A mechanical apparatus and method for preparing an iron-based strip dual pancake interwinding
By designing a mechanical device that includes a rotating shaft, a limiting wheel, and a clamping plate, the problem that existing equipment cannot simultaneously wind both ends of iron-based strip is solved, achieving precise winding and automatic cutting of the strip, and improving the processing efficiency and quality of double-panel internal coils of iron-based strip.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANXI RAY WHEAT ELECTRONICS TECH
- Filing Date
- 2024-09-04
- Publication Date
- 2026-04-10
AI Technical Summary
Existing winding equipment cannot wind both ends of iron-based strip at the same time, resulting in low processing efficiency.
A mechanical device for preparing double-pancake internal coils of iron-based strip was designed, including components such as a base plate, support plate, rotating shaft, take-up roller, limiting wheel, clamping plate and motor. The rotating shaft is driven by the motor to rotate the take-up roller. The limiting wheel and clamping plate ensure uniform winding of the strip. The roller rotation reduces friction. The strip is automatically cut by a cutting device to improve processing efficiency.
It achieves precise winding of the strip, reduces offset and wrinkles, improves winding efficiency and conductivity, ensures coil neatness and quality, and improves processing efficiency and applicability.
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Figure CN118983186B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coil production, in particular to a mechanical equipment and method for preparing an iron-based strip double-deck interposed coil. BACKGROUND
[0002] The iron-based strip double-deck interposed coil is a special coil structure that combines the design of iron-based strip and double-deck coil to improve the performance and stability of the coil. This coil structure includes winding tool, welding tool, impregnation tool, and assembly device, etc. The winding tool is usually a stainless steel ring used to wind the strip into a ring-shaped coil. The existing winding equipment cannot wind the strip at both ends simultaneously, resulting in low processing efficiency.
[0003] The patent CN220627516U discloses a hierarchical double-deck superconducting coil and its preparation system. The skeleton end and the internal design of the patent are continuous arc-shaped channels that realize the smooth transition of the cable, thereby realizing the winding of different width cables in the same coil double layer and completing the hierarchical double-deck coil. At the same time, it can ensure that the cable exit end of the coil double-deck is located on the same side. In the specific winding process, the winding of the single-layer coil of the first layer cable is completed first. The measurement size leaves enough joint segment cable length, and after increasing the insulation, the first layer cable is pre-bent according to the shape of the arc-shaped transition groove to match the size of the transition groove. The cable is pushed into the transition groove and fixed, and the welding tool connects the internal welding block and the external extension block through a split structure, and performs welding and fastening between the cables through bolt pre-tightening. At the same time, the welding block is made of high-purity copper block similar to the cable material, which is a stable body at low temperature to enhance the stability of the joint. Although this patent solves the above problems, it still has the problem of low processing efficiency because it cannot wind the strip at both ends simultaneously. Therefore, a mechanical equipment and method for preparing an iron-based strip double-deck interposed coil are proposed to solve the above problems. SUMMARY
[0004] The technical problem to be solved by the present application is to provide a mechanical equipment and method for preparing an iron-based strip double-deck interposed coil to solve the above problems.
[0005] To solve the above technical problems, the technical scheme adopted by the present application is: a kind of mechanical equipment for preparing iron-based strip double-pie inner coil, including bottom plate, the upper surface of the bottom plate is fixedly connected with support plate, the upper surface of the support plate is fixedly connected with support shell, the right side of the support shell is fixedly connected with connecting seat, the both sides of the inner surface of the support shell are rotatably connected with shaft, the outer surface of the shaft is fixedly connected with take-up roller, the circumferential surface of the take-up roller is fixedly connected with inner limiting wheel disc, the circumferential surface of the take-up roller is fixedly connected with outer limiting wheel disc, the side of the inner limiting wheel disc away from the inner wall of support shell is fixedly connected with fixed plate, the inner surface of the fixed plate is fixedly connected with sleeve shaft, the circumferential surface of the sleeve shaft is fixedly connected with fixed clamping plate, the inner surface of the sleeve shaft is fixedly connected with elastic telescopic rod, the end of the elastic telescopic rod close to the arc surface of the inner wall of support shell is fixedly connected with movable clamping plate, the upper surface of the bottom plate is provided with strip limiting device for clamping strip so that the strip can be smoothly wound, the upper surface of the bottom plate is provided with cutting device for cutting strip after winding, the both sides of the fixed clamping plate are respectively in contact with two inner limiting wheel discs, the both sides of the movable clamping plate are respectively in contact with two inner limiting wheel discs, the right end of the shaft is fixedly connected with motor, and the motor and the upper surface of the connecting seat are fixedly connected, the both ends of the strip are wound on the left and right two take-up rollers respectively, the motor is started, the shaft is driven to rotate by the motor, the take-up roller is driven to rotate by the shaft, the strip is wound into coil by the take-up roller, the inner limiting wheel disc and the outer limiting wheel disc block the strip during the process of winding the strip on the take-up roller, before winding the strip on the take-up roller, the end of the strip is passed between the movable clamping plate and the fixed clamping plate, the movable clamping plate and the fixed clamping plate clamp the strip, which ensures that the winding progress of the both sides of the strip is consistent, the movable clamping plate is pulled, the spacing between the movable clamping plate and the fixed clamping plate is increased, the strip is passed between the movable clamping plate and the fixed clamping plate, then the movable clamping plate is loosened, the tension of the elastic telescopic rod pulls the movable clamping plate close to the fixed clamping plate to clamp the strip, the movable clamping plate is in contact with the strip during the process of moving close to the fixed clamping plate and stops, so that the movable clamping plate can clamp strips of different thicknesses.
