A fracturing fluid thickener raw material polymerization reaction device
By designing a raw material polymerization reaction device for fracturing liquid thickener including planetary components, speed cutting device and recycling device, the problems of uneven mixing of raw materials, low reaction efficiency and poor safety in the existing devices are solved, and the rapid raw materials are achieved The effect of mixing, high reaction efficiency and improved safety.
Patent Information
- Application Number
- CN202411500079.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-25
AI Technical Summary
The existing fracturing liquid thickener raw material polymerization reaction device has problems such as uneven raw material mixing, low reaction efficiency, and poor safety during the stirring and reaction process.
A fracturing liquid thickener raw material polymerization reaction device including a reaction chamber, a fixing assembly, a speed cutting device, a shifting assembly and a stirring device is designed. The device drives the vibration of the radial disturbance plate through the planetary assembly and the connecting rod to achieve synchronous movement of stirring and mixing and disturbing mixing; the speed cutting device manually drives the shifting slide to achieve rapid shifting and shifting of the mixing device; The assembly transmits vibration to the piezoelectric sensor through a recycling spring, realizing the recovery of vibration energy.
The rapid mixing and reaction of raw materials is achieved, and the reaction efficiency is improved. By quickly switching the stirring speed, multiple processing functions are achieved. The vibration kinetic energy is effectively utilized, which improves the safety and efficiency of the device.
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Figure CN118988234B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polymerization reaction of raw materials of fracturing fluid thickeners, and in particular to a polymerization reaction device of raw materials of fracturing fluid thickeners. Background Art
[0002] During the polymerization reaction of the fracturing fluid thickener raw materials, the raw materials need to be added into the polymerization reaction device first, and then the mixed raw materials are stirred to make them fully react; therefore, during the polymerization reaction, continuous stirring is one of the important factors affecting the smooth progress of the reaction.
[0003] Regarding the stirring and reaction process in the polymerization reaction, the traditional polymerization reaction device mainly uses a stirrer for stirring. The traditional polymerization reaction device mainly drives the raw materials to stir by driving the stirring rod through a rotating shaft, so as to ensure the smooth progress of the reaction. However, due to the different fluidity of the raw materials, simple stirring often cannot allow the raw materials to be quickly mixed and completely reacted; at the same time, the safety of the traditional polymerization reaction device is poor. When pouring the raw materials, the raw materials need to be poured directly into the stirring reaction chamber. If the device is not started accidentally during this process, it will cause harm to the operator; therefore, a fracturing fluid thickener raw material polymerization reaction device that can promote rapid mixing and reaction of raw materials and increase the safety of machine operation is needed to solve the shortcomings of the existing raw material polymerization reaction devices.
[0004] For example, the patent with announcement number CN117299063B provides a raw material polymerization reaction device for the production of fracturing fluid thickener, which includes a mixing component, and the mixing component drives the liquids to collide and mix with each other through two mixing rollers, thereby increasing the uniformity of mixing; the application solves the problem of stratification caused by the different molecular weights of the liquids during the stirring process, and also improves the polymerization degree of the raw materials by mixing the mixing component and the toggle plate twice; however, the mixing of the mixing component and the toggle plate in this scheme requires two steps, which cannot further improve the efficiency and effect of the polymerization reaction; the scheme cannot adjust the stirring speed accordingly according to the fluidity of the raw materials, and cannot complete multiple reaction steps according to different rotation speeds by adjusting the rotation speed of the power source; the scheme also cannot recover and reuse the vibration kinetic energy generated during the stirring process. Summary of the invention
[0005] The purpose of the present invention is to provide a fracturing fluid thickener raw material polymerization reaction device, which aims to solve technical problems existing in the prior art such as how to achieve rapid mixing and stirring of raw materials to improve reaction efficiency, how to achieve rapid switching of stirring speed and realize different processing functions, how to effectively utilize the kinetic energy generated during vibration, and how to improve the safety of the stirring process.
[0006] In view of the above technical problems, the technical solution adopted by the present invention is: a fracturing fluid thickener raw material polymerization reaction device, including a reaction chamber, a fixed component, a speed cutting device, a shifting component, and a vibrating device; the reaction chamber is fixedly installed on the left side of the fixed component; a fixed bottom plate, a recovery spring, and a piezoelectric sensor are arranged on the fixed component; the piezoelectric sensor is fixedly installed on the bottom of the fixed bottom plate; the lower end of the recovery spring is fixedly installed on the upper surface of the piezoelectric sensor; the upper end of the recovery spring is in frictional contact with the bottom of the reaction chamber and the bottom of the speed cutting device respectively; the speed cutting device is slidably installed on the right side of the fixed component in the horizontal direction; the shifting component is fixedly installed on the speed cutting device The upper end of the device is fixedly installed on the left side of the cutting speed device along the axial direction; the vibration stirring device also includes a radial disturbance plate, a planetary assembly, a connecting rod, and an axial slider; a disturbance convex block is arranged at the right end of the planetary assembly; the outer cylindrical surface of the planetary assembly is in frictional contact with the inner wall of the reaction chamber; the two ends of the connecting rod are respectively hinged to the surface of the axial slider and the side of the radial disturbance plate; when the planetary assembly performs planetary motion, the disturbance convex block at the right end of the planetary assembly will contact the left end of the axial slider, the disturbance convex block will push the axial slider to the right, and the axial slider will drive the radial disturbance plate to vibrate in the radial direction through the connecting rod, so as to realize the simultaneous stirring and disturbance mixing.
