A composite processing technology of spunlace nonwoven fabric
Patent Information
- Application Number
- CN202411474860.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-10-22
AI Technical Summary
Traditional spunlace non-woven fabric processes are difficult to meet the needs of strength and comfort at the same time, and deviations are prone to occur during fiber stacking and affecting the molding quality.
The fiber web using outer polyester fiber and viscose fiber and the inner pure cotton or mulberry silk fiber web form a composite fiber web through carding, drafting and hydrospinning processes, and the adjustment mechanism is used to prevent the fiber web stacking deviation and soak through slurry. and dry to enhance fabric performance.
It has obtained spunlace non-woven fabrics with excellent strength and touch, suitable for intimate protective clothing and high-demand fabrics, improving production quality.
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Figure CN118979336B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spunlace nonwoven fabric production, in particular to a spunlace nonwoven fabric composite processing technology. Background Art
[0002] Spunlace nonwoven fabrics are made by spraying high-pressure fine water streams onto one or more layers of fiber webs, so that the fibers are entangled with each other, thereby reinforcing the fiber webs. The resulting fabric is called spunlace nonwoven fabrics. The fiber raw materials processed by the spunlace method are of a wide variety, including polyester, nylon, polypropylene, viscose, etc. The principle of reinforcing fiber webs by spunlace is similar to that of acupuncture, but needles are not used. Instead, a spunlace machine that can generate multiple fine water jets through high pressure is used to spray the fiber webs. After the water jets pass through the fiber webs, they are supported by the net curtain and rebound, and then penetrate the fiber web again, so that the fibers in the fiber webs are displaced, interlaced, entangled, and embraced under the hydraulic action of high-speed water jets in different directions, thereby reinforcing the fiber webs. The traditional spunlace process for processing composite nonwoven fabrics is mostly a multi-layer composite reinforcement of the same type of fiber webs. The composite fabrics obtained have relatively simple functions and touch. In the field where there is a certain demand for the strength and comfort of the fabrics, the performance of the composite spunlace nonwoven fabrics obtained by the existing technology cannot meet the use requirements.
[0003] In addition, when hydroentanglement is performed on spunlace nonwoven fabrics, two layers of fiber webs need to be stacked together first and then placed in a hydroentanglement machine for hydroentanglement forming. If the fibers are wrinkled and offset during the stacking process, it is easy to cause deviations in the fiber stacking position, affecting the forming quality of the composite spunlace nonwoven fabric.
[0004] In order to achieve the purpose of preparing high-quality spunlace composite nonwoven fabrics with excellent strength and touch, a spunlace composite nonwoven fabric processing technology is provided. Summary of the invention
[0005] The purpose of the present invention is to provide a spunlace nonwoven composite processing technology in order to achieve the purpose of preparing high-quality spunlace composite nonwoven fabric with excellent strength and touch.
[0006] To achieve the above object, the present invention provides the following technical solution: a spunlace nonwoven composite processing technology, the specific steps are as follows:
[0007] Step 1: Select two fiber raw materials, and respectively use a carding machine and a cross-lapping process to card and shape them into a web to obtain an outer fiber web and an inner fiber web. The outer fiber web is made of polyester fiber and viscose fiber, and the inner fiber web is made of pure cotton fiber or mulberry silk fiber;
[0008] Step 2: The outer fiber web and the inner fiber web are stretched by a stretching machine;
[0009] Step 3: Move the outer fiber web and the inner fiber web into the spunlace machine, which will flatten the two fiber webs and combine them together using a spunlace process to form a composite fiber web;
[0010] Step 4: After the obtained composite fiber web is impregnated with slurry, it is rolled;
[0011] Step 5: The rolled fiber web is input into an oven for drying to obtain a spunlace nonwoven fabric;
[0012] The hydroentanglement machine used in the step three includes a body, the inner cavity of the body is equipped with a guide roller, a first hydroentanglement head and a second hydroentanglement head, the guide roller is provided with a plurality of guide operations for the fiber web, the first hydroentanglement head and the second hydroentanglement head are used to hydroentangle the fiber web, one end of the body is symmetrically fixedly connected with a mounting frame, a cloth roll, a squeezing roller, a first tensioning roller and a second tensioning roller are symmetrically arranged between the two mounting frames, the fiber webs on the two cloth rolls are squeezed and stacked by the squeezing roller, the first tensioning roller and the second tensioning roller are used to stretch and tension the fiber web, the positions of the squeezing roller, the first tensioning roller and the second tensioning roller are adjusted by an adjusting mechanism, and the cloth roll is installed on the mounting frame by a mounting mechanism.