[0006] Preferably, the strip limiting device comprises a support frame, a fixed shaft, a roller one, the support frame is fixedly connected to the upper surface of the bottom plate, the fixed shaft is fixedly connected to the inner surface of the support frame, the roller one is rotatably connected to the circumferential surface of the fixed shaft, the strip limiting device further comprises a transmission shaft, a roller two, a transmission wheel, a synchronous belt and a clamping plate, the transmission shaft is rotatably connected to the inner surface of the support frame, the roller two is fixedly connected to the circumferential surface of the transmission shaft, the transmission wheel is fixedly connected to the circumferential surface of the roller two, the synchronous belt is drivingly connected to the circumferential surface of the transmission shaft, and the clamping plate is fixedly connected to both ends of the transmission shaft, the circumferential surface of the transmission wheel and the circumferential surface of the inner limiting disc are in contact with each other, the two sides of the roller one and the support frame are in contact with each other, the two sides of the roller two and the support frame are in contact with each other, the strip is passed between the roller one and the roller two from front to back before being wound on the take-up roller, when the take-up roller starts to wind the strip, the strip is in contact with the circumferential surface of the roller one and generates friction, the friction makes the roller one rotate, and the roller two can clamp the strip from the upper and lower sides in cooperation with the roller one, the inner limiting disc rotates to drive the transmission wheel to rotate, the transmission wheel drives the roller two fixedly connected thereto to rotate, the roller two drives the transmission shaft to rotate, the transmission shaft drives multiple transmission shafts and roller twos through the synchronous belt to rotate at the same time, so that the roller two can continuously rotate and is not affected by the strip, and the roller two always rotates to ensure that the strip does not wrinkle during transmission.
[0007] Preferably, the cutting device comprises a lifting gantry, a lifting seat, a cutting blade, the lifting gantry is fixedly connected to the upper surface of the bottom plate, the lifting seat is slidably connected to the inner surface of the lifting gantry, the cutting blade is fixedly connected to the lower surface of the lifting seat, the cutting device further comprises a crank, a sliding block, a sliding groove plate, a U-shaped limiting piece, a triangular push block, a triangular lifting block, a lifting shaft, a positioning pressing plate and a limiting sliding shaft, the crank is fixedly connected to both ends of the transmission shaft, the sliding groove plate is fixedly connected to the upper surface of the bottom plate, the sliding block is hingedly connected to one side of the crank close to the sliding groove plate, the U-shaped limiting piece is fixedly connected to the upper surface of the sliding groove plate, the triangular push block is fixedly connected to one side of the sliding block away from the crank, the triangular lifting block is slidably connected to the inclined surface of the triangular push block, the lifting shaft is fixedly connected to the upper surface of the triangular lifting block, the positioning pressing plate is fixedly connected to one side of the triangular lifting block away from the sliding groove plate, the limiting sliding shaft is fixedly connected to one side of the lifting shaft close to the U-shaped limiting piece, the sliding block and the inner surface of the sliding groove plate are slidably connected, the limiting sliding shaft and the inner surface of the U-shaped limiting piece are slidably connected, the lifting gantry is provided with a linear motor on both sides of the inner portion, the linear motor built-in the lifting gantry can drive the lifting seat to move up and down, the lifting seat can drive the cutting blade to move up and down when moving up and down, when the strip winding is completed, the linear motor drives the lifting seat and the cutting blade to descend to cut the tail part of the strip, and the winding is quickly completed, when the strip needs to be wound again, the linear motor drives the lifting seat and the cutting blade to ascend and stop, the transmission shaft rotates to drive the crank to operate, the crank drives the sliding block to reciprocatingly slide in the sliding groove plate, the sliding block drives the triangular push block to reciprocatingly slide, the triangular push block moves forward to drive the triangular lifting block to ascend through the guidance of the inclined surface, the triangular lifting block drives the lifting shaft and the limiting sliding shaft to slide and ascend in the U-shaped limiting piece to ensure the stability of the triangular lifting block when moving up and down, the triangular push block moves backward to drive the triangular lifting block to descend, and the triangular lifting block drives the positioning pressing plate to descend.
