A high heat dissipation spindle box for special processing machine tools and use method thereof
By arranging a pump body and cooling box on the spindle box of the special processing machine tool, combined with technologies such as cold air components and electromagnets, efficient heat dissipation and iron filings removal are achieved, solving the problem of heat accumulation in the spindle box, extending the service life and improving the efficiency of the spindle box. The overall performance of the machine tool.
Patent Information
- Application Number
- CN202411482618.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-10-23
AI Technical Summary
The spindle box generates a lot of heat during high-speed rotation and cutting, causing temperature to rise, affecting the machining accuracy of the machine tool and the service life of the spindle.
A high heat dissipation spindle box is designed. By installing a pump body and a cooling box on the spindle box, using technical means such as cold air components and electromagnets, double cooling of the lubricating oil is achieved, and components such as cleaning rollers and cleaning sponges are used to effectively reduce the temperature of the lubricating oil. Remove iron filings from lubricating oil.
It improves the heat dissipation efficiency of the spindle box, maintains the normal operating temperature of the electromagnet and other components, extends the service life, improves the working efficiency and stability of the machine tool, and reduces equipment failures and damage caused by heat and iron filings residue.
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Figure CN118989488B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a high heat dissipation spindle box for a special processing machine tool and a use method thereof, and relates to the technical field of mechanical processing. Background Art
[0002] Special processing machine tools are widely used in the processing of various difficult-to-cut materials, the processing of complex parts surfaces, and the processing of precise parts with special requirements. The spindle box is an important component of the machine tool. It is used to arrange the working spindle of the machine tool and its transmission parts and corresponding additional mechanisms. The spindle box is a complex transmission component, including spindle assembly, reversing mechanism, transmission mechanism, braking device, operating mechanism and lubrication device. Its main function is to support the spindle and make it rotate, and realize the functions of spindle starting, braking, speed change and reversing. During the working process, the spindle box will generate a lot of heat due to the high-speed rotation of the spindle and the generation of cutting force. If this heat cannot be dissipated in time, it will cause the temperature of the spindle box to rise, which will affect the processing accuracy of the machine tool and the service life of the spindle.
[0003] With the continuous development of modern processing technology, higher requirements are placed on the processing accuracy and efficiency of machine tools. In order to meet these requirements, the spindle speed of machine tools continues to increase, and the cutting force also increases accordingly. This causes the spindle box to generate more heat during the working process, and the need for heat dissipation is more urgent. Therefore, the development of a spindle box with efficient heat dissipation has become one of the key issues in improving the performance of machine tools. Summary of the invention
[0004] The present invention provides a high heat dissipation spindle box for special processing machine tools and a method of using the same, so as to solve the problem in the prior art that the high-speed rotation of the spindle and the generation of cutting force will generate a large amount of heat, thereby affecting the processing accuracy of the machine tool and the service life of the spindle.
[0005] The present invention provides a high heat dissipation spindle box for special processing machine tools and a method for using the same, which comprises a spindle box and a cooling box. A pump body is arranged on the spindle box, and the pump body is connected to the spindle box and the cooling box respectively through a first pipe and a second pipe. A nozzle corresponding to the cooling box is arranged on the second pipe. A cooling support assembly and an adjustment assembly corresponding to the cooling support assembly are arranged in the cooling box. The cooling support assembly comprises a first cooling plate, a second cooling plate and a bottom plate. The first cooling plate is hinged to the second cooling plate through the cooling support assembly.
[0006] The adjusting assembly includes a roller screw and a support rod, wherein the support rod is hinged to the second cooling plate, and the roller screw drives the support rod to move up and down;
[0007] A cavity is formed between the bottom plate and the first cooling plate and the second cooling plate. A cold air component is provided on the spindle box, and the first cooling plate and the cavity are cooled by the cold air component. There is a gap between the bottom plate and the second cooling plate, and an exhaust port corresponding to the gap is provided on the cooling box.
[0008] Preferably, the bottom of the cooling box is connected to the spindle box and is provided with a corresponding control valve, and the cold air component cools the first cooling plate and the cavity by providing a third pipe penetrating the cooling box.
[0009] Preferably, a corresponding sleeve is provided on the roller screw, the sleeve is threadedly connected to the roller screw, the support rod is hinged to the sleeve, a baffle is provided on the top of the roller screw, and the baffle is located between the first cooling plate and the nozzle.
[0010] Preferably, the second cooling plate is provided with a plurality of electromagnets, which are located on the second cooling plate in a circumferential spiral staggered portion, a discharge port and a filter screen corresponding to the discharge port are provided at the bottom of the cooling box, and a control valve is provided on the discharge port.
