An integrated system for desulfurization and decarbonization of ship exhaust gas
By designing an integrated ship exhaust gas desulfurization and decarbonization system including a desulfurization scrubber, backwash assembly and exhaust ring pipe, the problem of poor fluidity of waste gas after gypsum solidification is solved, and the normal circulation and efficient desulfurization of waste gas are achieved.
Patent Information
- Application Number
- CN202411440470.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-10-16
AI Technical Summary
In the existing integrated system of desulfurization and decarbonization of ship waste gas, the waste gas flow poorly after solidification and molding, resulting in poor waste gas flow, which will cause diesel engine operation failure in severe cases.
An integrated system for desulfurization and decarbonization of ship exhaust gases is designed, including desulfurization scrubber, backwashing assembly and exhaust ring pipe. The backwashing assembly is used to detect the flowability of the exhaust gas and drive the lime water backwashing filler to avoid blockage; through the setting of the exhaust ring pipe, the exhaust gas is uniformly sprayed into the filler, increasing the air pressure and dissolving it with lime water, improving the desulfurization effect.
It effectively solves the problem of poor fluidity of waste gas after gypsum solidification, ensures normal circulation of waste gas, avoids diesel engine failure, and improves the desulfurization effect of waste gas.
Smart Images

Figure CN118959126B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of engine exhaust purification, and in particular to an integrated system for desulfurization and decarbonization of ship exhaust gas. Background Art
[0002] Marine diesel engines generate exhaust gas, mainly including carbon dioxide, carbon monoxide, nitrogen oxides, particulate matter and sulfur oxides. In order to reduce the impact of these exhaust gases on the environment, the integrated system for desulfurization, denitrification and decarbonization of marine exhaust gas disclosed in publication number CN106968760B treats the exhaust gas generated by marine diesel engines through a heat exchanger, a desulfurization scrubber, a carbon dioxide membrane separator, a carbon dioxide storage tank and an intake valve group. In particular, for the emission of sulfur oxides, the scrubber absorbs and neutralizes the harmful components in the exhaust gas by spraying liquid (such as seawater or chemical solution), thereby reducing the emission level.
[0003] The desulfurization washing tower, such as the horizontal desulfurization washing tower for ship exhaust gas disclosed in the prior art with publication number CN112983600A, desulfurizes by allowing the flue gas to be fully contacted and mixed with limestone powder and water into slurry in multiple layers for multiple times, so that the flue gas can be fully contacted with the slurry during rapid circulation. However, the dihydrate gypsum formed by desulfurization crystallization may have a certain degree of adhesion and adhere to the surface of the washing plate or the filler, which cannot be effectively removed by shaking alone. In addition, the concentration, particle size and properties of the slurry will affect its fluidity in the tower. Slurry with higher concentration is more likely to cause blockage. In addition, the multiple washing plates arranged in the device make the flow path complicated, and simple shaking may not be able to act evenly on all areas. In this way, when the exhaust gas is discharged between the washing plates for desulfurization, the exhaust gas is likely to cause poor flow and cannot be normally contacted and mixed with the slurry made of limestone powder and water. Not only can the exhaust gas not circulate normally, but it may also cause serious malfunctions in the operation of the diesel engine. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides an integrated system for desulfurization and decarbonization of ship exhaust gas, which can effectively solve the problem of poor fluidity of exhaust gas caused by gypsum solidification in the prior art.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] The present invention provides an integrated system for desulfurization and decarbonization of ship exhaust gas, comprising a desulfurization scrubber, a carbon dioxide membrane separator, a heat exchanger, a carbon dioxide storage tank and an air intake valve group, wherein the desulfurization scrubber comprises:
[0007] Support plate;
[0008] A washing assembly, the washing assembly includes a tower body fixedly mounted on the upper end surface of a support plate, a filler is fixedly mounted at the middle position of the inner wall of the tower body, a first screw is arranged below the filler, the first screw is driven to be lifted, a diverter plate is fixedly mounted at the upper position of the inner wall of the tower body, a first through hole is provided in the diverter plate, a rotating disk is rotatably mounted on the lower end surface of the diverter plate, a second through hole is provided in the rotating disk, and during the rotation of the rotating disk, the second through hole coincides with or is misaligned with the first through hole, and an air outlet plate is embedded in the upper end surface of the tower body;
[0009] A backwash component is used to detect the flowability of exhaust gas. The backwash component includes a Hall speed sensor fixedly installed on the upper end surface of the air outlet plate. The Hall speed sensor is connected to the controller signal.
[0010] Preferably, an air collecting plate is fixedly installed at an upper position of the inner wall of the tower body, and an air outlet hole is opened in the air outlet plate;
[0011] The outer wall of the tower body is connected to a water box at a lower position, and the end of the water box away from the axis of the tower body is connected to a water tank, and one side of the water tank is connected to a water injection pipe, the upper end of the water injection pipe penetrates the tower body and is fixedly installed with a sprinkler head, and a water pump is fixedly installed on the water injection pipe, and a sleeve is fixedly installed on the lower end surface of the tower body, and the sleeve penetrates the tower body and a support plate, and a U-shaped bracket is fixedly installed on the lower end surface of the support plate, and a telescopic member is fixedly installed on the upper end surface of the U-shaped bracket, and the telescopic member is electrically connected to a controller, and a lifting plate is fixedly installed on the telescopic end of the telescopic member, and the upper end surface of the lifting plate is rotatably connected to the first screw, and a rotating ring is rotatably installed on the inner wall of the sleeve, and the rotating ring is air-tightly slidably connected to the first screw.