[0007] Furthermore, the vibration stirring device also includes a stirring main shaft, a connecting shaft, a vibration spring, and a stirring bracket; the stirring main shaft is fixedly installed on the left side of the speed cutting device along the axial direction; the radial disturbance plate is slidably installed on the stirring bracket along the radial direction of the stirring main shaft; the right end of the planetary assembly is rotatably connected to the left side of the stirring bracket; the axial slider is slidably installed on the surface of the stirring bracket along the axial direction of the stirring main shaft; the right end of the connecting shaft is fixedly installed on the right end of the axial slider; the left end of the connecting shaft is fixedly installed inside the planetary assembly; the right end of the vibration spring is fixedly installed on the right end of the axial slider; the left end of the vibration spring is fixedly installed on the right side of the stirring bracket; the stirring bracket is fixedly installed on the cylindrical surface of the stirring main shaft along the radial direction.
[0008] Furthermore, the planetary assembly also includes a planetary sleeve, a temperature sensor, an axial disturbance plate, and a hollow rotating shaft; the planetary sleeve is fixedly installed on the left end of the hollow rotating shaft; the outer cylindrical surface of the planetary sleeve is in friction contact with the inner wall of the reaction chamber; the axial disturbance plate is slidably installed inside the planetary sleeve along the axial direction of the planetary sleeve; the temperature sensor is fixedly installed on the left side of the axial disturbance plate; and the right end of the hollow rotating shaft is rotatably connected to the left side of the stirring bracket.
[0009] Furthermore, the speed cutting device includes a fixed plug post, a first plug hole, a second plug hole, a speed cutting housing, a feed pipe, a feed shaft, a small shaft gear, a central gear, a middle shaft friction wheel, a large shaft gear, a first belt, and a middle shaft gear; the fixed plug post is fixedly installed on the left side of the speed cutting housing; the fixed plug post is also slidably installed in the interior of the fixed component along the horizontal direction; the fixed plug post is provided with a first plug hole and a second plug hole; the speed cutting housing is slidably installed at the bottom of the fixed component along the horizontal direction; the feed pipe is fixedly installed at the right end of the speed cutting housing; the feed shaft is rotatably connected to the speed cutting housing The feed shaft is also connected to the feed pipeline; the small shaft gear is rotatably connected to the inside of the speed cutting housing; the small shaft gear also forms a gear pair with the center gear; the center gear is rotatably connected to the outer cylindrical surface of the feed shaft; the middle shaft friction wheel is rotatably connected to the inside of the speed cutting housing; the large shaft gear is rotatably connected to the inside of the speed cutting housing; the large shaft gear also forms a gear pair with the center gear; the two ends of the first belt are respectively slidably connected to the outer cylindrical surface of the middle shaft friction wheel and the transmission shaft of the middle shaft gear; the middle shaft gear is rotatably connected to the inside of the speed cutting housing; the middle shaft gear also forms a gear pair with the center gear.
[0010] Furthermore, the shift assembly includes a shift cover, a heat dissipation sleeve, a shift handle, fan blades, air outlets, air inlets, a transmission assembly, a second belt, a motor, and a shift slider; the shift cover is fixedly mounted on the upper end of the speed cutting housing; the heat dissipation sleeve is fixedly mounted on the lower end of the shift cover; the heat dissipation sleeve is also provided with air outlets and air inlets; the shift handle is fixedly mounted on the upper end of the shift slider; the shift slider is slidably mounted inside the shift cover along the horizontal direction; the two ends of the transmission assembly are respectively rotatably connected to the inner side of the heat dissipation sleeve; the two ends of the second belt are respectively slidably mounted on the output end of the motor and the outer cylindrical surface of the transmission assembly; the fan blades are fixedly mounted on the two ends of the transmission assembly; the motor is fixedly mounted inside the shift cover.
[0011] Furthermore, the transmission assembly is provided with a friction block, a retaining ring, and a transmission wheel; the friction block is fixedly connected to the retaining ring; the retaining ring is fixedly installed on the side of the transmission wheel; the two ends of the transmission wheel are respectively rotatably connected to the inner side of the heat dissipation sleeve; the outer cylindrical surface of the transmission wheel is also slidably connected to the second belt; and the two ends of the transmission wheel are also fixedly connected to the fan blades.
[0012] Furthermore, the fixed component also includes a power supply socket, a plug-in component, a fixed socket, a fixed base, a switch dial, a switching rack, and a switching gear; the power supply socket is fixedly installed on the side of the fixed base plate; the power supply socket is also electrically connected to the piezoelectric sensor; the fixed base plate is fixedly installed on the side of the fixed base; a fixed socket is also provided on the fixed base; the fixed socket is slidably connected to the fixed plug column; the plug-in component is slidably installed on the upper end of the fixed base in a vertical direction; the plug-in component is also fixedly connected to the upper end of the switching rack; the switch dial is rotatably connected to the front side of the fixed base; the switching rack is slidably installed on the front side of the fixed base in a vertical direction; the switching gear is fixedly connected to the output end of the switch dial; the switching gear also forms a gear rack pair with the switching rack.
[0013] Furthermore, the plug-in assembly includes a plug-in top plate, a first plug-in column, a second plug-in column, and an plug-in spring; the plug-in top plate is fixedly mounted on the back of the fixed base through the plug-in spring; the first plug-in column is fixedly mounted on the bottom of the plug-in top plate; the second plug-in column is fixedly mounted on the bottom of the plug-in top plate; the first plug-in column is slidably mounted on the upper end of the fixed base along the vertical direction; the second plug-in column is slidably mounted on the upper end of the fixed base along the vertical direction.
