A tin spraying device and tin spraying method for a long circuit board

By designing the isolation, transportation and purification equipment of the berkel spraying device, the problems of harmful gases drifting and manual operation risks during the berkel spraying process are solved, and a safe and automated berkel spraying process is realized.

CN118973127BActive Publication Date: 2025-01-21YANGZHOU CANHONG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202411469593.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-01-21
Estimated Expiration
2044-10-21

AI Technical Summary

Technical Problem

The existing tin spraying device will cause harmful gases to drift during use, which poses safety hazards and requires manual loading and unloading, which is prone to scalding.

Method used

A spraying device for long circuit boards is designed, including a spraying mechanism, an isolation mechanism, a handling mechanism and purification equipment. The isolation mechanism is used to isolate harmful gases, the transportation mechanism is used for automatic loading and unloading, and the purification equipment is used to absorb and purify harmful gases.

Benefits of technology

It effectively isolates harmful gases, avoids air pollution and human injury, and reduces the risk of manual operation and the probability of burns through automated loading and unloading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a tin spraying device and a tin spraying method for a long circuit board, and relates to the technical field of tin spraying. The invention comprises a tin spraying mechanism, both sides of the tin spraying mechanism are provided with isolation mechanisms for isolating harmful gases generated by the tin spraying, the sides of the two isolation mechanisms away from the tin spraying mechanism are provided with conveying mechanisms for conveying the long circuit board, the upper surface of the tin spraying mechanism is provided with a purification device for absorbing and purifying the harmful gases generated by the tin spraying, and the side of the tin spraying device close to the conveying mechanism is provided with a conveying device for conveying the long circuit board. In the invention, the harmful gases generated during tin spraying are isolated by arranging the isolation mechanism, so as to prevent the harmful gases from floating out of the tin spraying furnace and polluting the air, thereby preventing damage to the human body, and the conveying mechanism is used to automatically load and unload the long circuit board, so as to avoid manual loading and unloading, thereby preventing damage to the human body caused by high temperature.
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Description

Technical Field

[0001] The invention relates to the technical field of tin spraying, and in particular to a tin spraying device and a tin spraying method for a long circuit board. Background Art

[0002] Tin spraying is a surface treatment process that changes the performance and characteristics of the substrate by coating a layer of tin on the surface of the substrate. It can provide the substrate with multiple functions such as lubrication, corrosion protection, conductivity, and aesthetics. It is widely used in multiple industrial fields such as electronics, communications, automobiles, and aviation.

[0003] The tin spraying process usually involves immersing a long circuit board in a molten solder pool so that all exposed copper surfaces are covered with solder, and then the excess solder on the long circuit board is removed by a hot air cutter. Since harmful gases to the human body are generated during the tin spraying process, most tin spraying devices are usually provided with a loading port and a unloading port when in use to facilitate loading and unloading. As a result, some harmful gases will drift out of the tin spraying device through the loading and unloading ports, causing air pollution and posing certain safety hazards. In addition, a large amount of heat will be generated during the tin spraying process, and most tin spraying devices usually use manual loading and unloading, which is prone to burns and is inconvenient for daily use. In response to the above problems, the inventor proposes a tin spraying device and a tin spraying method for a long circuit board to solve the above problems. Summary of the invention

[0004] In order to solve the problem of harmful gas emission and the need for manual loading and unloading, the purpose of the present invention is to provide a tin spraying device and a tin spraying method for a long circuit board.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: a tin spraying device for a long circuit board, comprising a tin spraying mechanism, both sides of the tin spraying mechanism are provided with isolation mechanisms for isolating harmful gases generated by the tin spraying, the sides of the two isolation mechanisms away from the tin spraying mechanism are provided with conveying mechanisms for conveying the long circuit board, the upper surface of the tin spraying mechanism is provided with a purification device for absorbing and purifying harmful gases generated by the tin spraying, and the side of the tin spraying device close to the conveying mechanism is provided with a transport device for transporting the long circuit board.

[0006] Preferably, the tin spraying mechanism includes a tin spraying furnace, a mounting plate is fixedly installed in the upper part of the tin spraying furnace, a fixing column is fixedly installed in the middle part of the tin spraying furnace, and the top of the fixing column is fixedly connected to the mounting plate, the top outer surface of the fixing column is fixedly installed with a fixing plate, and the side of the fixing plate is connected to the inner wall of the tin spraying furnace, four mounting bars are rotatably installed on the top outer surface of the fixing column, a slider is fixedly installed on the mounting bar close to the side of the fixing column, and the slider is slidably arranged inside the fixing column, a No. 1 electric cylinder is fixedly installed on the upper surface of the mounting plate, and the bottom end of the No. 1 electric cylinder is movably clamped inside the mounting bar, a rotating disk is rotatably installed inside the top of the fixing column, and the slider is movably clamped inside the rotating disk, a No. 2 motor is fixedly installed in the fixing column, and the top end of the output shaft of the No. 2 motor is fixedly connected to the rotating disk.

[0007] Preferably, a moving bar is slidably installed in the mounting bar, and a vertical rod is rotatably installed in the end of the moving bar away from the fixed column, and the top of the vertical rod rotates and passes through the fixed plate, and a No. 1 gear and a square block are fixedly installed on the outer surface of the vertical rod, and the square block and the No. 1 gear are slidably arranged inside the fixed plate, and two arc racks are fixedly installed in the fixed plate, and the No. 1 gear and the arc rack are meshed, and a rotating frame is fixed at the bottom end of the vertical rod, and a rectangular block is fixedly installed on the lower surface of the rotating frame, and limit clamps are rotatably installed on both sides of the rectangular block, and the sides of the two limit clamps close to each other are in movably contact with the outer surface of the long circuit board, and a No. 2 electric cylinder is fixedly installed in the rotating frame, and a rectangular bar is fixedly installed on the bottom end of the output shaft of the No. 2 electric cylinder, and connecting strips are rotatably installed on both sides of the rectangular bar, and the end of the connecting strip away from the rectangular bar is rotatably connected to the limit clamp.