[0012] Preferably, a water collecting plate is fixedly installed at a lower position of the inner wall of the tower body, the first screw penetrates the water flow box and the water collecting plate, a plurality of stirring rods are installed on the outer wall of the first screw and in a circular array in the inner circumference of the water flow box, the lower end surface of the water collecting plate is connected with the water flow box through a pipe fitting, the outer wall of the first screw penetrates the water collecting plate and is threadedly installed with a linkage ring, the linkage ring is rotatably connected to the upper end surface of the water collecting plate, an air intake pipe is connected inside the tower body and between the filler and the water collecting plate, the air intake pipe is connected with an exhaust ring pipe near the axis of the tower body, a sliding sheet is slidably installed on the inner wall of the exhaust ring pipe, and a connecting rod is fixedly installed on the outer wall of the linkage ring, The connecting rod is fixed to the sliding plate, a guide rod is fixedly installed on one side of the sliding plate, an annular rotating bar is airtightly and slidably installed on the inner wall of the exhaust ring pipe, the annular rotating bar is fixedly connected to the outer side surface of the connecting rod, a plurality of support frames are fixedly installed in a circular array on the upper end surface of the exhaust ring pipe, a first spring is fixedly installed on the lower end surface of the plurality of support frames, an air outlet plug is fixedly installed on the lower end of the first spring, the air outlet plug penetrates the exhaust ring pipe and extends into the exhaust ring pipe, an air outlet groove is opened at a lower position of the outer wall of the air outlet plug, when the air outlet plug is driven to slide in the exhaust ring pipe, the exhaust gas in the exhaust ring pipe flows outward from the air outlet groove.
[0013] Preferably, a cam is fixedly mounted on the lower end surface of the rotating disk, a slide groove is provided on the outer wall of the cam, a linkage frame is fixedly mounted on the lower end surface of the lifting plate, the upper end of the linkage frame passes through the tower body and is slidably connected to the slide groove, a sealing slide is fixedly mounted on the outer side surface of the linkage frame and close to the upper position, and the sealing slide is airtightly slidably connected to the outer wall of the tower body.
[0014] Preferably, a rotating rod is rotatably installed in the air outlet plate, and a plurality of fan blades are fixedly installed in a circular array at a lower position of an outer wall of the rotating rod.
[0015] Preferably, a C-shaped bracket is fixedly installed on one side of the water tank, and a first rotating drive component is fixedly installed on the side of the C-shaped bracket away from the water tank, the first rotating drive component is connected to the controller signal, a threaded sleeve is fixedly installed on the output end of the first rotating drive component, the threaded sleeve passes through the C-shaped bracket and is rotatably connected thereto, the end of the threaded sleeve away from the first rotating drive component passes through the water tank, a second screw is threadedly installed on the inner wall of the threaded sleeve, and a water pressure plate is rotatably installed on the end of the second screw away from the first rotating drive component, and the water pressure plate is airtightly slidably connected to the inner wall of the water tank.
[0016] Preferably, a first transmission rod is rotatably installed in the tower body and above the diverter plate, the first transmission rod is transmissionly connected with the threaded sleeve, and a second transmission rod is rotatably installed in the diverter plate, the first transmission rod is transmitted to the second transmission rod through a bevel gear pair, and a connecting box is fixedly installed on the lower end of the second transmission rod, a straight rod is fixedly installed on the lower end surface of the connecting box, and an arc extrusion rod is fixedly installed on the end of the straight rod away from the connecting box, and a drain pipe is connected to the tower body and at the position of the arc extrusion rod, a sliding column is fixedly installed on the inner wall of the upper end of the drain pipe, a fixing plate is slidably installed in the sliding column, a sealing slider is fixedly installed on the fixing plate near the axial line of the tower body, a top block is fixedly installed on the side of the sealing slider away from the sliding column, and a second spring is fixedly installed on the side of the sealing slider corresponding to the position of the sliding column, a water outlet trough is opened at the upper position of the inner wall of the drain pipe, a water filter box is fixedly installed in the drain pipe, and filter cotton is fixedly installed in the water filter box.
[0017] Preferably, it also includes a cleaning component, which includes a first bracket and a second bracket symmetrically installed at the upper end of the support plate and at a position away from the tower body, two vertical rods are symmetrically installed between the first bracket and the second bracket, two iron plates are fixedly installed on the upper ends of the vertical rods, and two exhaust pipes are fixedly installed on the two iron plates respectively, and the two exhaust pipes are respectively connected to the exhaust pipe of the diesel engine and the tower body, a second rotating drive member is fixedly installed on the upper end of the second bracket and on a side away from the tower body, the second rotating drive member is connected to the controller signal, the output end of the second rotating drive member passes through the second bracket and is fixedly installed with a rotating shaft, and the rotating shaft It is rotatably connected to the second bracket, and a circular frame is fixedly installed on one end of the rotating shaft away from the second rotating driving member. Two fixing rings are integrally formed in the second rotating driving member, and particle catchers are fixedly installed in the two fixing rings. Two heating elements are symmetrically installed on the outer walls of the two fixing rings, and two corrugated telescopic tubes are fixedly installed at both ends of the particle catcher. Magnetic rings are fixedly installed on the opposite sides of the two corrugated telescopic tubes, and two groups of telescopic rods are symmetrically installed on both sides of the two fixing rings, and the two groups of telescopic rods are respectively fixed to the magnetic rings, and an air intake connector is fixedly installed at an upper position on one side of the first bracket, and the air intake connector is externally connected to an external air source.