[0008] A method for using a mechanical device for preparing an iron-based strip double-pie inner coil, comprising the following steps:
[0009] Step one: first, one end of the strip is threaded between the roller one and the roller two, and then wound clockwise on the take-up roller;
[0010] Step two: then, the top end of the strip is threaded through the fixed clamping plate and the movable clamping plate, and then wound counterclockwise on the take-up roller on the other side;
[0011] Step three: subsequently, the motor is started, the motor drives the rotating shaft and the take-up roller to rotate clockwise, and the strip is wound into a double-pie coil;
[0012] Step four: finally, the take-up roller stops rotating, the linear motor is started, the linear motor drives the lifting seat and the cutting blade to descend to cut the tail part of the strip, and the winding is completed.
[0013] The application can bring the following beneficial effects:
[0014] 1、The mechanical equipment and method for preparing the double-coil inner-interpolation coil of the iron-based strip material, the inner limiting wheel disc and the outer limiting wheel disc block the strip material during the winding process of the take-up roller, so that the strip material can be wound more accurately on the take-up roller, avoiding deviation of the strip material during winding, thereby improving the winding efficiency; after the strip material is clamped by the movable clamping plate and the fixed clamping plate, the winding progress of the two sides of the strip material is ensured to be consistent, the neatness of the double-coil coil after winding is ensured, and the conductivity of the double-coil coil is improved; during the process that the movable clamping plate approaches the fixed clamping plate, the movable clamping plate is in contact with the strip material and stops, so that the movable clamping plate can clamp strip materials of different thicknesses, and strip materials of different thicknesses can be effectively clamped, thereby making the double-coil winding effect better and improving the applicability of the device.
[0015] 2、The mechanical equipment and method for preparing the double-coil inner-interpolation coil of the iron-based strip material, the rotation of the first roller converts the sliding friction of the strip material into rolling friction, greatly reduces the friction, and further reduces the wear of the strip material, thereby ensuring the quality of the finished double-coil coil; the second roller cooperates with the first roller to clamp the strip material, which avoids increasing the moving friction of the strip material and clamps the strip material tightly, avoids wrinkles of the strip material, prevents the wrinkles from affecting the winding of the strip material, improves the winding effect of the strip material, and ensures that the strip material does not wrinkle during the transmission process, thereby cannot be paused, promotes the conveying efficiency of the strip material, and further improves the winding efficiency of the strip material.
[0016] 3、The mechanical equipment and method for preparing the double-coil inner-interpolation coil of the iron-based strip material, after the winding of the strip material is completed, the linear motor drives the lifting seat and the cutting blade to descend to cut the tail part of the strip material, which quickly completes the tailing without manual cutting of the coil, improves the cutting stability and efficiency, and further improves the quality and processing efficiency of the coil. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the application;
[0018] Figure 2 It is a schematic diagram of the front side cross-sectional structure of the application;
[0019] Figure 3 It is a schematic diagram of the front side cross-sectional structure of the support shell of the application;
[0020] Figure 4 It is a schematic diagram of the enlarged structure of A in the application; Figure 3
[0021] Figure 5 Front side perspective structure diagram of the strip limiting device of the present application;
[0022] Figure 6 Front side perspective structure diagram of the strip limiting device of the present application; Figure 5 Enlarged structure diagram of B in the present application;
[0023] Figure 7 Front side perspective structure diagram of the cutting device of the present application;
[0024] Figure 8 Front side perspective structure diagram of the cutting device of the present application; Figure 7 Enlarged structure diagram of C in the present application.