[0011] Preferably, the electromagnet is designed to be inclined on the second cooling plate, both sides of the electromagnet are designed to be curved, and the filter is inclined.
[0012] Preferably, the adjustment assembly also includes a support roller, a first cleaning roller, and a second cleaning roller. The support roller passes through a roller screw. The support roller and the roller screw are rotationally connected via a transmission assembly. The baffle is located at the top of the support roller and is fixedly connected to the support roller. The first cleaning roller is hinged to the support roller.
[0013] Preferably, the transmission assembly includes a sliding block and an insert block, the sliding block is located between the bottom of the roller screw and the roller screw and is slidably connected, the insert block is located below the sliding block and is fixedly connected to the support roller, the insert block is provided with a plurality of second sliding grooves distributed circumferentially and longitudinally, the inner wall of the sliding block is provided with a protrusion corresponding to the second sliding groove, and the outer wall of the insert block is slidably connected to the inner wall of the sliding block.
[0014] Preferably, a spring is provided on the outer wall of the sliding block, the top of the spring is fixedly connected to the sliding block, a stopper is provided on the bottom, and a retaining ring corresponding to the stopper is provided on the bottom of the insert block;
[0015] The first cleaning roller is located between the second cooling plate and the baffle and is in contact with the second cooling plate. The second cleaning roller is located at the bottom of the supporting roller and is in contact with the inner wall of the bottom of the cooling box.
[0016] Preferably, an airbag is provided on the side of the first cleaning roller close to the electromagnet, the outside of the airbag is wrapped with a cleaning sponge, and a control component corresponding to the airbag is provided in the cooling box.
[0017] Preferably, a cavity is provided at the bottom of the support roller, the third pipe passes through the bottom of the support roller and is connected to the cavity, a plurality of air outlets are provided at the top of the cavity, and a fourth pipe corresponding to the first pipe is provided on the pump body.
[0018] Preferably, the electromagnet is provided with a coil with adjustable current intensity, and its magnetic force is between 0.1 and 0.5 Tesla. The edges on both sides of the electromagnet are wavy curves, and the wavy curves are one tenth of the length of the electromagnet. The height of the wavy curves is one fifth of the electromagnet. The electromagnet is designed to be inclined, and the inclination angle of the electromagnet is 5°.
[0019] Preferably, the multiple electromagnets are located on the second cooling plate and distributed in a spiral pattern, the center point of each electromagnet is located at the crest or trough of the edge curve of the previous electromagnet, and the electromagnet is provided with a notch at the curved portion, the notch is located at one end of the electromagnet close to the adjacent electromagnet, and the width of the notch is one third of the thickness of the electromagnet.
[0020] A method for using a high heat dissipation spindle box for a special processing machine tool, comprising:
[0021] The roller screw drives the sleeve to start to rotate downward, and the sleeve drives the second cooling plate to tilt downward through the support rod;
[0022] During the tilting process, part of the iron filings on the electromagnet will slide along the surface of the electromagnet to the bottom of the cooling box under the action of gravity;
[0023] When the sleeve moves to the top of the insert block, the roller screw continues to rotate to press the sliding block, causing it to slide down along the first slide groove of the roller screw, and the protrusion on the sliding block interacts with the second slide groove on the insert block, driving the support roller to start rotating;
[0024] The rotation of the support roller drives the first cleaning roller above and the second cleaning roller below to rotate synchronously. The cleaning sponge on the first cleaning roller fits closely to the surface of the electromagnet during the rotation process, especially at the curves and corners of the electromagnet, effectively removing the residual iron filings.
[0025] The second cleaning roller rotates at the bottom of the cooling box to push the accumulated iron chips to the discharge port to prevent the iron chips from accumulating at the bottom or being mixed into the lubricating oil again;
[0026] Open the control valve of the discharge port at the bottom of the cooling box to allow the accumulated iron filings and impurities to be discharged from the cooling box through the filter.
[0027] Beneficial effects of the present invention:
[0028] The present invention provides a high heat dissipation spindle box for special processing machine tools and a method for using the same. The spindle box is provided with a cavity at the bottom of a support roller and connected to a third pipe. Cold air is discharged to the inside of the cavity through an air outlet to cool the second cooling plate, which not only ensures the uniformity of cooling, but also effectively improves the cooling efficiency, helps to maintain the normal working temperature of the electromagnet and other related components, and prolongs their service life. The electromagnet can more effectively adsorb and remove small iron particles in the lubricating oil, improve the working efficiency and stability of the spindle box, and an air bag and a cleaning sponge are arranged on the first cleaning roller, and the air bag is inflated by a control component to make the cleaning sponge elastic. During the cleaning process, the cleaning sponge can fit the surface of the electromagnet tightly, especially the corners that are difficult to reach, thereby effectively improving the thoroughness and quality of cleaning, reducing the residue of impurities such as iron scraps, and improving the overall performance and reliability of the equipment by optimizing the cleaning and cooling mechanism. Equipment failures and damages caused by residual iron scraps and high temperature are reduced, thereby prolonging the service life of the equipment and reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The present invention is a schematic structural diagram of a high heat dissipation spindle box for a special processing machine tool and a method of using the same.