[0018] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects:
[0019] First, the dissolved exhaust gas will flow upward through the wind collecting plate and the air outlet plate, and in the process it will drive the fan blades and the rotating rod to rotate. The Hall speed sensor will detect the rotation time of the fan blades and the rotating rod. After the lime water and exhaust gas are dissolved in the filler for a long time, the desulfurization crystallization forms dihydrate gypsum, which may adhere strongly to the surface of the filler and cause blockage, preventing the exhaust gas from flowing normally and the fan blades and the rotating rod from rotating. The Hall speed sensor will detect the rotation time of the fan blades and the rotating rod to determine whether there is a blockage, and drive the water pressure plate to continuously squeeze the lime water inside the water tank, allowing the lime water to flow back to the tower body through the water flow box to backwash the filler, so as to avoid blockage of the filler and prevent the exhaust gas from flowing normally.
[0020] Secondly, by setting the exhaust ring pipe, the sliding sheet and the guide rod driven to rotate can contact the outlet plug in turn, so that the outlet groove is connected with the outside and the exhaust gas is discharged outwardly. The exhausted exhaust gas is evenly sprayed into the filler arranged inside the washing tower through the outlet groove, so as to avoid uneven use area of the filler. Through the setting of the rotating disk, when the exhaust gas enters the inside of the tower body, the rotating disk rotates to stagger the first through hole and the second through hole, so that the gas pressure inside the tower body is increased and dissolved with lime water inside the filler, and the lime water continues to be above the water collecting plate. When the rotating disk rotates to make the first through hole overlap with the second through hole, the lime water accumulated above the water collecting plate will flow in the first through hole and the second through hole, and the exhaust gas with increased air pressure will flow upward through the first through hole and the second through hole, and dissolve with the lime water again while flowing, so as to increase the desulfurization effect of the exhaust gas.
[0021] Thirdly, two alternately used particulate filters are set up to filter the exhaust gas discharged by the diesel engine. When one of them is in use, the other one can be connected to the air intake joint through an external jet device to back-blow the particulate filter. At the same time, the heating element can heat the particulate matter to the auto-ignition temperature to heat and regenerate the particulate filter. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 2 It is a bottom view structural schematic diagram of the present invention;
[0025] Figure 3It is a schematic diagram of the structure of the washing component of the present invention;
[0026] Figure 4 It is a schematic diagram of the packing structure of the present invention;
[0027] Figure 5 It is a schematic diagram of the water collecting plate structure of the present invention;
[0028] Figure 6 It is a schematic diagram of the exhaust ring pipe structure of the present invention;
[0029] Figure 7 for Figure 6 The enlarged structural diagram at A in the middle;
[0030] Figure 8 It is a schematic diagram of the structure of the backwash component of the present invention;
[0031] Fig. 9 for Figure 8 The enlarged structural diagram at B in the middle;
[0032] Fig.10 It is a schematic diagram of the drainage pipe structure of the present invention;
[0033] Fig.11 It is a schematic diagram of the decomposed structure of the drainage pipe of the present invention;
[0034] Fig.12 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0035] Fig.13 It is a schematic diagram of the structure of the particle trap of the present invention.
[0036] Reference numerals: 1, support plate; 2, washing assembly; 201, water tank; 202, water injection pipe; 203, water spray head; 204, diverter plate; 205, filler; 206, water collecting plate; 207, water flow box; 208, air collecting plate; 209, air outlet plate; 210, U-shaped bracket; 211, telescopic member; 212, water inlet and outlet hole; 213, sleeve; 214, lifting plate; 215, linkage frame; 216, rotating disk; 217, seal Slide plate; 218, first screw; 219, stirring rod; 220, rotating collar; 221, air inlet pipe; 222, exhaust ring pipe; 223, linkage collar; 224, connecting rod; 225, sliding sheet; 226, guide rod; 227, support frame; 228, first spring; 229, air outlet plug; 230, annular rotating bar; 231, tower body; 232, cam; 3, backwash assembly; 301, C-shaped bracket; 302, first rotating Driving member; 303, threaded sleeve; 304, second screw; 305, water pressure plate; 306, rotating rod; 307, Hall speed sensor; 308, fan blade; 309, first transmission rod; 310, second transmission rod; 311, connecting box; 312, straight rod; 313, arc extrusion rod; 314, drain pipe; 315, water outlet trough; 316, sliding column; 317, fixing plate; 318, second spring; 319, sealing slider; 320, top block; 321, water filter box; 322, filter cotton; 4, cleaning component; 401, first bracket; 402, second bracket; 403, vertical rod; 404, second rotating drive member; 405, rotating shaft; 406, circular frame; 407, particle catcher; 408, heating element; 409, bellows telescopic tube; 410, magnetic ring; 411, telescopic rod; 412, iron plate; 413, air intake connector; 414, exhaust pipe. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] The present invention will be further described below in conjunction with the embodiments.
[0039] Example: Refer to Figures 1 to 13, an integrated system for desulfurization and decarbonization of ship exhaust gas, including a desulfurization scrubber, a carbon dioxide membrane separator, a heat exchanger, a carbon dioxide storage tank and an intake valve group. The above is the prior art, and reference can be made to the horizontal desulfurization scrubber for ship exhaust gas disclosed in the background technology and the publication number CN112983600A, which will not be described in detail here;
[0040] Among them, the desulfurization scrubber includes:
[0041] Support plate 1;
[0042] The washing assembly 2 includes a tower body 231 fixedly mounted on the upper end surface of the support plate 1, a filler 205 is fixedly mounted at the middle position of the inner wall of the tower body 231, a first screw 218 is arranged below the filler 205, and the first screw 218 is driven to lift, a diverter plate 204 is fixedly mounted at the upper position of the inner wall of the tower body 231, a first through hole is opened in the diverter plate 204, a rotating disk 216 is rotatably mounted on the lower end surface of the diverter plate 204, and a rotating disk 216 is opened in the rotating disk 216 There is a second through hole. During the rotation of the rotating disk 216, the second through hole coincides with or is misaligned with the first through hole. The upper end surface of the tower body 231 is embedded with an air outlet plate 209. When the first through hole is misaligned with the first through hole, the exhaust gas will increase the air pressure and dissolve in the filler 205 with the lime water. The lime water will accumulate above the diverter plate 204. When the first through hole coincides with the first through hole, the exhaust gas and the lime water will flow normally, and the exhaust gas accumulated with a certain air pressure will merge with the lime water and further dissolve.