[0013] As a further solution of the present invention: the adjustment mechanism includes a mounting plate, the mounting plate is fixedly connected to the outer wall of the mounting frame, the outer wall of the mounting plate is installed with a first motor, the output end of the first motor is connected to a first threaded rod, the outer wall of the first threaded rod is connected to a movable frame, the movable frame is slidably connected to the outer wall of the mounting frame, the outer wall of the mounting frame is located at the top and bottom ends of the movable frame and is rotatably connected to a first spur gear, the outer wall of the mounting frame is located at the outer wall of the first spur gear and is slidably connected to a displacement frame, the first tensioning roller is rotatably connected to the movable frame, the second tensioning roller is rotatably connected to the displacement frame, and one end of the movable frame is rotatably connected to A connecting rod, one end of the connecting rod is rotatably connected to a movable seat, the outer wall of the mounting frame is located above and below the movable seat and is fixedly connected to a fixed plate, a limiting rod is fixedly connected between the two fixed plates, the limiting rod passes through the two movable seats, a second motor is installed on the top of the fixed plate, the output end of the second motor is connected to a square rod, both ends of the extrusion roller are fixedly connected to a connecting shaft, one end of the connecting shaft is located inside the movable seat and is fixedly connected to a first bevel gear, the inside of the movable seat is located at the outer wall of the first bevel gear and is rotatably connected to a second bevel gear, the inner wall of the second bevel gear is fixedly connected to a rotating cylinder, and the square rod passes through the rotating cylinder.
[0014] As a further solution of the present invention: the mounting mechanism includes a mounting shaft, the fabric roll is sleeved on the outer wall of the mounting shaft, a connecting groove for the mounting shaft to connect and enter is provided on the outer wall of one end of the mounting frame, a slot is provided on the inner wall of the connecting groove, a fixing groove is provided on the inner wall of the slot, a connecting frame is slidably connected to the inner wall of the connecting groove, an insert block is fixedly connected to the outer wall of the connecting frame, a fixed block extending from the insert block is slidably connected to the inside of the insert block, a first spring is connected between the fixed block and the insert block, and a pushing frame is slidably connected to the inside of the connecting frame and the insert block, The outer wall of the connecting frame is rotatably connected to a rotating block, and one end of the rotating block is fixedly connected to the second threaded rod, and the second threaded rod passes through the pushing frame, and the outer wall of the mounting shaft is located at both sides of the cloth roll and is slidably connected to a limiting plate, and the inside of the mounting shaft is slidably connected to an extrusion block extending from the mounting shaft, and a second spring is connected between the extrusion block and the mounting shaft, and the interior of the mounting shaft is located at the outer wall of the extrusion block and is rotatably connected to the second spur gear, and the interior of the mounting shaft is located at the outer wall of the second spur gear and is slidably connected to the limiting block, and the outer wall of the limiting block is fixedly connected to the toothed plate.
[0015] As a further solution of the present invention: a first threaded hole is provided on the outer wall of the movable frame, the first threaded hole matches the first threaded rod, the movable frame is in a mountain shape, the displacement frame is in a C shape, and the outer walls of the movable frame and the displacement frame are provided with tooth grooves, which mesh with the first spur gear.
[0016] As a further solution of the present invention: a limiting hole is provided on the outer wall of the movable seat, the limiting hole is fitted with the outer wall of the limiting rod, and both ends of the connecting rod are connected to the movable frame and the movable seat through a rotating shaft.
[0017] As a further solution of the present invention: the first bevel gear is meshed with the second bevel gear, a square groove is provided on the inner wall of the rotating cylinder, and the inner wall of the square groove is fitted with the outer wall of the square rod.
[0018] As a further solution of the present invention: the connecting groove and one end of the connecting frame are provided with a semicircular surface matching the outer wall of the mounting shaft, the outer wall of the insert block is fitted with the inner wall of the slot, and the outer wall of one end of the fixing block is fitted with the inner wall of the fixing groove.
[0019] As a further solution of the present invention: a slope is provided on one side of the fixing block, one end of the pushing frame contacts the slope, a second threaded hole is provided on the outer wall of the pushing frame, and the second threaded hole matches the second threaded rod.