[0008] Preferably, the tin spraying furnace is rotatably installed in the upper and lower sides of the isolation mechanism near the first sealing door, and the two sides of the first sealing door are fixedly installed with a No. 1 rotating shaft, and the No. 1 rotating shaft is rotatably arranged inside the tin spraying furnace, and a spring is fixedly installed on the outer surface of the No. 1 rotating shaft, and one end of the spring away from the No. 1 rotating shaft is fixedly connected to the inside of the tin spraying furnace, and a rotating bar is fixedly installed on the top of the four No. 1 rotating shafts located above, and the rotating bar is rotatably arranged inside the tin spraying furnace, and a horizontal bar is rotatably installed in the upper part of the fixed column, and swing bars are rotatably installed at both ends of the horizontal bar, and a fixed rod is rotatably installed in the end of the swing bar away from the horizontal bar, and the bottom end of the fixed rod is movably clamped in the moving bar, and a fixed bar is fixedly installed on the outer surface of the fixed rod, and a push rod is fixedly installed on the upper surface of the fixed bar, and one end of the push rod away from the fixed bar contacts with the rotating bar, and a tooth plate is fixedly installed on the lower surface of the end of the rotating bar away from the fixed bar, and a No. 1 motor is fixedly installed on the upper surface of the mounting plate, and the bottom end of the output shaft of the No. 1 motor is fixedly connected to the horizontal bar.

[0009] Preferably, the isolation mechanism includes an isolation box, and the sides of the two isolation boxes that are close to each other are connected to the tin spray furnace, partitions are fixedly installed on both sides of the isolation box, and movable plates are slidably installed on the sides of the two partitions that are close to each other, a No. 3 electric cylinder is fixedly installed in the movable plate, and the ends of the output shafts of the two No. 3 electric cylinders that are close to each other pass through the movable plate, and the ends of the output shafts of the two No. 3 electric cylinders that are close to each other are fixedly installed with fixing clamps, and the sides of the fixing clamps that are close to each other are in movable contact with the outer surface of the long circuit board, guide columns are fixedly installed on the sides of the two movable plates that are away from each other, and the guide columns are slidably arranged inside the partition, mounting rods are rotatably installed in the two partitions, and the ends of the two mounting rods that are away from each other rotate and pass through the isolation box, a swing plate is fixedly installed on the outer surface of the mounting rod, and the end of the guide column that slides away from the movable plate is slidably arranged inside the swing plate, a cross bar is rotatably installed on the upper part of the two partitions, and the cross bar and the mounting rod are transmitted through a synchronous wheel and a synchronous belt, and two No. 2 gears are fixedly installed on the outer surface of the cross bar, and the No. 2 gears are movably meshed with the gear plate.

[0010] Preferably, a second sealing door is rotatably installed in the side of the two isolation boxes away from the tin spraying furnace, a No. 2 rotating shaft is fixedly installed on the upper and lower sides of the second sealing door, and the No. 2 rotating shaft is rotatably arranged inside the isolation box, and the bottom ends of the two No. 2 rotating shafts located below are fixedly installed with a first bevel gear, and a rotating rod is rotatably installed on the bottom of the inner side of the two isolation boxes away from each other, and two second bevel gears are fixedly installed on the outer surface of the rotating rod, and the second bevel gear and the first bevel gear are meshed.

[0011] Preferably, the transport mechanism includes a mounting platform, and the sides of the two mounting platforms close to each other are fixedly connected to the isolation box, a rotating plate is rotatably installed inside the mounting platform, and a No. 3 rotating shaft is fixedly installed on both sides of the rotating plate, and the No. 3 rotating shaft is rotatably arranged inside the mounting platform, and a side plate and a square bar are symmetrically installed inside the side of the mounting platform close to the isolation box, and the No. 3 rotating shaft rotates through the side plate and is rotatably arranged inside the square bar, and a No. 3 motor is fixedly installed on the side of the square bar on the right side away from the side plate, and the end of the No. 3 motor output shaft close to the side plate is fixedly connected to the No. 3 rotating shaft, and the outer surfaces of the two No. 3 rotating shafts are A number one and a number two gear with missing teeth are fixedly installed, a transmission rod is rotatably installed in the side plate, and the transmission rod and the rotating rod are transmitted through a synchronous wheel and a synchronous belt, a number three gear is fixedly installed at the center of the end of the transmission rod away from the synchronous wheel, and the number three gear and the number two gear with missing teeth are movably engaged, a connecting rod is rotatably installed in the square bar, and the ends of the two connecting rods away from each other rotate and penetrate the mounting table, the connecting rod and the mounting rod are transmitted through a synchronous wheel and a synchronous belt, a number four gear is fixedly installed at the center of the end of the connecting rod away from the synchronous wheel, and the number four gear and the number one gear with missing teeth are movably engaged.

[0012] Preferably, three long boards are fixedly installed on the side of the rotating plate away from the isolation box, a connecting plate is fixedly installed on the side of the upper surface of the long board away from the isolation box, a placing plate is fixedly installed on the upper surface of the connecting plate, a pushing bar is slidably installed on the side of the lower surface of the placing plate close to the isolation box, and the bottom end of the pushing bar is slidably arranged inside the long board, a moving block is slidably installed on the side of the upper surface of the placing board close to the isolation box, and the lower surface of the moving block is fixedly connected to the pushing bar, vertical bars are slidably installed on the side of the upper surface of the long boards on both sides close to the isolation box, a horizontal plate is fixedly installed on the upper surface of the vertical bar, three pushing bars are fixedly installed on the side of the horizontal plate away from the isolation box, and one end of the pushing bar away from the horizontal plate is fixedly connected to the pushing bar.