[0030] Figure 2 This is a structural schematic diagram from another angle of a high heat dissipation spindle box for a special processing machine tool and a method of using the same according to the present invention.
[0031] Figure 3 The present invention is a partial structural schematic diagram of a high heat dissipation spindle box for special processing machine tools and a method of using the same.
[0032] Figure 4 The present invention is a schematic diagram of the exploded structure of an adjustment component of a high heat dissipation spindle box for a special processing machine tool and a method of using the same.
[0033] Figure 5 The present invention is a schematic diagram of the structure of an adjustment component of a high heat dissipation spindle box for a special processing machine tool and a method of using the same.
[0034] Figure 6 The present invention is a partial cross-sectional structural schematic diagram of a high heat dissipation spindle box for a special processing machine tool and a method of using the same.
[0035] Figure 7 The present invention is a schematic diagram of the exploded structure of the adjustment component part of a high heat dissipation spindle box for special processing machine tools and a method of using the same.
[0036] Figure 8 The present invention is a schematic diagram of the structure of the transmission component part of a high heat dissipation spindle box for a special processing machine tool and a method of using the same.
[0037] Fig. 9 The present invention is a schematic cross-sectional structural diagram of a sliding block of a high heat dissipation spindle box for a special processing machine tool and a method of using the same.
[0038] Fig.10 The present invention is a schematic diagram of the second cooling plate structure of a high heat dissipation spindle box for special processing machine tools and a method of using the same.
[0039] Fig.11 The present invention is a schematic cross-sectional structural diagram of an adjustment component of a high heat dissipation spindle box for a special processing machine tool and a method for using the same.
[0040] Fig.12 The present invention is another schematic cross-sectional view of the structure of the adjustment assembly of a high heat dissipation spindle box for a special processing machine tool and a method for using the same.
[0041] (1, spindle box, 11, pump body, 111, the first pipeline, 112, the second pipeline, 113, the fourth pipeline, 2, cooling box, 21, cooling support assembly, 211, the first cooling plate, 212, the second cooling plate, 2121, electromagnet, 213, bottom plate, 22, adjustment assembly, 221, roller screw, 222, support rod, 223, sleeve, 224, baffle, 225, support roller, 226, the first cleaning roller, 2261, cleaning sponge, 227, transmission assembly, 2271, sliding block, 2272, plug block, 2273, spring, 2274, retaining ring, 2275, stopper, 228, the second cleaning roller, 23, discharge port, 24, filter, 3, cold air assembly, 31, the third pipeline) DETAILED DESCRIPTION
[0042] Example
[0043] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0044] The present invention provides a high heat dissipation spindle box for special processing machine tools and a method for using the same. The spindle box comprises a spindle box 1 and a cooling box 2. The spindle box 1 is provided with a pump body 11. The pump body 11 is connected to the spindle box 1 and the cooling box 2 respectively through a first pipeline 111 and a second pipeline 112. The pump body 11 extracts lubricating oil in the spindle box 1 through the first pipeline 111 and transmits the lubricating oil to the inside of the cooling box 2 through the second pipeline 112. A nozzle corresponding to the cooling box 2 is provided on the top of the second pipeline 112 to atomize the lubricating oil.
[0045] In this embodiment, a cooling and cooling support assembly 21 and an adjustment assembly 22 corresponding to the cooling and cooling support assembly 21 are provided in the cooling box 2. The cooling and cooling support assembly 21 includes a first cooling plate 211, a second cooling plate 212, and a bottom plate 213. The first cooling plate 211 is hinged with the second cooling plate 212, and the second cooling plate 212 is supported by the adjustment assembly 22. The bottom of the cooling box 2 is connected to the spindle box 1.