[0014] Furthermore, the reaction cabin includes a control panel, a wire, a reaction shell, a maintenance pin, a maintenance door, a pressure detector, a closed ring, and a reaction chamber; the control panel is fixedly installed on the left side of the reaction shell; the control panel is also fixedly connected to the power supply socket through a wire; a battery is also arranged in the control panel; the reaction shell is fixedly installed on the left side of the fixed base; the maintenance door is hinged on the front side of the reaction shell; the maintenance pin is slidably installed on the front side of the maintenance door along the horizontal direction; the pressure detector is fixedly installed on the left side of the reaction chamber; the closed ring is fixedly installed on the left side of the reaction chamber; the reaction chamber is fixedly installed inside the reaction shell.
[0015] Furthermore, a thread groove is provided on the inner wall of the reaction chamber; during the stirring process of the raw materials, the thread groove guides the raw materials to rotate through its own spiral structure, thereby realizing the auxiliary rotation function.
[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) The vibrating device drives the planetary assembly to perform planetary motion on the inner wall of the reaction chamber through the stirring main shaft, the planetary assembly drives the axial slider to vibrate axially through the disturbance protrusion, and the axial slider drives the radial disturbance plate to vibrate radially through the connecting rod, so as to realize the synchronous function of stirring and disturbing mixing. (2) The speed cutting device drives the shift slider to move horizontally by hand, and the shift slider drives the transmission assembly to be combined with the transmission shaft of the small shaft gear, the middle shaft friction wheel and the transmission shaft of the large shaft gear respectively, so as to realize the rapid shifting and speed changing function of the vibrating device. (3) The fixing assembly transmits the vibration generated by the speed cutting device and the vibrating device to the piezoelectric sensor through the recovery spring, and the pressure change is converted into current in the piezoelectric sensor to realize the recovery of vibration energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The schematic diagram of the overall assembly structure of the working state of the embodiment of the present invention is as follows Figure 1 .
[0018] Figure 2 The schematic diagram of the overall assembly structure of the working state of the embodiment of the present invention is as follows Figure 2 .
[0019] Figure 3 The structure of the reaction chamber of the present invention is schematically shown in FIG. Figure 1 .
[0020] Figure 4 The structure of the reaction chamber of the present invention is schematically shown in FIG. Figure 2 .
[0021] Figure 5 The structure of the fixing assembly of the present invention is shown in FIG. Figure 1 .
[0022] Figure 6 The structure of the fixing assembly of the present invention is schematically shown in FIG. Figure 2 .
[0023] Figure 7 It is a schematic diagram of the structure of the plug assembly of the present invention.
[0024] Figure 8 The structure of the cutting speed device of the present invention is shown in FIG. Figure 1 .
[0025] Fig. 9 The structure of the cutting speed device of the present invention is shown in FIG. Figure 2 .
[0026] Fig.10 The structure of the shift assembly of the present invention is schematically shown in FIG. Figure 1 .
[0027] Fig.11 The structure of the shift assembly of the present invention is schematically shown in FIG. Figure 2 .
[0028] Fig.12 It is a schematic structural diagram of the vibration stirring device of the present invention.
[0029] Fig.13 It is a schematic structural diagram of the planetary assembly of the present invention.
[0030] In the figure: 1-reaction chamber; 2-fixed assembly; 3-speed cutting device; 4-shift assembly; 5-vibration stirring device; 101-control panel; 102-wire; 103-reaction shell; 104-maintenance latch; 105-maintenance door; 106-pressure detector; 107-sealing ring; 108-reaction chamber; 109-thread groove; 201-power socket; 202-fixed bottom plate; 203-recovery spring; 204-pressure Electric sensor; 205-insertion assembly; 206-fixed insertion hole; 207-fixed base; 208-switch dial; 209-switching rack; 210-switching gear; 211-insertion top plate; 212-first insertion column; 213-second insertion column; 214-insertion spring; 301-fixed insertion column; 302-first insertion hole; 303-second insertion hole; 304-speed cutting housing; 305-feeding pipe; 3 06-feeding shaft; 307-small shaft gear; 308-center gear; 309-middle shaft friction wheel; 310-large shaft gear; 311-first belt; 312-middle shaft gear; 401-shift cover; 402-heat dissipation sleeve; 403-shift handle; 404-fan blade; 405-air outlet; 406-air inlet; 407-transmission assembly; 408-second belt; 409-motor; 410-shift Slider; 411-friction block; 412-locking ring; 413-transmission wheel; 501-stirring spindle; 502-radial disturbance plate; 503-planetary assembly; 504-connecting rod; 505-axial slider; 506-connecting shaft; 507-vibration spring; 508-stirring bracket; 509-planetary sleeve; 510-temperature sensor; 511-axial disturbance plate; 512-hollow shaft; 513-disturbance bump. DETAILED DESCRIPTION
[0031] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0032] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present application; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0033] Figures 1 to 13 It is a preferred embodiment of the present invention.
