A waste chip cleaning device for continuous operation machine tools

By designing slag flushing and slag collection mechanisms on the machine tool, combining linear motion modules and drive devices, the automatic cleaning of waste chips of the machine tool is achieved, solving the problems of incomplete cleaning of waste chips and shutdown in the existing technology that affect production, and improving Cleaning efficiency and production efficiency and extend the service life of the device.

CN118990109BActive Publication Date: 2024-12-20CHANGSHA XIANGRUI HEAVY IND
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411491751.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2024-12-20
Estimated Expiration
2044-10-24

AI Technical Summary

Technical Problem

The waste chips generated by existing machine tools when cleaning large metal workpieces are difficult to thoroughly clean up, especially the capacity for deep waste chips is limited, and the machine needs to be shut down for cleaning, which affects production efficiency.

Method used

A continuous operation machine tool waste chip cleaning device is designed, using a combination of slag flushing mechanism and slag collecting mechanism to flush and collect waste chips of the processing table through high-pressure water gun and slag pushing filter frame, and using a linear motion module and a drive device to realize waste chips. Automatic cleaning can be cleaned while the machine is running, reducing labor and downtime.

Benefits of technology

The complete cleaning of waste chips has been achieved, reducing manpower and downtime, improving production efficiency, and extending the service life of the device and reducing water resource waste through mechanical transmission and water circulation design.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118990109B_ABST
    Figure CN118990109B_ABST
Patent Text Reader

Abstract

The present invention discloses a waste chip cleaning device for a continuous operation machine tool, and relates to the technical field of machine tool waste chip cleaning devices, which comprises an operation machine tool, wherein the operation machine tool comprises a processing table and a multi-axis processing mechanism matching the processing table, wherein a waste chip cleaning device is arranged on the processing table, and the waste chip cleaning device comprises a slag flushing mechanism, a slag collecting mechanism and a driving device. First of all, the slag flushing mechanism comprises a linear motion module A, a high-pressure water gun and an unpowered pump. A water storage chamber is arranged inside the processing table, and the water storage chamber, the water pump and the high-pressure water gun are connected by pipelines. The slag collecting mechanism comprises a slag collecting box, a linear motion module A and a slag pushing filter frame, and the driving device is used to provide power to the linear motion of the unpowered pump and the linear motion module A. The device can reduce manpower, and clean thoroughly without stopping the machine for cleaning.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of machine tool waste chip cleaning devices, in particular to a continuous operation machine tool waste chip cleaning device. Background Art

[0002] Large machine tools are widely used in heavy industry and manufacturing to process large metal workpieces. These metal workpieces are several meters or even dozens of meters long. In order to process large workpieces, the processing table in large machine tools is generally large in area. During the operation of large machine tools, a large amount of metal scraps and processing residues are usually generated. These scraps will gradually accumulate on the processing table, which will not only affect the processing accuracy of the machine tool, but also may cause machine tool failure and production stagnation. In order to solve the above problems, the processing table is generally cleaned manually at regular intervals. However, because the processing surface of the processing table is large, cleaning is time-consuming and labor-intensive, and the cleaning effect is poor.

[0003] Although there are some automated cleaning solutions, for example, some machine tools are equipped with mechanical brush sweeping devices to remove waste chips by rotating the brush, this method cannot effectively clean the waste chips deep inside the machine tool and has limited ability to handle waste chips;

[0004] In addition, some machine tools are equipped with a dust collection system that uses a strong suction force to suck the waste chips into the dust collection box. Although this method improves the cleaning efficiency of waste chips to a certain extent, it still has a limited cleaning range.

[0005] In addition, both of the above methods require the machine tool to be shut down before cleaning, which greatly affects production efficiency;

[0006] Based on the above reasons, this application is filed. Summary of the invention

[0007] In view of the above-mentioned deficiencies existing in the prior art, an object of the present invention is to provide a machine tool waste chip cleaning device which can reduce manpower, clean thoroughly, and does not require stopping the machine for cleaning.