[0043] Backwash component 3, backwash component 3 is used to detect the fluidity of exhaust gas. Backwash component 3 includes a Hall speed sensor 307 fixedly installed on the upper end surface of the air outlet plate 209. The Hall speed sensor 307 is connected to the controller signal. The Hall speed sensor 307 is a device for measuring the speed of a rotating object. Its working principle is to use the influence of the magnetic field on the current. When the magnet on the rotating part passes through the sensor, a voltage signal will be generated, thereby realizing the measurement of the speed.
[0044] Reference Figure 3 A wind collecting plate 208 is fixedly installed at the upper position of the inner wall of the tower body 231, and an air outlet hole is opened in the air outlet plate 209;
[0045] The outer wall of the tower body 231 is connected to a water box 207 at a lower position, and one end of the water box 207 away from the axis of the tower body 231 is connected to the water tank 201, and one side of the water tank 201 is connected to a water injection pipe 202, the upper end of the water injection pipe 202 passes through the tower body 231 and is fixedly installed with a water spray head 203, and a water pump is fixedly installed on the water injection pipe 202, and a sleeve 213 is fixedly installed on the lower end surface of the tower body 231, and the sleeve 213 passes through the tower body 231 and the support plate 1, and a U-shaped bracket 210 is fixedly installed on the lower end surface of the support plate 1, and the upper end surface of the U-shaped bracket 210 is fixedly installed A telescopic member 211 is provided, and the telescopic member 211 is electrically connected to a controller. A lifting plate 214 is fixedly installed on the telescopic end of the telescopic member 211, and the upper end surface of the lifting plate 214 is rotatably connected to the first screw 218. A rotating collar 220 is rotatably installed on the upper position of the inner wall of the sleeve 213, and an O-ring is fixedly installed on the inner wall of the rotating collar 220, and is airtightly slidably connected to the first screw 218 through the O-ring. Through the setting of the telescopic member 211, the telescopic end of the telescopic member 211 can drive the lifting plate 214 to move up and down, and the telescopic member 211 can adopt an electric extension push rod.
[0046] Reference Figure 6 to Figure 7 A water collecting plate 206 is fixedly installed at the lower position of the inner wall of the tower body 231, a first screw 218 penetrates the water flow box 207 and the water collecting plate 206, a plurality of stirring rods 219 are installed on the outer wall of the first screw 218 and in an array on the inner circumference of the water flow box 207, the lower end surface of the water collecting plate 206 is connected to the water flow box 207 through a pipe fitting, the outer wall of the first screw 218 penetrates the water collecting plate 206 and is threadedly installed with a linkage collar 223, the linkage collar 223 is rotatably connected to the upper end surface of the water collecting plate 206, an air inlet pipe 221 is connected in the tower body 231 and between the filler 205 and the water collecting plate 206, and the air inlet pipe 221 is connected to the exhaust ring pipe 222 near the axis of the tower body 231, and a sliding piece 225 is slidably installed on the inner wall of the exhaust ring pipe 222, and a connecting rod 224 is fixedly installed on the outer wall of the linkage ring 223, and the connecting rod 224 is fixed to the sliding piece 225, and the sliding piece 222 is fixed to the outer wall of the linkage ring 223. A guide rod 226 is fixedly installed on one side of 25, and an annular rotating bar 230 is airtightly slidably installed on the inner wall of the exhaust ring pipe 222, and the annular rotating bar 230 is fixedly connected to the outer side surface of the connecting rod 224. A plurality of support frames 227 are fixedly installed in a circular array on the upper end surface of the exhaust ring pipe 222, and a first spring 228 is fixedly installed on the lower end surface of the plurality of support frames 227. An air outlet plug 229 is fixedly installed on the lower end of the first spring 228. The air outlet plug 229 penetrates the exhaust ring pipe 222 and extends into the exhaust ring pipe 222. An air outlet groove is provided at the lower position of the outer wall of the air outlet plug 229. When the air outlet plug 229 is driven to slide in the exhaust ring pipe 222, the exhaust gas in the exhaust ring pipe 222 flows outward from the air outlet groove, and the stirring rod 219 can be lifted and lowered inside the water box 207 as the first screw 218 is lifted and lowered to stir the lime water to prevent the lime water from settling and solidifying.
[0047] Reference Figure 4 A cam 232 is fixedly installed on the lower end surface of the rotating disk 216, and a slide groove is provided on the outer wall of the cam 232. A linkage frame 215 is fixedly installed on the lower end surface of the lifting plate 214. The upper end of the linkage frame 215 passes through the tower body 231 and is slidably connected to the slide groove. A sealing slide plate 217 is fixedly installed on the outer side of the linkage frame 215 and at an upper position. The sealing slide plate 217 is airtightly slidably connected to the outer wall of the tower body 231. The slide groove provided on the cam 232 adopts a V-shaped slide groove, which can drive the cam 232 to rotate as the linkage frame 215 rises and falls.