[0034] like Figure 1 and Figure 2As shown, the reaction chamber 1 is fixedly mounted on the left side of the fixed component 2; the fixed component 2 is provided with a fixed bottom plate 202, a recovery spring 203, and a piezoelectric sensor 204; the piezoelectric sensor 204 is fixedly mounted on the bottom of the fixed bottom plate 202; the lower end of the recovery spring 203 is fixedly mounted on the upper surface of the piezoelectric sensor 204; the upper end of the recovery spring 203 is in frictional contact with the bottom of the reaction chamber 1 and the bottom of the speed cutting device 3 respectively; the speed cutting device 3 is slidably mounted on the right side of the fixed component 2 along the horizontal direction; the shifting component 4 is fixedly mounted on the upper end of the speed cutting device 3; the vibrating device 5 is fixedly mounted on the left side of the speed cutting device 3 along the axial direction; the vibrating device 5 also includes a radial disturbance plate 5 02, planetary assembly 503, connecting rod 504, axial slider 505; a disturbance protrusion 513 is provided at the right end of the planetary assembly 503; the outer cylindrical surface of the planetary assembly 503 is in frictional contact with the inner wall of the reaction chamber 1; the two ends of the connecting rod 504 are respectively hinged to the surface of the axial slider 505 and the side of the radial disturbance plate 502; when the planetary assembly 503 performs planetary motion, the disturbance protrusion 513 at the right end of the planetary assembly 503 will contact the left end of the axial slider 505, and the disturbance protrusion 513 will push the axial slider 505 to the right, and the axial slider 505 drives the radial disturbance plate 502 to vibrate in the radial direction through the connecting rod 504, so as to realize the simultaneous stirring and disturbance mixing.
[0035] like Figure 3 and Figure 4 As shown, in the reaction chamber 1, the control panel 101 is fixedly installed on the left side of the reaction shell 103; the control panel 101 is also fixedly connected to the power socket 201 through the wire 102; a battery is also arranged in the control panel 101; the reaction shell 103 is fixedly installed on the left side of the fixed base 207; the inspection door 105 is hinged on the front of the reaction shell 103; the inspection latch 104 is slidably installed on the front of the inspection door 105 along the horizontal direction; the pressure detector 106 is fixedly installed on the left side of the reaction chamber 108; the closed ring 107 is fixedly installed on the left side of the reaction chamber 108; the reaction chamber 108 is fixedly installed inside the reaction shell 103; a threaded groove 109 is arranged on the inner wall of the reaction chamber 108; during the raw material stirring process, the threaded groove 109 guides the raw material to rotate through its own spiral structure, thereby realizing the auxiliary rotation function.
[0036] like Figure 5 and Figure 6As shown, in the fixed component 2, the power socket 201 is fixedly installed on the side of the fixed base plate 202; the power socket 201 is also electrically connected to the piezoelectric sensor 204; the fixed base plate 202 is fixedly installed on the side of the fixed base 207; the fixed base 207 is also provided with a fixed socket 206; the fixed socket 206 is slidably connected to the fixed plug column 301; the insertion component 205 is slidably installed on the upper end of the fixed base 207 along the vertical direction; the insertion component 205 is also fixedly connected to the upper end of the switching rack 209; the switch dial 208 is rotatably connected to the front of the fixed base 207; the switching rack 209 is slidably installed on the front of the fixed base 207 along the vertical direction; the switching gear 210 is fixedly connected to the output end of the switch dial 208; the switching gear 210 also forms a gear rack pair with the switching rack 209.
[0037] like Figure 7 As shown, in the plug assembly 205, the plug top plate 211 is fixedly installed on the back of the fixed base 207 through the plug spring 214; the first plug post 212 is fixedly installed on the bottom of the plug top plate 211; the second plug post 213 is fixedly installed on the bottom of the plug top plate 211; the first plug post 212 is slidably installed on the upper end of the fixed base 207 along the vertical direction; the second plug post 213 is slidably installed on the upper end of the fixed base 207 along the vertical direction.
[0038] like Figure 8 and Fig. 9 As shown, in the speed cutting device 3, the fixed plug 301 is fixedly installed on the left side of the speed cutting housing 304; the fixed plug 301 is also slidably installed in the interior of the fixed component 2 along the horizontal direction; the fixed plug 301 is provided with a first insertion hole 302 and a second insertion hole 303; the speed cutting housing 304 is slidably installed at the bottom of the fixed component 2 along the horizontal direction; the feed pipe 305 is fixedly installed at the right end of the speed cutting housing 304; the feed shaft 306 is rotatably connected to the interior of the speed cutting housing 304; the feed shaft 306 is also connected to the feed pipe 305; the pinion gear 307 is rotatably connected to the interior of the speed cutting housing 304; The small shaft gear 307 also forms a gear pair with the center gear 308; the center gear 308 is rotatably connected to the outer cylindrical surface of the feed shaft 306; the middle shaft friction wheel 309 is rotatably connected to the inside of the speed cutting housing 304; the large shaft gear 310 is rotatably connected to the inside of the speed cutting housing 304; the large shaft gear 310 also forms a gear pair with the center gear 308; the two ends of the first belt 311 are respectively slidably connected to the outer cylindrical surface of the middle shaft friction wheel 309 and the transmission shaft of the middle shaft gear 312; the middle shaft gear 312 is rotatably connected to the inside of the speed cutting housing 304; the middle shaft gear 312 also forms a gear pair with the center gear 308.
