A scouring agent mixing tank for textiles
By introducing servo motor-driven rotary rods and curved plates into the textile refining agent mixing tank, combined with hydraulic components and adjustment plates, the problems of slow mixing speed and poor mixing effect are solved, and more efficient stirring and precise matching are achieved The efficiency and quality of textile processing have been improved.
Patent Information
- Application Number
- CN202411479895.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-10-23
AI Technical Summary
The existing refining agent mixing tanks for textiles have insufficient mixing speed, which affects processing efficiency, and the mixing effect of the traditional stirring rod is not ideal.
The design is adopted including a bearing mechanism, a mixing mechanism and a proportioning mechanism, wherein the mixing mechanism is composed of a rotating rod and a curved plate driven by a servo motor. The curved plate drives the activity of a large area of refining agent to improve the uniformity and speed of stirring; the proportioning mechanism Accurate proportioning and impurity filtration through hydraulic components and adjustment plates.
It improves mixing speed and efficiency, enhances the uniformity and accuracy of stirring, simplifies the maintenance process, reduces maintenance costs, and improves processing quality through filters.
Smart Images

Figure CN118988037B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of scouring agent processing, in particular to a scouring agent mixing tank for textiles. Background Art
[0002] The scouring agent mixing tank for textiles is a device used to mix and store scouring agents during the textile processing process. The scouring agent is usually a special chemical solution. The scouring agent is an indispensable auxiliary agent in the textile printing and dyeing industry. It is compounded from multiple components. By using the scouring agent, impurities and oil stains on the fabric surface can be removed before dyeing and printing of textiles. It is used in textile dyeing, printing or finishing processes.
[0003] The prior art publication number is: 202310253241.6, which is a refining agent mixing tank for textiles. It relates to the field of refining agent mixing technology, and includes a tank body, a partition, a lower through-tube fitting, a rotating rod and a lever, wherein a partition is fixed to the middle of the tank body, which is used to separate the tank body into a first mixing space and a second mixing space, and a lower through-tube fitting capable of connecting the first mixing space and the second mixing space is fixed to the bottom of the partition, and an upper through-tube fitting capable of connecting the first mixing space and the second mixing space is fixed to the top of the partition. Rotating rods are rotatably arranged in the first mixing space and the second mixing space, and the rotating rod is a hollow structure with a notch, and a plurality of hollow levers are fixedly connected to it in the radial direction. The liquid can be self-circulated and diverted for mixing in the first mixing space, self-circulated and diverted for mixing in the second mixing space, or circulated in the first mixing space and the second mixing space.
[0004] However, the prior art still has the following deficiencies. First, when the above-mentioned device is used, the liquid can circulate in the first mixing space and the second mixing space through two mixing spaces to achieve the mixing purpose. Compared with the existing device that relies on the stirring action of the stirring lever to achieve mixing, it has a better mixing effect. However, when the above-mentioned device is used, although the mixing effect of the mixture is good, the mixing speed is slow, which affects the processing efficiency. Therefore, it is very necessary to design a textile refining agent mixing tank with strong practicality and high mixing efficiency. Summary of the invention
[0005] The object of the present invention is to provide a scouring agent mixing tank for textiles to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a textile refining agent mixing tank, comprising a carrying mechanism, a mixing mechanism and a proportioning mechanism, wherein the mixing mechanism is rotatably connected to the inside of the carrying mechanism, and the proportioning mechanism is fixedly connected to the top of the carrying mechanism.
[0007] The mixing mechanism comprises a driving unit and a connecting unit. The driving unit is rotatably connected to the inside of the supporting mechanism, and the connecting unit is fixedly connected to the surface of the driving unit.
[0008] According to the above technical scheme, the bearing mechanism is composed of a stirring tank, a discharge valve, a discharge pipe, a supporting leg, a bottom plate, a connecting shell, a first docking plate, a top cover, a second docking plate, a sandwich plate and a filter screen. The discharge valve is fixedly connected to the inner bottom of the stirring tank, the discharge pipe is fixedly connected to the bottom of the stirring tank, the supporting leg is fixedly connected to the bottom of the stirring tank, the bottom plate is fixedly connected to the bottom of the supporting leg, the connecting shell is fixedly connected to the top of the stirring tank, the first docking plate is fixedly connected to the top of the connecting shell, the top cover is threadedly connected to the top of the stirring tank, the second docking plate is fixedly connected to the bottom of the top cover, the sandwich plate is fixedly connected between the first docking plate and the second docking plate, and the filter screen is fixedly connected to the inside of the sandwich plate, playing the main role of bearing circulation.