[0020] As a further solution of the present invention: the inner ring of the limit plate is provided with a slot, the top end of the tooth plate is provided with a latching tooth, the latching tooth is engaged with the slot, the outer walls of the extrusion block and the limit block are provided with gear teeth, and the gear teeth are meshed with the second spur gear.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The outer fiber web of the present invention is made of polyester fiber and viscose fiber, and the inner fiber web is made of pure cotton fiber or mulberry silk fiber. The outer fiber web provides wear-resistant and tensile strength properties, while the inner fiber web provides a comfortable feel in contact with the human body. The two layers of fiber web are composite-formed by a spunlace process, and the strength is further enhanced by a slurry dipping and drying process. It can be widely used in the preparation of protective clothing that is worn close to the body or in fields with high requirements on fabric strength and appearance.
[0023] 2. The spunlace machine described in the present invention is convenient for adjusting the distance between the two squeezing rollers by setting an adjustment mechanism and a mounting mechanism. During the adjustment, the two squeezing rollers automatically move away from each other to stretch and tension the fiber web to prevent wrinkles when stacked. When the fabric roll is in use, the limiting plates are located on both sides of the fabric roll to limit the position of the fabric roll on the mounting shaft to prevent position deviation when the fiber web is stacked, thereby facilitating the smooth stacking of the two fibers and improving the production quality of the composite molding of the spunlace non-woven fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of the water spunlace machine of the present invention;
[0025] Figure 2 It is a schematic diagram of the installation of the first spurting head and the second spurting head of the spurting machine of the present invention;
[0026] Figure 3 It is a schematic diagram of the installation of the first tensioning roller and the second tensioning roller of the water spunlace machine of the present invention;
[0027] Figure 4 It is a schematic diagram of the installation of the movable frame and the displacement frame of the water spunlace machine of the present invention;
[0028] Figure 5 It is a schematic diagram of the installation of the movable seat and the fixed plate of the water spunlacing machine of the present invention;
[0029] Figure 6 This is a schematic diagram of the internal structure of the movable base of the water spunlace machine of the present invention;
[0030] Figure 7 It is a schematic diagram of the disassembled structure of the mounting frame of the water spunlace machine of the present invention;
[0031] Figure 8This is a schematic diagram of the internal structure of the connecting frame of the water spunlace machine of the present invention;
[0032] Fig. 9 It is a schematic diagram of the internal structure of the limiting plate of the water spunlace machine of the present invention;
[0033] Fig.10 It is a schematic diagram of the internal structure of the installation shaft of the water spunlace machine of the present invention.
[0034] In the figure: 1, machine body; 2, guide roller; 3, first water jet head; 4, second water jet head; 5, mounting frame; 6, cloth roll; 7, squeezing roller; 8, adjusting mechanism; 801, mounting plate; 802, first motor; 803, first threaded rod; 804, movable frame; 805, first straight gear; 806, displacement frame; 807, connecting rod; 808, movable seat; 809, fixing plate; 810, limiting rod; 811, second motor; 812, square rod; 813, connecting shaft; 814, first bevel gear; 815, The second bevel gear; 816, rotating cylinder; 9, mounting mechanism; 901, mounting shaft; 902, connecting groove; 903, slot; 904, fixing groove; 905, connecting frame; 906, plug block; 907, fixing block; 908, first spring; 909, pushing frame; 910, second threaded rod; 911, rotating block; 912, limiting plate; 913, extruding block; 914, second spring; 915, second spur gear; 916, limiting block; 917, tooth plate; 10, first tensioning roller; 11, second tensioning roller. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of its embodiments based on the overall structure of the present invention.
[0037] See also Figures 1 to 10 In an embodiment of the present invention, a spunlace nonwoven composite processing technology comprises the following specific steps:
[0038] Step 1: Select two fiber raw materials, and respectively use a carding machine and a cross-lapping process to card and shape them into a web to obtain an outer fiber web and an inner fiber web. The outer fiber web is made of polyester fiber and viscose fiber, and the inner fiber web is made of pure cotton fiber or mulberry silk fiber;
[0039] Step 2: The outer fiber web and the inner fiber web are stretched by a stretching machine;
[0040] Step 3: Move the outer fiber web and the inner fiber web into the spunlace machine, which will flatten the two fiber webs and combine them together using a spunlace process to form a composite fiber web;
[0041] Step 4: After the obtained composite fiber web is impregnated with slurry, it is rolled;
[0042] Step 5: The rolled fiber web is input into an oven for drying to obtain a spunlace nonwoven fabric.