[0013] Preferably, a rotating column is rotatably installed in the long strip located in the middle, a rotating arm is fixedly installed on the top of the rotating column, a guide rod is fixedly installed on the end of the upper surface of the rotating arm away from the rotating column, and the top of the guide rod is slidably inserted in the cross plate, and a worm wheel is fixedly installed on the bottom end of the rotating column, a worm is rotatably installed in the long strip, and the worm and the worm wheel are meshed, a conduction rod is rotatably installed in the rotating plate, and the conduction rod and the worm are transmitted through a synchronous wheel and a synchronous belt, the end of the conduction rod away from the No. 3 motor rotates and passes through the rotating plate and the No. 3 rotating shaft, the No. 4 motor is fixedly installed on the side of the square bar on the left side away from the side plate, and the end of the output shaft of the No. 4 motor close to the side plate is fixedly connected to the conduction rod.

[0014] A tin spraying method for a tin spraying device of a long circuit board comprises the following steps:

[0015] Step 1: Turn on the No. 4 motor to drive the moving block to move, so that the moving block can clamp and fix the long circuit board;

[0016] Step 2: Turn on the No. 3 motor to drive the long circuit board to move, load the long circuit board, and at the same time drive the second sealing door to rotate, so that the second sealing door is opened, and the No. 3 electric cylinder drives the fixing clamp to move, so as to clamp and fix the long circuit board;

[0017] Step 3: Turn on the No. 1 motor to drive the limit clamp to move, and at the same time drive the first sealing door to rotate, so that the first sealing door is opened, and turn on the No. 2 electric cylinder to drive the limit clamp to rotate, so as to clamp and fix the long circuit board;

[0018] Step 4: Turn on motor No. 1 to drive the long circuit board to move downward and spray tin on the long circuit board.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. In the present invention, an isolation mechanism is provided to isolate harmful gases generated during tin spraying, thereby preventing harmful gases from floating out of the tin spraying furnace and polluting the air, thereby avoiding damage to the human body. In addition, a conveying mechanism is used to automatically load and unload long circuit boards, thereby avoiding manual loading and unloading, thereby avoiding damage to the human body caused by high temperature.

[0021] 2. In the present invention, the third rotating shaft and the transmission rod cooperate to drive the second sealing door to rotate, so that the second sealing door is opened or closed, which is convenient for loading long circuit boards and sealing the isolation box. The third rotating shaft, the connecting rod and the mounting rod cooperate to drive the fixing clamp to move toward the mounting platform, which is convenient for clamping the long circuit boards.

[0022] 3. In the present invention, a fixed rod is provided to drive the first sealing door to rotate and control the opening or closing of the first sealing door, so as to facilitate the loading of long circuit boards and the sealing of the isolation box. The fixed rod drives the fixed clamp to move, so that the long circuit boards can be automatically loaded. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0025] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention.

[0026] Figure 3 It is a schematic diagram of the cross-sectional structure of the tin spraying mechanism of the present invention.

[0027] Figure 4 It is a schematic diagram of the cross-sectional structure of the tin spray furnace of the present invention.

[0028] Figure 5 It is a schematic diagram of the cross-sectional structure of the fixing plate of the present invention.

[0029] Figure 6 It is a schematic diagram of the cross-sectional structure of the fixed column of the present invention.

[0030] Figure 7 It is a schematic diagram of the cross-sectional structure of the isolation mechanism of the present invention.

[0031] Figure 8 It is a schematic diagram of the cross-sectional structure of the push rod of the present invention.

[0032] Fig. 9It is a schematic diagram of the cross-sectional structure of the isolation box of the present invention.

[0033] Fig.10 It is a schematic diagram of the cross-sectional structure of the transport mechanism of the present invention.

[0034] Fig.11 It is a schematic diagram of the cross-sectional structure of the installation platform of the present invention.

[0035] Fig.12 For the present invention Figure 3 A schematic diagram of the enlarged structure of .

[0036] Fig.13 For the present invention Figure 3 Enlarged schematic diagram of the structure at B.

[0037] Fig.14 The figure is a flow chart of the method of the present invention.

[0038] In the figure: 1, tin spraying mechanism; 101, tin spraying furnace; 102, fixed column; 103, mounting plate; 104, fixed plate; 105, first sealing door; 106, rotating disk; 107, mounting bar; 108, moving bar; 109, rotating frame; 110, rectangular block; 111, horizontal bar; 112, No. 1 motor; 113, swing bar; 114, fixed rod; 115, fixed bar; 116, push rod; 117, vertical rod; 118, No. 1 electric cylinder; 119, Gear No. 1; 120, square block; 121, arc rack; 122, motor No. 2; 123, slider; 124, tooth plate; 125, limit clamp; 126, rectangular bar; 127, connecting bar; 128, electric cylinder No. 2; 129, shaft No. 1; 130, spring; 131, rotating bar; 2, isolation mechanism; 201, isolation box; 202, cross bar; 203, gear No. 2; 204, mounting rod; 205, swing plate; 206, moving plate; 20 7. Fixing clamp; 208. No. 3 electric cylinder; 209. Guide column; 210. Second sealing door; 211. No. 2 rotating shaft; 212. First bevel gear; 213. Rotating rod; 214. Second bevel gear; 215. Partition plate; 3. Transport mechanism; 301. Mounting table; 302. Rotating plate; 303. Long strip plate; 304. Connecting plate; 305. Placement plate; 306. Push strip; 307. Moving block; 308. Vertical strip; 309. Horizontal plate; 310. Push bar; 311, rotating arm; 312, guide rod; 313, rotating column; 314, worm gear; 315, worm; 316, shaft No. 3; 317, motor No. 3; 318, gear No. 1 with missing teeth; 319, gear No. 2 with missing teeth; 320, side plate; 321, square bar; 322, transmission rod; 323, gear No. 3; 324, connecting rod; 325, gear No. 4; 326, conduction rod; 327, motor No. 4; 4, purification equipment; 5, transportation equipment. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Example: Figure 1-14 As shown, the present invention provides a tin spraying device for a long circuit board, including a tin spraying mechanism 1, and isolating mechanisms 2 for isolating harmful gases generated by tin spraying are provided on both sides of the tin spraying mechanism 1, which are used to isolate the harmful gases generated during tin spraying and prevent the harmful gases from drifting out. The sides of the two isolation mechanisms 2 away from the tin spraying mechanism 1 are provided with conveying mechanisms 3 for conveying the long circuit boards, which are used to load and unload the long circuit boards, avoid manual loading and unloading, and reduce the possibility of burns. The upper surface of the tin spraying mechanism 1 is provided with a purification device 4 for absorbing and purifying the harmful gases generated by tin spraying, which is used to absorb and purify the harmful gases. The side of the tin spraying device close to the conveying mechanism 3 is provided with a transportation device 5 for transporting the long circuit boards, which is used to transport the long circuit boards.