[0008] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a waste chip cleaning device for a continuous operation machine tool, comprising an operation machine tool, the operation machine tool comprising a processing table and a multi-axis processing mechanism matching the processing table, the processing table is provided with a waste chip cleaning device, the waste chip cleaning device comprises a slag flushing mechanism, the slag flushing mechanism comprises a linear motion module A, a high-pressure water gun and an unpowered pump, one side of the processing table is provided with the linear motion module A, the linear motion module A comprises a traction table A capable of linear motion, the traction table A is fixedly connected with the high-pressure water gun, the high-pressure water gun corresponds to the top surface of the processing table, a water storage chamber is provided inside the processing table, and the water storage chamber, the water pump and the high-pressure water gun are connected by pipelines;

[0009] and a slag collecting mechanism, the slag collecting mechanism comprising a slag collecting box, a linear motion module B and a slag pushing filter frame, the slag collecting box is fixedly connected to a side of the processing table corresponding to the slag flushing mechanism, a slag inlet is provided on the top of the slag collecting box, a side baffle is fixedly connected to a side of the slag collecting box away from the processing table, the linear motion module B is also provided on the side baffle, the linear motion module B comprises a traction table B capable of linear motion, the traction table B is fixedly connected to the slag pushing filter frame, the slag pushing filter frame is located inside the slag collecting box, and the side wall of the slag pushing filter frame conflicts with the inner wall of the slag collecting box;

[0010] and a driving device, wherein the driving device is connected to the unpowered pump and the linear motion module A through a first transmission component, and the driving device is connected to the linear motion module B through a second transmission component.

[0011] In the above technical solution, the linear motion module A includes a sliding column A and a reciprocating screw A. The sliding column A is fixedly connected to one side of the processing table, the traction table A is slidably connected to the sliding column A, the traction table A is fixedly connected to a screw sleeve A, the reciprocating screw A is threadedly connected to the screw sleeve A, and the driving device is dynamically connected to the reciprocating screw A through the first transmission component.

[0012] In the above technical solution, the linear motion module B includes a sliding column B and a reciprocating screw B, the sliding column B is fixedly connected to the side baffle, the traction platform B is slidably connected to the sliding column B, the traction platform B is fixedly connected to the screw sleeve B, the reciprocating screw B is threadedly connected to the screw sleeve B, and the driving device is dynamically connected to the reciprocating screw B through the second transmission component.

[0013] In the above technical solution, the first transmission component includes a worm A, a worm wheel A, a power output main shaft A, and a ratchet component A. The power output end of the driving device is fixedly connected to the power output main shaft A, the power output main shaft A is dynamically connected to the power shaft of the unpowered pump, and the ratchet component A is provided on the power output main shaft A;

[0014] One end of the reciprocating screw A is fixedly connected to a power input shaft A, to which the worm wheel A is fixedly connected, and the worm A is rotatably connected to the processing table corresponding to the worm wheel A, and the worm A is meshingly connected to the worm wheel A. The worm A and the power output main shaft A are power-connected via a first synchronous transmission component, and the first synchronous transmission component is located on the power output end side of the ratchet component A. When the driving device drives the power output main shaft A to rotate forward, under the action of the ratchet component A, the unpowered pump starts working and the reciprocating screw A rotates. When the driving device drives the power output main shaft A to rotate reversely, under the action of the ratchet component A, the unpowered pump does not work and the reciprocating screw A does not rotate.

[0015] In the above technical solution, the second transmission component includes a power output main shaft B, a ratchet component B, a worm B and a worm wheel B, the power output end of the driving device is fixedly connected to the power output main shaft B, and the ratchet component B is provided on the power output main shaft B;

[0016] The reciprocating screw B is fixedly connected to a power input shaft B, and the worm wheel B is fixedly connected to the power input shaft B. The slag collecting box is rotatably connected to match the worm wheel B. The worm B is meshingly connected with the worm wheel B. The power input shaft B and the power output main shaft B are power-connected via a second synchronous transmission member, and the second synchronous transmission member is located on the power output end side of the ratchet component B. When the driving device drives the power output main shaft to rotate in the reverse direction, the reciprocating screw B rotates under the action of the ratchet component B. When the driving device drives the power output main shaft to rotate in the forward direction, the reciprocating screw B does not rotate under the action of the ratchet component B.