[0043] In this embodiment: the outer fiber mesh is made of polyester fiber and viscose fiber, and the inner fiber mesh is made of pure cotton fiber or mulberry silk fiber. The outer layer provides wear-resistant and tensile strength properties, while the inner fiber mesh provides a comfortable feel when in contact with the human body.
[0044] Please refer to Figures 1 to 4The water jetting machine used in step three includes a body 1, an inner cavity of the body 1 is equipped with a guide roller 2, a first water jetting head 3 and a second water jetting head 4, the guide roller 2 is provided with a plurality of guide operations for the fiber web, the first water jetting head 3 and the second water jetting head 4 are used to water jet the fiber web, one end of the body 1 is symmetrically fixedly connected with a mounting frame 5, a cloth roll 6, a squeezing roller 7, a first tensioning roller 10 and a second tensioning roller 11 are symmetrically arranged between the two mounting frames 5, the fiber webs on the two cloth rolls 6 are squeezed and stacked by the squeezing roller 7, the first tensioning roller 10 and the second tensioning roller 11 are used to stretch and tension the fiber web, the positions of the squeezing roller 7, the first tensioning roller 10 and the second tensioning roller 11 are adjusted by an adjusting mechanism 8, and the cloth roll 6 is installed on the mounting frame 5 by an installing mechanism 9.
[0045] In this embodiment: the fiber webs on the two cloth rolls 6 are tensioned by the first tensioning roller 10 and the second tensioning roller 11, and then pressed by two squeezing rollers 7. The pressed fiber webs are subjected to forward and reverse hydroentanglement by the first hydroentanglement head 3 and the second hydroentanglement head 4. The hydroentanglement machine uses multiple fine water jets generated by high pressure to spray the two layers of composite stacked fiber webs. After the water jets pass through the fiber webs, they are rebounded by the conveying mesh curtain and interspersed with the fiber webs again. As a result, the fibers in the fiber webs are displaced, interspersed, entangled and embraced under the hydraulic action of the high-speed water jets interspersed in different directions, so that the two fiber webs are reinforced and combined.
[0046] Please refer to Figures 3 to 6The adjusting mechanism 8 includes a mounting plate 801, which is fixedly connected to the outer wall of the mounting frame 5. A first motor 802 is installed on the outer wall of the mounting plate 801. The output end of the first motor 802 is connected to a first threaded rod 803. The outer wall of the first threaded rod 803 is connected to a movable frame 804. The movable frame 804 is slidably connected to the outer wall of the mounting frame 5. The outer wall of the mounting frame 5 is located at the top and bottom of the movable frame 804 and is rotatably connected to a first spur gear 805. The outer wall of the mounting frame 5 is located at the outer wall of the first spur gear 805 and is slidably connected to a displacement frame 806. The first tensioning roller 10 is rotatably connected to the movable frame 804, and the second tensioning roller 11 is rotatably connected to the displacement frame 806. One end of the movable frame 804 is rotatably connected to a connecting rod 807, and one end of the connecting rod 807 is rotatably connected to the movable frame 804. A movable seat 808 is movably connected thereto, and a fixed plate 809 is fixedly connected thereto on the outer wall of the mounting frame 5 above and below the movable seat 808, a limiting rod 810 is fixedly connected between the two fixed plates 809, and the limiting rod 810 passes through the two movable seats 808, a second motor 811 is installed at the top of the fixed plate 809, and a square rod 812 is connected to the output end of the second motor 811, and connecting shafts 813 are fixedly connected to both ends of the extrusion roller 7, one end of the connecting shaft 813 is located inside the movable seat 808 and is fixedly connected thereto with a first bevel gear 814, the inside of the movable seat 808 is located at the outer wall of the first bevel gear 814 and is rotatably connected thereto with a second bevel gear 815, a rotating cylinder 816 is fixedly connected to the inner wall of the second bevel gear 815, and the square rod 812 passes through the rotating cylinder 816.