[0041] The tin spraying mechanism 1 includes a tin spraying furnace 101, a mounting plate 103 is fixedly installed in the upper part of the tin spraying furnace 101, a fixed column 102 is fixedly installed in the middle part of the tin spraying furnace 101, and the top of the fixed column 102 is fixedly connected to the mounting plate 103, a fixed plate 104 is fixedly installed on the outer surface of the top of the fixed column 102, and the side of the fixed plate 104 is connected to the inner wall of the tin spraying furnace 101, and four mounting bars 107 are rotatably installed on the outer surface of the top of the fixed column 102, and the mounting bars 107 are close to the side of the fixed column 102. A slider 123 is fixedly installed and slidably arranged inside the fixed column 102. A No. 1 electric cylinder 118 is fixedly installed on the upper surface of the mounting plate 103, and the bottom end of the No. 1 electric cylinder 118 is movably clamped inside the mounting bar 107. A rotating disk 106 is rotatably installed inside the top end of the fixed column 102, and the slider 123 is movably clamped inside the rotating disk 106. A No. 2 motor 122 is fixedly installed inside the fixed column 102, and the top end of the output shaft of the No. 2 motor 122 is fixedly connected to the rotating disk 106.

[0042] By adopting the above technical solution, the second motor 122 can drive the installation bar 107 to move.

[0043] A moving bar 108 is slidably installed in the mounting bar 107, and a vertical rod 117 is rotatably installed in one end of the moving bar 108 away from the fixed column 102, and the top of the vertical rod 117 rotates through the fixed plate 104, and a No. 1 gear 119 and a square block 120 are fixedly installed on the outer surface of the vertical rod 117, and the square block 120 and the No. 1 gear 119 are slidably arranged inside the fixed plate 104, and two arc-shaped racks 121 are fixedly installed in the fixed plate 104, and the No. 1 gear 119 and the arc-shaped rack 121 are meshed, and the bottom end of the vertical rod 117 is fixedly rotated. The rotating frame 109 has a rectangular block 110 fixedly installed on its lower surface, and limit clamps 125 are rotatably installed on both sides of the rectangular block 110, and the sides of the two limit clamps 125 that are close to each other are in active contact with the outer surface of the long circuit board. A No. 2 electric cylinder 128 is fixedly installed in the rotating frame 109, and a rectangular bar 126 is fixedly installed on the bottom end of the output shaft of the No. 2 electric cylinder 128, and connecting bars 127 are rotatably installed on both sides of the rectangular bar 126, and the end of the connecting bar 127 away from the rectangular bar 126 is rotatably connected to the limit clamp 125.

[0044] By adopting the above technical solution, the vertical rod 117 can drive the rotating frame 109 to rotate.

[0045] The first sealing door 105 is rotatably installed in the upper and lower sides of the tin spraying furnace 101 near the isolation mechanism 2, and the first sealing door 105 is fixedly installed on both sides of the first sealing door 105. The first rotating shaft 129 is rotatably set inside the tin spraying furnace 101. The outer surface of the first rotating shaft 129 is fixedly installed with a spring 130, and the end of the spring 130 away from the first rotating shaft 129 is fixedly connected to the inside of the tin spraying furnace 101. The top of the four No. 1 rotating shafts 129 located above is fixedly installed with a rotating bar 131, and the rotating bar 131 is rotatably set inside the tin spraying furnace 101. A horizontal bar 111 is rotatably installed on the upper part of the fixed column 102, and both ends of the horizontal bar 111 are rotatable. A swing bar 113 is movably installed, and a fixed rod 114 is rotatably installed in one end of the swing bar 113 away from the horizontal bar 111, and the bottom end of the fixed rod 114 is movably clamped in the moving bar 108, a fixed bar 115 is fixedly installed on the outer surface of the fixed rod 114, a push rod 116 is fixedly installed on the upper surface of the fixed bar 115, and the end of the push rod 116 away from the fixed bar 115 is in contact with the rotating bar 131, a toothed plate 124 is fixedly installed on the lower surface of the end of the rotating bar 131 away from the fixed bar 115, a No. 1 motor 112 is fixedly installed on the upper surface of the mounting plate 103, and the bottom end of the output shaft of the No. 1 motor 112 is fixedly connected to the horizontal bar 111.

[0046] By adopting the above technical solution, the fixing rod 114 can drive the first sealing door 105 to rotate.

[0047] The isolation mechanism 2 includes an isolation box 201, and the sides of the two isolation boxes 201 close to each other are connected to the tin spray furnace 101, and partitions 215 are fixedly installed on both sides of the isolation box 201, and the sides of the two partitions 215 close to each other are slidably installed with a moving plate 206, and a No. 3 electric cylinder 208 is fixedly installed in the moving plate 206, and the ends of the output shafts of the two No. 3 electric cylinders 208 close to each other pass through the moving plate 206, and the ends of the output shafts of the two No. 3 electric cylinders 208 close to each other are fixedly installed with a fixing clamp 207, and the sides of the fixing clamps 207 close to each other are in active contact with the outer surface of the long circuit board, and the sides of the two moving plates 206 away from each other are fixedly installed with guides Column 209, and the guide column 209 is slidably set inside the partition 215, the mounting rods 204 are rotatably installed in the two partitions 215, and the ends of the two mounting rods 204 that are away from each other rotate and penetrate the isolation box 201, the outer surface of the mounting rod 204 is fixedly installed with a swing plate 205, and the end of the guide column 209 that slides away from the movable plate 206 is slidably set inside the swing plate 205, the upper part of the two partitions 215 is rotatably installed with a cross bar 202, and the cross bar 202 and the mounting rod 204 are driven by synchronous wheels and synchronous belts, and the outer surface of the cross bar 202 is fixedly installed with two No. 2 gears 203, and the No. 2 gear 203 and the tooth plate 124 are movably engaged.

