unloading module is used for unloading.

[0008] Furthermore, four supporting columns are fixedly connected to the bottom surface of the mixing cylinder, an open groove is opened at the bottom of the side surface of the mixing cylinder, and a baffle is arranged inside the open groove.

[0009] Preferably, a fixing frame is fixedly connected to the top of the inner side surface of the mixing cylinder, a rotating disk rotatably connected to the side surface of the rotating block is rotatably connected to the inner side surface of the fixing frame, and a top cover is arranged on the top surface of the mixing cylinder.

[0010] Preferably, the stirring mechanism comprises:

[0011] Two stirring plates are arranged on two round rods, and the top surfaces of the stirring plates are provided with strip grooves which are slidably connected with the side surfaces of the adjacent round rods;

[0012] A plurality of arc-shaped rods are fixedly connected to the sides of adjacent stirring plates;

[0013] A plurality of arc-shaped plates are fixedly connected to opposite surfaces of the two stirring plates;

[0014] The connecting ring is fixedly connected to the middle parts of the opposite surfaces of the two stirring disks.

[0015] Furthermore, the bottom surface of the connecting block is fixedly connected to a connecting rod rotatably connected to the inner side surface of the connecting plate, the inner sides of the two stirring plates are screwed together to connect adjusting screws rotatably connected to the bottom surface of the rotating block, the adjusting screws pass through the connecting ring and the inside of the connecting rod, and the two stirring plates are provided with multi-stage telescopic rods on the back sides of each other, the top of the multi-stage telescopic rod at the top is fixedly connected to the bottom surface of the rotating block, and the multi-stage telescopic rod at the bottom passes through the inside of the connecting block and is fixedly connected to the inner side surface of the connecting rod, and the side surface of the adjusting screw is rotatably connected to the bottom of the inner side surface of the multi-stage telescopic rod.

[0016] Furthermore, the driving mechanism comprises:

[0017] A connection box, the top surface of which is fixedly connected to the bottom surface of the mixing barrel, the side surface of the connection plate is rotatably connected to the inner side surface of the top of the connection box, and the inner side surface of the connection box is fixedly connected to a support seat;

[0018] A driving motor 1 is arranged on the inner bottom surface of the connection box;

[0019] The bottom end of the transmission shaft is connected to the output end of the driving motor;

[0020] Two connecting gears 1 are both arranged inside the connecting box, the two connecting gears 1 are meshed for transmission, one connecting gear 1 is fixedly sleeved on one side of the transmission shaft, and the other connecting gear 1 is fixedly sleeved on the bottom of the side of the connecting rod;

[0021] Two connecting gears 2 are both arranged inside the connecting box. The two connecting gears 2 are meshed for transmission. One connecting gear 2 is fixedly sleeved on the transmission shaft 1, and the other connecting gear 2 is fixedly sleeved on the adjusting screw rod.

[0022] Furthermore, the driving mechanism further comprises:

[0023] A second driving motor is fixedly connected to the top surface of the support seat;

[0024] The second transmission shaft has a bottom end which is transmission-connected to the output end of the second driving motor;

[0025] A linkage rod is rotatably connected to the top of one side of the transmission shaft, and the top of the linkage rod is fixedly connected to the bottom of the connection plate;

[0026] The two connecting gears three are respectively fixedly sleeved on the transmission shaft two and the linkage rod, and the two connecting gears three are meshed for transmission.

[0027] Preferably, the blanking module comprises:

[0028] Two side panels, both arranged on one side of the mixing module;

[0029] A support frame, the top surface of which is fixedly connected to the bottom surfaces of the two side panels;

[0030] Two transmission rollers are rotatably connected between the two side plates;

[0031] A conveying motor is fixedly connected to a side surface of a side plate, and an output end of the conveying motor is drivingly connected to an end of a driving roller;

[0032] A transmission belt is connected to two transmission rollers, a plurality of fixed rods are fixedly connected to the side of the transmission belt, a connecting seat is fixedly connected to the side of the fixed rod, a partition is rotatably connected to the side of the connecting seat, a fixed shaft fixedly connected to the side of the partition is rotatably connected to the inner side of the connecting seat, and a torsion spring is arranged between the inner side of the connecting seat and the side of the fixed shaft;

[0033] A baffle frame is fixedly connected to the tops of the opposite surfaces of the two side panels;

[0034] Two material discharging frames are both slidably connected to the inner side of the baffle frame, and the bottoms of the two material discharging frames opposite to each other are fixedly connected with limit plates slidably connected to the inner side of the baffle frame, and the bottom surfaces of the limit plates abut against the tops of the adjacent partitions;

[0035] An L-shaped plate is fixedly connected to a blanking frame, a side surface of the L-shaped plate is slidably connected to an inner side surface of the baffle frame, and a side surface of the L-shaped plate is slidably connected to a side surface of another blanking frame;

[0036] The support plate is arranged on the top of the inner side of the transmission belt, and the opposite surfaces of the two side plates are fixedly connected to the side surfaces of the support plate.