[0047] In this embodiment: the first motor 802 is started, and the first motor 802 runs to drive the first threaded rod 803 to rotate, and the rotation of the first threaded rod 803 drives the movable frame 804 to move, and the displacement of the movable frame 804 drives the movable seat 808 to move through the connecting rod 807, and the two movable seats 808 move away from each other, driving the two squeezing rollers 7 to move away from each other, so as to facilitate the two layers of fiber web to pass between the two squeezing rollers 7. At the same time, the movable frame 804 moves to drive the first tensioning roller 10 to move, and the movable frame 804 moves to drive the first spur gear 805 to rotate, and the rotation of the first spur gear 805 drives the displacement frame 806 to move, and the displacement frame 806 moves to drive the second tensioning roller 11 to move, and the first tensioning roller 10 and the second tensioning roller 11 are close to each other, so that the fiber web is conveniently sleeved on the first tensioning roller 10 and the second tensioning roller 11; when After the fiber web is placed, the first motor 802 is started to drive the two squeezing rollers 7 to move closer to each other. The two squeezing rollers 7 move closer to each other to press the two layers of fiber webs. At the same time, the first tensioning roller 10 and the second tensioning roller 11 move away from each other to stretch and tension the fiber web to prevent wrinkles when stacked. Then, the second motor 811 is started. The second motor 811 drives the square rod 812 to rotate, and the rotation of the square rod 812 drives the rotating cylinder 816 to rotate. The rotation of the rotating cylinder 816 drives the second bevel gear 815 to rotate. The second bevel gear 815 rotates to drive the first bevel gear 814 to rotate. The first bevel gear 814 rotates to drive the connecting shaft 813 to rotate. The connecting shaft 813 rotates to drive the squeezing roller 7 to rotate. The two squeezing rollers 7 rotate in opposite directions, driving the fiber web to move at a uniform speed.
[0048] Please refer to Figures 7 to 10The mounting mechanism 9 includes a mounting shaft 901, a cloth roll 6 is sleeved on the outer wall of the mounting shaft 901, a connecting groove 902 for the mounting shaft 901 to connect is provided on the outer wall of one end of the mounting frame 5, a slot 903 is provided on the inner wall of the connecting groove 902, a fixing groove 904 is provided on the inner wall of the slot 903, a connecting frame 905 is slidably connected to the inner wall of the connecting groove 902, an insert block 906 is fixedly connected to the outer wall of the connecting frame 905, a fixed block 907 extending from the insert block 906 is slidably connected to the inner wall of the insert block 906, a first spring 908 is connected between the fixed block 907 and the insert block 906, a pushing frame 909 is slidably connected to the inner wall of the connecting groove 902, and a plug block 906 is provided to the inner wall of the plug block 906. The outer wall is rotatably connected to a rotating block 911, one end of the rotating block 911 is fixedly connected to a second threaded rod 910, and the second threaded rod 910 runs through the pushing frame 909. The outer wall of the mounting shaft 901 is located on both sides of the cloth roll 6 and is slidably connected to a limiting plate 912. The interior of the mounting shaft 901 is slidably connected to an extrusion block 913 extending from the mounting shaft 901, and a second spring 914 is connected between the extrusion block 913 and the mounting shaft 901. The interior of the mounting shaft 901 is located on the outer wall of the extrusion block 913 and is rotatably connected to a second spur gear 915. The interior of the mounting shaft 901 is located on the outer wall of the second spur gear 915 and is slidably connected to a limiting block 916, and the outer wall of the limiting block 916 is fixedly connected to a toothed plate 917.
[0049] In this embodiment: when installing the cloth roll 6, the installation shaft 901 is moved into the connecting groove 902. After completion, the connecting frame 905 is inserted into the connecting groove 902. The connecting frame 905 and the connecting groove 902 together position the installation shaft 901. At the same time, the insert block 906 is inserted into the slot 903. The fixing block 907 is engaged into the fixing groove 904 under the elastic force of the first spring 908 to fix the connecting frame 905.
[0050] When the connecting frame 905 is removed, the rotating block 911 is rotated. The rotating block 911 rotates to drive the second threaded rod 910 to rotate. The second threaded rod 910 rotates to drive the pushing frame 909 to move. The displacement of the pushing frame 909 drives the fixed block 907 to move. The fixed block 907 moves out of the fixed groove 904, thereby canceling the fixation of the connecting frame 905.