[0039] like Fig.10 and Fig.11As shown, in the shift assembly 4, the shift cover 401 is fixedly mounted on the upper end of the speed cutting housing 304; the heat dissipation sleeve 402 is fixedly mounted on the lower end of the shift cover 401; the heat dissipation sleeve 402 is also provided with an air outlet 405 and an air inlet 406; the shift handle 403 is fixedly mounted on the upper end of the shift slider 410; the shift slider 410 is slidably mounted inside the shift cover 401 along the horizontal direction; the two ends of the transmission assembly 407 are respectively rotatably connected to the inner side of the heat dissipation sleeve 402; the two ends of the second belt 408 are respectively slidably mounted on the output end of the motor 409 and the outer circumference of the transmission assembly 407 cylinder; fan blades 404 are fixedly mounted at both ends of the transmission component 407; the motor 409 is fixedly mounted inside the shift cover 401; the transmission component 407 is provided with a friction block 411, a retaining ring 412, and a transmission wheel 413; the friction block 411 is fixedly connected to the retaining ring 412; the retaining ring 412 is fixedly mounted on the side of the transmission wheel 413; the two ends of the transmission wheel 413 are respectively rotatably connected to the inner side of the heat dissipation sleeve 402; the outer cylindrical surface of the transmission wheel 413 is also slidably connected to the second belt 408; the two ends of the transmission wheel 413 are also fixedly connected to the fan blades 404.
[0040] like Fig.12 As shown, in the vibration stirring device 5, the stirring shaft 501 is fixedly installed on the left side of the cutting speed device 3 along the axial direction; the radial disturbance plate 502 is slidably installed on the stirring bracket 508 along the radial direction of the stirring shaft 501; the right end of the planetary assembly 503 is rotatably connected to the left side of the stirring bracket 508; the axial slider 505 is slidably installed on the surface of the stirring bracket 508 along the axial direction of the stirring shaft 501; the right end of the connecting shaft 506 is fixedly installed on the right end of the axial slider 505; the left end of the connecting shaft 506 is fixedly installed inside the planetary assembly 503; the right end of the vibration spring 507 is fixedly installed on the right end of the axial slider 505; the left end of the vibration spring 507 is fixedly installed on the right side of the stirring bracket 508; the stirring bracket 508 is fixedly installed on the cylindrical surface of the stirring shaft 501 along the radial direction.
[0041] like Fig.13 As shown, in the planetary assembly 503, the planetary sleeve 509 is fixedly mounted on the left end of the hollow rotating shaft 512; the outer cylindrical surface of the planetary sleeve 509 is in frictional contact with the inner wall of the reaction chamber 1; the axial disturbance plate 511 is slidably mounted inside the planetary sleeve 509 along the axial direction of the planetary sleeve 509; the temperature sensor 510 is fixedly mounted on the left side of the axial disturbance plate 511; and the right end of the hollow rotating shaft 512 is rotatably connected to the left side of the stirring bracket 508.
[0042] Working principle of the present invention: Figure 1 and Figure 2The usage and corresponding scenarios of the present invention are given. The posture control of the polymerization reaction process of the fracturing fluid thickener raw material is determined by the fixed component 2, the speed cutting device 3, the shift component 4 and the vibration stirring device 5. The posture of the fixed component 2 is determined by the vibration stirring device 5, the posture of the speed cutting device 3 is determined by the shift component 4, and the posture of the shift component 4 is determined by the vibration stirring device 5. Therefore, the vibration stirring device 5 is the core of the polymerization reaction process of the fracturing fluid thickener raw material.
[0043] In the first embodiment, the speed cutting housing 304 of the speed cutting device 3 is first pushed to the left, so that the left end of the fixed plug column 301 contacts the bottom inclined surface of the second plug column 213, and the fixed plug column 301 squeezes the bottom inclined surface of the second plug column 213, so that the plug assembly 205 is pushed upward, and then the second plug column 213 is first inserted into the first plug hole 302. At this time, the raw material is introduced into the feed pipe 305, and the raw material enters the reaction chamber 108 of the reaction chamber 1 through the feed pipe 305, the feed shaft 306 and the stirring main shaft 501. When the raw material pressure in the reaction chamber 108 reaches the set threshold, the pressure detector 106 will transmit the data back to the control The screen 101 is then moved to the left by pushing the cutting speed housing 304 to make the right side edge of the first insertion hole 302 contact the bottom slope of the second insertion column 213. The right side edge of the first insertion hole 302 presses the bottom slope of the second insertion column 213, so that the insertion assembly 205 is pushed upwards. Subsequently, the first insertion column 212 is inserted into the first insertion hole 302, and the second insertion column 213 is inserted into the second insertion hole 303. At this time, the stirring shaft 501 of the vibrating device 5 is inserted into the closed ring 107 to close the outlet of the stirring shaft 501 to realize the feeding and self-sealing functions of the raw materials, thereby increasing the safety when the raw materials are poured in. After that, the shift handle 403 of the shift assembly 4 is manually slid, and the shift handle 403 drives the shift slider 410 and the transmission assembly 407 to move horizontally, so that the transmission assembly 407 is in contact with the small shaft gear 307, the middle shaft friction wheel 309, and the large shaft gear 310 respectively. When in acceleration operation, the motor 409 drives the transmission assembly 407 to rotate through the second belt 408, and the transmission assembly 407 drives the small shaft gear 307 to rotate, and the small shaft gear 307 drives the central gear 308 and the feed shaft 306 to rotate, and the central gear 308 also drives the middle shaft friction wheel 309 and the large shaft gear 310 to rotate synchronously to realize the rapid speed change function; then, the feed shaft 3 06 drives the stirring shaft 501 of the vibration stirring device 5 to rotate, and the stirring shaft 501 drives the planetary assembly 503 to perform planetary motion on the inner wall of the reaction chamber 108. The planetary assembly 503 drives the axial slider 505 to vibrate axially on the stirring bracket 508 through the disturbance protrusion 513, and the axial slider 505 drives the radial disturbance plate 502 to vibrate radially through the connecting rod 504 to achieve simultaneous stirring and disturbing mixing; in the process of stirring reaction, the recovery spring 203 will transmit the vibration generated by the cutting speed device 3 and the vibration stirring device 5 to the piezoelectric sensor 204, and the pressure change will be converted into current in the piezoelectric sensor 204 to achieve vibration energy recovery.