[0017] In the above technical solution, the water inlet of the unpowered pump is connected to the water storage chamber through a first pipe, and the water outlet of the unpowered pump is connected to the high-pressure water gun through a second pipe;

[0018] A drainage port is provided at the bottom of the slag collecting box, a water filter device is provided on one side of the processing table, the drainage port is connected to the water filter device through a third pipe, and the water filter device is connected to the water storage chamber through a fourth pipe;

[0019] When the slag pushing filter frame corresponds to the drain port, the slag pushing filter frame can close the drain port.

[0020] In the above technical solution, the first synchronous transmission member includes a first driving sprocket, a first driven sprocket and a first chain. The first driving sprocket is fixedly connected to the power output main shaft A, and the first driven sprocket is fixedly connected to the worm A. The first driving sprocket and the first driven sprocket are connected by the first chain.

[0021] In the above technical solution, the second synchronous transmission member includes a second driving sprocket, a second driven sprocket and a second chain. The second driving sprocket is fixedly connected to the power output main shaft B, the second driven sprocket is fixedly connected to the worm gear B, and the second driving sprocket and the second driven sprocket are connected by the second chain.

[0022] In the above technical solution, a water inlet pipe is connected to the water storage chamber on the processing table, a solenoid valve is fixedly connected to the water inlet pipe, the water inlet pipe is connected to the tap water pipe, and a liquid level sensor is fixedly connected in the water storage chamber;

[0023] It also includes a controller, and the solenoid valve and the liquid level sensor are both electrically connected to the controller.

[0024] In the above technical solution, both ends of the processing table are fixedly connected with end baffles, and the end baffles are arranged in an inclined structure.

[0025] Beneficial effects of the present invention:

[0026] 1. When it is necessary to clean the waste chips on the processing table, the driving device can be used to provide power for the linear motion module A and the unpowered pump. At this time, the traction table A carries a high-pressure water gun for linear motion. At this time, the unpowered pump pumps the water in the water storage chamber to the high-pressure water gun. The moving high-pressure water gun can flush the waste chips on the surface of the processing table, and the flushed waste chips and water can enter the slag collection box. After that, the driving device can provide power for the linear motion module B. At this time, the traction table B drives the slag pusher filter frame to move linearly. At this time, the slag pusher filter frame can filter the water in the slag collection box and collect the waste chips. After the slag pusher filter frame moves to the end of the slag collection box, the staff can clean the collected waste chips. Such a cleaning device can automatically clean the waste chips, reduce manpower, speed up processing efficiency, and clean more thoroughly;

[0027] Furthermore, this cleaning method can also be used when the machine tool is working, reducing machine downtime and ensuring production efficiency;

[0028] 2. The driving device provides power to the reciprocating screw A and the unpowered pump through the first transmission component, and provides power to the reciprocating screw B through the second transmission component, and the first transmission component and the second transmission component are both provided with ratchet components, through which when the driving device provides power to the reciprocating screw A, the power will not be transmitted to the reciprocating screw B, and when the driving device provides power to the reciprocating screw B, the power will not be transmitted to the reciprocating screw A, that is, when the driving device provides power to realize the flushing of the processing table by the slag flushing mechanism, the slag collection mechanism will not work, and when the driving device provides power to realize the work of the slag collection mechanism, the flushing mechanism will not work. In this way, a set of driving devices combined with mechanical transmission can realize the work of the slag collection mechanism and the slag flushing mechanism, and the design is reasonable, which can ensure the service life of the device and reduce the failure rate;

[0029] 3. A drain port is also provided on the slag collecting box. When the slag pushing filter frame corresponds to the drain port, the slag pushing filter frame can close the drain port. At this time, the slag collecting mechanism is in a non-working state. When the slag collecting mechanism is working, the slag pushing filter frame can be away from the drain port. At this time, the water in the slag collecting box can be discharged into the water filter device through the drain port. After the water filter device filters the impurities in the water, the water enters the water storage chamber again. This can realize the recycling of water resources and reduce the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the structure of the present invention;

[0031] Figure 2 It is a structural schematic diagram of another perspective of the present invention;

[0032] Figure 3 It is a schematic diagram of the transmission structure of the driving device in the present invention;

[0033] Figure 4 It is a structural schematic diagram of the slag collecting box in the present invention;