[0051] When the mounting shaft 901 is connected and enters the connecting groove 902, the limit plates 912 are located on both sides of the cloth roll 6, limiting the position of the cloth roll 6 on the mounting shaft 901. At this time, the extrusion block 913 contacts the connecting groove 902, and the extrusion block 913 moves under force, causing the second spring 914 to be squeezed. The movement of the extrusion block 913 drives the second spur gear 915 to rotate, and the rotation of the second spur gear 915 drives the limit block 916 to move. The limit block 916 moves out of the mounting shaft 901 and contacts the outer wall of the mounting frame 5, thereby limiting the position of the mounting shaft 901 on the mounting frame 5. At the same time, the limit block 916 moves to drive the tooth plate 917 to move. The tooth plate 917 is displaced and engaged with the inner wall of the limit plate 912, thereby fixing the limit plate 912 to prevent the cloth roll 6 from moving on the mounting shaft 901 during use, causing the position to deviate when the fiber web is stacked.
[0052] Please refer to Figures 3 to 6 A first threaded hole is provided on the outer wall of the movable frame 804, and the first threaded hole matches the first threaded rod 803. The movable frame 804 is in a mountain shape, and the displacement frame 806 is in a C shape. The outer walls of the movable frame 804 and the displacement frame 806 are provided with tooth grooves, which mesh with the first spur gear 805.
[0053] In this embodiment: the operation of the first motor 802 drives the first threaded rod 803 to rotate, the rotation of the first threaded rod 803 drives the movable frame 804 to move, the movement of the movable frame 804 drives the first tensioning roller 10 to move, the movement of the movable frame 804 drives the first spur gear 805 to rotate, the rotation of the first spur gear 805 drives the displacement frame 806 to move, and the displacement of the displacement frame 806 drives the second tensioning roller 11 to move.
[0054] Please refer to Figures 3 to 6 A limiting hole is provided on the outer wall of the movable seat 808, and the limiting hole is fitted with the outer wall of the limiting rod 810. Both ends of the connecting rod 807 are connected to the movable frame 804 and the movable seat 808 through a rotating shaft.
[0055] In this embodiment, the first threaded rod 803 rotates to drive the movable frame 804 to move, and the movable frame 804 moves to drive the movable seat 808 to move through the connecting rod 807, and the two movable seats 808 move away from each other, driving the two squeezing rollers 7 to move away from each other.
[0056] Please refer to Figures 3 to 6 The first bevel gear 814 is meshed with the second bevel gear 815 , and a square groove is provided on the inner wall of the rotating cylinder 816 , and the inner wall of the square groove is in contact with the outer wall of the square rod 812 .
[0057] In this embodiment: the second motor 811 drives the square rod 812 to rotate, the square rod 812 drives the rotating cylinder 816 to rotate, the rotating cylinder 816 drives the second bevel gear 815 to rotate, the second bevel gear 815 drives the first bevel gear 814 to rotate, the first bevel gear 814 drives the connecting shaft 813 to rotate, the connecting shaft 813 drives the squeezing roller 7 to rotate, the two squeezing rollers 7 rotate in opposite directions, driving the fiber web to move at a uniform speed.
[0058] Please refer to Figures 7 to 10 One end of the connecting groove 902 and the connecting frame 905 is provided with a semicircular surface matching the outer wall of the mounting shaft 901 , the outer wall of the insert block 906 fits with the inner wall of the slot 903 , and the outer wall of one end of the fixing block 907 fits with the inner wall of the fixing groove 904 .
[0059] In this embodiment: the installation shaft 901 is moved into the connecting groove 902, and after completion, the connecting frame 905 is inserted into the connecting groove 902. The connecting frame 905 and the connecting groove 902 together position the installation shaft 901. At the same time, the insert block 906 is inserted into the slot 903, and the fixing block 907 is engaged into the fixing groove 904 under the elastic force of the first spring 908 to fix the connecting frame 905.
[0060] Please refer to Figures 7 to 10 A slope is provided on one side of the fixing block 907 , one end of the pushing frame 909 contacts the slope, and a second threaded hole is provided on the outer wall of the pushing frame 909 , and the second threaded hole matches the second threaded rod 910 .
[0061] In this embodiment: the rotating block 911 is rotated, the rotating block 911 drives the second threaded rod 910 to rotate, the second threaded rod 910 drives the pushing frame 909 to move, the pushing frame 909 moves to drive the fixed block 907 to move, the fixed block 907 moves out of the fixed groove 904, and the fixation of the connecting frame 905 is cancelled.