[0044] Specifically, Figure 3 and Figure 4As shown, the wire 102 transmits the electric energy recovered by the fixed component 2 to the control panel 101 for storage, and then supplies the electric energy to the pressure detector 106 to monitor the pressure inside the reaction chamber 108; the inspection door 105 and the inspection latch 104 on the reaction shell 103 are used for quick inspection of the outer wall of the reaction chamber 108; during the raw material stirring process, the threaded groove 109 in the reaction chamber 108 guides the raw material to rotate through its own spiral structure, thereby realizing the auxiliary rotation function.
[0045] like Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11As shown, first push the cutting speed housing 304 to the left on the fixed bottom plate 202, so that the fixed plug column 301 lifts the plug top plate 211 of the plug assembly 205, and then the second plug column 213 will be inserted into the first plug hole 302 first. At this time, first pass the raw material into the feed pipe 305, and the raw material enters the reaction chamber 108 through the feed pipe 305, the feed shaft 306 and the stirring main shaft 501. When the raw material pressure in the reaction chamber 108 reaches the set threshold, the pressure detector 106 will transmit the data back to the control screen 101. At this time, manually push the cutting speed housing 304 to the left again, so that the fixed plug column 301 lifts the plug top plate 211, and then the first plug column 212 is inserted into the first plug hole 302, and the second plug column 213 will be inserted into the second insertion hole 303, at which time the stirring shaft 501 of the vibrating stirring device 5 will be inserted into the closed ring 107, closing the outlet of the stirring shaft 501, thereby realizing the feeding and self-sealing functions of the raw materials; when the reacted material needs to be discharged, first manually turn the switch dial 208 clockwise, and the switch dial 208 drives the switching rack 209 to lift through the switching gear 210, and the switching rack 209 drives the insertion top plate 211 to lift, so that the first insertion column 212 and the second insertion column 213 are pulled out of the first insertion hole 302 and the second insertion hole 303, and then the shear speed housing 304 is manually driven to slide to the right, so that the stirring shaft 501 is pulled out of the closed ring 107, and the reacted material can be discharged from the stirring main shaft. The gear shift handle 403 is manually slid laterally, and the gear shift handle 403 drives the gear shift slider 410 to slide in the gear shift cover 401, and the gear shift slider 410 drives the transmission component 407 to move laterally, so that the friction block 411 on the transmission wheel 413 contacts the small shaft gear 307, the middle shaft friction wheel 309, and the large shaft gear 310 respectively. When in accelerated operation, the motor 409 drives the transmission component 407 to rotate through the second belt 408, and the transmission component 407 drives the small shaft gear 307 to rotate, and the small shaft gear 307 drives the center gear 308 and the feed shaft 306 to rotate, and the center gear 308 also drives the middle shaft friction wheel 3 09 and the large shaft gear 310 rotate synchronously, at this time the raw material rotation speed reaches the fastest, the sediment will be thrown into the thread groove 109, so as to facilitate collection and rapid mixing, when running at the original speed, the friction block 411 on the transmission wheel 413 will contact the outer cylindrical surface of the middle shaft friction wheel 309, the middle shaft friction wheel 309 drives the middle shaft gear 312 to rotate through the first belt 311, and the middle shaft gear 312 drives the central gear 308 and the feed shaft 306 to rotate, when the deceleration operation is performed, the friction block 411 on the transmission wheel 413 will contact the transmission shaft of the large shaft gear 310, at this time the liquid introduced will be changed into a cleaning agent, so that the planetary sleeve 509 can realize the cleaning function of the inner wall of the reaction chamber 108, and further realize the rapid speed change function of the speed cutting device 3;During the stirring and reaction process, the recovery spring 203 will transmit the vibration generated by the cutting device 3 and the vibrating device 5 to the piezoelectric sensor 204, and the pressure change will be converted into current in the piezoelectric sensor 204 to realize the recovery of vibration energy; the fixed socket 206 on the fixed base 207 is used to fix the insertion of the plug column 301; the insertion spring 214 is used to drive the insertion top plate 211 to rebound and fall; when the transmission wheel 413 of the transmission assembly 407 rotates, the transmission wheel 413 will drive the fan blades 404 to rotate, and the fan blades 404 drive the cold air to enter from the air inlet 406 of the heat dissipation sleeve 402, and then discharge from the air outlet 405, to realize the air cooling and heat dissipation function of the transmission wheel 413; the clamping ring 412 is used to clamp into the side of the transmission wheel 413. When the friction block 411 needs to be replaced, the clamping ring 412 only needs to be taken out to realize the replacement of the friction block 411; the power supply socket 201 is used for inserting the wire 102. ;
[0046] like Fig.12 and Fig.13 As shown, the feed shaft 306 drives the stirring main shaft 501 to rotate, and the stirring main shaft 501 drives the planetary sleeve 509 of the planetary assembly 503 to perform planetary motion on the inner wall of the reaction chamber 108. The planetary sleeve 509 drives the axial slider 505 to vibrate axially on the stirring bracket 508 through the disturbance protrusion 513 and the vibration spring 507. The axial slider 505 drives the axial disturbance plate 511 to vibrate axially through the connecting shaft 506. The axial slider 505 also drives the radial disturbance plate 502 to vibrate radially on the stirring bracket 508 through the connecting rod 504, so as to realize the simultaneous stirring and disturbance mixing; the temperature sensor 510 is used to monitor the reaction temperature; the hollow shaft 512 is used to facilitate the sliding of the connecting shaft 506.