[0048] Reference Figures 9 and 10 A rotating rod 306 is rotatably installed in the air outlet plate 209, and a plurality of fan blades 308 are fixedly installed in a circular array at the lower position of the outer wall of the rotating rod 306. The fan blades 308 can rotate with the flow of exhaust gas. The rotating fan blades 308 will drive the rotating rod 306 to rotate. The rotating rod 306 is made of magnetic material. During the rotation of the rotating rod 306, periodic magnetic field changes are generated in the detection area of the Hall speed sensor, thereby generating corresponding voltage signals.
[0049] Reference Figure 8 A C-shaped bracket 301 is fixedly installed on one side of the water tank 201, and a first rotating driving member 302 is fixedly installed on the side of the C-shaped bracket 301 away from the water tank 201. The first rotating driving member 302 is connected to the controller signal, and a threaded sleeve 303 is fixedly installed on the output end of the first rotating driving member 302. The threaded sleeve 303 penetrates the C-shaped bracket 301 and is rotatably connected thereto. The end of the threaded sleeve 303 away from the first rotating driving member 302 penetrates the water tank 201, and a second screw 304 is threadedly installed on the inner wall of the threaded sleeve 303. The second screw 304 is away from the first A water pressure plate 305 is rotatably installed at one end of the rotating driving member 302. The water pressure plate 305 is airtightly slidably connected to the inner wall of the water tank 201. When the water pressure plate 305 is driven to slide, it squeezes the lime water in the water tank 201, allowing the lime water to flow into the tower body 231 through the water flow box 207. The first rotating driving member 302 rotates faster, thereby driving the threaded sleeve 303 and the second screw 304 to rotate faster, and the water pressure plate 305 squeezes the lime water faster, allowing the lime water to flow into the tower body 231 with a certain liquid pressure and backwash the filler 205.
[0050] Reference Fig.10A first transmission rod 309 is rotatably installed in the tower body 231 and above the diverter plate 204. The first transmission rod 309 is connected to the threaded sleeve 303 with a transmission. A second transmission rod 310 is rotatably installed in the diverter plate 204. The first transmission rod 309 transmits power to the second transmission rod 310 through a bevel gear pair. A connecting box 311 is fixedly installed at the lower end of the second transmission rod 310. A straight rod 312 is fixedly installed on the lower end surface of the connecting box 311. An arc-shaped extrusion rod 313 is fixedly installed at one end of the straight rod 312 away from the connecting box 311. A drain pipe 314 is connected in the tower body 231 and at the position of the arc-shaped extrusion rod 313. A sliding column 316 is fixedly installed on the inner wall of the upper end of the drain pipe 314. A fixed plate 317 is slidably installed in the sliding column 316. A sealing slider 317 is fixedly installed at the fixed plate 317 near the axis line of the tower body 231. 19. A top block 320 is fixedly installed on the side of the sealing slider 319 away from the sliding column 316. A second spring 318 is fixedly installed on the position of the sliding column 316 on one side of the sealing slider 319. A water outlet groove 315 is opened at the upper position of the inner wall of the drain pipe 314. A water filter box 321 is fixedly installed in the drain pipe 314. A filter cotton 322 is fixedly installed in the water filter box 321. The arc extrusion rod 313 can contact with the top block 320 when being driven. The arc extrusion rod 313 is long and can contact with the top block 320 in advance when the straight rod 312 pushes the solid particles and lime water, and allows the top block 320 to drive the sealing slider 319 to slide, so that the solid particles and lime water flow into the water outlet groove 315. When the top block 320 and the sealing slider 319 are not driven to slide, the sealing slider 319 seals the water outlet groove 315.
[0051] Reference Figure 12 to Figure 13, also includes a cleaning component 4, the cleaning component 4 includes a first bracket 401 and a second bracket 402 symmetrically installed at the upper end of the support plate 1 and at a position away from the tower body 231, two vertical rods 403 are symmetrically installed between the first bracket 401 and the second bracket 402, two iron plates 412 are fixedly installed on the upper end of the vertical rod 403, and two exhaust pipes 414 are fixedly installed on the two iron plates 412 respectively. The two exhaust pipes 414 are respectively connected to the exhaust pipe of the diesel engine and the tower body 231, and a second rotating driving member 404 is fixedly installed on the upper end of the second bracket 402 and away from the tower body 231. The second rotating driving member 404 is connected to the controller signal, and the output end of the second rotating driving member 404 passes through the second bracket 402 and is fixedly installed with a rotating shaft 405, and the rotating shaft 405 is rotatably connected to the second bracket 402. A circular frame 406 is fixedly installed on one end of the moving shaft 405 away from the second rotating driving member 404, and two fixing rings are integrally formed in the second rotating driving member 404. A particle catcher 407 is fixedly installed in the two fixing rings, and two heating elements 408 are symmetrically installed on the outer walls of the two fixing rings. Two corrugated telescopic tubes 409 are fixedly installed on both ends of the particle catcher 407, and a magnetic ring 410 is fixedly installed on the opposite sides of the two corrugated telescopic tubes 409. Two groups of telescopic rods 411 are symmetrically installed on both sides of the two fixing rings, and the two groups of telescopic rods 411 are respectively fixed to the magnetic rings 410, and an air intake connector 413 is fixedly installed at an upper position on one side of the first bracket 401. The air intake connector 413 is connected to an external air source, and the two particle catchers 407 can be used alternately to filter the exhaust gas discharged by the diesel engine.