[0046] In this embodiment, the adjustment component 22 includes a roller screw 221 and a support rod 222. The roller screw 221 is provided with a threaded sleeve 223. The sleeve 223 is connected to the second cooling plate 212 through the support rod 222. The two ends of the support rod 222 are respectively hinged to the second cooling plate 212 and the sleeve 223. A baffle 224 is provided on the top of the roller screw 221. The baffle 224 is located at the top of the cooling and cooling support component 21 to shield the first cooling plate 211. The bottom plate 213 is located at the bottom of the second cooling plate 212 and forms an open cavity between the first cooling plate 211 and the second cooling plate 212. There is a gap between the bottom plate 213 and the second cooling plate 212. An exhaust port corresponding to the gap is provided on the cooling box 2. A synchronous belt transmission mechanism is provided on the top of the roller screw 221. The motor drives the roller screw 221 to rotate through the synchronous belt transmission mechanism.
[0047] In this embodiment, a cold air component 3 is provided at the bottom of the spindle box 1. The cold air component 3 penetrates into the cavity through a third pipe 31 to transport cold air into the cavity.
[0048] When the present embodiment is in use, the pump body 11 extracts the lubricating oil in the spindle box 1 through the first pipe 111 and then transmits the lubricating oil to the top of the cooling box 2 through the second pipe 112, and atomizes the lubricating oil through the nozzle. The atomized lubricating oil is shielded by the baffle 224 to prevent the lubricating oil from being sprayed on the first cooling plate 211. At the same time, the cold air component 3 starts to work and transports cold air into the cavity through the third pipe 31 to cool the second cooling plate 212. The atomized lubricating oil is sprayed on the second cooling plate 212 to cool the lubricating oil. The cooled lubricating oil drips along the second cooling plate 212 to the bottom of the cooling box 2 and finally flows into the spindle box 1, thereby cooling the spindle box 1. During the dripping process of the lubricating oil, the cold air in the cavity is discharged outward through the gap to cool the lubricating oil again, and during the cooling process, the roller screw 22 is driven by the motor 1 rotates, the roller screw 221 and the sleeve 223 are threadedly connected to drive the sleeve 223 to move up and down along the roller screw 221, and the sleeve 223 drives the support rod 222 to rotate during the movement, and the support rod 222 supports the second cooling plate 212. When the sleeve 223 moves upward, the second cooling plate 212 is driven by the support rod 222 to flip upward around the hinge point with the first cooling plate 211. 2 The second cooling plate 212 tends to be horizontal, and the dripping speed of the lubricating oil can be slowed down in the process of cooling the lubricating oil, the residence time of the lubricating oil on the second cooling plate 212 is prolonged, and the temperature of the lubricating oil is greatly reduced. When the sleeve 223 moves downward, the second cooling plate 212 is driven to flip downward through the support rod 222, the inclination angle of the surface of the second cooling plate 212 is increased, and the dripping speed of the lubricating oil is accelerated, which can show the rapid cooling of the lubricating oil.
[0049] Compared with the prior art, the lubricating oil in the spindle box 1 is extracted and atomized by the pump body 11 and then sprayed on the second cooling plate 212 in the cooling box 2. At the same time, the cold air component 3 is used to transport cold air into the cavity and then discharge it from the gap, thereby achieving double cooling of the lubricating oil, which helps to maintain the temperature in the spindle box 1 stable, thereby extending the service life of the machine tool. The roller screw 221 is driven by the motor to rotate, and then the flipping angle of the second cooling plate 212 is controlled, so that the residence time and dripping speed of the lubricating oil on the second cooling plate 212 can be intelligently adjusted according to actual needs, which not only ensures the sufficient cooling of the lubricating oil, but also improves the flexibility of the cooling process. Example
[0050] In the above embodiment, the lubricating oil is sprayed onto the second cooling plate 212 through a nozzle for cooling. However, during use, the parts in the machine tool spindle box will produce iron filings due to wear during operation. These iron filings may enter the lubricating oil system as the lubricating oil circulates. However, the iron filings will destroy the lubricating oil film and reduce the lubrication performance, thereby aggravating the wear of the internal parts of the machine tool spindle box and interacting with the moisture, oxygen, etc. in the lubricating oil to accelerate the corrosion of the internal parts of the machine tool spindle box. Therefore, the embodiment of the present application optimizes the cooling box 2 to a certain extent based on the above embodiment.