[0009] According to the above technical solution, the driving unit is composed of a servo motor, a rotating disk, a rotating rod, a docking groove and a limit groove. The servo motor is fixedly connected to the bottom of the stirring tank, the rotating disk is rotatably connected to the inside of the stirring tank, the rotating rod is fixedly connected to the top of the rotating disk, the docking groove is opened on the surface of the rotating rod, and the limit groove is opened on the surface of the docking groove, which plays the main role of driving stirring.
[0010] According to the above technical solution, the connecting unit is composed of a mounting plate, a connecting block, a threaded hole, a limit block, a circular ring mounting plate, an arc plate and connecting bolts. The mounting plate is fixedly connected to the inside of the docking groove, the connecting block is fixedly connected to both sides of the mounting plate, the threaded hole is opened on the surface of the connecting block, the limit block is fixedly connected to the inner side of the mounting plate, the circular ring mounting plate is fixedly connected to the side of the connecting block, the arc plate is fixedly connected to the surface of the circular ring mounting plate, and the connecting bolts are threadedly connected to the inside of the arc plate and the circular ring mounting plate, which is convenient for installation and disassembly of the stirring assembly and convenient for later maintenance and use.
[0011] According to the above technical scheme, the proportioning mechanism is composed of a hydraulic component, a hydraulic cylinder, a proportioning shell, a telescopic rod, an adjustment plate, a transparent observation plate, a scale, a liquid inlet valve and a discharge valve. The hydraulic component is fixedly connected to the top of the top cover, the hydraulic cylinder is fixedly connected to the top of the hydraulic component, the proportioning shell is fixedly connected to the top of the hydraulic cylinder, the telescopic rod is movably connected to the top of the hydraulic cylinder and the inside of the proportioning shell, the adjustment plate is fixedly connected to the top of the telescopic rod, the transparent observation plate is fixedly connected to the surface of the proportioning shell, the scale is fixedly connected to the surface of the proportioning shell, the liquid inlet valve is fixedly connected to the bottom of the proportioning shell, and the discharge valve is fixedly connected between the proportioning shell and the top cover, which is convenient for controlling the proportioning amount of different refining agents and can be adjusted for use in different processing conditions.
[0012] According to the above technical solution, a feeding hole is provided at the bottom of the top cover, wherein the filter screen is located below the feeding hole and above the rotating rod, so that the filter screen can filter out impurities in the ingredients and improve the mixing quality.
[0013] According to the above technical solution, the arc plate is a double arc plate that is mirror-symmetrical to each other, which is convenient for driving the refining agent to move over a large area during the stirring process, has a stronger turbulence effect, and improves the uniformity of stirring and the mixing efficiency.
[0014] According to the above technical solution, the adjustment plate is attached to the inner wall of the proportioning shell and is located above the liquid inlet valve and the discharge valve for movement, so that when the adjustment plate moves, the internal volume of the proportioning shell can be adjusted to achieve the purpose of quantity control.
[0015] According to the above technical solution, the liquid inlet valve is connected to the proportioning shell, the proportioning shell is connected to the discharge valve, the discharge valve is connected to the stirring tank, and the stirring tank is connected to the discharge pipe. The connecting design facilitates the circulation of the refining agent to achieve the purpose of discharge stirring and backwash cleaning.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are:
[0017] The present invention, by providing an arc plate with double arcs that are mirror-symmetrical to each other, can enable the device to drive a larger area of refining agent to move when mixing the refining agent during use. Compared with a traditional stirring rod, the present invention has a stronger turbulence effect, improves the uniformity of stirring, and the stirring is driven by a servo motor, so the mixing speed is faster and the processing efficiency is improved.
[0018] The present invention provides docking grooves and limit grooves on the surface of the rotating rod, so that the mounting plate and the overall stirring structure on the surface thereof can be firmly mounted on the surface of the rotating rod, and the stirring structure can be disassembled during later use, and can be conveniently disassembled and assembled when damaged. Its multi-structure splicing state allows single components to be replaced without replacing the overall stirring structure, thereby improving maintenance convenience and reducing maintenance costs.
[0019] The present invention is provided with a proportioning shell and a movable adjustment plate inside, so that when the device mixes different refining agent ingredients, the capacity inside the proportioning shell can be adjusted according to the processing conditions, so as to achieve the purpose of accurately controlling the proportion and improve the accuracy of ingredient addition.