[0047] The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by technicians in the relevant technical field based on the above-mentioned conception without creative work all fall within the protection scope of the present invention.
Claims
1. A fracturing fluid thickener raw material polymerization reaction device, comprising a reaction chamber (1), a fixing assembly (2), a speed cutting device (3), a shifting assembly (4), and a vibrating device (5), characterized in that: The reaction chamber (1) is fixedly mounted on the left side of the fixed component (2); the fixed component (2) is provided with a fixed bottom plate (202), a recovery spring (203), and a piezoelectric sensor (204); the piezoelectric sensor (204) is fixedly mounted on the bottom of the fixed bottom plate (202); the lower end of the recovery spring (203) is fixedly mounted on the upper surface of the piezoelectric sensor (204); the upper end of the recovery spring (203) is in frictional contact with the bottom of the reaction chamber (1) and the bottom of the speed cutting device (3); the speed cutting device (3) is slidably mounted on the right side of the fixed component (2) in a horizontal direction; the shifting component (4) is fixedly mounted on the upper end of the speed cutting device (3); the vibrating stirring device (4) is provided with a fixed gear assembly (4) and a gear assembly (4) and a gear assembly (4) and a gear assembly (4) and a gear assembly (4) are provided on the upper end of the speed cutting device (3); The device (5) is fixedly installed on the left side of the cutting speed device (3) along the axial direction; the vibrating device (5) also includes a radial disturbance plate (502), a planetary assembly (503), a connecting rod (504), and an axial slider (505); a disturbance convex block (513) is arranged at the right end of the planetary assembly (503); the outer cylindrical surface of the planetary assembly (503) is in frictional contact with the inner wall of the reaction chamber (1); the two ends of the connecting rod (504) are respectively hinged to the surface of the axial slider (505) and the side of the radial disturbance plate (502); when the planetary assembly (503) performs planetary motion, the disturbance convex block (513) at the right end of the planetary assembly (503) will contact with the axial slider ( The left end of the speed cutting device (3) contacts the left end of the stirring plate (505), the disturbance protrusion (513) pushes the axial slider (505) to the right, and the axial slider (505) drives the radial disturbance plate (502) to vibrate in the radial direction through the connecting rod (504), so as to achieve the synchronous stirring and disturbing mixing; the vibration stirring device (5) also includes a stirring main shaft (501), a connecting shaft (506), a vibration spring (507), and a stirring bracket (508); the stirring main shaft (501) is fixedly installed on the left side of the speed cutting device (3) in the axial direction; the radial disturbance plate (502) is slidably installed on the stirring bracket (508) in the radial direction of the stirring main shaft (501); the planetary assembly (50 3) is rotatably connected to the left side of the stirring bracket (508); the axial slider (505) is slidably mounted on the surface of the stirring bracket (508) along the axial direction of the stirring main shaft (501); the right end of the connecting shaft (506) is fixedly mounted on the right end of the axial slider (505); the left end of the connecting shaft (506) is fixedly mounted inside the planetary assembly (503); the right end of the vibration spring (507) is fixedly mounted on the right end of the axial slider (505); the left end of the vibration spring (507) is fixedly mounted on the right side of the stirring bracket (508); the stirring bracket (508) is fixedly mounted on the cylindrical surface of the stirring main shaft (501) along the radial direction.
2. A fracturing fluid thickener raw material polymerization reaction device as claimed in claim 1, characterized in that: The planetary assembly (503) further comprises a planetary sleeve (509), a temperature sensor (510), an axial disturbance plate (511), and a hollow rotating shaft (512); the planetary sleeve (509) is fixedly mounted on the left end of the hollow rotating shaft (512); the outer cylindrical surface of the planetary sleeve (509) is in frictional contact with the inner wall of the reaction chamber (1); the axial disturbance plate (511) is slidably mounted inside the planetary sleeve (509) along the axial direction of the planetary sleeve (509); the temperature sensor (510) is fixedly mounted on the left side of the axial disturbance plate (511); and the right end of the hollow rotating shaft (512) is rotatably connected to the left side of the stirring bracket (508).
3. A fracturing fluid thickener raw material polymerization reaction device as claimed in claim 2, characterized in that: The speed cutting device (3) comprises a fixed plug post (301), a first plug hole (302), a second plug hole (303), a speed cutting housing (304), a feed pipe (305), a feed rotating shaft (306), a small shaft gear (307), a central gear (308), a middle shaft friction wheel (309), a large shaft gear (310), a first belt (311), and a middle shaft gear (312); the fixed plug post (301) is fixedly mounted on the left side of the speed cutting housing (304); the fixed plug post (301) is also slidably mounted in the interior of the fixed component (2) in a horizontal direction; the fixed plug post (301) is provided with a first plug hole (302) and a second plug hole (303); the speed cutting housing (304) is slidably mounted in the horizontal direction at the bottom of the fixed component (2); the feed pipe (305) is fixedly mounted on the right end of the speed cutting housing (304); the feed rotating shaft (306) is rotatably connected to the speed cutting housing (304). The feeding shaft (306) is connected to the feeding pipe (305); the pinion gear (307) is rotatably connected to the inside of the speed cutting housing (304); the pinion gear (307) and the center gear (308) form a gear pair; the center gear (308) is rotatably connected to the outer cylindrical surface of the feeding shaft (306); the middle shaft friction wheel (309) is rotatably connected to the inside of the speed cutting housing (304); the large shaft gear (310) is rotatably connected to the inside of the speed cutting housing (304); the large shaft gear (310) and the center gear (308) form a gear pair; the two ends of the first belt (311) are respectively slidably connected to the outer cylindrical surface of the middle shaft friction wheel (309) and the transmission shaft of the middle shaft gear (312); the middle shaft gear (312) is rotatably connected to the inside of the speed cutting housing (304); and the middle shaft gear (312) and the center gear (308) form a gear pair.