[0025] In the figure: 1, bottom plate; 2, support plate; 3, support shell; 4, connecting seat; 5, rotating shaft; 31, take-up roller; 32, inner limiting wheel disc; 33, outer limiting wheel disc; 34, fixed plate; 35, sleeve shaft; 36, fixed clamping plate; 37, elastic telescopic rod; 38, movable clamping plate; 6, strip limiting device; 61, support frame; 62, fixed shaft; 63, roller one; 64, transmission shaft; 65, roller two; 66, transmission wheel; 67, synchronous belt; 68, clamping plate; 7, cutting device; 71, lifting gantry; 72, lifting seat; 73, cutting blade; 74, crank; 75, sliding block; 76, sliding groove plate; 77, U-shaped limiting piece; 78, triangular push block; 79, triangular lifting block; 710, lifting shaft; 711, positioning press plate; 712, limiting sliding shaft. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0027] Please refer to Figures 1-8An embodiment of the present application is a mechanical device for preparing an iron-based strip material double-pie inner coil, comprising a base plate 1, the upper surface of the base plate 1 is fixedly connected with a support plate 2, the upper surface of the support plate 2 is fixedly connected with a support shell 3, the right side surface of the support shell 3 is fixedly connected with a connecting seat 4, the two side inner surfaces of the support shell 3 are rotatably connected with a rotating shaft 5, the outer surface of the rotating shaft 5 is fixedly connected with a take-up roller 31, the circumferential surface of the take-up roller 31 is fixedly connected with an inner limiting wheel disc 32, the circumferential surface of the take-up roller 31 is fixedly connected with an outer limiting wheel disc 33, the side of the inner limiting wheel disc 32 away from the inner wall of the support shell 3 is fixedly connected with a fixed plate 34, the inner surface of the fixed plate 34 is fixedly connected with a sleeve shaft 35, the circumferential surface of the sleeve shaft 35 is fixedly connected with a fixed clamping plate 36, the inner surface of the sleeve shaft 35 is fixedly connected with an elastic telescopic rod 37, one end of the elastic telescopic rod 37 close to the arc surface of the inner wall of the support shell 3 is fixedly connected with a movable clamping plate 38, the inner limiting wheel disc 32 and the outer limiting wheel disc 33 block the strip material during the process of winding the strip material on the take-up roller 31, so that the strip material can be more accurately wound on the take-up roller 31, avoiding the deviation of the strip material during winding, thereby improving the winding efficiency, the upper surface of the base plate 1 is provided with a strip material limiting device 6 for clamping the strip material to enable the strip material to be stably wound, the upper surface of the base plate 1 is provided with a cutting device 7 for cutting the strip material after winding, the two sides of the fixed clamping plate 36 are respectively in contact with the two inner limiting wheel discs 32, the two sides of the movable clamping plate 38 are respectively in contact with the two inner limiting wheel discs 32, the right end of the rotating shaft 5 is fixedly connected with a motor, and the motor is fixedly connected with the upper surface of the connecting seat 4, the movable clamping plate 38 and the fixed clamping plate 36 clamp the strip material to ensure that the winding progress of the two sides of the strip material is consistent, ensuring the neatness of the double-pie coil after winding, improving the conductivity of the double-pie coil, the movable clamping plate 38 stops contacting the strip material during the process of approaching the fixed clamping plate 36, so that the movable clamping plate 38 can clamp strip materials of different thicknesses, so that strip materials of different thicknesses can be effectively clamped, thereby making the double-pie winding effect better, improving the applicability of the device.
[0028] Working principle: the two ends of the strip are wound on the left and right take-up rollers 31 respectively, the motor is started, the motor drives the rotating shaft 5 to rotate, the rotating shaft 5 drives the take-up roller 31 to rotate, the take-up roller 31 rotates to wind the strip into a coil, and the inner limiting wheel disc 32 and the outer limiting wheel disc 33 block the strip during the winding process of the take-up roller 31, so that the strip can be wound more accurately on the take-up roller 31, avoiding deviation of the strip during winding, thereby improving the winding efficiency, before winding the strip on the two take-up rollers 31, the end of the strip is inserted between the movable clamping plate 38 and the fixed clamping plate 36, and after the movable clamping plate 38 and the fixed clamping plate 36 clamp the strip, the winding progress of the two sides of the strip is ensured to be consistent, the neatness of the double-coil coil after winding is ensured, the conductivity of the double-coil coil is improved, the movable clamping plate 38 is pulled to increase the distance between the movable clamping plate 38 and the fixed clamping plate 36, the movable clamping plate 38 is loosened after the strip is inserted between the movable clamping plate 38 and the fixed clamping plate 36, the tension of the elastic expansion rod 37 pulls the movable clamping plate 38 to clamp the strip close to the fixed clamping plate 36, the movable clamping plate 38 stops contacting the strip during the process of approaching the fixed clamping plate 36, so that the movable clamping plate 38 can clamp strips of different thicknesses, and strips of different thicknesses can be effectively clamped, thereby making the double-coil winding effect better, and improving the applicability of the device.