[0037] Furthermore, the inner side surface of the baffle frame is fixedly connected to an I-shaped frame that is slidably connected to the side surface of an adjacent blanking frame, the bottom surface of the I-shaped frame is fixedly connected to a power motor, a sliding groove is opened on the side surface of the I-shaped frame, the inner side surface of the sliding groove is slidably connected to a sliding block that is fixedly connected to the side surface of the adjacent blanking frame, the output end of the power motor is transmission-connected to a positioning screw that is screwed together with the sliding block, and the side surface of the positioning screw is rotationally connected to the inner side surface of the sliding groove.

[0038] A method for preparing a cement-stabilized coal gangue mixture, the method comprising a cement-stabilized coal gangue mixture processing device, the processing device being used for mixing the mixture during the mixture preparation process, the method comprising the steps of coal gangue screening - coal gangue crushing - conveying and unloading - batching and mixing, the specific steps being as follows:

[0039] Step (1) screening of coal gangue: using a screening device to screen the coal gangue to remove impurities in the coal gangue and coal gangue with a larger diameter;

[0040] Step (2) crushing the coal gangue: crushing the coal gangue blocks by a crushing device to crush the coal gangue into particles with suitable diameters;

[0041] Step (3) conveying and unloading: conveying cement and coal gangue materials to the unloading module of the processing equipment, and conveying the materials to the mixing module of the processing equipment through the unloading module;

[0042] Step (4) batching and mixing: cement and coal gangue materials are mixed through a mixing module to prepare a cement-stabilized coal gangue mixture.

[0043] Compared with the prior art, the present invention has the following beneficial effects:

[0044] 1. A stirring mechanism is arranged on the side of the round rod, and the round rod and the stirring frame can be driven to rotate through the connecting block. The stirring frame can stir and mix the cement and coal gangue particles. During the stirring process, the stirring mechanism can be moved up and down, so as to stir the mixture of cement and coal gangue up and down, and avoid the coal gangue or cement from gathering at a certain height, which is beneficial to improve the stirring effect, make the cement and coal gangue mix quickly, and help to increase the speed of mixing treatment.

[0045] 2. Two feeding frames are connected by sliding on the inner side of the baffle frame, and cement and coal gangue can be transported to the two feeding frames respectively. When the transmission belt drives the fixed rod and the partition to move, so that the fixed rod and the partition pass the bottom of one feeding frame, the cement material in one feeding frame will first fall on the transmission belt and fill between two adjacent fixed rods. Then, when passing the bottom of another feeding frame, since the bottom height of the other feeding frame is higher than the bottom height of the one feeding frame, the coal gangue material in the other feeding frame will fall on the top of the cement material, thereby spreading the cement and coal gangue materials between the two adjacent fixed rods. The thickness of the cement and coal gangue materials spread on the transmission belt is relatively thin, so that when the mixed material is transported to the mixing drum, it is convenient for the cement and coal gangue to be mixed quickly, and the stirring mechanism can be rotated and moved upward, so that the mixed material is gradually spread to avoid the material being accumulated in only one place, which is beneficial to the subsequent mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 It is a schematic diagram of the overall structure of the device in the present invention;

[0047] Figure 2 It is a schematic diagram of the hybrid module structure in the present invention;

[0048] Figure 3 It is a schematic diagram of the internal structure of the mixing cylinder in the present invention;

[0049] Figure 4 This is a schematic diagram of the internal structure of the mixing cylinder in the present invention;

[0050] Figure 5 It is a schematic diagram of the internal structure of the stirring plate in the present invention;

[0051] Figure 6 It is a schematic diagram of the internal structure of the driving mechanism in the present invention;

[0052] Figure 7 It is a schematic diagram of the structure of the stirring mechanism in the present invention;

[0053] Figure 8 It is a schematic diagram of the structure of the stirring plate in the present invention;

[0054] Fig. 9 It is a schematic diagram of the structure of the blanking module in the present invention;

[0055] Fig.10 It is a schematic diagram of the internal structure of the baffle frame in the present invention;

[0056] Fig.11 It is a schematic diagram of the internal structure of the connecting base in the present invention;

[0057] Fig.12 It is a schematic flow chart of the preparation method of the present invention.