[0020] The present invention is designed to be interconnected by providing an inlet valve connected to a proportioning shell, a discharge valve connected to a stirring tank and a discharge pipe, and a filter screen is provided between a batching area and a mixing area, so that when a refining agent is circulated, the raw materials can be filtered to improve the processing quality, and water can be poured and backflowed inside through the bottom to facilitate the purpose of cleaning the inside, and impurities filtered inside can be discharged to improve the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0022] Figure 1 It is a schematic diagram of the appearance structure of the present invention;
[0023] Figure 2 The present invention Figure 1 The enlarged structural diagram at A in the middle;
[0024] Figure 3 It is a schematic diagram of the split structure of the present invention;
[0025] Figure 4 It is a schematic diagram of the internal structure of the stirring tank of the present invention;
[0026] Figure 5 It is a schematic diagram of the disassembly structure of the mounting plate of the present invention;
[0027] Figure 6 The present invention Figure 5 Enlarged structural diagram of point B in the middle
[0028] In the figure: 1, bearing mechanism; 101, mixing tank; 102, discharge valve; 103, discharge pipe; 104, supporting leg; 105, bottom plate; 106, connecting shell; 107, first docking plate; 108, top cover; 109, second docking plate; 110, sandwich plate; 111, filter screen; 2, mixing mechanism; 201, servo motor; 202, rotating disk; 203, rotating rod; 204, docking groove; 205, limit Positioning slot; 211, mounting plate; 212, connecting block; 213, threaded hole; 214, limiting block; 215, circular mounting plate; 216, arc plate; 217, connecting bolt; 3, proportioning mechanism; 301, hydraulic assembly; 302, hydraulic cylinder; 303, proportioning shell; 304, telescopic rod; 305, adjusting plate; 306, transparent observation plate; 307, scale; 308, liquid inlet valve; 309, discharge valve. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-6 The present invention provides a technical solution: a textile refining agent mixing tank, comprising a supporting mechanism 1, a mixing mechanism 2 and a proportioning mechanism 3, wherein the mixing mechanism 2 is rotatably connected to the inside of the supporting mechanism 1, and the proportioning mechanism 3 is fixedly connected to the top of the supporting mechanism 1.
[0031] The mixing mechanism 2 includes a driving unit and a connecting unit. The driving unit is rotatably connected to the inside of the supporting mechanism 1, and the connecting unit is fixedly connected to the surface of the driving unit.
[0032] The bearing mechanism 1 is composed of a mixing tank 101, a discharge valve 102, a discharge pipe 103, a support leg 104, a bottom plate 105, a connection shell 106, a first docking plate 107, a top cover 108, a second docking plate 109, a sandwich plate 110 and a filter screen 111. The discharge valve 102 is fixedly connected to the inner bottom of the mixing tank 101, the discharge pipe 103 is fixedly connected to the bottom of the mixing tank 101, the support leg 104 is fixedly connected to the bottom of the mixing tank 101, the bottom plate 105 is fixedly connected to the bottom of the support leg 104, the connection shell 106 is fixedly connected to the top of the mixing tank 101, and the first pair of The connecting plate 107 is fixedly connected to the top of the connecting shell 106, the top cover 108 is threadedly connected to the top of the mixing tank 101, and a feeding hole is provided at the bottom of the top cover 108, wherein the filter screen 111 is located below the feeding hole and above the rotating rod 203, so that the impurities in the ingredients can be filtered out by the filter screen 111 to improve the mixing quality, the second connecting plate 109 is fixedly connected to the bottom of the top cover 108, the sandwich plate 110 is fixedly connected between the first connecting plate 107 and the second connecting plate 109, and the filter screen 111 is fixedly connected to the inside of the sandwich plate 110, playing the main role of carrying circulation.