[0052] The working principle of the present invention is as follows:
[0053] By discharging lime water into the water tank 201, the lime water will flow into the tower body 231, and the lime water will be discharged to a height that submerges the exhaust ring pipe 222, and the exhaust gas will flow from the air inlet pipe 221 to the inside of the exhaust ring pipe 222. By opening the telescopic member 211, the telescopic end of the telescopic member 211 will drive the lifting plate 214 to lift and slide on the inner wall of the sleeve 213, and the lifting plate 214 will drive the first screw 218 to descend together during the descent process, and the descending first screw 218 will mesh with the rotating ring 220 to rotate, so that the first screw 218 will also rotate during the process of being driven to descend, and at this time, the rotating and lifting first screw 218 will mesh with the linkage ring 223, driving the linkage ring 223 to rotate on the upper end surface of the water collecting plate 206 (the first screw 218 adopts a non-self-locking thread ), the rotating linkage ring 223 will drive the sliding piece 225 and the guide rod 226 to rotate together inside the exhaust ring pipe 222 through the connecting rod 224, and the guide rod 226 will contact the outlet plug 229 during the rotation and drive the outlet plug 229 to compress the first spring 228 and slide upward, so that the outlet groove is connected with the outside, and the exhaust gas entering the exhaust ring pipe 222 through the intake pipe 221 will be evenly sprayed into the filler 205 set inside the tower body 231 through the outlet groove, and a plurality of outlet plugs 229 are slidably installed in the exhaust ring pipe 222. When the sliding piece 225 and the guide rod 226 are driven to rotate, they will continuously contact each outlet plug 229, so that the exhaust gas can be evenly sprayed into the filler 205 set inside the tower body 231 through the outlet groove, avoiding uneven use of the filler 205 area;
[0054] The exhaust gas sprayed into the tower body 231 will enter the interior of the filler 205. By setting a water pump, the lime water in the water tank 201 can be pumped into the water spray head 203 through the water injection pipe 202, and then sprayed from the water spray head 203 to the upper end of the diverter plate 204. The lime water will flow downward evenly from the first through hole (the diverter plate 204 is set to a cone, and the lime water will flow evenly into the first through hole through the cone during the flow process), and then flow into the filler 205 through the second through hole. Inside the filler 205, the lime water converts the sulfur dioxide in the flue gas into non-volatile calcium sulfite through a chemical reaction, thereby achieving the purpose of desulfurization. Subsequently, the lime water flows back to the bottom end of the tower body 231 under the action of gravity and gathers. In this process, the lifting plate 214 will drive the linkage frame 215 to lift and lower when it is driven to lift and lower. When the linkage frame 215 is lifted and lowered, the lime water will be lifted and lowered. During the lowering process, the upper end of the linkage frame 215 will be slidably connected with the slide groove provided by the cam 232, and drive the cam 232 to rotate, and the rotating cam 232 will drive the rotating disk 216 to rotate together, and the rotating rotating disk 216 will make the second through hole staggered and overlapped with the first through hole. When the second through hole is staggered with the first through hole, the lime water sprayed by the water spray head 203 will gather above the diverter plate 204, and the exhaust gas will gather on the lower end surface of the rotating disk 216 and increase the air pressure, so that the exhaust gas can be retained in the filler 205 for a longer time to dissolve with the lime water, thereby improving the efficiency of the exhaust gas dissolving in the lime water. When the second through hole coincides with the first through hole, the lime water gathered above the diverter plate 204 will flow down through the first through hole and the second through hole, and the exhaust gas accumulated with a certain air pressure will be sprayed upward through the first through hole and the second through hole, and will be dissolved with the lime water again while being sprayed.
[0055] It should be noted that, during the lifting process of the first screw 218, the stirring rod 219 will be driven to lift and lower inside the water box 207, so as to stir the dissolved lime water to prevent the lime water from solidifying or settling at the inner bottom end of the tower body 231;
[0056] The waste gas dissolved in lime water can flow upward through the first through hole and the second through hole, pass through the wind collecting plate 208 and the air outlet plate 209, and be discharged outward through the air outlet. In this process, the waste gas will drive the fan blades 308 and the rotating rod 306 to rotate, and the waste gas intermittently flows upward through the first through hole and the second through hole, and drives the fan blades 308 and the rotating rod 306 to rotate. The rotation speed of the fan blades 308 and the rotating rod 306 is detected by the set Hall speed sensor 307. The Hall speed sensor 307 will send a signal to the controller in real time. When the fan blades 308 and the rotating rod 306 stop rotating for more than the set time, the controller will determine that the waste gas is not flowing smoothly inside the tower body 231, and the controller will control the opening of the first rotating drive member 302. The first rotating drive member 302 will drive the threaded sleeve 303 to rotate. The threaded sleeve 303 will drive the second screw 304 to rotate and shrink inside the threaded sleeve 303. The rotating and shrinking second screw 304 will drive the water pressure plate 305 to slide inside the water tank 201, and squeeze the lime water inside the water tank 201 into the inside of the tower body 231 through the water flow box 207, so that the lime water enters the inside of the water collecting plate 206 through the pipeline, and then sprays upward through the inlet and outlet holes 212 to backwash the filler 205. The first rotating drive member 302 will maintain a periodic (the duration can be set by the time of the pre-flushing experiment test) forward and reverse rotation, so as to drive the water pressure plate 305 to continuously squeeze the lime water inside the water tank 201, so that the lime water can flush the filler 205, and prevent the solid particles in the lime water from being precipitated and gathered on the filler, causing blockage and affecting the flow of exhaust gas;
[0057] During the rotation of the threaded sleeve 303, the first transmission rod 309 is driven to rotate, and the rotating first transmission rod 309 drives the second transmission rod 310 to rotate through the bevel gear pair, and the rotating second transmission rod 310 drives the straight rod 312 and the arc extrusion rod 313 to rotate on the upper end surface of the filler 205. When the lime water backwashes the filler 205, the lime water drives the solid particles accumulated in the filler 205 to spray upward together, and the rotating straight rod 312 pushes the solid particles and the lime water. During the rotation of the arc extrusion rod 313, it contacts the top block 320 and drives the sealing slider 319 and the fixing plate 317 to stretch the second spring 318, so that the sealing slider 319 slides in the sliding column 316, and the straight rod 312 pushes the solid particles and the lime water into the drain pipe 314, flows into the water filter box 321 through the water outlet trough 315, and then flows back to the inside of the water tank 201 after being filtered by the filter cotton 322;
[0058] After the diesel engine discharges exhaust gas, it can be discharged into the particulate trap 407 through a pipeline connected to the exhaust pipe 414. By opening the second rotating drive member 404, the rotating shaft 405 drives the circular frame 406 to rotate, so that the two particulate traps 407 are replaced in turn (the time is customized by the controller, and when the customized time is checked, the controller sends a signal to drive the second rotating drive member 404 to rotate and replace the two particulate traps 407). After one of the particulate traps 407 is saturated with adsorption, it can be replaced by another one for filtering. When filtering, the magnetic ring 410 can stretch the bellows 409 and adsorb it together with the iron plate 412, so that the flue gas is transported to the inside of the particulate trap 407 through the bellows 409 for filtration. By connecting to the air intake joint 413 through an external jet device, the saturated particulate trap 407 can be backblown, and the set heating element 408 can heat the particulate matter to reach the auto-ignition temperature to heat and regenerate the particulate trap 407.