[0029] Please refer to Figures 1-8 On the basis of the above embodiment, in another embodiment of the present application, the strip limiting device 6 comprises a support frame 61, a fixed shaft 62, a roller one 63, the support frame 61 is fixedly connected to the upper surface of the bottom plate 1, the fixed shaft 62 is fixedly connected to the inner surface of the support frame 61, and the roller one 63 is rotatably connected to the circumferential surface of the fixed shaft 62. The rotation of the roller one 63 converts the sliding friction of the strip into rolling friction, greatly reduces the friction, and further reduces the wear of the strip, thereby ensuring the quality of the finished double-coil coil. The strip limiting device 6 further comprises a transmission shaft 64, a roller two 65, a transmission wheel 66, a synchronous belt 67 and a clamping plate 68. The transmission shaft 64 is rotatably connected to the inner surface of the support frame 61, the roller two 65 is fixedly connected to the circumferential surface of the transmission shaft 64, the transmission wheel 66 is fixedly connected to the circumferential surface of the roller two 65, the synchronous belt 67 is transmissionally connected to the circumferential surface of the transmission shaft 64, and the clamping plate 68 is fixedly connected to the two ends of the transmission shaft 64. The circumferential surface of the transmission wheel 66 and the circumferential surface of the inner limiting wheel disc 32 are in contact with each other, the two sides of the roller one 63 and the support frame 61 are in contact with each other, and the two sides of the roller two 65 and the support frame 61 are in contact with each other. The roller two 65 cooperates with the roller one 63 to clamp the strip, clamps the strip without increasing the moving friction of the strip, avoids wrinkles of the strip, prevents the wrinkles from affecting the winding of the strip, improves the winding effect of the strip, and ensures that the strip does not wrinkle during transmission, thereby unable to stop, promotes the conveying efficiency of the strip, and further improves the winding efficiency of the strip.
[0030] Working principle: before the strip is wound on the take-up roller 31, the strip is passed from front to back between the roller one 63 and the roller two 65, when the take-up roller 31 starts to wind the strip, the strip is in contact with the circumferential surface of the roller one 63 and generates friction, the friction makes the roller one 63 rotate, the roller one 63 converts the sliding friction of the strip into rolling friction after rotating, greatly reduces the friction, and further reduces the wear of the strip, ensures the quality of the finished double cake coil, and the roller two 65 cooperates with the roller one 63 to clamp the strip from the upper and lower sides, clamps the strip without increasing the friction generated by the movement of the strip, avoids the generation of wrinkles in the transmission process of the strip in the partial area, prevents the wrinkles from affecting the winding of the strip, improves the winding effect of the strip, the inner limiting wheel disc 32 drives the transmission wheel 66 to rotate, the transmission wheel 66 drives the roller two 65 fixedly connected therewith to rotate, the roller two 65 drives the transmission shaft 64 to rotate, the transmission shaft 64 drives multiple transmission shafts 64 and roller two 65 to rotate through the synchronous belt 67, so that the roller two 65 can rotate continuously and is not affected by the strip, the roller two 65 always rotates to ensure that the strip does not wrinkle during transmission, and further cannot be stuck between the roller one 63 and the roller two 65 to produce pause, promotes the conveying efficiency of the strip, and further improves the winding efficiency of the strip.
