Rapid rust removal device for pressure vessels

Abstract

The present invention relates to the technical field of rust removal devices, and discloses a rapid rust removal device for pressure vessels, comprising: a workbench; a mounting plate, fixedly mounted on the top surface of the workbench; a lower cover body, fixedly mounted on the top surface of the middle part of the workbench; a working assembly, arranged between the workbench and the mounting plate; wherein the working assembly comprises a grinding part installed between the mounting plate and the lower cover body, the grinding part is respectively connected with a reciprocating part and a cleaning part, the reciprocating part is connected with the lower cover body, the cleaning part is connected with the inner surface of the mounting plate, and an H-shaped support plate is fixedly mounted on the bottom surface of the workbench. The rapid rust removal device for pressure vessels of the present invention is provided with an auxiliary block that can rotate together when the sliding plate rotates, and the connecting column and the hemispherical block are provided, and with the cooperation of the groove, the grinding plate can finally move up and down, thereby increasing the grinding intensity and making the grinding and rust removal more thorough.

Description

Technical Field

[0001] The invention relates to the technical field of rust removal devices, in particular to a rapid rust removal device for a pressure vessel. Background Art

[0002] Pressure vessel refers to a closed device that contains gas or liquid and bears a certain pressure. Pressure vessels are divided into reaction vessels, heat transfer vessels, separation vessels and storage and transportation vessels according to their uses. From the perspective of safety supervision, pressure vessels are classified into three categories according to their danger and hazard. Category 1 containers: low-pressure containers for non-flammable or non-toxic media and low-pressure heat transfer containers and separation containers for flammable or toxic media. Category 2 containers: medium-pressure containers for media; low-pressure containers for highly toxic media; low-pressure reaction containers and storage and transportation containers for flammable or toxic media. Category 3 containers, such as: high-pressure and ultra-high-pressure containers; low-pressure containers for highly toxic media with PV≥1.96×1055Pa·m3 and medium-pressure containers for highly toxic media; medium-pressure reaction containers for flammable or toxic media with PV≥4.9×105 (Pa·m3) (i.e.: 5000). The design pressure (p) of pressure vessels is divided into four pressure levels: low pressure, medium pressure, high pressure and ultra-high pressure.

[0003] Pressure vessels need to be derusted before painting, so relevant rust removal equipment will be used.

[0004] According to a pressure vessel rapid rust removal device disclosed in Chinese patent announcement No. CN212918875U, the patent can reduce the friction force on the slide plate when sliding through the setting of the sealing ring, thereby facilitating the sliding of the slide plate, and can make the rotating column rotate smoothly in the rotating groove through the setting of the annular groove and the annular slider, and can drive the connecting rod to move in the annular groove when the annular groove rotates through the setting of the annular groove and the connecting rod, and can make the gear rotate while moving on the rack through the meshing setting of the rack and the gear, and can clean the pressure vessel body more cleanly through the setting of multiple bristles.

[0005] However, this patent is not sufficient to achieve 360° grinding of the pressure vessel during the rust removal process, resulting in that some areas cannot be rust-removed, resulting in low final rust removal efficiency.

[0006] Therefore, it is necessary to design a practical and rapid rust removal device for pressure vessels. Summary of the invention

[0007] The object of the present invention is to provide a rapid rust removal device for a pressure vessel to solve the problems raised in the above background technology.

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: a pressure vessel rapid rust removal device, comprising:

[0009] Workbench;

[0010] A mounting plate, fixedly mounted on the top surface of the workbench;

[0011] The lower cover is fixedly mounted on the top surface in the middle of the workbench;

[0012] A working assembly is arranged between the workbench and the mounting plate;

[0013] Wherein, the working component includes a grinding part installed between the mounting plate and the lower cover body, the grinding part is respectively connected with a reciprocating part and a cleaning part, the reciprocating part is connected to the lower cover body, and the cleaning part is connected to the inner surface of the mounting plate.

[0014] According to the above technical solution, an H-shaped support plate is fixedly installed on the bottom surface of the workbench. There are two support plates, which are distributed on the left and right sides with the midline of the front of the workbench as the axis of symmetry.