[0048] By adopting the above technical solution, the cross bar 202 can drive the fixing clamp 207 to move.

[0049] A second sealing door 210 is rotatably installed in the side of the two isolation boxes 201 away from the tin spray furnace 101, and a second rotating shaft 211 is fixedly installed on the upper and lower sides of the second sealing door 210, and the second rotating shaft 211 is rotatably set inside the isolation box 201, and the bottom ends of the two No. 2 rotating shafts 211 located below are fixedly installed with first bevel gears 212, and a rotating rod 213 is rotatably installed on the bottom of the inner side of the two isolation boxes 201 away from each other, and two second bevel gears 214 are fixedly installed on the outer surface of the rotating rod 213, and the second bevel gear 214 is meshed with the first bevel gear 212.

[0050] By adopting the above technical solution, the rotating rod 213 can drive the second sealing door 210 to rotate.

[0051] The transport mechanism 3 includes a mounting platform 301, and the sides of the two mounting platforms 301 that are close to each other are fixedly connected to the isolation box 201, a rotating plate 302 is rotatably installed inside the mounting platform 301, and a No. 3 rotating shaft 316 is fixedly installed on both sides of the rotating plate 302, and the No. 3 rotating shaft 316 is rotatably set inside the mounting platform 301, and a side plate 320 and a square bar 321 are symmetrically installed inside the side of the mounting platform 301 close to the isolation box 201, and the No. 3 rotating shaft 316 rotates through the side plate 320 and is rotatably set inside the square bar 321, and a No. 3 motor 317 is fixedly installed on the side of the square bar 321 on the right side away from the side plate 320, and the end of the output shaft of the No. 3 motor 317 close to the side plate 320 is fixedly connected to the No. 3 rotating shaft 316, and the outer ends of the two No. 3 rotating shafts 316 A number one toothless gear 318 and a number two toothless gear 319 are fixedly installed on the surface, a transmission rod 322 is rotatably installed in the side plate 320, and the transmission rod 322 and the rotating rod 213 are transmitted through a synchronous wheel and a synchronous belt, a number three gear 323 is fixedly installed at the center of the end of the transmission rod 322 away from the synchronous wheel, and the number three gear 323 and the number two toothless gear 319 are movably engaged, a connecting rod 324 is rotatably installed in the square bar 321, and the ends of the two connecting rods 324 away from each other rotate and penetrate the mounting platform 301, and the connecting rod 324 and the mounting rod 204 are transmitted through a synchronous wheel and a synchronous belt, a number four gear 325 is fixedly installed at the center of the end of the connecting rod 324 away from the synchronous wheel, and the number four gear 325 and the number one toothless gear 318 are movably engaged.

[0052] By adopting the above technical solution, the third motor 317 can drive the rotating plate 302 to rotate.

[0053] The rotatable plate 302 is fixedly installed with three long plates 303 on the side away from the isolation box 201, and a connecting plate 304 is fixedly installed on the side of the upper surface of the long plate 303 away from the isolation box 201, and a placing plate 305 is fixedly installed on the upper surface of the connecting plate 304, and a push bar 306 is slidably installed on the lower surface of the placing plate 305 close to the isolation box 201, and the bottom end of the push bar 306 is slidably set inside the long plate 303, and a moving block 307 is slidably installed on the upper surface of the placing plate 305 close to the isolation box 201, and the lower surface of the moving block 307 is fixedly connected to the push bar 306, and vertical bars 308 are slidably installed on the upper surface of the long plates 303 on both sides close to the isolation box 201, and a horizontal plate 309 is fixedly installed on the upper surface of the vertical bar 308, and three push bars 310 are fixedly installed on the side of the horizontal plate 309 away from the isolation box 201, and the push bar 310 is fixedly connected to the push bar 306 at one end away from the horizontal plate 309.

[0054] By adopting the above technical solution, the horizontal plate 309 can drive the moving block 307 to move.

[0055] A rotating column 313 is rotatably installed in the long strip 303 located in the middle, and a rotating arm 311 is fixedly installed on the top of the rotating column 313. A guide rod 312 is fixedly installed on the upper surface of the rotating arm 311 away from the rotating column 313, and the top of the guide rod 312 is slidably inserted in the cross plate 309. A worm gear 314 is fixedly installed at the bottom end of the rotating column 313. A worm 315 is rotatably installed in the long strip 303, and the worm 315 and the worm gear 314 are meshed. A conduction rod 326 is rotatably installed in the rotating plate 302, and the conduction rod 326 and the worm 315 are transmitted through a synchronous wheel and a synchronous belt. The end of the conduction rod 326 away from the third motor 317 rotates through the rotating plate 302 and the third rotating shaft 316. The square bar 321 on the left side is fixedly installed with the fourth motor 327 on the side away from the side plate 320, and the end of the output shaft of the fourth motor 327 close to the side plate 320 is fixedly connected to the conduction rod 326.

[0056] By adopting the above technical solution, the conductive rod 326 can drive the horizontal plate 309 to move.

[0057] A tin spraying method for a tin spraying device of a long circuit board comprises the following steps:

[0058] Step 1: Turn on the fourth motor 327 to drive the moving block 307 to move, so that the moving block 307 clamps and fixes the long circuit board;

[0059] Step 2: Turn on the No. 3 motor 317 to drive the long circuit board to move, load the long circuit board, and at the same time drive the second sealing door 210 to rotate, so that the second sealing door 210 is opened, and the No. 3 electric cylinder 208 drives the fixing clamp 207 to move, and clamps and fixes the long circuit board;

[0060] Step 3: Turn on the No. 1 motor 112 to drive the limit clamp 125 to move, and at the same time drive the first sealing door 105 to rotate, so that the first sealing door 105 is opened, and turn on the No. 2 electric cylinder 128 to drive the limit clamp 125 to rotate, so as to clamp and fix the long circuit board;

[0061] Step 4: Turn on the No. 1 motor 112 to drive the long circuit board to move downward and spray tin on the long circuit board.