[0031] Please refer to Figures 1-8On the basis of the above-embodiment, in another embodiment of the present application, the cutting device 7 comprises a lifting gantry 71, a lifting seat 72 and a cutting blade 73, the lifting gantry 71 is fixedly connected to the upper surface of the bottom plate 1, the lifting seat 72 is slidingly connected to the inner surface of the lifting gantry 71, and the cutting blade 73 is fixedly connected to the lower surface of the lifting seat 72. After the strip winding is completed, the linear motor drives the lifting seat 72 and the cutting blade 73 to descend to cut the tail part of the strip, and the end is quickly completed without manual cutting of the coil, which improves the cutting stability and efficiency, and further improves the coil quality and processing efficiency. The cutting device 7 further comprises a crank 74, a sliding block 75, a sliding groove plate 76, a U-shaped limiting piece 77, a triangular push block 78, a triangular lifting block 79, a lifting shaft 710, a positioning pressing plate 711 and a limiting sliding shaft 712. The crank 74 is fixedly connected to both ends of the transmission shaft 64, the sliding groove plate 76 is fixedly connected to the upper surface of the bottom plate 1, the sliding block 75 is hingedly connected to one side of the crank 74 close to the sliding groove plate 76, the U-shaped limiting piece 77 is fixedly connected to the upper surface of the sliding groove plate 76, the triangular push block 78 is fixedly connected to one side of the sliding block 75 away from the crank 74, the triangular lifting block 79 is slidingly connected to the inclined surface of the triangular push block 78, the lifting shaft 710 is fixedly connected to the upper surface of the triangular lifting block 79, the positioning pressing plate 711 is fixedly connected to one side of the triangular lifting block 79 away from the sliding groove plate 76, and the limiting sliding shaft 712 is fixedly connected to one side of the lifting shaft 710 close to the U-shaped limiting piece 77. The sliding block 75 and the inner surface of the sliding groove plate 76 are slidingly connected, the limiting sliding shaft 712 and the inner surface of the U-shaped limiting piece 77 are slidingly connected, and the lifting gantry 71 is provided with a linear motor on both sides of the inner portion. When the triangular lifting block 79 drives the positioning pressing plate 711 to descend and adhere to the bottom plate 1 and clamps the tail part of the strip, the strip is kept fixed, so that the cutting blade 73 can cut the strip more stably, the cutting is more neat and fast, and the quality of the formed coil is further improved.
[0032] Working principle: start the lifting gantry 71, the built-in linear motor of the lifting gantry 71 can drive the lifting seat 72 to move up and down, the lifting seat 72 moves up and down can drive the cutting blade 73 to move up and down, when the strip is wound up, the linear motor drives the lifting seat 72 and the cutting blade 73 to descend to cut the tail of the strip, quickly complete the end, without manual cutting of the coil, improve the cutting stability and efficiency, and then improve the coil quality and processing efficiency, when it is necessary to wind again, the linear motor drives the lifting seat 72 and the cutting blade 73 to rise and stop, the transmission shaft 64 rotates to drive the crank 74 to rotate, the crank 74 drives the sliding block 75 to slide back and forth in the sliding groove plate 76, the sliding block 75 drives the triangular push block 78 to slide back and forth, the triangular push block 78 moves forward to drive the triangular lifting block 79 to rise through the inclined surface guide, the triangular lifting block 79 rises to drive the lifting shaft 710 and the limiting sliding shaft 712 to slide and rise in the U-shaped limiting piece 77 to ensure the stability of the triangular lifting block 79 moving up and down, the triangular push block 78 moves backward to drive the triangular lifting block 79 to descend, the triangular lifting block 79 drives the positioning pressing plate 711 to descend and fit with the bottom plate 1 and clamps the tail of the strip to keep the strip fixed, so that the cutting blade 73 can cut the strip more stably, cut more neatly and quickly, and further improve the quality of the formed coil.
[0033] The application provides a mechanical equipment and a method for preparing an iron-based strip double-pancake inner-interpolation coil. There are many methods and approaches to realize the technical scheme, and the above description is only the preferred embodiment of the application. It should be noted that the ordinary skilled in the art can make some improvements and decorations without departing from the principle of the application, and these improvements and decorations should be regarded as the protection scope of the application. The components not explicitly described in the embodiment can be realized by the existing technology.