[0034] Figure 5 It is a schematic diagram of the slag flushing mechanism in the present invention;

[0035] Figure 6 It is a structural schematic diagram of the slag collecting mechanism in the present invention;

[0036] Figure 7 It is a schematic diagram of the connection structure of the driving device in the present invention;

[0037] Figure 8 for Figure 1 Schematic diagram of the detailed structure of part a in the middle;

[0038] Fig. 9 for Figure 2 Schematic diagram of the detailed structure of part b in the middle;

[0039] Fig.10 for Figure 5 Schematic diagram of the detailed structure of part c in the middle;

[0040] Fig.11 for Figure 6 Schematic diagram of the detailed structure of part d in the middle.

[0041] In the figure: 100 operating machine tool, 101 processing table, 102 multi-axis processing mechanism;

[0042] 200 slag flushing mechanism, 201 linear motion module A, 202 high-pressure water gun, 203 unpowered pump, 204 traction platform A, 205 first pipeline, 206 second pipeline, 207 sliding column A, 208 reciprocating screw A;

[0043] 300 slag collecting mechanism, 301 slag collecting box, 302 linear motion module B, 303 slag pushing filter frame, 304 side baffle, 305 traction platform B, 306 drain outlet, 307 water filtering device, 308 third pipeline, 309 fourth pipeline, 310 sliding column B, 311 reciprocating screw B;

[0044] 400 drive unit;

[0045] 500 first transmission component, 501 worm A, 502 worm wheel A, 503 power output main shaft A, 504 ratchet component A, 505 first synchronous transmission component, 506 power input shaft A;

[0046] 600 second transmission component, 601 power output main shaft B, 602 ratchet component B, 603 worm B, 604 worm wheel B, 605 second synchronous transmission component, 606 power input shaft B;

[0047] 700 end baffle. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0049] Example 1

[0050] See also Figure 1-Figure 4 , a waste chip cleaning device for a continuous operation machine tool, comprising an operation machine tool 100, the operation machine tool 100 comprises a processing table 101 and a multi-axis processing mechanism 102 matching the processing table 101, that is, a workpiece to be processed can be placed on the processing table 101, and then the workpiece is processed by the multi-axis processing mechanism 102. This is a prior art, so it will not be described in detail, and the specific embodiment is as follows;

[0051] A waste chip cleaning device is provided on the processing table 101, and the waste chip cleaning device includes a slag flushing mechanism 200, a slag collecting mechanism 300 and a driving device 400. First of all, the slag flushing mechanism 200 includes a linear motion module A201, a high-pressure water gun 202 and an unpowered pump 203, that is, a linear motion module A201 is provided on one side of the processing table, and the linear motion module A201 includes a traction table A204 capable of linear motion, and a high-pressure water gun 202 is fixedly connected to the traction table A204, and the high-pressure water gun 202 corresponds to the top surface of the processing table 101. A water storage chamber is provided inside the processing table 101, and pipelines are provided between the water storage chamber, the water pump and the high-pressure water gun 202. Connection, that is, the water inlet of the unpowered pump is connected to the water storage chamber through the first pipe 205, the water outlet of the unpowered pump is connected to the high-pressure water gun 202 through the second pipe 206, and the driving device 400 is connected to the unpowered pump and the linear motion module A201 through the first transmission component 500, so that the driving device 400 can provide power for the linear motion module A201 and the unpowered pump. At this time, the traction table A204 carries the high-pressure water gun 202 to perform linear motion, and the unpowered pump pumps the water in the water storage chamber to the high-pressure water gun 202, so that the moving high-pressure water gun 202 can wash the waste chips on the surface of the processing table 101;