[0051] In this embodiment, a plurality of electromagnets 2121 are provided on the second cooling plate 212. The plurality of electromagnets 2121 are arranged on the second cooling plate 212 in a circumferentially staggered spiral distribution. A coil with adjustable current intensity is arranged inside the electromagnet (2121). The magnetic force thereof is between 0.1 and 0.5 Tesla. The edges on both sides of the electromagnet (2121) are wavy curves. The wavy curves are one-tenth of the length of the electromagnet (2121). The height of the wavy curves is one-fifth of the electromagnet (2121). The electromagnet (2121) is designed to be inclined. The inclination angle of the electromagnet (2121) is 5°. The center point of each electromagnet is located at the crest or trough of the edge curve of the previous electromagnet. The electromagnet (2121) is provided with a notch at the curved portion. The notch is located at one end of the electromagnet (2121) close to an adjacent electromagnet (2121). The width of the notch is one-third of the thickness of the electromagnet (2121). The cooling box 2 is provided with 2 controllers corresponding to the electromagnet 2121, which realize continuous adjustment of the magnetic force between 0.1 and 0.5 Tesla. The electromagnet 2121 blocks the injected lubricating oil. After being energized, the electromagnet 2121 absorbs the iron filings in the lubricating oil. The electromagnet 2121 is inclined on the second cooling plate 212, and the two sides of the electromagnet 2121 are curved to increase the contact area with the lubricating oil. A discharge port 23 and a filter screen 24 corresponding to the discharge port 23 are provided at the bottom of the cooling box 2. A control valve is provided on the discharge port 23, and the filter screen 24 is located at the bottom of the cooling box 2 and is inclined.
[0052] When the nozzle of this embodiment is in use, the controller starts the electromagnet 2121 during the spraying process. The lubricating oil with iron filings contacts the electromagnet 2121 during the process of sliding down along the second cooling plate 212. The iron filings are adsorbed on the electromagnet 2121 and separated from the lubricating oil. The electromagnet 2121 has a smooth transition of wavy curves on both sides without sharp edges or mutation points, so as to reduce the flow resistance of the lubricating oil and effectively make the lubricating oil slide along the surface of the electromagnet 2121. The contact area can be effectively increased through the curve design to ensure the adsorption of iron filings in a large range. The filter screen 24 at the bottom of the cooling box 2 performs secondary filtration on the lubricating oil to ensure that the lubricating oil entering the spindle box 1 does not contain iron filings. After use, the magnetism of the electromagnet 2121 is controlled by the controller, and the iron filings on the electromagnet 2121 slide along the second cooling plate 212 to the bottom of the cooling box 2 and are discharged from the inside of the cooling box 2 through the discharge port 23.
[0053] In this embodiment, the strength of the magnetic force is controlled by adjusting the current during use, and the electromagnet 2121 adopts a flat rectangular or elliptical basic shape to better fit the surface of the second cooling plate 212. Compared with the prior art, by arranging multiple electromagnets 2121 on the second cooling plate 212, and these electromagnets 2121 are staggered in a circumferential spiral, the contact area with the lubricating oil can be increased, and the center point of each electromagnet 2121 is located at the crest or trough of the edge curve of the previous electromagnet 2121, ensuring that the space between the electromagnets 2121 is maximized and mutual interference is avoided. The magnetic fields generated by adjacent electromagnets in the energized state should be partially superimposed to form a stronger magnetic field area to improve the adsorption efficiency of iron chips, thereby more effectively adsorbing iron chips in the lubricating oil. It ensures that the iron filings have sufficient contact time with the electromagnet 2121 during the sliding process, thereby improving the removal efficiency of the iron filings. The inclined design and wavy curve of the electromagnet 2121 help the lubricating oil to flow smoothly along its surface, reducing the retention of lubricating oil on the electromagnet 2121 and avoiding the accumulation of oil, thereby ensuring the smooth flow and uniform distribution of lubricating oil and reducing accumulation. The inclined and wavy curve design of the electromagnet 2121 also makes it easier for the iron filings to be adsorbed by the electromagnet 2121 during the sliding process, which helps the electromagnet 2121 to capture the lubricating oil more comprehensively. Iron chips in the oil improve the accuracy and efficiency of adsorption, and timely remove iron chips in the lubricating oil to reduce the wear and blockage of the inside of the spindle box 1 by iron chips, thereby extending the service life of the spindle box and improving stability, and helping to maintain the cleanliness of the lubricating oil to ensure the normal operation of the system. The filter 24 at the bottom of the cooling box 2 performs secondary filtration on the lubricating oil to further ensure that the lubricating oil entering the spindle box 1 does not contain iron chips and is discharged through the discharge port 23, simplifying the cleaning process. The double filtration mechanism improves the purity of the lubricating oil and provides a strong guarantee for the stable operation of the equipment;
[0054] A notch is provided at the curved position of the electromagnet 2121 (such as the crest or trough of the wave-shaped curve), and the width of the notch is about one third of the thickness of the electromagnet. The notch should correspond to one end of the adjacent electromagnet so that the iron filings can smoothly enter the adsorption area of the adjacent electromagnet during the sliding process to achieve continuous adsorption. Example
[0055] In the above embodiment, although the magnetism of the electromagnet 2121 can be controlled by the controller after the electromagnet 2121 adsorbs the iron filings in the lubricating oil, the iron filings on the electromagnet 2121 cannot all fall off, and residues are likely to affect the subsequent adsorption effect of the iron filings in the lubricating oil. Therefore, the embodiment of the present application optimizes the adjustment component 22 based on the above embodiment.