[0033] The driving unit is composed of a servo motor 201, a rotating disk 202, a rotating rod 203, a docking groove 204 and a limiting groove 205. The servo motor 201 is fixedly connected to the bottom of the stirring tank 101, the rotating disk 202 is rotatably connected to the inside of the stirring tank 101, the rotating rod 203 is fixedly connected to the top of the rotating disk 202, the docking groove 204 is opened on the surface of the rotating rod 203, and the limiting groove 205 is opened on the surface of the docking groove 204, which plays a main role in driving the stirring. The connecting unit is composed of a mounting plate 211, a connecting block 212, a threaded hole 213, a limiting block 214, a circular mounting plate 215, an arc plate 216 and a connecting bolt 217. The mounting plate 211 is fixedly connected to the docking groove 204. Internally, the connecting block 212 is fixedly connected to both sides of the mounting plate 211, the threaded hole 213 is opened on the surface of the connecting block 212, the limit block 214 is fixedly connected to the inner side of the mounting plate 211, the circular ring mounting plate 215 is fixedly connected to the side of the connecting block 212, and the arc plate 216 is fixedly connected to the surface of the circular ring mounting plate 215. The arc plate 216 is a double arc plate that is mirror-symmetrical to each other, which is convenient for driving the refining agent to move over a large area during the stirring process, has a stronger turbulence effect, improves the uniformity of stirring, and the mixing efficiency. The connecting bolt 217 is threadedly connected to the inside of the arc plate 216 and the circular ring mounting plate 215, which is convenient for installation and disassembly of the stirring component and convenient for later maintenance and use.
[0034] The proportioning mechanism 3 is composed of a hydraulic component 301, a hydraulic cylinder 302, a proportioning shell 303, a telescopic rod 304, an adjustment plate 305, a transparent observation plate 306, a scale 307, a liquid inlet valve 308 and a discharge valve 309. The hydraulic component 301 is fixedly connected to the top of the top cover 108, the hydraulic cylinder 302 is fixedly connected to the top of the hydraulic component 301, the proportioning shell 303 is fixedly connected to the top of the hydraulic cylinder 302, the telescopic rod 304 is movably connected to the top of the hydraulic cylinder 302 and the inside of the proportioning shell 303, the adjustment plate 305 is fixedly connected to the top of the telescopic rod 304, the adjustment plate 305 is attached to the inner wall of the proportioning shell 303, and is located above the liquid inlet valve 308 and the discharge valve 309 to facilitate the movement of the adjustment plate 305. When the mixing shell 303 is connected, the internal volume of the mixing shell 303 can be adjusted to achieve the purpose of quantity control. The transparent observation plate 306 is fixedly connected to the surface of the mixing shell 303, the scale 307 is fixedly connected to the surface of the mixing shell 303, the liquid inlet valve 308 is fixedly connected to the bottom of the mixing shell 303, the liquid inlet valve 308 is connected to the mixing shell 303, the mixing shell 303 is connected to the discharge valve 309, the discharge valve 309 is connected to the stirring tank, and the stirring tank is connected to the discharge pipe 103. The connection design facilitates the circulation of the refining agent to achieve the purpose of mixing and backwashing. The discharge valve 309 is fixedly connected between the mixing shell 303 and the top cover 108, which is convenient for controlling the proportion of different refining agents and can be adjusted for use in different processing conditions.
[0035] When in use, the hydraulic assembly 301 is driven to drive the telescopic rod 304 to adjust the height of the adjustment plate 305, and the corresponding volume is controlled according to the proportion. Then, the refining agent is added to the interior of the proportioning shell 303 by the liquid inlet valve 308. After adding, the liquid inlet valve 308 is closed, and the discharge valve 309 is opened to allow the quantitative refining agent in the proportioning shell 303 to flow into the interior of the connecting shell 106. After the refining agent passes through the filter screen 111, the internal impurities are filtered out, and then it flows into the interior of the stirring tank 101. The servo motor 201 is started to drive the rotating rod 203 and the mounting plate 211 to rotate with the stirring assembly on its surface to mix the refining agent, wherein the arc plate 21 When it contacts the refining agent, the refining agent will be cut, and the refining agent will diffuse along the arc of the arc plate 216, which can drive the refining agent in a larger area to move, and has a stronger turbulence effect. After the refining agent is mixed, it is discharged through the discharge valve 102. After discharge, the external water source is connected to the inside of the stirring tank 101 through the discharge valve 102, and the liquid inlet valve 308 and the discharge valve 309 are opened. The internal water level component rises, and the impurities filtered out on the surface of the filter screen 111 will float through the water buoyancy and enter the interior of the proportioning shell 303 through the discharge valve 309. The impurities and residues will be discharged with the water through the liquid inlet valve 308 to achieve the cleaning purpose.