[0015] By adopting the above technical solution, the two support plates installed at the bottom of the workbench can provide a stable support for the entire device, thereby facilitating stability during the working process.

[0016] According to the above technical solution, an upper cover body is correspondingly arranged directly above the lower cover body, a cylinder is fixedly mounted on the top surface of the upper cover body, and the top of the cylinder is fixedly mounted on the inner surface of the mounting plate.

[0017] By adopting the above technical solution, the position of the upper cover body can be adjusted by the provided cylinder, and then the pressure vessel can be stably placed under the cooperation of the upper cover body and the lower cover body;

[0018] According to the above technical solution, the grinding part includes:

[0019] A motor is arranged below the workbench, a rotating shaft is fixedly mounted on the output end of the motor, and an end of the rotating shaft away from the motor movably penetrates the bottom surface of the workbench and extends to the top of the workbench;

[0020] A small gear is located above the workbench and is fixedly sleeved on the outer wall of the rotating shaft, the small gear is meshed with a large gear, and the large gear is rotatably sleeved in an annular groove provided on the outer wall of the lower cover;

[0021] The arc plate is fixedly mounted on the upper surface of the large gear. A slot is provided on the surface of the arc plate. A sliding plate is slidably arranged in the slot. The sliding plate is fixedly connected to the polishing plate via a connecting portion.

[0022] By adopting the above technical solution, the grinding part can realize 360° grinding of the pressure vessel, so that the grinding range is wider;

[0023] According to the above technical solution, a motor cover is fixedly installed on the outside of the motor, and the top of the motor cover is fixedly installed on the bottom of the workbench.

[0024] By adopting the above technical solution, the motor can be stably installed through the installed motor cover, and the motor can also be protected.

[0025] According to the above technical solution, the connecting portion includes:

[0026] A short column is fixedly mounted on the side of the sliding plate, wherein the short column sliding sleeve is provided with a hollow column, and the hollow column is fixedly mounted on the side of the grinding plate;

[0027] The first spring is arranged in the hollow column, one end of the first spring is fixedly installed with the left end of the short column, and one end of the first spring away from the short column is fixedly installed with the inner wall of the hollow column.

[0028] By adopting the above technical solution, the first spring can be set to make the grinding plate vibrate after the grinding work is completed, so that the debris attached to the surface can be shaken off, without the need for manual cleaning, and it can also avoid affecting the subsequent grinding effect.

[0029] According to the above technical solution, the reciprocating part includes:

[0030] An auxiliary block, fixedly mounted on the bottom of the sliding plate;

[0031] The connecting column is fixedly installed at the bottom of the auxiliary block. A hemispherical block is fixedly installed at the bottom end of the connecting column. The hemispherical block is clamped in a groove opened on the top surface of the annular plate. There are multiple grooves and they are evenly distributed on the top surface of the annular plate.

[0032] By adopting the above technical solution, the reciprocating part can be used to realize the up and down movement of the grinding part, so that the grinding can be more powerful and more thorough.

[0033] According to the above technical solution, a second spring is fixedly mounted on the top surface of the auxiliary block, and the top end of the second spring is fixedly mounted on the bottom surface of the sliding plate.

[0034] By adopting the above technical solution and using the second spring, the reciprocating action of the auxiliary block can be more effective, so that the final grinding plate can reciprocate up and down better.

[0035] According to the above technical solution, the cleaning unit includes:

[0036] The fan blade is fixedly mounted on the outer wall of the rotating shaft;

[0037] The ventilation duct is movably sleeved on the outer wall of the rotating shaft and the cylinder. The ventilation duct is fixedly installed with the inner surface of the mounting plate, and a ventilation hole is opened on the inner surface of the ventilation duct.

[0038] By adopting the above technical solution, the cleaning part can be used to blow away the soot of the polished pressure vessel, so as to avoid residual debris adhering to the surface thereof and affecting the subsequent polishing and rust removal treatment.

[0039] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0040] The pressure vessel rapid rust removal device of the present invention is provided with a cylinder which can adjust the position of the upper cover body according to the height of the pressure vessel, and then the pressure vessel can be stably placed with the cooperation of the lower cover body.