[0058] In the figure: 100, mixing module; 110, mixing barrel; 111, open slot; 112, baffle; 113, top cover; 114, support column; 115, fixed frame; 116, rotating disk; 120, stirring mechanism; 121, stirring disk; 1211, strip groove; 122, arc rod; 123, arc plate; 125, connecting ring; 130, connecting disk; 140, connecting block; 141, round rod; 142, stirring frame; 143, rotating block; 144, connecting rod; 150, driving mechanism; 151, connecting box; 1511, supporting seat; 152, driving motor 1; 153, transmission shaft 1; 154, driving motor 2; 155, Transmission shaft 2; 156, linkage rod; 157, connecting gear 1; 158, connecting gear 2; 159, connecting gear 3; 160, multi-stage telescopic rod; 170, adjusting screw; 200, unloading module; 210, side plate; 220, support frame; 230, transmission roller; 240, transmission belt; 241, fixing rod; 242, partition; 243, connecting seat; 244, fixed shaft; 245, torsion spring; 250, stop frame; 251, I-beam frame; 252, power motor; 253, sliding groove; 254, positioning screw; 255, sliding block; 260, unloading frame; 261, limit plate; 270, L-shaped plate; 280, support plate. DETAILED DESCRIPTION

[0059] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0060] See also Figure 1-4 In the embodiment of the present invention, the cement-stabilized coal gangue mixture processing equipment includes a mixing module 100 and a feeding module 200;

[0061] The mixing module 100 is used for mixing cement and coal gangue. The mixing module 100 includes a mixing drum 110. Four supporting columns 114 are fixedly connected to the bottom surface of the mixing drum 110. The supporting columns 114 can support the mixing drum 110. An opening groove 111 is provided at the bottom of the side of the mixing drum 110. A baffle 112 is provided inside the opening groove 111. The baffle 112 can block the opening groove 111. A connecting plate 130 is rotatably connected to the bottom of the inner side surface of the mixing drum 110. A connecting block 140 is rotatably connected to the inner side surface of one side of the connecting plate 130. Two round rods 141 are fixedly connected to the top surface of the connecting block 140. A stirring frame 142 is fixedly connected to the side of the round rod 141. A rotating block 143 is fixedly connected to the top of the two round rods 141. A fixing frame 115 is fixedly connected to the top of the inner side of the mixing drum 110, and a rotating disk 116 rotatably connected to the inner side of the fixing frame 115 is rotatably connected to the side of the rotating block 143. The fixing frame 115 can support the rotating disk 116, and the rotating disk 116 can support the rotating block 143, thereby supporting the round rod 141. A top cover 113 is provided on the top surface of the mixing drum 110, and the top cover 113 can block the inside of the mixing drum 110. A stirring mechanism 120 is provided on the sides of the two round rods 141. A driving mechanism 150 for driving the connecting disk 130 and the connecting block 140 to rotate is provided at the bottom of the mixing drum 110. A material discharge module 200 is provided on one side of the mixing module 100, and the material discharge module 200 is used for discharge.

[0062] Specifically, the top cover 113 can be opened, and then the cement and coal gangue particles can be transported to the inside of the mixing barrel 110 through the unloading module 200. The round rod 141 and the stirring frame 142 can be driven to rotate through the connecting block 140, and the stirring frame 142 can stir and mix the cement and coal gangue particles. During the stirring process, the stirring mechanism 120 can be moved up and down along the round rod 141, so as to stir the mixture of cement and coal gangue up and down, so as to prevent the coal gangue or cement from gathering at a certain height. The stirring mechanism 120 can stir the cement and gangue mixture in the mixing drum 110 more comprehensively, so that the cement and gangue are mixed quickly, which is beneficial to improving the mixing process speed. After the cement and gangue are mixed, the baffle 112 can be opened, and then the mixture can be discharged from the opening groove 111.

[0063] Embodiment 1

[0064] like Figure 4-8 As shown, in this embodiment, the stirring mechanism 120 includes two stirring plates 121, a plurality of arc-shaped rods 122, a plurality of arc-shaped plates 123, and a connecting ring 125;

[0065] The two stirring plates 121 are both arranged on the two round rods 141. The opposite sides of the two stirring plates 121 are convex. The top surface of the stirring plates 121 is provided with a strip groove 1211 which is slidably connected to the side surfaces of the adjacent round rods 141. The plurality of arc rods 122 are all fixedly connected to the side surfaces of the adjacent stirring plates 121. The plurality of arc rods 122 are divided into two groups. The two groups of arc rods 122 are respectively fixedly connected to the opposite sides of the two stirring plates 121. The arc rods 122 on the two stirring plates 121 have opposite bending directions. The plurality of arc plates 123 are all fixedly connected to the opposite sides of the two stirring plates 121. The connecting ring 125 is fixedly connected to the middle of the opposite sides of the two stirring plates 121. The connecting ring 125 can connect the two stirring plates 121.