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A textile refining agent mixing tank, comprising a carrying mechanism (1), a mixing mechanism (2) and a proportioning mechanism (3), characterized in that: The mixing mechanism (2) is rotatably connected to the interior of the supporting mechanism (1), and the proportioning mechanism (3) is fixedly connected to the top of the supporting mechanism (1); The mixing mechanism (2) comprises a driving unit and a connecting unit, the driving unit being rotatably connected to the interior of the supporting mechanism (1), and the connecting unit being fixedly connected to the surface of the driving unit; The bearing mechanism (1) is composed of a stirring tank (101), a discharge valve (102), a discharge pipe (103), a support leg (104), a bottom plate (105), a connecting shell (106), a first docking plate (107), a top cover (108), a second docking plate (109), a sandwich plate (110) and a filter screen (111); the discharge valve (102) is fixedly connected to the inner bottom of the stirring tank (101); the discharge pipe (103) is fixedly connected to the bottom of the stirring tank (101); the support leg (104) is fixedly connected to the bottom of the stirring tank (101); and the bottom The plate (105) is fixedly connected to the bottom of the supporting leg (104), the connecting shell (106) is fixedly connected to the top of the stirring tank (101), the first docking plate (107) is fixedly connected to the top of the connecting shell (106), the top cover (108) is threadedly connected to the top of the stirring tank (101), the second docking plate (109) is fixedly connected to the bottom of the top cover (108), the sandwich plate (110) is fixedly connected between the first docking plate (107) and the second docking plate (109), and the filter screen (111) is fixedly connected to the inside of the sandwich plate (110); The driving unit is composed of a servo motor (201), a rotating disk (202), a rotating rod (203), a docking groove (204) and a limiting groove (205); the servo motor (201) is fixedly connected to the bottom of the stirring tank (101); the rotating disk (202) is rotatably connected to the inside of the stirring tank (101); the rotating rod (203) is fixedly connected to the top of the rotating disk (202); the docking groove (204) is provided on the surface of the rotating rod (203); and the limiting groove (205) is provided on the surface of the docking groove (204); The connection unit is composed of a mounting plate (211), a connecting block (212), a threaded hole (213), a limiting block (214), a circular mounting plate (215), a curved plate (216), and a connecting bolt (217); the mounting plate (211) is fixedly connected to the inside of the docking groove (204); the connecting block (212) is fixedly connected to both sides of the mounting plate (211); the threaded hole (213) is formed on the surface of the connecting block (212); the limiting block (214) is fixedly connected to the inside of the mounting plate (211); the circular mounting plate (215) is fixedly connected to the side of the connecting block (212); the curved plate (216) is fixedly connected to the surface of the circular mounting plate (215); and the connecting bolt (217) is threadedly connected to the inside of the curved plate (216) and the circular mounting plate (215); The proportioning mechanism (3) is composed of a hydraulic assembly (301), a hydraulic cylinder (302), a proportioning shell (303), a telescopic rod (304), an adjustment plate (305), a transparent observation plate (306), a scale (307), a liquid inlet valve (308) and a discharge valve (309), wherein the hydraulic assembly (301) is fixedly connected to the top of the top cover (108), the hydraulic cylinder (302) is fixedly connected to the top of the hydraulic assembly (301), the proportioning shell (303) is fixedly connected to the top of the hydraulic cylinder (302), and the telescopic rod (304) is fixedly connected to the top of the hydraulic cylinder (302). The retractable rod (304) is movably connected to the top of the hydraulic cylinder (302) and the interior of the proportioning shell (303); the adjustment plate (305) is fixedly connected to the top of the telescopic rod (304); the transparent observation plate (306) is fixedly connected to the surface of the proportioning shell (303); the scale (307) is fixedly connected to the surface of the proportioning shell (303); the liquid inlet valve (308) is fixedly connected to the bottom of the proportioning shell (303); and the discharge valve (309) is fixedly connected between the proportioning shell (303) and the top cover (108).
2. A textile refining agent mixing tank according to claim 1, characterized in that: A material discharge hole is provided at the bottom of the top cover (108), wherein the filter screen (111) is located below the material discharge hole and above the rotating rod (203).
3. A textile refining agent mixing tank according to claim 2, characterized in that: The arc-shaped plates (216) are double-arc plates that are mirror-symmetrical to each other.
4. A textile refining agent mixing tank according to claim 3, characterized in that: The regulating plate (305) is attached to the inner wall of the proportioning shell (303) and is located above the liquid inlet valve (308) and the material discharge valve (309) for movement.
5. A textile refining agent mixing tank according to claim 4, characterized in that: The liquid inlet valve (308) is connected to the proportioning shell (303), the proportioning shell (303) is connected to the discharge valve (309), the discharge valve (309) is connected to the stirring tank, and the stirring tank is connected to the discharge pipe (103).