[0062] Please refer to Figures 7 to 10 The inner ring of the limiting plate 912 is provided with a slot, the top of the tooth plate 917 is provided with a locking tooth, the locking tooth is engaged with the slot, the outer wall of the extrusion block 913 and the limiting block 916 is provided with gear teeth, and the gear teeth are meshed with the second spur gear 915.
[0063] In this embodiment: when the mounting shaft 901 is connected and enters the connecting groove 902, the limit plates 912 are located on both sides of the cloth roll 6, limiting the position of the cloth roll 6 on the mounting shaft 901. At this time, the extrusion block 913 contacts the connecting groove 902, and the extrusion block 913 moves under force, causing the second spring 914 to be squeezed. The movement of the extrusion block 913 drives the second spur gear 915 to rotate, and the rotation of the second spur gear 915 drives the limit block 916 to move. The limit block 916 moves out of the mounting shaft 901 and contacts the outer wall of the mounting frame 5, thereby limiting the position of the mounting shaft 901 on the mounting frame 5. At the same time, the limit block 916 moves and drives the tooth plate 917 to move. The tooth plate 917 is displaced and engaged with the inner wall of the limit plate 912, thereby fixing the limit plate 912.
[0064] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A spunlace nonwoven composite processing technology, characterized in that: The specific steps are as follows: Step 1: Select two fiber raw materials, and respectively use a carding machine and a cross-lapping process to card and shape them into a web to obtain an outer fiber web and an inner fiber web. The outer fiber web is made of polyester fiber and viscose fiber, and the inner fiber web is made of pure cotton fiber or mulberry silk fiber; Step 2: The outer fiber web and the inner fiber web are stretched by a stretching machine; Step 3: Move the outer fiber web and the inner fiber web into the spunlace machine, which will flatten the two fiber webs and combine them together using a spunlace process to form a composite fiber web; Step 4: After the obtained composite fiber web is impregnated with slurry, it is rolled; Step 5: The rolled fiber web is input into an oven for drying to obtain a spunlace nonwoven fabric; The water jetting machine used in step 3 comprises a body (1), the inner cavity of the body (1) is provided with a guide roller (2), a first water jetting head (3) and a second water jetting head (4), the guide roller (2) is provided with a plurality of guides for guiding the fiber web, the first water jetting head (3) and the second water jetting head (4) are used to perform water jetting on the fiber web, one end of the body (1) is symmetrically fixedly connected with a mounting frame (5), a fabric roll (6), a squeezing roller (7), a first tensioning roller (10) and a second tensioning roller (11) are symmetrically arranged between the two mounting frames (5), the fiber webs on the two fabric rolls (6) are squeezed and stacked by the squeezing roller (7), the first tensioning roller (10) and the second tensioning roller (11) are used to stretch and tension the fiber web, the positions of the squeezing roller (7), the first tensioning roller (10) and the second tensioning roller (11) are adjusted by an adjusting mechanism (8), and the fabric roll (6) is mounted on the mounting frame (5) by a mounting mechanism (9); The adjusting mechanism (8) comprises a mounting plate (801), wherein the mounting plate (801) is fixedly connected to the outer wall of the mounting frame (5), a first motor (802) is mounted on the outer wall of the mounting plate (801), an output end of the first motor (802) is connected to a first threaded rod (803), an outer wall of the first threaded rod (803) is connected to a movable frame (804), the movable frame (804) is slidably connected to the outer wall of the mounting frame (5), the outer wall of the mounting frame (5) is located at the top and bottom of the movable frame (804) and is rotatably connected to a first spur gear (805), the outer wall of the mounting frame (5) is located at the outer wall of the first spur gear (805) and is slidably connected to a displacement frame (806), the first tensioning roller (10) is rotatably connected to the movable frame (804), the second tensioning roller (11) is rotatably connected to the displacement frame (806), one end of the movable frame (804) is rotatably connected to a connecting rod (807), the connecting rod (807) is One end is rotatably connected to a movable seat (808); the outer wall of the mounting frame (5) is located above and below the movable seat (808) and is fixedly connected to a fixed plate (809); a limit rod (810) is fixedly connected between the two fixed plates (809); the limit rod (810) passes through the two movable seats (808); a second motor (811) is installed at the top of the fixed plate (809); the output end of the second motor (811) is connected to a square rod (812); two ends of the squeezing roller (7) are fixedly connected to a connecting shaft (813); one end of the connecting shaft (813) is located inside the movable seat (808) and is fixedly connected to a first bevel gear (814); the inside of the movable seat (808) is located on the outer wall of the first bevel gear (814) and is rotatably connected to a second bevel gear (815); the inner wall of the second bevel gear (815) is fixedly connected to a rotating cylinder (816); the square rod (812) passes through the rotating cylinder (816).