[0066] The bottom surface of the connecting block 140 is fixedly connected to a connecting rod 144 that is rotatably connected to the inner side surface of the connecting disk 130. The inner sides of the two stirring disks 121 are screwed together to connect an adjusting screw 170 that is rotatably connected to the bottom surface of the rotating block 143. The adjusting screw 170 passes through the connecting ring 125 and the inside of the connecting rod 144. The two stirring disks 121 are both provided with a multi-stage telescopic rod 160 on the opposite sides. The top of the multi-stage telescopic rod 160 at the top is fixedly connected to the bottom surface of the rotating block 143, and the multi-stage telescopic rod 160 at the bottom passes through the inside of the connecting block 140 and is fixedly connected to the inner side surface of the connecting rod 144. The multi-stage telescopic rod 160 has three sleeves. The three sleeves are slidably connected in sequence, and the convex surfaces of the stirring plate 121 are fixedly connected to the ends of the adjacent multi-stage telescopic rods 160. When the stirring plate 121 moves up and down, the three-section sleeves can be extended or contracted, and the connecting rod 144 can support the outer sleeve of the bottom multi-stage telescopic rod 160. The side of the adjusting screw rod 170 is rotatably connected to the bottom of the inner side of the multi-stage telescopic rod 160. The adjusting screw rod 170 is located inside the sleeve of the multi-stage telescopic rod 160. In this way, when the stirring plate 121 moves, the adjusting screw rod 170 can be blocked by the multi-stage telescopic rod 160, and the bottom multi-stage telescopic rod 160 can support the bottom of the adjusting screw rod 170.

[0067] In a specific implementation, when the round rod 141 rotates, the round rod 141 can drive the stirring plate 121 to rotate through the strip groove 1211, and the stirring plate 121 can drive the arc rod 122 and the arc plate 123 to rotate, so that the cement and coal gangue mixture is stirred through the arc rod 122 and the arc plate 123. During stirring, the adjusting screw rod 170 can be rotated relative to the stirring plate 121. At this time, the stirring plate 121 will move upward or downward along the adjusting screw rod 170, so that the stirring plate 121 moves up and down along the round rod 141, and the stirring frame 142 can pass through the strip groove 1211, so that the mixture can be stirred up and down through the stirring plate 121, and when the stirring plate 121 moves up and down, the arc rod 122 on the convex surface of the stirring plate 121 can be used to push away the stirring plate 121 in the forward direction. The mixed material is stirred so that the stirring disk 121 can move downward or upward smoothly. When the arc rod 122 rotates and moves upward, since the arc plate 123 and the top arc rod 122 are bent in opposite directions, the arc plate 123 can gather part of the mixed material between the two stirring disks 121. As the stirring disk 121 moves upward, the stirring disk 121 can bring the material to the top of the mixing drum 110. When the stirring disk 121 rotates in the opposite direction to make the bottom arc rod 122 push away the mixed material at the bottom of the stirring disk 121, since the arc plate 123 and the bottom arc rod 122 have the same bending direction, the mixed material between the two stirring disks 121 can be thrown out through the arc plate 123, which is beneficial to the upper and lower mixing of the materials, improves the mixing treatment effect, and reduces the treatment time.

[0068] like Figure 6 As shown, in this embodiment, the driving mechanism 150 includes a connecting box 151, a driving motor 152, a transmission shaft 153, two connecting gears 157, two connecting gears 2 158, a driving motor 2 154, a transmission shaft 2 155, a linkage rod 156, and two connecting gears 3 159;

[0069] The top surface of the connecting box 151 is fixedly connected to the bottom surface of the mixing barrel 110, the side surface of the connecting disk 130 is rotatably connected to the inner side surface of the top of the connecting box 151, the connecting disk 130 can rotate at the top of the connecting box 151, the inner side surface of the connecting box 151 is fixedly connected with a support seat 1511, the driving motor 152 is arranged on the inner bottom surface of the connecting box 151, the bottom end of the transmission shaft 153 is transmission-connected to the output end of the driving motor 152, two connecting gears 157 are arranged inside the connecting box 151, the two connecting gears 157 are meshed for transmission, one connecting gear 157 is fixedly sleeved on the side surface of the transmission shaft 153, and the other connecting gear 157 is fixedly sleeved on the bottom of the side surface of the connecting rod 144, two connecting gears 2 158 are arranged inside the connecting box 151, the two connecting gears 2 158 are meshed for transmission, one connecting gear 2 158 is fixedly sleeved on the transmission shaft 153, and the other connecting gear 2 158 is fixedly sleeved on the adjusting screw 170;