[0052] Secondly, the slag collecting mechanism 300 includes a slag collecting box 301, a linear motion module A201 and a slag pushing filter frame 303. The slag collecting box 301 is fixedly connected to one side of the processing table 101 corresponding to the slag flushing mechanism 200. A slag inlet is provided on the top of the slag collecting box 301. A side baffle 304 is fixedly connected to the side of the slag collecting box 301 away from the processing table 101. The side baffle 304 can block the water of the high-pressure water gun 202 to prevent the water from carrying waste chips to the outside. The water and the carried waste chips can fall into the slag collecting box 301 through the blocking of the side baffle 304. A linear motion module B302 is also provided on the side baffle 304. The linear motion module B302 includes a traction table B305 capable of linear motion. A slag pushing filter frame 303 is fixedly connected to the traction table B305. The slag pushing filter frame 303 here is a kind of filter frame with filter holes. The slag pushing filter frame 303 has a box-type structure, and a slag inlet is also provided on one side of the slag pushing filter frame 303. The slag pushing filter frame 303 is located inside the slag collecting box 301, and the side wall of the slag pushing filter frame 303 is in conflict with the inner wall of the slag collecting box 301. The driving device 400 and the linear motion module B302 are connected by power through the second transmission component 600, so that the waste chips and water flushed from the surface of the processing table 101 by the flushing mechanism can enter the slag collecting box 301. When the waste chips need to be collected, the driving device 400 provides power for the linear motion module B302. At this time, the traction table B305 drives the slag pushing filter frame 303 to move linearly. At this time, the slag pushing filter frame 303 can filter the water in the slag collecting box 301 and collect the waste chips until the slag pushing filter frame 303 moves to the end of the slag collecting box 301, and the staff can clean up the collected waste chips.

[0053] This embodiment is further optimized, a drain port 306 is provided at the bottom of the slag collecting box 301, a water filter device 307 is provided on one side of the processing table 101, the drain port 306 and the water filter device 307 are connected through a third pipe 308, the water filter device 307 and the water storage chamber are connected through a fourth pipe 309, and when the slag pushing filter frame corresponds to the drain port 306, the slag pushing filter frame can close the drain port 306, that is, the bottom surface of the slag pushing filter frame is a structure without filter holes, so that when the slag collecting mechanism 300 is working, the slag pushing filter frame 303 can be away from the drain port 306, at this time, the water in the slag collecting box 301 can be discharged into the water filter device 307 through the drain port 306, and after the water filter device 307 filters the impurities in the water, the water enters the water storage chamber again, so that the recycling of water resources can be realized and the waste of water resources can be reduced.

[0054] The present embodiment is further optimized in that both end sides of the processing table 101 are fixedly connected with end baffles 700, and the end baffles 700 are arranged in an inclined structure. The end baffles 700 can block the water splashes on the sides, thereby preventing the water splashes from carrying waste chips to splash around and affect the environment.

[0055] This embodiment is further optimized, a water inlet pipe is connected to the water storage chamber on the processing table 101, a solenoid valve is fixedly connected to the water inlet pipe, the water inlet pipe is connected to the tap water pipe, a liquid level sensor is fixedly connected in the water storage chamber, and a controller is also included. The solenoid valve and the liquid level sensor are electrically connected to the controller, so that the water level in the water storage chamber can be detected by the liquid level sensor. When the detected water level is lower than the set value, the controller controls the solenoid valve to open, and then municipal water can be added to the water storage chamber. When the water level reaches the set value, the solenoid valve is closed, so as to ensure that the water in the water storage chamber is in a usable state in real time.

[0056] Example 2

[0057] See also Figure 1 , Figure 3 , Figure 5 , Figure 6 , a waste chip cleaning device for a continuous operation machine tool, this embodiment further provides a structure of a linear motion module A201 and a linear motion module B302 based on the embodiment 1:

[0058] First, the structure of the linear motion module A201 is as follows:

[0059] The linear motion module A201 includes a sliding column A207 and a reciprocating screw A208. The sliding column A207 is fixedly connected to one side of the processing table 101, and the sliding column A207 is slidably connected to the traction table A204. The traction table A204 is fixedly connected to the screw sleeve A, and the reciprocating screw A208 is threadedly connected to the screw sleeve A. The driving device 400 is connected to the reciprocating screw A208 through the first transmission component 500. When the driving device 400 drives the reciprocating screw A208 to perform linear motion, the traction table A204 can perform reciprocating linear motion on the sliding column A207, thereby meeting the linear motion requirements of the high-pressure water gun 202 in Example 1, and the use of the reciprocating screw can make the traction table A204 carry the high-pressure water gun 202 to the end and continue to move in the opposite direction;