[0059] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. An integrated system for desulfurization and decarbonization of ship exhaust gas, comprising a desulfurization scrubber, a carbon dioxide membrane separator, a heat exchanger, a carbon dioxide storage tank and an intake valve group, characterized in that: The desulfurization scrubber comprises: Support plate (1); A washing assembly (2), the washing assembly (2) comprising a tower body (231) fixedly mounted on the upper end surface of a support plate (1), a filler (205) fixedly mounted at a middle position of an inner wall of the tower body (231), a first screw (218) being arranged below the filler (205), the first screw (218) being driven to be lifted and lowered, a diverter plate (204) fixedly mounted at an upper position of the inner wall of the tower body (231), a first through hole being provided in the diverter plate (204), a rotating disk (216) being rotatably mounted on the lower end surface of the diverter plate (204), a second through hole being provided in the rotating disk (216), and during the rotation of the rotating disk (216), the second through hole is overlapped with or misaligned with the first through hole, and an air outlet plate (209) is embedded in the upper end surface of the tower body (231); The lower portion of the outer wall of the tower body (231) is connected to a water flow box (207); one end of the water flow box (207) away from the axis of the tower body (231) is connected to a water tank (201); one side of the water tank (201) is connected to a water injection pipe (202); the upper end of the water injection pipe (202) passes through the tower body (231) and is fixedly mounted with a water spray head (203); and a water pump is fixedly mounted on the water injection pipe (202); A water collecting plate (206) is fixedly installed at a lower position of the inner wall of the tower body (231); the first screw rod (218) penetrates the water flow box (207) and the water collecting plate (206); a plurality of stirring rods (219) are installed on the outer wall of the first screw rod (218) and in an array on the inner circumference of the water flow box (207); the lower end surface of the water collecting plate (206) is connected to the water flow box (207) via a pipe; the outer wall of the first screw rod (218) penetrates the water collecting plate (206) and is threadedly installed A linkage ring (223) is installed, the linkage ring (223) is rotatably connected to the upper end surface of the water collecting plate (206), an air intake pipe (221) is connected inside the tower body (231) and between the filler (205) and the water collecting plate (206), the air intake pipe (221) is connected to an exhaust ring pipe (222) near the axis of the tower body (231), a sliding sheet (225) is slidably installed on the inner wall of the exhaust ring pipe (222), and the outer wall of the linkage ring (223) is fixedly installed A connecting rod (224) is installed, the connecting rod (224) is fixed to a sliding sheet (225), a guide rod (226) is fixedly installed on one side of the sliding sheet (225), an annular rotating bar (230) is airtightly slidably installed on the inner wall of the exhaust ring pipe (222), the annular rotating bar (230) is fixedly connected to the outer side surface of the connecting rod (224), and a plurality of support frames (227) are fixedly installed in a circular array on the upper end surface of the exhaust ring pipe (222), and the plurality of support frames A first spring (228) is fixedly mounted on the lower end surface of the exhaust ring (227); an air outlet plug (229) is fixedly mounted on the lower end of the first spring (228); the air outlet plug (229) penetrates the exhaust ring pipe (222) and extends into the exhaust ring pipe (222); an air outlet groove is provided at a lower position of an outer wall of the air outlet plug (229); when the air outlet plug (229) is driven to slide in the exhaust ring pipe (222), exhaust gas in the exhaust ring pipe (222) flows outward from the air outlet groove; A backwash component (3), the backwash component (3) is used to detect the flowability of exhaust gas, the backwash component (3) comprises a Hall speed sensor (307) fixedly mounted on the upper end surface of the air outlet plate (209), the Hall speed sensor (307) being connected to a controller signal.
2. The integrated system for desulfurization and decarbonization of ship exhaust gas according to claim 1 is characterized in that: An air collecting plate (208) is fixedly mounted on the upper portion of the inner wall of the tower body (231), and an air outlet hole is provided in the air outlet plate (209); A sleeve (213) is fixedly mounted on the lower end surface of the tower body (231), the sleeve (213) passes through the tower body (231) and the support plate (1), a U-shaped bracket (210) is fixedly mounted on the lower end surface of the support plate (1), a telescopic member (211) is fixedly mounted on the upper end surface of the U-shaped bracket (210), the telescopic member (211) is electrically connected to a controller, a lifting plate (214) is fixedly mounted on the telescopic end of the telescopic member (211), the upper end surface of the lifting plate (214) is rotatably connected to a first screw rod (218), a rotating collar (220) is rotatably mounted on the upper position of the inner wall of the sleeve (213), and the rotating collar (220) is airtightly slidably connected to the first screw rod (218).