[0070] The driving motor 2 154 is fixedly connected to the top surface of the support seat 1511, and the support seat 1511 can support the driving motor 2 154. The bottom end of the transmission shaft 2 155 is transmission-connected to the output end of the driving motor 2 154. A positioning plate rotatably connected to the transmission shaft 2 155 is provided on the inner side surface of the connecting box 151, and the transmission shaft 2 155 is supported by the positioning plate. The linkage rod 156 is rotationally connected to the top of the side of the transmission shaft 1 153, and the linkage rod 156 can support the top of the transmission shaft 1 153. The top of the linkage rod 156 is fixedly connected to the bottom surface of the connecting disk 130, and the two connecting gears 3 159 are respectively fixedly sleeved on the transmission shaft 2 155 and the linkage rod 156, and the two connecting gears 3 159 are meshed for transmission.

[0071] In a specific implementation, the driving motor 152 can drive the transmission shaft 153 to rotate, and the transmission shaft 153 can drive the connecting rod 144 to rotate through the connecting gear 157, and the connecting rod 144 can drive the multi-stage telescopic rod 160 and the connecting block 140 to rotate, and the connecting block 140 can drive the stirring frame 142 and the stirring plate 121 to rotate through the round rod 141, so that the stirring frame 142 and the stirring mechanism 120 can stir the mixed material, and the multi-stage telescopic rod 160 can rotate with the stirring mechanism 120. At the same time, when the transmission shaft 153 rotates, the transmission shaft 153 can drive the adjusting screw 170 to rotate through the two connecting gears 158. Since the diameter of the connecting gear 158 on the transmission shaft 153 is smaller than the diameter of the connecting gear 157 on the transmission shaft 153, when the transmission shaft 153 drives the connecting rod 144 to rotate one circle, the stirring plate 121 rotates one circle, and the adjusting screw 170 does not rotate one circle, and the stirring plate 121 rotates one circle. There is a certain speed difference between the stirring disk 121 and the adjusting screw rod 170, so that the stirring disk 121 can rotate relative to the adjusting screw rod 170, so that the stirring disk 121 can move upward along the adjusting screw rod 170, and when the driving motor 152 drives the transmission shaft 153 to rotate in the opposite direction, the stirring disk 121 moves downward along the adjusting screw rod 170, and then the stirring mechanism 120 moves up and down to stir the mixed material. During stirring, the driving motor 2 154 can drive the transmission shaft 2 155 to rotate, and the transmission shaft 2 155 can drive the linkage rod 156 to rotate through the connecting gear 3 159, and the linkage rod 156 can drive the connecting disk 130 to rotate, and the connecting disk 130 can drive the connecting block 140 to rotate, so that the stirring disk 121 rotates around the axis of the mixing drum 110 while rotating. In this way, the mixed material in the mixing drum 110 can be more comprehensively stirred through the stirring frame 142 and the stirring disk 121, which is beneficial to improving the stirring effect and reducing the stirring time.

[0072] Embodiment 2

[0073] Based on the first embodiment, Figure 9-11As shown, in this embodiment, the unloading module 200 includes two side plates 210, a support frame 220, two driving rollers 230, a conveying motor, a driving belt 240, a stop frame 250, two unloading frames 260, an L-shaped plate 270, and a support plate 280;

[0074] The two side plates 210 are both arranged on one side of the mixing module 100, the top surface of the support frame 220 is fixedly connected to the bottom surfaces of the two side plates 210, the support frame 220 can support the side plates 210, the two transmission rollers 230 are rotatably connected between the two side plates 210, the conveying motor is fixedly connected to the side surface of one side plate 210, and the output end of the conveying motor is transmission-connected to the end of one transmission roller 230;

[0075] The transmission belt 240 is transmission-connected to the two transmission rollers 230. A plurality of fixed rods 241 are fixedly connected to the side of the transmission belt 240. A connecting seat 243 is fixedly connected to the side of the fixing rod 241. A partition 242 is rotatably connected to the side of the connecting seat 243. A fixed shaft 244 fixedly connected to the side of the partition 242 is rotatably connected to the inner side of the connecting seat 243. The partition 242 can be connected to the fixing rod 241 through the connecting seat 243 and the fixing shaft 244. A torsion spring 245 is provided between the inner side of the connecting seat 243 and the side of the fixing shaft 244.