[0060] Furthermore, the structure of the linear motion module B302 is as follows;

[0061] The linear motion module B302 includes a sliding column B310 and a reciprocating screw B311. The sliding column B310 is fixedly connected to the side baffle 304. The sliding column B310 is slidably connected to a traction platform B305. The traction platform B305 is fixedly connected to a screw sleeve B. The reciprocating screw B311 is threadedly connected to the screw sleeve B. The driving device 400 is power-connected to the reciprocating screw B311 through a second transmission component 600. When the driving device 400 drives the reciprocating screw B311 to perform linear motion, the traction platform B305 can perform reciprocating linear motion on the sliding column B310, thereby meeting the linear motion requirements of the slag filter frame 303 in Example 1.

[0062] Example 3

[0063] See also Figure 1 , Figure 3 as well as Figure 7-Figure 11 , a waste chip cleaning device for a continuous operation machine tool, this embodiment is based on embodiment 2, and further optimization schemes of this embodiment are as follows:

[0064] The first transmission component 500 includes a worm A501, a worm wheel A502, a power output shaft A503, and a ratchet component A504. The power output end of the driving device 400 is fixedly connected to the power output shaft A503, which is in power connection with the power shaft of the unpowered pump. The power output shaft A503 is provided with a ratchet component A504.

[0065] One end of the reciprocating screw A208 is fixedly connected to a power input shaft A506, to which a worm wheel A502 is fixedly connected, and a worm A501 is rotatably connected to the processing table 101 corresponding to the worm wheel A502, the worm A501 is meshingly connected with the worm wheel A502, and the worm A501 is power-connected to the power output main shaft A503 via a first synchronous transmission member 505, and the first synchronous transmission member 505 is located on the power output end side of the ratchet component A504;

[0066] When the driving device 400 drives the power output main shaft A503 to rotate in the positive direction, under the action of the ratchet component A504, the unpowered pump starts working and the reciprocating screw A208 starts rotating;

[0067] When the driving device 400 drives the power output main shaft A503 to rotate in the opposite direction, under the action of the ratchet component A504, the unpowered pump does not work and the reciprocating screw A208 does not rotate.

[0068] Furthermore, the second transmission component 600 includes a power output shaft B601, a ratchet component B602, a worm B603 and a worm wheel B604. The power output end of the driving device 400 is fixedly connected to the power output shaft B601, and the ratchet component B602 is provided on the power output shaft B601.

[0069] A power input shaft B606 is fixedly connected to the reciprocating screw B311, a worm gear B604 is fixedly connected to the power input shaft B606, a worm gear B603 is rotatably connected to the worm gear B604 on the slag collecting box 301, the worm gear B603 is meshed and connected with the worm gear B604, the power input shaft B606 and the power output main shaft B601 are connected to each other through the second synchronous transmission member 605, and the second synchronous transmission member is located at the power output end of the ratchet component B602;

[0070] When the driving device 400 drives the power output main shaft to rotate in the opposite direction, the reciprocating screw B311 rotates under the action of the ratchet component B602;

[0071] When the driving device 400 drives the power output main shaft to rotate in the positive direction, the reciprocating screw B311 does not rotate under the action of the ratchet component B602;

[0072] In summary of the above structure, ratchet components are provided on the first transmission component 500 and the second transmission component 600. Through the ratchet components, when the driving device 400 provides power to the reciprocating screw A208, the power will not be transmitted to the reciprocating screw B311, and when the driving device 400 provides power to the reciprocating screw B311, the power will not be transmitted to the reciprocating screw A208. That is, when the driving device 400 provides power to realize the slag flushing mechanism 200 to flush the processing table 101, the slag collecting mechanism 300 will not work, and when the driving device 400 provides power to realize the operation of the slag collecting mechanism 300, the flushing mechanism will not work. In this way, a group of driving devices 400 combined with mechanical transmission can realize the operation of the slag collecting mechanism 300 and the slag flushing mechanism 200. The design is reasonable, which can ensure the service life of the device and reduce the failure rate. In addition, the structure of the worm and worm wheel can also be used to achieve speed reduction and torque increase, thereby ensuring the stable movement of the traction table A204 and the traction table B305.