[0056] In this embodiment, the adjustment component 22 also includes a support roller 225, a first cleaning roller 226, and a second cleaning roller 228. The support roller 225 runs through the roller screw 221 and is rotatably connected to the roller screw 221 through a transmission component 227. The baffle 224 is located at the top of the support roller 225 and is fixedly connected to the support roller 225. The first cleaning roller 226 is located between the second cooling plate 212 and the baffle 224 and is hinged to the support roller 225. The second cleaning roller 228 is located at the bottom of the support roller 225 and its bottom is connected to the bottom inner wall of the cooling box 2.
[0057] The transmission assembly 227 includes a sliding block 2271 and an insert block 2272. The sliding block 2271 is located at the bottom of the roller screw 221 and is slidably connected to the roller screw 221. The bottom of the roller screw 221 is provided with a first slide groove corresponding to the sliding block 2271. The insert block 2272 is located below the sliding block 2271 and is fixedly connected to the support roller 225. The insert block 2272 is provided with a plurality of second slide grooves distributed longitudinally around the circumference. The inner wall of the sliding block 2271 is provided with a convex block corresponding to the second slide groove. The outer wall of the insert block 2272 is slidably connected to the inner wall of the sliding block 2271.
[0058] The outer wall of the sliding block 2271 is provided with a spring 2273, the top of the spring 2273 is fixedly connected to the sliding block 2271 and the bottom is provided with a stopper 2275, and the bottom of the insert block 2272 is provided with a retaining ring 2274 corresponding to the stopper 2275;
[0059] The top of the sliding block 2271 is an annular opening, wherein the diameter of the opening corresponds to the bottom of the shaft sleeve 223 .
[0060] In the process of using this embodiment, when it is necessary to clean the iron filings on the electromagnet 2121, the roller screw 221 drives the sleeve 223 to move downward so that the second cooling plate 212 is tilted downward to facilitate the iron filings to slide onto the bottom of the cooling box 2. When the sleeve 223 moves to the top of the transmission assembly 227 and contacts the sliding block 2271, the roller screw 221 continues to rotate to squeeze the sliding block 2271 downward, and the sliding block 2271 slides downward along the first slide groove. In the process of sliding downward, the sliding block 2271 rotates in a circle through the roller screw 221, and the protrusion on the sliding block 2271 is inserted into the plug block 227. 2, the second slide groove drives the support roller 225 and the roller screw 221 to rotate synchronously through the plug block 2272, and the support roller 225 drives the upper first cleaning roller 226 and the lower 228 to rotate synchronously, the first cleaning roller 226 cleans the iron filings on the electromagnet 2121, and the iron filings fall to the bottom of the cooling box 2 along the second cooling plate 212, and the second cleaning roller 228 rotates to gather the iron filings at the bottom of the cooling box 2 at the middle position and discharge them from the cooling box 2 through the discharge port 23. The second cleaning roller 228 effectively prevents the iron filings from remaining at the bottom of the cooling box 2 during the rotation and cleaning process, and effectively prevents the lubricating oil from mixing with the iron filings for the second time.
[0061] Compared with the prior art, the electromagnet is cleaned directly by the first cleaning roller, which effectively removes residual iron filings and improves the cleaning efficiency and effect. The second cleaning roller cleans the iron filings gathered at the bottom and discharges them out of the cooling box through the discharge port, effectively preventing the secondary mixing of the lubricating oil and the iron filings and maintaining the cleanliness of the lubricating oil. The design of the entire adjustment assembly is closely connected with the roller screw and the transmission assembly. The rotation of the cleaning roller is driven by the rotation of the roller screw, which improves work efficiency and reduces the trouble of manual operation. Example
[0062] In the above embodiment, the iron filings on the electromagnet 2121 are cleaned by the first cleaning roller 226. However, when in use, the electromagnet 2121 is designed to be curved, and the first cleaning roller 226 cannot effectively clean the corners. Therefore, the embodiment of the present application optimizes the first cleaning roller 226 based on the above embodiment.