[0076] The baffle frame 250 is fixedly connected to the top of the opposite surfaces of the two side plates 210, and the two blanking frames 260 are both slidably connected to the inner side surfaces of the baffle frame 250. The blanking frame 260 only slides up and down along the inside of the baffle frame 250. The bottoms of the opposite back surfaces of the two blanking frames 260 are fixedly connected with limit plates 261 slidably connected to the inner side surfaces of the baffle frames 250, and the bottom surfaces of the limit plates 261 abut against the tops of the adjacent partition plates 242. The L-shaped plate 270 is fixedly connected to one blanking frame 260, and the side surfaces of the L-shaped plate 270 are slidably connected to the inner side surfaces of the baffle frames 250, and the side surfaces of the L-shaped plate 270 are slidably connected to the side surfaces of the other blanking frame 260. The support plate 280 is arranged on the inner top of the transmission belt 240, and the opposite surfaces of the two side plates 210 are fixedly connected to the side surfaces of the support plate 280, and the support plate 280 can support the top of the transmission belt 240.

[0077] During specific implementation, the height of the unloading frame 260 can be adjusted as needed to make the height of the bottom surface of one unloading frame 260 lower than the height of the bottom surface of the other unloading frame 260, and the cement and coal gangue can be transported to the inside of the two unloading frames 260 respectively. A transmission roller 230 is driven to rotate by a conveying motor, and the transmission roller 230 can drive the transmission belt 240 to rotate, and the transmission belt 240 can drive the fixed rod 241 and the partition 242 to move. Under the action of the torsion spring 245, the angle between the fixed shaft 244 and the partition 242 can be maintained. When the fixed rod 241 and the partition 242 move into the stop frame 250, the limit plate 261 can push the partition 242 to tilt the partition 242. When the fixed rod 241 and the partition 242 pass through the bottom of one unloading frame 260, the cement material in one unloading frame 260 will first fall on the transmission belt 240 and fill between the two adjacent fixed rods 241. At the same time, the materials are separated by the partition 242, and then the partition 2 42 will move along the bottom surface of one feeding frame 260 to the bottom of the L-shaped plate 270. When passing through the L-shaped plate 270 and moving to the bottom of another feeding frame 260, since the bottom surface height of the other feeding frame 260 is higher than the bottom surface height of the one feeding frame 260, the coal gangue material in the other feeding frame 260 will fall on the top of the cement material on the conveyor belt 240, so that the coal gangue material is spread on the top of the cement, and the cement and coal gangue are spread between two adjacent fixing rods 241. The cement and coal gangue materials spread on the transmission belt 240 are relatively thin, so when the mixed material is conveyed into the mixing drum 110, it is convenient for the cement and coal gangue to be mixed quickly. When unloading, the stirring mechanism 120 can be rotated and moved upward to throw away the mixed material falling on the stirring plate 121, and the arc rod 122 on the bottom stirring plate 121 can spread the cement and coal gangue to avoid cement or coal gangue being accumulated in only one place, which is beneficial to subsequent mixing.

[0078] A partition 242 with a smaller width can be selected as needed, so that when the partition 242 passes through the inside of the baffle frame 250, the partition 242 rotates relatively less, which is convenient for filling cement and coal gangue materials between two adjacent fixed rods 241. At the same time, the bottom of the discharge frame 260 can be set to a narrow opening with a smaller width as needed.

[0079] like Fig.10 As shown, in the present embodiment, an I-shaped frame 251 is fixedly connected to the inner side surface of the baffle frame 250 with a sliding connection to the side surface of the adjacent blanking frame 260, a power motor 252 is fixedly connected to the bottom surface of the I-shaped frame 251, a sliding groove 253 is provided on the side surface of the I-shaped frame 251, a sliding block 255 is slidingly connected to the inner side surface of the sliding groove 253 with a fixed connection to the side surface of the adjacent blanking frame 260, a positioning screw 254 is transmission-connected to the output end of the power motor 252 with a screw-engaged connection to the sliding block 255, and the side surface of the positioning screw 254 is rotatably connected to the inner side surface of the sliding groove 253, and the positioning screw 254 can support the adjacent blanking frame 260 through the sliding block 255.

[0080] During specific implementation, the power motor 252 can drive the positioning screw 254 to rotate. When the positioning screw 254 rotates, the sliding block 255 can slide up and down inside the sliding groove 253, and then the unloading frame 260 can slide up and down in the baffle frame 250. The height of the unloading frame 260 can be adjusted as needed, thereby adjusting the thickness of the cement and coal gangue spread on the transmission belt 240, and the height difference between the two unloading frames 260 can be adjusted according to the ratio.

[0081] A plurality of additional unloading frames 260 may be provided inside the retaining frame 250 so that other materials can be unloaded.