[0041] The pressure vessel rapid rust removal device of the present invention can start the motor to drive the small gear to rotate, and finally the large gear can drive the arc plate, and finally the grinding plate can be rotated together, and finally the purpose of 360° grinding can be achieved.

[0042] The rapid rust removal device for pressure vessels of the present invention is provided with an auxiliary block which can rotate together with the sliding plate when the sliding plate rotates, and the connecting column and the hemispherical block are provided, and with the cooperation of the groove, the grinding plate can finally move up and down, thereby increasing the grinding force and making the grinding and rust removal more thorough.

[0043] The rapid rust removal device for pressure vessels of the present invention is provided with a cleaning part, which can realize soot blowing and cleaning of the polished pressure vessel, thereby promoting a better polishing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0045] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the pressure vessel rapid rust removal device of the present invention;

[0046] Figure 2 It is a schematic structural diagram of the grinding part of the pressure vessel rapid rust removal device of the present invention;

[0047] Figure 3 It is a schematic diagram of a half-section structure of an arc-shaped plate in a rapid rust removal device for a pressure vessel of the present invention;

[0048] Figure 4 The invention discloses a rapid rust removal device for pressure vessels. Figure 3A is an enlarged structural diagram;

[0049] Figure 5 It is a schematic diagram of the structure of half of the curved plate in the rapid rust removal device for pressure vessels of the present invention;

[0050] Figure 6 It is a schematic diagram of the semi-sectional structure of the ventilation duct in the pressure vessel rapid rust removal device of the present invention.

[0051] In the figure: 1 workbench, 2 support frame, 3 mounting plate, 4 cylinder, 5 upper cover, 6 lower cover, 7 working assembly, 71 grinding part, 711 motor, 712 rotating shaft, 713 small gear, 714 large gear, 715 arc plate, 716 grinding plate, 717 sliding plate, 718 short column, 719 hollow column, 7120 first spring, 72 reciprocating part, 721 auxiliary block, 722 connecting column, 723 hemispherical block, 724 second spring, 725 annular plate, 73 cleaning part, 731 fan blade, 732 ventilation duct, 8 motor cover. DETAILED DESCRIPTION

[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0053] A preferred embodiment of the pressure vessel rapid rust removal device provided by the present invention is as follows: Figures 1 to 6 Shown: Rapid rust removal device for pressure vessels, including:

[0054] Workbench 1;

[0055] Among them, an H-shaped support plate 2 is fixedly installed on the bottom surface of the workbench 1. The number of the support plates 2 is two, and they are distributed on the left and right sides with the midline of the front of the workbench 1 as the symmetry axis. The two support plates 2 installed at the bottom of the workbench 1 can provide a stable support for the entire device, which is convenient for stability during the working process;

[0056] A mounting plate 3, fixedly mounted on the top surface of the workbench 1;

[0057] The lower cover 6 is fixedly mounted on the top surface of the middle part of the workbench 1;

[0058] Among them, the upper cover body 5 is correspondingly arranged directly above the lower cover body 6, and the top surface of the upper cover body 5 is fixedly installed with a cylinder 4, and the top of the cylinder 4 is fixedly installed on the inner surface of the mounting plate 3. The position of the upper cover body 5 can be adjusted by the arranged cylinder 4, and then the pressure vessel can be stably placed under the cooperation of the upper cover body 5 and the lower cover body 6;

[0059] A working assembly 7 is arranged between the working table 1 and the mounting plate 3;

[0060] Among them, the working component 7 includes a grinding part 71 installed between the mounting plate 3 and the lower cover body 6, and the grinding part 71 is respectively connected to a reciprocating part 72 and a cleaning part 73, the reciprocating part 72 is connected to the lower cover body 6, and the cleaning part 73 is connected to the inner surface of the mounting plate 3.

[0061] The grinding part 71 comprises:

[0062] The motor 711 is arranged below the workbench 1. A rotating shaft 712 is fixedly mounted on the output end of the motor 711. One end of the rotating shaft 712 away from the motor 711 movably passes through the bottom surface of the workbench 1 and extends to the top of the workbench 1.