[0062] Working principle: First, turn on the No. 4 motor 327 to drive the transmission rod 326 to rotate, and the rotation of the transmission rod 326 drives the worm 315 to rotate, and the rotation of the worm 315 drives the worm wheel 314 to rotate, and the rotation of the worm wheel 314 drives the rotating arm 311 to rotate, and the rotation of the rotating arm 311 drives the guide rod 312 to move, and the movement of the guide rod 312 drives the cross plate 309 to move, and the movement of the cross plate 309 drives the push bar 310 to move, and the movement of the push bar 310 drives the push bar 306 to move, and the movement of the push bar 306 drives the moving block 307 to move, so that the moving block 307 clamps and fixes the long circuit board;

[0063] Secondly, turn on the third motor 317 to drive the third rotating shaft 316 to rotate, and the rotation of the third rotating shaft 316 drives the rotating plate 302 to rotate, and the rotation of the rotating plate 302 drives the long circuit board to move, and the long circuit board is loaded. At the same time, the rotation of the third rotating shaft 316 drives the first toothless gear 318 and the second toothless gear 319 to rotate, and when the second toothless gear 319 and the third gear 323 are meshed, the transmission rod 322 is driven to rotate, and the rotation of the transmission rod 322 drives the rotating rod 213 to rotate, and the rotation of the rotating rod 213 drives the second bevel gear 214 to rotate, and the rotation of the second bevel gear 214 drives the first bevel gear 212 to rotate, and the rotation of the first bevel gear 212 drives the second rotating shaft 211 to rotate, and the rotation of the second rotating shaft 211 drives the second sealing door 210 to rotate, so that the second sealing door 210 is opened, so that the long circuit board can enter the isolation box 201 conveniently;

[0064] When the first toothless gear 318 and the fourth gear 325 are meshed, the connecting rod 324 is driven to rotate, and the mounting rod 204 is driven to rotate through the rotation of the connecting rod 324, and the swing plate 205 is driven to swing through the rotation of the mounting rod 204, and the guide column 209 is driven to move through the swing of the swing plate 205, and the movable plate 206 is driven to move through the movement of the guide column 209, and the fixed clamp 207 is driven to move through the movement of the movable plate 206, so that the fixed clamp 207 moves toward the mounting platform 301, and at this time, the third electric cylinder 208 is opened to drive the fixed clamp 207 to move, so that the fixed clamp 207 clamps and fixes the long circuit board;

[0065] Then, the fixing clamp 207 is moved by resetting the rotating plate 302, so that the fixing clamp 207 returns to its original position. At this time, the No. 1 motor 112 is turned on to drive the horizontal bar 111 to rotate, and the swing bar 113 is driven to swing by the rotation of the horizontal bar 111, and the fixing rod 114 is driven to move by the swing of the swing bar 113, and the moving bar 108 is driven by the movement of the fixing rod 114, so that the moving bar 108 moves toward the isolation box 201, and the vertical rod 117 is driven to move by the movement of the moving bar 108, and the rotating frame 109 is driven to move by the movement of the vertical rod 117, and the rotating frame 109 is driven to move by the movement of the rotating frame 109. The rectangular block 110 is driven to move, and the movement of the rectangular block 110 drives the limit clamp 125 to move. At the same time, the movement of the fixing rod 114 drives the fixing bar 115 to move, and the movement of the fixing bar 115 drives the push rod 116 to move. The movement of the push rod 116 drives the rotating bar 131 to rotate, so that the rotating bar 131 rotates a quarter of a circle, and the rotation of the rotating bar 131 drives the first rotating shaft 129 to rotate, and the rotation of the first rotating shaft 129 drives the first sealing door 105 to rotate, so that the first sealing door 105 is opened, so that the rotating frame 109 can enter the isolation box 201 conveniently;

[0066] Finally, the tooth plate 124 is moved by the movement of the push rod 116. When the tooth plate 124 and the second gear 203 are meshed, the second gear 203 is driven to rotate. The rotation of the second gear 203 drives the cross bar 202 to rotate. The rotation of the cross bar 202 drives the mounting rod 204 to rotate. The rotation of the mounting rod 204 drives the swing plate 205 to swing. The swinging of the swing plate 205 drives the guide column 209 to move. The movement of the guide column 209 drives the moving plate 206 to move. The movement of the moving plate 206 drives the fixing clamp 207 to move. The movement of the fixing clamp 207 drives the long circuit board to move to the bottom of the limit clamp 125. The No. 2 electric cylinder 128 is opened to drive the rectangular bar 126 to move. The movement of the rectangular bar 126 drives the connecting bar 127 to swing. The swinging of the connecting bar 127 drives the limit clamp 125 to rotate. The movable bar 108 is moved by the movement of the mounting bar 107, thereby driving the long circuit board to move downward and spray tin on the long circuit board. When the spray tin is completed, the No. 1 electric cylinder 118 is turned on to reset the rotating frame 109. After the reset is completed, the No. 2 motor 122 is turned on to drive the rotating disk 106 to rotate, and the slider 123 is moved by the rotation of the rotating disk 106, and the mounting bar 107 is moved by the movement of the slider 123, thereby driving the long circuit board to move, so as to facilitate the spray tin of the next long circuit board.