[0082] like Fig.12 As shown, a method for preparing a cement-stabilized coal gangue mixture includes a cement-stabilized coal gangue mixture processing device, which is used for mixing the mixture during the mixture preparation process. The preparation method specifically includes the preparation steps of coal gangue screening - coal gangue crushing - conveying and unloading - batching and mixing, and the specific steps are as follows:

[0083] Step (1) screening of coal gangue: using a screening device to screen the coal gangue to remove impurities in the coal gangue and coal gangue with a larger diameter;

[0084] Step (2) crushing the coal gangue: crushing the coal gangue blocks by a crushing device to crush the coal gangue into particles with suitable diameters;

[0085] Step (3) conveying and unloading: conveying cement and coal gangue materials to the unloading module 200 of the processing equipment, and conveying the materials to the mixing module 100 of the processing equipment through the unloading module 200;

[0086] Step (4) Mixing ingredients: Mix cement and coal gangue materials through the mixing module 100 to produce a cement-stabilized coal gangue mixture.

[0087] In specific implementation, when the gangue is crushed, the gangue can be screened again by a screening device to screen out gangue materials with different particle sizes. Gangue materials with different particle sizes can be added to cement to improve the natural grading of the gangue to meet the requirements of road base materials.

[0088] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0089] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. Cement stabilized coal gangue mixture processing equipment, characterized in that: include: The mixing module (100) is used for mixing cement and coal gangue. The mixing module (100) comprises a mixing barrel (110). The bottom of the inner side surface of the mixing barrel (110) is rotatably connected to a connecting disk (130). The inner side surface of one side of the connecting disk (130) is rotatably connected to a connecting block (140). The top surface of the connecting block (140) is fixedly connected to two round rods (141). The sides of the round rods (141) are fixedly connected to stirring frames (142). The tops of the two round rods (141) are fixedly connected to rotating blocks (143). The sides of the two round rods (141) are provided with stirring mechanisms (120). The bottom of the mixing barrel (110) is provided with a driving mechanism (150) for driving the connecting disk (130) and the connecting block (140) to rotate. A material unloading module (200), arranged on one side of the mixing module (100), the material unloading module (200) being used for unloading materials; The stirring mechanism (120) comprises: Two stirring plates (121) are each arranged on two round rods (141); the top surface of the stirring plate (121) is provided with a strip groove (1211) which is slidably connected to the side surface of the adjacent round rod (141); A plurality of arc-shaped rods (122) are fixedly connected to the sides of adjacent stirring plates (121); A plurality of arc-shaped plates (123) are fixedly connected to opposite surfaces of the two stirring plates (121); A connecting ring (125) fixedly connected to the middle of the opposite surfaces of the two stirring plates (121); The bottom surface of the connecting block (140) is fixedly connected with a connecting rod (144) which is rotatably connected to the inner side surface of the connecting disk (130); the inner sides of the two stirring disks (121) are screwed together with an adjusting screw (170) which is rotatably connected to the bottom surface of the rotating block (143); the adjusting screw (170) passes through the connecting ring (125) and the inside of the connecting rod (144); the two stirring disks (121) are provided with multi-stage telescopic rods (160) on opposite sides; the top of the multi-stage telescopic rod (160) located at the top is fixedly connected to the bottom surface of the rotating block (143); the multi-stage telescopic rod (160) located at the bottom passes through the inside of the connecting block (140) and is fixedly connected to the inner side surface of the connecting rod (144); the side surface of the adjusting screw (170) is rotatably connected to the bottom of the inner side surface of the multi-stage telescopic rod (160); The driving mechanism (150) comprises: A connection box (151), the top surface of which is fixedly connected to the bottom surface of the mixing barrel (110), the side surface of the connection plate (130) is rotatably connected to the inner side surface of the top of the connection box (151), and the inner side surface of the connection box (151) is fixedly connected to a support seat (1511); A driving motor 1 (152) is arranged on the inner bottom surface of the connection box (151); A transmission shaft 1 (153), the bottom end of which is transmission-connected to the output end of a drive motor 1 (152); Two connecting gears (157) are both arranged inside the connecting box (151), the two connecting gears (157) are meshed for transmission, one connecting gear (157) is fixedly sleeved on the side of the transmission shaft (153), and the other connecting gear (157) is fixedly sleeved on the bottom of the side of the connecting rod (144); Two connecting gears (158) are both arranged inside the connecting box (151), the two connecting gears (158) are meshed for transmission, one connecting gear (158) is fixedly sleeved on the transmission shaft (153), and the other connecting gear (158) is fixedly sleeved on the adjusting screw (170); The driving mechanism (150) further comprises: A second driving motor (154) is fixedly connected to the top surface of the support seat (1511); The bottom end of the second transmission shaft (155) is connected to the output end of the second drive motor (154); A linkage rod (156) is rotatably connected to the top of the side surface of the transmission shaft (153), and the top of the linkage rod (156) is fixedly connected to the bottom surface of the connection plate (130); Two connecting gears three (159) are respectively fixedly sleeved on the transmission shaft two (155) and the linkage rod (156), and the two connecting gears three (159) are meshed for transmission; The blanking module (200) comprises: Two side plates (210), both arranged on one side of the mixing module (100); A support frame (220), the top surface of which is fixedly connected to the bottom surfaces of the two side plates (210); Two transmission rollers (230) are rotatably connected between the two side plates (210); A conveying motor is fixedly connected to a side surface of a side plate (210), and an output end of the conveying motor is drivingly connected to an end of a driving roller (230); A transmission belt (240) is transmission-connected to two transmission rollers (230); a plurality of fixed rods (241) are fixedly connected to the side of the transmission belt (240); a connection seat (243) is fixedly connected to the side of the fixed rod (241); a partition (242) is rotationally connected to the side of the connection seat (243); an inner side of the connection seat (243) is rotationally connected to a fixed shaft (244) fixedly connected to the side of the partition (242); a torsion spring (245) is provided between the inner side of the connection seat (243) and the side of the fixed shaft (244); A baffle (250) is fixedly connected to the tops of the opposite surfaces of the two side plates (210); The two material removal frames (260) are both slidably connected to the inner side surface of the baffle frame (250); the bottoms of the two material removal frames (260) facing each other are fixedly connected with a limit plate (261) slidably connected to the inner side surface of the baffle frame (250); the bottom surface of the limit plate (261) abuts against the top of the adjacent partition plate (242); An L-shaped plate (270) is fixedly connected to a blanking frame (260), a side surface of the L-shaped plate (270) is slidably connected to an inner side surface of the baffle frame (250), and a side surface of the L-shaped plate (270) is slidably connected to a side surface of another blanking frame (260); The support plate (280) is arranged on the top of the inner side of the transmission belt (240), and the opposite surfaces of the two side plates (210) are fixedly connected to the side surfaces of the support plate (280).