[0073] In this embodiment, the first synchronous transmission member 505 includes a first driving sprocket, a first driven sprocket and a first chain. The first driving sprocket is fixedly connected to the power output main shaft A503, and the first driven sprocket is fixedly connected to the worm A501. The first driving sprocket and the first driven sprocket are connected by the first chain.

[0074] In addition, the second synchronous transmission member 605 includes a second driving sprocket, a second driven sprocket and a second chain. The second driving sprocket is fixedly connected to the power output main shaft B601, and the second driven sprocket is fixedly connected to the worm gear B603. The second driving sprocket and the second driven sprocket are connected by the second chain.

[0075] The transmission through sprockets and chains has the advantages of low cost, high power transmission efficiency, easy maintenance and replacement, etc. Of course, all structures that can achieve power transmission can be selected as needed, such as belt transmission parts.

[0076] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0077] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A waste chip cleaning device for a continuous working machine tool, comprising a working machine tool (100), wherein the working machine tool (100) comprises a processing table (101) and a multi-axis processing mechanism (102) matching the processing table (101), and the waste chip cleaning device is provided on the processing table (101). Features: The waste chip cleaning device comprises a slag flushing mechanism (200), the slag flushing mechanism (200) comprising a linear motion module A (201), a high-pressure water gun (202) and an unpowered pump (203); the linear motion module A (201) is provided on one side of the processing table (101); the linear motion module A (201) comprises a traction table A (204) capable of linear motion; the traction table A (204) is fixedly connected to the high-pressure water gun (202); the high-pressure water gun (202) is correspondingly arranged on the top surface of the processing table (101); a water storage chamber is provided inside the processing table (101); the water storage chamber, the water pump and the high-pressure water gun (202) are connected via a pipeline; and a slag collecting mechanism (300), the slag collecting mechanism (300) comprising a slag collecting box (301), a linear motion module B (302) and a slag pushing filter frame (303), the slag collecting box (301) being fixedly connected to a side of the processing table (101) corresponding to the slag flushing mechanism (200), a slag inlet being provided at the top of the slag collecting box (301), and a side baffle (303) being fixedly connected to a side of the slag collecting box (301) away from the processing table (101). 04), the side baffle (304) is also provided with the linear motion module B (302), the linear motion module B (302) comprises a traction platform B (305) capable of linear motion, the traction platform B (305) is fixedly connected with the slag pushing filter frame (303), the slag pushing filter frame (303) is located inside the slag collecting box (301), and the side wall of the slag pushing filter frame (303) is in conflict with the inner wall of the slag collecting box (301); and a driving device (400), wherein the driving device (400) is dynamically connected to the unpowered pump (203) and the linear motion module A (201) via a first transmission component (500), and the driving device (400) is dynamically connected to the linear motion module B (302) via a second transmission component (600); The linear motion module A (201) comprises a sliding column A (207) and a reciprocating screw A (208); the sliding column A (207) is fixedly connected to one side of the processing table (101); the traction table A (204) is slidably connected to the sliding column A (207); the traction table A (204) is fixedly connected to a screw sleeve A; the reciprocating screw A (208) is threadedly connected to the screw sleeve A; the driving device (400) is dynamically connected to the reciprocating screw A (208) via the first transmission component (500); The first transmission component (500) comprises a worm A (501), a worm wheel A (502), a power output main shaft A (503), and a ratchet component A (504); the power output end of the driving device (400) is fixedly connected to the power output main shaft A (503); the power output main shaft A (503) is power-connected to the power shaft of the unpowered pump; and the ratchet component A (504) is disposed on the power output main shaft A (503); One end of the reciprocating screw A (208) is fixedly connected to a power input shaft A (506), the power input shaft A (506) is fixedly connected to the worm wheel A (502), the processing table (101) is rotatably connected to the worm wheel A (502), the worm A (501) is meshingly connected to the worm wheel A (502), the worm A (501) is power-connected to the power output main shaft A (503) via a first synchronous transmission member (505), and the first synchronous transmission member (505) is connected to the power output main shaft A (503). 05) is located on the power output end side of the ratchet component A (504). When the driving device (400) drives the power output main shaft A (503) to rotate in the forward direction, under the action of the ratchet component A (504), the unpowered pump starts working and the reciprocating screw A (208) starts rotating. When the driving device (400) drives the power output main shaft A (503) to rotate in the reverse direction, under the action of the ratchet component A (504), the unpowered pump does not work and the reciprocating screw A (208) does not rotate.