[0067] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A tin spraying device for a long circuit board, comprising a tin spraying mechanism (1), characterized in that: Both sides of the tin spraying mechanism (1) are provided with isolation mechanisms (2) for isolating harmful gases generated by the tin spraying, and the sides of the two isolation mechanisms (2) away from the tin spraying mechanism (1) are provided with transport mechanisms (3) for transporting long circuit boards, and the upper surface of the tin spraying mechanism (1) is provided with purification equipment (4) for absorbing and purifying harmful gases generated by the tin spraying, and the side of the tin spraying device close to the transport mechanism (3) is provided with transport equipment (5) for transporting long circuit boards; The isolation mechanism (2) comprises an isolation box (201), and the sides of the two isolation boxes (201) close to each other are connected to the tin spray furnace (101), partitions (215) are fixedly installed on both sides of the isolation box (201), and the sides of the two partitions (215) close to each other are slidably installed with moving plates (206), a No. 3 electric cylinder (208) is fixedly installed in the moving plate (206), and the ends of the output shafts of the two No. 3 electric cylinders (208) close to each other pass through the moving plate (206), a fixing clamp (207) is fixedly installed on the ends of the output shafts of the two No. 3 electric cylinders (208) close to each other, and the sides of the fixing clamps (207) close to each other are in active contact with the outer surface of the long circuit board, and the sides of the two moving plates (206) away from each other are fixedly installed with guide columns ( 209), and the guide column (209) is slidably arranged inside the partition (215), a mounting rod (204) is rotatably installed inside the two partitions (215), and the ends of the two mounting rods (204) that are away from each other rotate and penetrate the isolation box (201), a swing plate (205) is fixedly installed on the outer surface of the mounting rod (204), and the end of the guide column (209) that slides away from the movable plate (206) is slidably arranged inside the swing plate (205), a cross bar (202) is rotatably installed on the upper part of the two partitions (215), and the cross bar (202) and the mounting rod (204) are driven by a synchronous wheel and a synchronous belt, and two No. 2 gears (203) are fixedly installed on the outer surface of the cross bar (202), and the No. 2 gear (203) and the toothed plate (124) are movably meshed; A second sealing door (210) is rotatably mounted in the side of the two isolation boxes (201) away from the tin spray furnace (101), a second rotating shaft (211) is fixedly mounted on the upper and lower sides of the second sealing door (210), and the second rotating shaft (211) is rotatably arranged inside the isolation box (201), and a first bevel gear (212) is fixedly mounted on the bottom ends of the two second rotating shafts (211) located at the bottom, and a rotating rod (213) is rotatably mounted on the bottom of the inner side of the two isolation boxes (201) away from each other, and two second bevel gears (214) are fixedly mounted on the outer surface of the rotating rod (213), and the second bevel gear (214) is meshed with the first bevel gear (212).

2. A tin spraying device for a long circuit board as claimed in claim 1, characterized in that: The tin spraying mechanism (1) comprises a tin spraying furnace (101), a mounting plate (103) is fixedly mounted on the upper part of the tin spraying furnace (101), a fixing column (102) is fixedly mounted on the middle part of the tin spraying furnace (101), and the top end of the fixing column (102) is fixedly connected to the mounting plate (103), a fixing plate (104) is fixedly mounted on the outer surface of the top end of the fixing column (102), and the side of the fixing plate (104) is connected to the inner wall of the tin spraying furnace (101), and four mounting bars (107) are rotatably mounted on the outer surface of the top end of the fixing column (102), and the mounting bars (107) are close to the fixing column (103). 2) A slider (123) is fixedly installed on the side, and the slider (123) is slidably arranged inside the fixed column (102); a No. 1 electric cylinder (118) is fixedly installed on the upper surface of the mounting plate (103), and the bottom end of the No. 1 electric cylinder (118) is movably clamped inside the mounting bar (107); a rotating disk (106) is rotatably installed inside the top end of the fixed column (102), and the slider (123) is movably clamped inside the rotating disk (106); a No. 2 motor (122) is fixedly installed inside the fixed column (102), and the top end of the output shaft of the No. 2 motor (122) is fixedly connected to the rotating disk (106).

3. A tin spraying device for a long circuit board as claimed in claim 2, characterized in that: A moving bar (108) is slidably installed in the installation bar (107), and a vertical rod (117) is rotatably installed in one end of the moving bar (108) away from the fixed column (102), and the top end of the vertical rod (117) rotates and penetrates the fixed plate (104), and a No. 1 gear (119) and a square block (120) are fixedly installed on the outer surface of the vertical rod (117), and the square block (120) and the No. 1 gear (119) are slidably arranged inside the fixed plate (104), and two arc-shaped racks (121) are fixedly installed in the fixed plate (104), and the No. 1 gear (119) and the arc-shaped rack (121) are meshed. A rotating frame (109) is fixed at the bottom end, a rectangular block (110) is fixedly mounted on the lower surface of the rotating frame (109), limit clamps (125) are rotatably mounted on both sides of the rectangular block (110), and the sides of the two limit clamps (125) close to each other are in active contact with the outer surface of the long circuit board, a No. 2 electric cylinder (128) is fixedly mounted inside the rotating frame (109), a rectangular bar (126) is fixedly mounted on the bottom end of the output shaft of the No. 2 electric cylinder (128), and connecting bars (127) are rotatably mounted on both sides of the rectangular bar (126), and one end of the connecting bar (127) away from the rectangular bar (126) is rotatably connected to the limit clamp (125).

4. A tin spraying device for a long circuit board as claimed in claim 2, characterized in that: The tin spray furnace (101) is rotatably mounted with a first sealing door (105) on both upper and lower sides close to the isolation mechanism (2); a first rotating shaft (129) is fixedly mounted on both sides of the first sealing door (105), and the first rotating shaft (129) is rotatably mounted inside the tin spray furnace (101); a spring (130) is fixedly mounted on the outer surface of the first rotating shaft (129), and one end of the spring (130) away from the first rotating shaft (129) is fixedly connected to the inside of the tin spray furnace (101); rotating bars (131) are fixedly mounted on the top ends of the four first rotating shafts (129) located at the top, and the rotating bars (131) are rotatably mounted inside the tin spray furnace (101); a horizontal bar (111) is rotatably mounted on the upper inner portion of the fixed column (102), and both ends of the horizontal bar (111) are rotatably mounted. A swing bar (113) is movably mounted thereon, a fixed rod (114) is rotatably mounted in one end of the swing bar (113) away from the horizontal bar (111), and the bottom end of the fixed rod (114) is movably clamped in the inside of the moving bar (108), a fixed bar (115) is fixedly mounted on the outer surface of the fixed rod (114), a push rod (116) is fixedly mounted on the upper surface of the fixed bar (115), and one end of the push rod (116) away from the fixed bar (115) is in contact with the rotating bar (131), a toothed plate (124) is fixedly mounted on the lower surface of one end of the rotating bar (131) away from the fixed bar (115), a No. 1 motor (112) is fixedly mounted on the upper surface of the mounting plate (103), and the bottom end of the output shaft of the No. 1 motor (112) is fixedly connected to the horizontal bar (111).