2. A spunlace nonwoven composite processing technology according to claim 1, characterized in that: The mounting mechanism (9) comprises a mounting shaft (901), the fabric roll (6) is sleeved on the outer wall of the mounting shaft (901), a connecting groove (902) for the mounting shaft (901) to connect and enter is provided on the outer wall of one end of the mounting frame (5), a slot (903) is provided on the inner wall of the connecting groove (902), a fixing groove (904) is provided on the inner wall of the slot (903), a connecting frame (905) is slidably connected to the inner wall of the connecting groove (902), an insert block (906) is fixedly connected to the outer wall of the connecting frame (905), a fixing block (907) extending from the insert block (906) is slidably connected to the inside of the insert block (906), a first spring (908) is connected between the fixing block (907) and the insert block (906), a pushing frame (909) is slidably connected to the inside of the connecting frame (905) and the insert block (906), and the connecting frame (905) and the insert block (906) are slidably connected to the inside of the pushing frame (909), and the connecting frame (905) and the insert block (906) are The outer wall of the mounting shaft (905) is rotatably connected to a rotating block (911), one end of the rotating block (911) is fixedly connected to a second threaded rod (910), the second threaded rod (910) passes through the pushing frame (909), the outer wall of the mounting shaft (901) is located on both sides of the cloth roll (6) and is slidably connected to a limiting plate (912), the interior of the mounting shaft (901) is slidably connected to an extrusion block (913) extending from the mounting shaft (901), a second spring (914) is connected between the extrusion block (913) and the mounting shaft (901), the interior of the mounting shaft (901) is located on the outer wall of the extrusion block (913) and is rotatably connected to a second spur gear (915), the interior of the mounting shaft (901) is located on the outer wall of the second spur gear (915) and is slidably connected to a limiting block (916), and the outer wall of the limiting block (916) is fixedly connected to a toothed plate (917).
3. The spunlace nonwoven composite processing technology according to claim 1, characterized in that: The outer wall of the movable frame (804) is provided with a first threaded hole, the first threaded hole matches the first threaded rod (803), the movable frame (804) is in a mountain shape, the displacement frame (806) is in a C shape, and the outer walls of the movable frame (804) and the displacement frame (806) are both provided with tooth grooves, the tooth grooves meshing with the first spur gear (805).
4. The spunlace nonwoven composite processing technology according to claim 1, characterized in that: The outer wall of the movable seat (808) is provided with a limiting hole, the limiting hole is in contact with the outer wall of the limiting rod (810), and both ends of the connecting rod (807) are connected to the movable frame (804) and the movable seat (808) via a rotating shaft.
5. The spunlace nonwoven composite processing technology according to claim 1, characterized in that: The first bevel gear (814) is meshed with the second bevel gear (815); a square groove is provided on the inner wall of the rotating cylinder (816); the inner wall of the square groove is in contact with the outer wall of the square rod (812).
6. A spunlace nonwoven composite processing technology according to claim 2, characterized in that: The connecting groove (902) and one end of the connecting frame (905) are provided with a semicircular surface matching the outer wall of the mounting shaft (901); the outer wall of the insert block (906) fits with the inner wall of the slot (903); and the outer wall of one end of the fixing block (907) fits with the inner wall of the fixing groove (904).
7. The spunlace nonwoven composite processing technology according to claim 2, characterized in that: A slope is provided on one side of the fixing block (907), one end of the pushing frame (909) is in contact with the slope, and a second threaded hole is provided on the outer wall of the pushing frame (909), the second threaded hole matches the second threaded rod (910).
8. The spunlace nonwoven composite processing technology according to claim 2, characterized in that: The inner ring of the limit plate (912) is provided with a slot, the top end of the tooth plate (917) is provided with a slotting tooth, the slotting tooth being engaged with the slotting tooth, the outer walls of the extrusion block (913) and the limit block (916) are provided with gear teeth, the gear teeth being engaged with the second spur gear (915).
Citation Information
Patent Citations
Multi-layer composite non-woven fabric and preparation method thereof
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Apparatus for strengthening a fibrous web comprises a water-delivering compression roller, a fiber-entangling spray bar and a water-jet needling drum
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