4. A fracturing fluid thickener raw material polymerization reaction device as claimed in claim 3, characterized in that: The shift assembly (4) comprises a shift cover (401), a heat dissipation sleeve (402), a shift handle (403), fan blades (404), an air outlet (405), an air inlet (406), a transmission assembly (407), a second belt (408), a motor (409), and a shift slider (410); the shift cover (401) is fixedly mounted on the upper end of the speed cutting housing (304); the heat dissipation sleeve (402) is fixedly mounted on the lower end of the shift cover (401); the heat dissipation sleeve (402) is also provided with an air outlet (405) and an air inlet (406). The shift handle (403) is fixedly mounted on the upper end of the shift slider (410); the shift slider (410) is slidably mounted in the horizontal direction inside the shift cover (401); the two ends of the transmission assembly (407) are rotatably connected to the inner side of the heat dissipation sleeve (402); the two ends of the second belt (408) are slidably mounted on the output end of the motor (409) and the outer cylindrical surface of the transmission assembly (407); the fan blades (404) are fixedly mounted on the two ends of the transmission assembly (407); and the motor (409) is fixedly mounted inside the shift cover (401).
5. A fracturing fluid thickener raw material polymerization reaction device as claimed in claim 4, characterized in that: The transmission assembly (407) is provided with a friction block (411), a retaining ring (412), and a transmission rotating wheel (413); the friction block (411) is fixedly connected to the retaining ring (412); the retaining ring (412) is fixedly mounted on the side of the transmission rotating wheel (413); the two ends of the transmission rotating wheel (413) are respectively rotatably connected to the inner side of the heat dissipation sleeve (402); the outer cylindrical surface of the transmission rotating wheel (413) is also slidably connected to the second belt (408); and the two ends of the transmission rotating wheel (413) are also fixedly connected to the fan blades (404).
6. A fracturing fluid thickener raw material polymerization reaction device as claimed in claim 5, characterized in that: The fixed component (2) further comprises a power supply socket (201), a plug assembly (205), a fixed socket (206), a fixed base (207), a switch dial (208), a switching rack (209), and a switching gear (210); the power supply socket (201) is fixedly mounted on the side of the fixed base plate (202); the power supply socket (201) is also electrically connected to the piezoelectric sensor (204); the fixed base plate (202) is fixedly mounted on the side of the fixed base (207); the fixed base (207) is also provided with a fixed socket (206); the fixed socket (206) ) is slidably connected to the fixed plug column (301); the insertion assembly (205) is slidably mounted on the upper end of the fixed base (207) in the vertical direction; the insertion assembly (205) is also fixedly connected to the upper end of the switching rack (209); the switch dial (208) is rotatably connected to the front side of the fixed base (207); the switching rack (209) is slidably mounted on the front side of the fixed base (207) in the vertical direction; the switching gear (210) is fixedly connected to the output end of the switch dial (208); the switching gear (210) and the switching rack (209) also form a gear rack pair.
7. A fracturing fluid thickener raw material polymerization reaction device as claimed in claim 6, characterized in that: The insertion assembly (205) comprises an insertion top plate (211), a first insertion column (212), a second insertion column (213), and an insertion spring (214); the insertion top plate (211) is fixedly mounted on the back of a fixed base (207) via the insertion spring (214); the first insertion column (212) is fixedly mounted on the bottom of the insertion top plate (211); the second insertion column (213) is fixedly mounted on the bottom of the insertion top plate (211); the first insertion column (212) is slidably mounted on the upper end of the fixed base (207) in a vertical direction; and the second insertion column (213) is slidably mounted on the upper end of the fixed base (207) in a vertical direction.
8. A fracturing fluid thickener raw material polymerization reaction device as claimed in claim 7, characterized in that: The reaction chamber (1) comprises a control panel (101), a wire (102), a reaction housing (103), an inspection latch (104), an inspection door (105), a pressure detector (106), a sealing ring (107), and a reaction chamber (108); the control panel (101) is fixedly mounted on the left side of the reaction housing (103); the control panel (101) is also fixedly connected to a power supply socket (201) via the wire (102); a storage battery is also arranged in the control panel (101); The reaction housing (103) is fixedly mounted on the left side of the fixed base (207); the inspection door (105) is hinged on the front side of the reaction housing (103); the inspection latch (104) is slidably mounted on the front side of the inspection door (105) along the horizontal direction; the pressure detector (106) is fixedly mounted on the left side of the reaction chamber (108); the sealing ring (107) is fixedly mounted on the left side of the reaction chamber (108); and the reaction chamber (108) is fixedly mounted inside the reaction housing (103).
9. A fracturing fluid thickener raw material polymerization reaction device as claimed in claim 8, characterized in that: A thread groove (109) is provided on the inner wall of the reaction chamber (108); during the stirring process of the raw materials, the thread groove (109) guides the raw materials to rotate through its own spiral structure, thereby realizing an auxiliary rotation function.
Citation Information
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