[0063] The small gear 713 is located above the workbench 1 and is fixedly sleeved on the outer wall of the rotating shaft 712. The small gear 713 is meshed with a large gear 714, and the large gear 714 is rotatably sleeved in an annular groove provided on the outer wall of the lower cover 6;

[0064] The arc plate 715 is fixedly mounted on the upper surface of the large gear 714 . A slot is provided on the surface of the arc plate 715 . A sliding plate 717 is slidably provided in the slot. The sliding plate 717 is fixedly connected to the polishing plate 716 via a connecting portion.

[0065] In this embodiment, a motor cover 8 is fixedly installed on the outside of the motor 711, and the top of the motor cover 8 is fixedly installed on the bottom of the workbench 1. The installed motor cover 8 can achieve a stable installation of the motor 711 and can also achieve protection of the motor 711.

[0066] Further, the connecting part includes:

[0067] A short column 718 is fixedly mounted on the side of the sliding plate 717. The short column 718 is slidably sleeved with a hollow column 719, and the hollow column 719 is fixedly mounted on the side of the grinding plate 716.

[0068] The first spring 7120 is arranged in the hollow column 719, and one end of the first spring 7120 is fixedly installed on the left end of the short column 718, and the end of the first spring 7120 away from the short column 718 is fixedly installed on the inner wall of the hollow column 719. By setting the first spring 7120, after the grinding work is completed, the grinding plate 716 can be vibrated to shake off the debris attached to the surface, without manual cleaning, and it can also avoid affecting the later grinding effect.

[0069] During the specific implementation process, the pressure vessel is first placed in the lower cover body 6, and then the upper cover body 5 is moved downward by starting the cylinder 4 until the upper part of the pressure vessel is covered. At this time, the pressure vessel is in a stable placement state, and the rotating shaft 712 can be rotated by starting the motor 711. The small gear 713 can be rotated by rotating the rotating shaft 712, and the large gear 714 can be rotated under the action of the rotation of the small gear 713. The arc plate 715 can be rotated by rotating the large gear 714. Since the arc plate 715 and the sliding plate 717 are arranged in a snap-fitting sliding manner, and the grinding plate 716 is fixedly installed with the sliding plate 717 through the connecting part, the grinding plate 716 can be rotated with the rotation of the large gear 714, and finally the 360° grinding purpose can be achieved. Example 2

[0070] Based on Example 1, a preferred embodiment of the pressure vessel rapid rust removal device provided by the present invention is as follows Figures 1 to 6 As shown:

[0071] The reciprocating portion 72 includes:

[0072] Auxiliary block 721, fixedly mounted on the bottom of the sliding plate 717;

[0073] The connecting column 722 is fixedly installed at the bottom of the auxiliary block 721. The bottom end of the connecting column 722 is fixedly installed with a hemispherical block 723. The hemispherical block 723 is clamped in a groove opened on the top surface of the annular plate 725. There are multiple grooves, which are evenly spaced on the top surface of the annular plate 725.

[0074] In this embodiment, a second spring 724 is fixedly installed on the top surface of the auxiliary block 721, and the top end of the second spring 724 is fixedly installed on the bottom surface of the sliding plate 717. By adopting the second spring 724, the reciprocating action of the auxiliary block 721 can be more effective, so that the final grinding plate 716 can reciprocate up and down better.

[0075] In the specific implementation process, since the auxiliary block 721 is fixedly installed with the sliding plate 717, the auxiliary block 721 can be rotated during the rotation of the sliding plate 717. Due to the setting of the connecting column 722 and the hemispherical block 723, and with the cooperation of the groove, the sliding plate 717 can be moved up and down, and finally the grinding plate 716 can be moved up and down, thereby increasing the grinding intensity and making the grinding and rust removal more thorough. Example 3

[0076] Based on Example 1, a preferred embodiment of the pressure vessel rapid rust removal device provided by the present invention is as follows Figures 1 to 6 As shown: the cleaning unit 73 includes:

[0077] The fan blade 731 is fixedly mounted on the outer wall of the rotating shaft 712;

[0078] The ventilation duct 732 is movably sleeved on the outer wall of the rotating shaft 712 and the cylinder 4. The ventilation duct 732 is fixedly installed on the inner surface of the mounting plate 3, and a ventilation hole is opened on the inner surface of the ventilation duct 732.