5. A tin spraying device for a long circuit board as claimed in claim 1, characterized in that: The transport mechanism (3) comprises a mounting platform (301), and the sides of the two mounting platforms (301) close to each other are fixedly connected to the isolation box (201), a rotating plate (302) is rotatably mounted inside the mounting platform (301), and a third rotating shaft (316) is fixedly mounted on both sides of the rotating plate (302), and the third rotating shaft (316) is rotatably arranged inside the mounting platform (301), and the mounting platform (301) is close to the isolation box (201). A side plate (320) and a square bar (321) are symmetrically installed in one side of the side plate (320), and a third rotating shaft (316) is rotatably installed through the side plate (320) and is rotatably arranged inside the square bar (321). A third motor (317) is fixedly installed on the side of the square bar (321) located on the right side away from the side plate (320), and one end of the output shaft of the third motor (317) close to the side plate (320) is fixedly connected to the third rotating shaft (316). The two third rotating shafts (316) are connected to the side plate (320). 16), a first toothless gear (318) and a second toothless gear (319) are fixedly mounted on the outer surface of each side plate (320), a transmission rod (322) is rotatably mounted in the side plate (320), and the transmission rod (322) and the rotating rod (213) are driven by a synchronous wheel and a synchronous belt, a third gear (323) is fixedly mounted at the center of one end of the transmission rod (322) away from the synchronous wheel, and the third gear (323) and the second toothless gear (319) are movably engaged, a connecting rod (324) is rotatably mounted in the square bar (321), and the ends of the two connecting rods (324) away from each other rotate and penetrate the mounting platform (301), the connecting rod (324) and the mounting rod (204) are driven by a synchronous wheel and a synchronous belt, a fourth gear (325) is fixedly mounted at the center of one end of the connecting rod (324) away from the synchronous wheel, and the fourth gear (325) and the first toothless gear (318) are movably engaged.

6. A tin spraying device for a long circuit board as claimed in claim 5, characterized in that: The rotating plate (302) is fixedly mounted with three long strips (303) on the side away from the isolation box (201); a connecting plate (304) is fixedly mounted on the upper surface of the long strip (303) on the side away from the isolation box (201); a placement plate (305) is fixedly mounted on the upper surface of the connecting plate (304); a push bar (306) is slidably mounted on the lower surface of the placement plate (305) on the side close to the isolation box (201); and the bottom end of the push bar (306) is slidably arranged inside the long strip (303); and the upper surface of the placement plate (305) is close to the isolation box. A moving block (307) is slidably mounted on one side of the isolation box (201), and the lower surface of the moving block (307) is fixedly connected to the push bar (306); a vertical bar (308) is slidably mounted on the upper surface of the long strips (303) located on both sides close to the isolation box (201); a horizontal plate (309) is fixedly mounted on the upper surface of the vertical bar (308); three push bars (310) are fixedly mounted on the side of the horizontal plate (309) away from the isolation box (201), and one end of the push bar (310) away from the horizontal plate (309) is fixedly connected to the push bar (306).

7. A tin spraying device for a long circuit board as claimed in claim 6, characterized in that: A rotating column (313) is rotatably mounted in the long strip (303) located in the middle, a rotating arm (311) is fixedly mounted on the top of the rotating column (313), a guide rod (312) is fixedly mounted on the upper surface of the rotating arm (311) at one end away from the rotating column (313), and the top of the guide rod (312) is slidably inserted in the inside of the horizontal plate (309), a worm wheel (314) is fixedly mounted on the bottom end of the rotating column (313), a worm (315) is rotatably mounted in the long strip (303), and the worm (315) and the worm wheel (314) are connected to each other. The rotating plate (302) is meshed with each other, a transmission rod (326) is rotatably installed in the rotating plate (302), and the transmission rod (326) and the worm (315) are driven by a synchronous wheel and a synchronous belt, and the end of the transmission rod (326) away from the third motor (317) rotates through the rotating plate (302) and the third rotating shaft (316), and the side of the square bar (321) located on the left side away from the side plate (320) is fixedly installed with the fourth motor (327), and the end of the output shaft of the fourth motor (327) close to the side plate (320) is fixedly connected to the transmission rod (326).

8. A tin spraying method for a long circuit board using a tin spraying device as claimed in any one of claims 1 to 7, characterized in that: The steps include: Step 1: Turn on the fourth motor (327) to drive the moving block (307) to move, so that the moving block (307) clamps and fixes the long circuit board; Step 2: Turn on the No. 3 motor (317) to drive the long circuit board to move, load the long circuit board, and at the same time drive the second sealing door (210) to rotate, so that the second sealing door (210) is opened, and drive the fixing clamp (207) to move through the No. 3 electric cylinder (208) to clamp and fix the long circuit board; Step 3: Turn on the No. 1 motor (112) to drive the limit clamp (125) to move, and at the same time drive the first sealing door (105) to rotate, so that the first sealing door (105) is opened, and turn on the No. 2 electric cylinder (128) to drive the limit clamp (125) to rotate, so as to clamp and fix the long circuit board; Step 4: Turn on motor No. 1 (112) to drive the long circuit board to move downward and spray tin on the long circuit board.

Citation Information

Patent Citations

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