[0063] In this embodiment, an air bag corresponding to the electromagnet 2121 is provided on the first cleaning roller 226, and a cleaning sponge 2261 is wrapped outside the air bag, and a control component corresponding to the air bag is provided in the cooling box 2;
[0064] A cavity is provided at the bottom of the support roller 225, the third pipe 31 penetrates the bottom of the support roller 225 and is connected to the cavity, a plurality of air outlets are provided at the top of the cavity, and the cold air transported by the third pipe 31 is discharged into the cavity through the air outlets to cool the second cooling plate 212;
[0065] In this embodiment, the pump body 11 is provided with a fourth pipeline 113 corresponding to the first pipeline 111 , the first pipeline 111 and the fourth pipeline 113 are provided with control valves, and the cooling box 2 is provided with a control valve corresponding to the spindle box 1 .
[0066] When this embodiment is in use, the first cleaning roller 226 is driven to rotate by the supporting roller 225, and the control component controls the airbag to start inflating so that the cleaning sponge 2261 is elastic and can fit with the surface of the electromagnet 2121 during rotation, so that the iron filings at the corners of the electromagnet 2121 can be cleaned to ensure the quality of cleaning; by opening the control valves on the fourth pipeline 113 and the discharge port 23, closing the control valves of the first pipeline 111 and the cooling box 2, the fourth pipeline 113 is connected to the cleaning liquid pipeline, and the pump body 11 starts to work to extract cleaning liquid to thoroughly clean the inside of the cooling box 2.
[0067] Compared with the prior art, by arranging an airbag corresponding to the electromagnet 2121 on the first cleaning roller 226 and wrapping the cleaning sponge 2261 on the outside of the airbag, it can be ensured that during the cleaning process, the cleaning sponge can fit tightly to the surface of the electromagnet 2121, especially the hard-to-reach places at the corners, thereby effectively improving the thoroughness and quality of cleaning and reducing the residue of impurities such as iron filings. The control component controls the inflation of the airbag to make the cleaning sponge 2261 elastic so that the cleaning sponge can better adapt to the shape and changes of the surface of the electromagnet 2121, thereby improving the cleaning efficiency and effect. A cavity is provided at the bottom of the support roller 225, which is connected to the third pipe 31. The cold air is discharged into the cavity through the air outlet to cool the second cooling plate 212, which not only ensures the uniformity of cooling, but also effectively improves the cooling efficiency.
[0068] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and do not deviate from the purpose of the invention, they can creatively design a structure and embodiment similar to the technical solution, which should fall within the protection scope of the present invention.
Claims
1. A high heat dissipation spindle box for a special processing machine tool, comprising a spindle box (1) and a cooling box (2), wherein a pump body (11) is provided on the spindle box (1), wherein the pump body (11) is connected to the spindle box (1) and the cooling box (2) via a first pipe (111) and a second pipe (112), respectively, wherein a nozzle corresponding to the cooling box (2) is provided on the second pipe (112), wherein: The cooling box (2) is provided with a cooling support component (21) and an adjustment component (22) corresponding to the cooling support component (21); the cooling support component (21) comprises a first cooling plate (211), a second cooling plate (212), and a bottom plate (213); the first cooling plate (211) is hinged to the second cooling plate (212) via the adjustment component (22); The adjustment assembly (22) comprises a roller screw (221) and a support rod (222); the support rod (222) is hinged to the second cooling plate (212); the roller screw (221) drives the support rod (222) to move up and down; A cavity is formed between the bottom plate (213) and the first cooling plate (211) and the second cooling plate (212); a cold air component (3) is provided on the spindle box (1); the first cooling plate (211) and the cavity are cooled by the cold air component (3); a gap exists between the bottom plate (213) and the second cooling plate (212); an exhaust port corresponding to the gap is provided on the cooling box (2); A corresponding shaft sleeve (223) is provided on the roller screw (221), the shaft sleeve (223) and the roller screw (221) are threadedly connected, the support rod (222) and the shaft sleeve (223) are hinged, and a baffle (224) is provided on the top of the roller screw (221), and the baffle (224) is located between the first cooling plate (211) and the nozzle; The adjustment assembly (22) further comprises a support roller (225), a first cleaning roller (226), and a second cleaning roller (228); the support roller (225) passes through the roller screw (221); the support roller (225) and the roller screw (221) are rotatably connected via a transmission assembly (227); the baffle (224) is located at the top of the support roller (225) and is fixedly connected to the support roller (225); and the first cleaning roller (226) and the support roller (225) are hingedly connected; The transmission assembly (227) comprises a sliding block (2271) and an insert block (2272); the sliding block (2271) is located at the bottom of the roller screw (221) and is slidably connected to the roller screw (221); the insert block (2272) is located below the sliding block (2271) and is fixedly connected to the support roller (225); a plurality of second sliding grooves distributed longitudinally in a circumferential manner are provided on the insert block (2272); a convex block corresponding to the second sliding grooves is provided on the inner wall of the sliding block (2271); and an outer wall of the insert block (2272) is slidably connected to the inner wall of the sliding block (2271); A spring (2273) is provided on the outer wall of the sliding block (2271); the top of the spring (2273) is fixedly connected to the sliding block (2271); a stopper (2275) is provided at the bottom; and a retaining ring (2274) corresponding to the stopper (2275) is provided at the bottom of the insert block (2272); The first cleaning roller (226) is located between the second cooling plate (212) and the baffle (224) and is in contact with the second cooling plate (212); the second cleaning roller (228) is located at the bottom of the supporting roller (225) and is in contact with the bottom inner wall of the cooling box (2).