2. The cement-stabilized coal gangue mixture processing equipment according to claim 1, characterized in that: Four support columns (114) are fixedly connected to the bottom surface of the mixing cylinder (110); an open groove (111) is provided at the bottom of the side surface of the mixing cylinder (110); and a baffle (112) is provided inside the open groove (111).

3. The cement-stabilized coal gangue mixture processing equipment according to claim 1, characterized in that: A fixing frame (115) is fixedly connected to the top of the inner side surface of the mixing barrel (110), a rotating disk (116) rotatably connected to the side surface of the rotating block (143) is rotatably connected to the inner side surface of the fixing frame (115), and a top cover (113) is provided on the top surface of the mixing barrel (110).

4. The cement-stabilized coal gangue mixture processing equipment according to claim 1, characterized in that: An I-shaped frame (251) is fixedly connected to the inner side surface of the blocking frame (250) and is slidably connected to the side surface of an adjacent blanking frame (260); a power motor (252) is fixedly connected to the bottom surface of the I-shaped frame (251); a sliding groove (253) is provided on the side surface of the I-shaped frame (251); a sliding block (255) is slidably connected to the inner side surface of the sliding groove (253) and is fixedly connected to the side surface of the adjacent blanking frame (260); a positioning screw rod (254) is drivingly connected to the output end of the power motor (252) and is screwed to the sliding block (255); and a side surface of the positioning screw rod (254) is rotatably connected to the inner side surface of the sliding groove (253).

5. A method for preparing a cement-stabilized coal gangue mixture, the method comprising the cement-stabilized coal gangue mixture processing equipment according to claim 1, the processing equipment being used for mixing the mixture during the mixture preparation process, characterized in that: The preparation method specifically includes the preparation steps of coal gangue screening - coal gangue crushing - conveying and feeding - ingredient mixing, and the specific steps are as follows: Step (1) screening of coal gangue: using a screening device to screen the coal gangue to remove impurities in the coal gangue and coal gangue with a larger diameter; Step (2) crushing the coal gangue: crushing the coal gangue blocks by a crushing device to crush the coal gangue into particles with suitable diameters; Step (3) conveying and unloading: conveying cement and coal gangue materials to a unloading module (200) of the processing equipment, and conveying the materials to a mixing module (100) of the processing equipment through the unloading module (200); Step (4) batching and mixing: cement and coal gangue materials are mixed by a mixing module (100) to produce a cement-stabilized coal gangue mixture.

Citation Information

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