[0079] In the specific implementation process, the fan blades 731 installed on the outer wall of the rotating shaft 712 can rotate during the rotation of the rotating shaft 712. The rotation of the fan blades 731 generates wind force, and the wind force blows toward the pressure vessel through the vents of the ventilation duct 732, so that the polished pressure vessel can be dust-blown, which can also promote a better polishing effect.

[0080] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0081] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Rapid rust removal device for pressure vessels, characterized by: include: Workbench (1); A mounting plate (3) fixedly mounted on the top surface of the workbench (1); A lower cover body (6) is fixedly mounted on the top surface of the middle part of the workbench (1); an upper cover body (5) is correspondingly arranged directly above the lower cover body (6); a cylinder (4) is fixedly mounted on the top surface of the upper cover body (5); and the top of the cylinder (4) is fixedly mounted on the inner surface of the mounting plate (3); A working assembly (7) is arranged between the working table (1) and the mounting plate (3); The working assembly (7) comprises a grinding portion (71) installed between the mounting plate (3) and the lower cover (6); the grinding portion (71) is respectively connected to a reciprocating portion (72) and a cleaning portion (73); the reciprocating portion (72) is connected to the lower cover (6); and the cleaning portion (73) is connected to the inner surface of the mounting plate (3); The polishing part (71) comprises: A motor (711) is arranged below the workbench (1); a rotating shaft (712) is fixedly mounted on the output end of the motor (711); an end of the rotating shaft (712) away from the motor (711) movably penetrates the bottom surface of the workbench (1) and extends to the top of the workbench (1); A small gear (713) is located above the workbench (1) and is fixedly sleeved on the outer wall of the rotating shaft (712); the small gear (713) is meshed with a large gear (714); and the large gear (714) is rotatably sleeved in an annular groove provided on the outer wall of the lower cover (6); An arc-shaped plate (715) is fixedly mounted on the upper surface of the large gear (714); a slot is provided on the surface of the arc-shaped plate (715); a sliding plate (717) is slidably arranged in the slot; and the sliding plate (717) is fixedly connected to a grinding plate (716) via a connecting portion; The connecting portion comprises: A short column (718) is fixedly mounted on the side of the sliding plate (717), and the sliding sleeve of the short column (718) is provided with a hollow column (719), and the hollow column (719) is fixedly mounted on the side of the grinding plate (716); A first spring (7120) is arranged in the hollow column (719), one end of the first spring (7120) is fixedly mounted to the left end of the short column (718), and one end of the first spring (7120) away from the short column (718) is fixedly mounted to the inner wall of the hollow column (719); The reciprocating portion (72) comprises: An auxiliary block (721) is fixedly mounted on the bottom of the sliding plate (717); A connecting column (722) is fixedly mounted on the bottom of the auxiliary block (721); a second spring (724) is fixedly mounted on the top surface of the auxiliary block (721); the top end of the second spring (724) is fixedly mounted on the bottom surface of the sliding plate (717); a hemispherical block (723) is fixedly mounted on the bottom end of the connecting column (722); the hemispherical block (723) is snap-fitted into a groove provided on the top surface of the annular plate (725); the grooves are multiple and are evenly spaced and distributed on the top surface of the annular plate (725).

2. The rapid rust removal device for pressure vessels according to claim 1, characterized in that: An H-shaped support plate (2) is fixedly mounted on the bottom surface of the workbench (1), and the number of the support plates (2) is two, and the support plates (2) are distributed on the left and right sides with the center line of the front of the workbench (1) as the symmetry axis.

3. The rapid rust removal device for pressure vessels according to claim 1, characterized in that: A motor cover (8) is fixedly mounted on the outside of the motor (711), and the top of the motor cover (8) is fixedly mounted on the bottom of the workbench (1).

4. The rapid rust removal device for pressure vessels according to claim 1, characterized in that: The cleaning unit (73) comprises: The fan blade (731) is fixedly mounted on the outer wall of the rotating shaft (712); The ventilation duct (732) is movably sleeved on the outer wall of the rotating shaft (712) and the cylinder (4); the ventilation duct (732) is fixedly installed on the inner surface of the mounting plate (3); and a ventilation hole is opened on the inner surface of the ventilation duct (732).

Images