3. The integrated system for desulfurization and decarbonization of ship exhaust gas according to claim 2 is characterized in that: A cam (232) is fixedly mounted on the lower end surface of the rotating disk (216), and a sliding groove is formed on the outer wall of the cam (232). A linkage frame (215) is fixedly mounted on the lower end surface of the lifting plate (214), and the upper end of the linkage frame (215) penetrates the tower body (231) and is slidably connected to the sliding groove. A sealing slide plate (217) is fixedly mounted on the outer side surface of the linkage frame (215) and close to the upper position, and the sealing slide plate (217) is slidably connected to the outer wall of the tower body (231) in an airtight manner.
4. The integrated system for desulfurization and decarbonization of ship exhaust gas according to claim 2 is characterized in that: A rotating rod (306) is rotatably mounted inside the air outlet plate (209), and a plurality of fan blades (308) are fixedly mounted in a circular array at a lower position of an outer wall of the rotating rod (306).
5. The integrated system for desulfurization and decarbonization of ship exhaust gas according to claim 2, characterized in that: A C-shaped bracket (301) is fixedly mounted on one side of the water tank (201); a first rotating drive member (302) is fixedly mounted on a side of the C-shaped bracket (301) away from the water tank (201); the first rotating drive member (302) is connected to a controller signal; a threaded sleeve (303) is fixedly mounted on an output end of the first rotating drive member (302); the threaded sleeve (303) penetrates the C-shaped bracket (301) and is rotatably connected thereto; an end of the threaded sleeve (303) away from the first rotating drive member (302) penetrates the water tank (201); a second screw rod (304) is threadedly mounted on an inner wall of the threaded sleeve (303); a water pressure plate (305) is rotatably mounted on an end of the second screw rod (304) away from the first rotating drive member (302); the water pressure plate (305) is airtightly slidably connected to the inner wall of the water tank (201).
6. The integrated system for desulfurization and decarbonization of ship exhaust gas according to claim 1, characterized in that: A first transmission rod (309) is rotatably mounted in the tower body (231) and above the diverter plate (204); the first transmission rod (309) is connected to the threaded sleeve (303) by a belt transmission; a second transmission rod (310) is rotatably mounted in the diverter plate (204); the first transmission rod (309) transmits power to the second transmission rod (310) via a bevel gear pair; a connection box (311) is fixedly mounted on the lower end of the second transmission rod (310); a straight rod (312) is fixedly mounted on the lower end surface of the connection box (311); an arc-shaped extrusion rod (313) is fixedly mounted on one end of the straight rod (312) away from the connection box (311); a drainage pipe is connected in the tower body (231) at the position of the arc-shaped extrusion rod (313). (314), a sliding column (316) is fixedly installed on the inner wall of the upper end of the drainage pipe (314), a fixing plate (317) is slidably installed in the sliding column (316), a sealing slider (319) is fixedly installed on the fixing plate (317) at a position close to the axis of the tower body (231), a top block (320) is fixedly installed on the side of the sealing slider (319) away from the sliding column (316), a second spring (318) is fixedly installed on one side of the sealing slider (319) at a position corresponding to the sliding column (316), a water outlet groove (315) is opened at an upper position of the inner wall of the drainage pipe (314), a water filter box (321) is fixedly installed in the drainage pipe (314), and a filter cotton (322) is fixedly installed in the water filter box (321).
7. The integrated system for desulfurization and decarbonization of ship exhaust gas according to claim 1, characterized in that: The cleaning assembly (4) further comprises a cleaning component (4), the cleaning component (4) comprising a first bracket (401) and a second bracket (402) symmetrically mounted at the upper end of the support plate (1) and at a position away from the tower body (231); two vertical rods (403) are symmetrically mounted between the first bracket (401) and the second bracket (402); two iron plates (412) are fixedly mounted on the upper ends of the vertical rods (403); two exhaust pipes (414) are respectively fixedly mounted on the two iron plates (412); the two exhaust pipes (414) are respectively connected to the exhaust pipe of the diesel engine and the tower body (231); a second rotating drive member (404) is fixedly mounted on the upper end of the second bracket (402) and at a side away from the tower body (231); the second rotating drive member (404) is connected to a controller signal; an output end of the second rotating drive member (404) passes through the second bracket (402) and is fixedly mounted with a rotating shaft (405); The rotating shaft (405) is rotatably connected to the second bracket (402); a circular frame (406) is fixedly installed at one end of the rotating shaft (405) away from the second rotating driving member (404); two fixing rings are integrally formed inside the second rotating driving member (404); particle catchers (407) are fixedly installed inside the two fixing rings; two heating elements (408) are symmetrically installed on the outer walls of the two fixing rings; two corrugated telescopic tubes (409) are fixedly installed at both ends of the particle catcher (407); magnetic attraction rings (410) are fixedly installed on opposite sides of the two corrugated telescopic tubes (409); two groups of telescopic rods (411) are symmetrically installed on both sides of the two fixing rings; the two groups of telescopic rods (411) are respectively fixed to the magnetic attraction rings (410); an air intake connector (413) is fixedly installed at an upper position on one side of the first bracket (401); the air intake connector (413) is externally connected to an external air source.
Citation Information
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