Claims
1. A mechanical device for preparing a double pancake coil of iron-based strip material, comprising a base plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected with a support plate (2), the upper surface of the support plate (2) is fixedly connected with a support shell (3), the right side surface of the support shell (3) is fixedly connected with a connecting seat (4), the two side inner surfaces of the support shell (3) are rotatably connected with rotating shafts (5), the outer surfaces of the rotating shafts (5) are fixedly connected with take-up rollers (31), the circumferential surfaces of the take-up rollers (31) are fixedly connected with inner limiting wheel plates (32), the circumferential surfaces of the take-up rollers (31) are fixedly connected with outer limiting wheel plates (33), in the axial direction, the inner limiting wheel plates (32) are closer to the connecting seat (4) than the outer limiting wheel plates (33), the side, away from the inner wall of the support shell (3), of the inner limiting wheel plate (32) is fixedly connected with a fixed plate (34), the inner surface of the fixed plate (34) is fixedly connected with a sleeve shaft (35), the circumferential surface of the sleeve shaft (35) is fixedly connected with a fixed clamping plate (36), the inner surface of the sleeve shaft (35) is fixedly connected with an elastic telescopic rod (37), one end of the elastic telescopic rod (37), close to the arc surface of the inner wall of the support shell (3), is fixedly connected with a movable clamping plate (38). The inner limiting wheel plates (32) and the outer limiting wheel plates (33) block the band material during the winding of the band material on the take-up rollers (31); The band material is wound clockwise on the take-up rollers (31), the top end of the band material is passed through the fixed clamping plate (36) and the movable clamping plate (38) and then wound counterclockwise on the other take-up roller (31), the motor is started, the motor drives the rotating shaft (5) to rotate, the rotating shaft (5) drives the take-up roller (31) to rotate, and the take-up roller (31) rotates to wind the band material into a coil; The upper surface of the bottom plate (1) is provided with a band material limiting device (6) for clamping the band material to enable the band material to be smoothly wound, and the upper surface of the bottom plate (1) is provided with a cutting device (7) for cutting the band material after winding. The movable clamping plate (38) is pulled, the spacing between the movable clamping plate (38) and the fixed clamping plate (36) is increased, the band material is passed between the movable clamping plate (38) and the fixed clamping plate (36), the movable clamping plate (38) is loosened, the tension of the elastic telescopic rod (37) drives the movable clamping plate (38) to be close to the fixed clamping plate (36) to clamp the band material.
2. A mechanical apparatus for preparing a double pancake coil of an iron-based strip according to claim 1, characterized in that: The two sides of the fixed clamping plate (36) are in contact with the two inner limiting wheel plates (32) respectively, the two sides of the movable clamping plate (38) are in contact with the two inner limiting wheel plates (32) respectively, and the right end of the rotating shaft (5) is fixedly connected with a motor, and the motor is fixedly connected with the upper surface of the connecting seat (4).
3. A mechanical apparatus for preparing a double pancake coil of an iron-based strip according to claim 2, characterized in that: The band material limiting device (6) comprises support frames (61), fixed shafts (62) and rollers (63), the support frames (61) are fixedly connected to the upper surface of the bottom plate (1), the fixed shafts (62) are fixedly connected to the inner surfaces of the support frames (61), and the rollers (63) are rotatably connected to the circumferential surfaces of the fixed shafts (62).
4. A mechanical apparatus for preparing a double pancake coil of an iron-based strip according to claim 3, characterized in that: The strip limiting device (6) further comprises a transmission shaft (64), a roller two (65), a transmission wheel (66), a synchronous belt (67), and a clamping plate (68). The transmission shaft (64) is rotationally connected to the inner surface of the support frame (61). The roller two (65) is fixedly connected to the circumferential surface of the transmission shaft (64). The transmission wheel (66) is fixedly connected to the circumferential surface of the roller two (65). The synchronous belt (67) is transmissionally connected to the circumferential surface of the transmission shaft (64). The clamping plate (68) is fixedly connected to the two ends of the transmission shaft (64).
5. A mechanical apparatus for preparing a double pancake coil of an iron-based strip according to claim 4, characterized in that: The circumferential surface of the transmission wheel (66) and the circumferential surface of the inner limiting wheel disc (32) are in contact with each other. The two sides of the roller one (63) and the support frame (61) are in contact with each other. The two sides of the roller two (65) and the support frame (61) are in contact with each other.
6. A mechanical apparatus for preparing a double pancake coil of an iron-based strip according to claim 5, characterized in that: The cutting device (7) comprises a lifting gantry (71), a lifting seat (72), and a cutting blade (73). The lifting gantry (71) is fixedly connected to the upper surface of the bottom plate (1). The lifting seat (72) is slidingly connected to the inner surface of the lifting gantry (71). The cutting blade (73) is fixedly connected to the lower surface of the lifting seat (72).
Citation Information
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