2. A waste chip cleaning device for a continuous operation machine tool according to claim 1, Features: The linear motion module B (302) comprises a sliding column B (310) and a reciprocating screw B (311); the sliding column B (310) is fixedly connected to the side baffle (304); the traction platform B (305) is slidably connected to the sliding column B (310); the traction platform B (305) is fixedly connected to a screw sleeve B; the reciprocating screw B (311) is threadedly connected to the screw sleeve B; and the driving device (400) is dynamically connected to the reciprocating screw B (311) via the second transmission component (600).

3. A waste chip cleaning device for a continuous operation machine tool according to claim 2, Features: The second transmission component (600) comprises a power output main shaft B (601), a ratchet component B (602), a worm B (603) and a worm wheel B (604); the power output end of the driving device (400) is fixedly connected to the power output main shaft B (601), and the ratchet component B (602) is provided on the power output main shaft B (601); The reciprocating screw B (311) is fixedly connected to a power input shaft B (606), the power input shaft B (606) is fixedly connected to the worm wheel B (604), the slag collecting box (301) is rotatably connected to the worm gear B (604), the worm gear B (603) is meshingly connected to the worm gear B (604), and the power input shaft B (606) and the power output main shaft B (601) are connected via a second synchronous transmission member (605). The invention relates to a power connection, and the second synchronous transmission member (605) is located at the power output end side of the ratchet component B (602). When the driving device (400) drives the power output main shaft to rotate in the reverse direction, the reciprocating screw B (311) rotates under the action of the ratchet component B (602). When the driving device (400) drives the power output main shaft to rotate in the forward direction, the reciprocating screw B (311) does not rotate under the action of the ratchet component B (602).

4. A waste chip cleaning device for a continuous operation machine tool according to claim 1, Features: The water inlet of the unpowered pump (203) is connected to the water storage chamber via a first pipe (205), and the water outlet of the unpowered pump (203) is connected to the high-pressure water gun (202) via a second pipe (206); A drainage port (306) is provided at the bottom of the slag collecting box (301); a water filter device (307) is provided on one side of the processing table (101); the drainage port (306) and the water filter device (307) are connected via a third pipe (308); and the water filter device (307) and the water storage chamber are connected via a fourth pipe (309); When the slag pushing filter frame (303) corresponds to the drainage port (306), the slag pushing filter frame (303) can close the drainage port (306).

5. A waste chip cleaning device for a continuous operation machine tool according to claim 1, Features: The first synchronous transmission member (505) comprises a first driving sprocket, a first driven sprocket and a first chain; the first driving sprocket is fixedly connected to the power output main shaft A (503); the first driven sprocket is fixedly connected to the worm gear A (501); and the first driving sprocket and the first driven sprocket are connected via the first chain.

6. A waste chip cleaning device for a continuous operation machine tool according to claim 3, Features: The second synchronous transmission member (605) comprises a second driving sprocket, a second driven sprocket and a second chain; the second driving sprocket is fixedly connected to the power output main shaft B (601); the second driven sprocket is fixedly connected to the worm gear B (603); the second driving sprocket and the second driven sprocket are connected via the second chain.

7. A waste chip cleaning device for a continuous operation machine tool according to claim 1, Features: A water inlet pipe is provided on the processing table (101) and is in communication with the water storage chamber. A solenoid valve is fixedly connected to the water inlet pipe. The water inlet pipe is connected to a tap water pipe via a pipeline. A liquid level sensor is fixedly connected inside the water storage chamber. It also includes a controller, and the solenoid valve and the liquid level sensor are both electrically connected to the controller.

8. A waste chip cleaning device for a continuous operation machine tool according to claim 1, Features: End baffles (700) are fixedly connected to both end sides of the processing table (101), and the end baffles (700) are arranged at an angle.

Citation Information

Cited By

  • Scrap cleaning device for continuous operation machine tool and operation method

    CN121468261A