2. The high heat dissipation spindle box for special processing machine tools according to claim 1, characterized in that: The bottom of the cooling box (2) is connected to the spindle box (1) and is provided with a corresponding control valve. The cold air component (3) cools the first cooling plate (211) and the cavity by passing through the cooling box (2) through a third pipe (31).
3. The high heat dissipation spindle box for special processing machine tools according to claim 2, characterized in that: The second cooling plate (212) is provided with a plurality of electromagnets (2121), and the plurality of electromagnets (2121) are located on the second cooling plate (212) in a circumferential spiral staggered portion. A discharge port (23) and a filter screen (24) corresponding to the discharge port (23) are provided at the bottom of the cooling box (2), and a control valve is provided on the discharge port (23).
4. The high heat dissipation spindle box for special processing machine tools according to claim 3, characterized in that: The electromagnet (2121) is designed to be inclined on the second cooling plate (212), two sides of the electromagnet (2121) are designed to be curved, and the filter screen (24) is inclined.
5. The high heat dissipation spindle box for special processing machine tools according to claim 3, characterized in that: An air bag is provided on the side of the first cleaning roller (226) close to the electromagnet (2121), the outside of the air bag is wrapped with a cleaning sponge (2261), and a control component corresponding to the air bag is provided in the cooling box (2).
6. The high heat dissipation spindle box for special processing machine tools according to claim 3, characterized in that: A cavity is provided at the bottom of the support roller (225); the third pipe (31) passes through the bottom of the support roller (225) and is connected to the cavity; a plurality of air outlets are provided at the top of the cavity; and a fourth pipe (113) corresponding to the first pipe (111) is provided on the pump body (11).
7. The high heat dissipation spindle box for special processing machine tools according to claim 3, characterized in that: The electromagnet (2121) is provided with a coil with adjustable current intensity, and its magnetic force is between 0.1 and 0.5 Tesla. The edges on both sides of the electromagnet (2121) are wavy curves. The electromagnet (2121) is designed to be inclined, and the inclination angle of the electromagnet (2121) is 5°.
8. The high heat dissipation spindle box for special processing machine tools according to claim 3, characterized in that: The plurality of electromagnets (2121) are located on the second cooling plate (212) and distributed in a spiral pattern.
9. The method for using a high heat dissipation spindle box for a special processing machine tool according to claim 7, characterized in that: Said: The roller screw (221) drives the shaft sleeve (223) to start rotating downward, and the shaft sleeve (223) drives the second cooling plate (212) to tilt downward via the support rod (222); During the tilting process, a portion of the iron filings on the electromagnet (2121) will slide along the surface of the electromagnet (2121) toward the bottom of the cooling box (2) under the action of gravity; When the shaft sleeve (223) moves to the top of the insert block (2272), the roller screw (221) continues to rotate to press the sliding block (2271), causing it to slide downward along the first slide groove of the roller screw (221), and the protrusion on the sliding block (2271) interacts with the second slide groove on the insert block (2272), driving the support roller (225) to start rotating; The rotation of the support roller (225) drives the first cleaning roller (226) above and the second cleaning roller (228) below to rotate synchronously, and the cleaning sponge (2261) on the first cleaning roller (226) is closely attached to the surface of the electromagnet (2121) during the rotation process, especially at the curves and corners of the electromagnet (2121), thereby effectively removing residual iron filings; The second cleaning roller (228) rotates at the bottom of the cooling box (2) to push the accumulated iron chips toward the discharge port (23) to prevent the iron chips from accumulating at the bottom or being mixed into the lubricating oil again; Open the control valve of the discharge port (23) at the bottom of the cooling box (2) to allow the accumulated iron filings and impurities to be discharged from the cooling box (2) through the filter screen (24).
Citation Information
Patent Citations
High-heat-dissipation spindle box for machining center
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Lubricating oil processing apparatus
CN206418087U