Film laminating machine for producing aluminum doors and windows

By designing an automated film sticker, using translation mechanism, position adjustment components and damping rotational drive structure, automatic cutting and adhesion of aluminum door and window protective films is achieved, solving the problem of low manual operation efficiency in the existing technology and improving the level of automation.

CN118992214BActive Publication Date: 2025-07-22JIANGSU HUACHANG ALUMINUM FACTORY CO LTD
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Patent Information

Application Number
CN202411485208.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-07-22
Estimated Expiration
2044-10-23

AI Technical Summary

Technical Problem

In the prior art, the filming process of aluminum doors and windows relies on manual operations, has low efficiency and insufficient automation level.

Method used

A film sticker including a translation mechanism, a position adjustment component, a damping rotation driving structure and a membrane pressing and cutting structure is designed, and the cutting and adhesion process of the protective film is automatically completed through mechanized means.

Benefits of technology

Automatic attachment of protective films on both sides of aluminum doors and windows has been achieved, which has improved production efficiency, reduced manpower dependence, and improved automation level.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of product packaging, and discloses a film laminating machine for producing aluminum doors and windows, which comprises an operating table. Above the operating table, there are two movable frames. The operating table is equipped with a translation mechanism for driving the two movable frames to move horizontally, and the operating table is equipped with a position adjustment component for driving the aluminum doors and windows to rotate. On the movable frame, there is a winding roller for winding waste materials. Above the winding roller, there is a winding roller. The movable frame is equipped with a damping rotation driving structure for respectively driving the winding roller and the winding roller to rotate. Between the winding roller and the winding roller, there is a support roller; there is no need for manual covering of the protective film on the aluminum doors and windows, without relying on manpower, and the automation level is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of product packaging, and specifically relates to a film laminating machine for producing aluminum doors and windows. Background Art

[0002] Aluminum doors and windows are doors and windows made with aluminum alloy extruded profiles as the frame. After being processed on the production line, in order to prevent surface wear or adhesion of a large amount of dust during transportation of the profiles, manufacturers usually paste a protective film on the surface of the aluminum doors and windows after production;

[0003] However, manual film lamination has extremely low work efficiency. During the film lamination process of the film laminating machine, it is also necessary for workers to separately place the film on the upper and lower surfaces of the doors and windows, and then press and attach it through the film laminating machine, which improves the efficiency to a certain extent, but still relies heavily on manpower and cannot achieve a high level of automation.

[0004] Therefore, in order to solve the above problems, there is a need for the emergence of related facilities that more meet the usage requirements. Summary of the Invention

[0005] In view of the above situation, to overcome the defects of the prior art, the present invention provides a film laminating machine for producing aluminum doors and windows, effectively solving the problem that it is necessary for workers to separately place the film on the upper and lower surfaces of the aluminum doors and windows and then press and attach it through the film laminating machine, which relies heavily on manpower in the above background art.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A film laminating machine for producing aluminum doors and windows, including an operating table. Above the operating table, there are two movable frames. The operating table is equipped with a translation mechanism for driving the two movable frames to move horizontally, and the operating table is equipped with a position adjustment component for driving the aluminum doors and windows to rotate. On the movable frame, there is a winding roller for winding waste materials. Above the winding roller, there is a winding roller. The movable frame is equipped with a damping rotary drive structure for respectively driving the winding roller and the winding roller to rotate. Between the winding roller and the winding roller, there is a support roller. Both ends of the support roller are fixedly connected to the movable frame. The movable frame is fixedly installed with two fifth hydraulic expansion rods. The telescopic ends of the fifth hydraulic expansion rods are fixedly installed with a first cutting knife for cutting the protective film. The movable frame is equipped with a film pressing and cutting structure for pasting the protective film on the aluminum doors and windows.

[0008] Preferably, the film pressing and cutting structure includes a mounting frame disposed on the movable frame. A pushing member for pushing the mounting frame to move is installed on the movable frame. Two side pressing rollers are fixedly connected to the sides of the two mounting frames close to each other. Two pressing rollers are provided between the two side pressing rollers, and the pressing rollers are fixedly connected to the mounting frame. Two fixing rollers are provided on the sides of the two side pressing rollers away from each other, and the fixing rollers are fixedly connected to the mounting frame. A second cutting knife is provided on the side of the pressing roller away from the mounting frame. A cutting groove adapted to the second cutting knife is formed on the pressing roller. The movable frame is installed with an elastic unit adapted to the second cutting knife.

[0009] Preferably, the elastic unit includes a knife seat fixedly installed on the second cutting knife. Two first guiding columns penetrate through the knife seat. The ends of the first guiding columns and the movable frame are fixedly connected through a first fixing plate. A tension spring is sleeved outside the first guiding column, and the two ends of the tension spring are fixedly connected to the knife seat and the first fixing plate respectively.

[0010] Preferably, the pushing member includes two fixing frames fixedly installed on the movable frame. A first hydraulic telescopic rod is fixedly installed on the fixing frame, and the telescopic end of the first hydraulic telescopic rod is fixedly connected to the mounting frame.

[0011] Preferably, the damping rotation driving structure includes a first servo motor fixedly installed on the movable frame. The output end of the first servo motor is fixedly connected to a first damping disc. Second damping discs are symmetrically arranged at both ends of the winding roller. The second damping discs are fixedly connected to the movable frame. Third damping discs are respectively in contact with the first damping disc and the second damping discs. Rotating shafts are provided at both ends of the winding roller and the winding-up roller. A third support frame is rotatably sleeved outside the rotating shaft. The third support frame is fixedly connected to the movable frame. First mounting discs are fixedly connected to both ends of the winding roller and the winding-up roller. The first mounting disc and the rotating shaft are connected through a dismounting and assembling member. And the three third damping discs are respectively fixedly connected to the corresponding three rotating shafts.

[0012] Preferably, the dismounting and assembling member includes a second mounting disc fixedly installed on the rotating shaft. A plurality of bolts penetrate through the first mounting disc, and the bolts penetrate through the corresponding second mounting disc. A nut is sleeved on the end of the bolt away from the first mounting disc.

[0013] Preferably, the translation mechanism includes second hydraulic telescopic rods symmetrically arranged on both sides of the movable frame. The second hydraulic telescopic rods and the operating table are fixedly connected through a second fixing plate. The telescopic ends of the second hydraulic telescopic rods and the movable frame are fixedly connected through a connecting plate. A plurality of rollers are fixedly connected to the bottom end of the movable frame, and the rollers are in contact with the top of the operating table.

[0014] Preferably, the position adjustment assembly includes a base disposed below the operating table. The top of the base and the operating table are fixedly connected by a plurality of support plates. A rotary frame is provided between the operating table and the base. The operating table is equipped with a driver for driving the rotary frame to rotate. The rotary frame is fixedly installed with two third hydraulic telescopic rods. The telescopic ends of the third hydraulic telescopic rods are fixedly connected to a first support frame located above the rotary frame. The rotary frame is fixedly installed with two fourth hydraulic telescopic rods. The telescopic ends of the fourth hydraulic telescopic rods are fixedly connected to a second support frame located above the rotary frame. An avoidance hole is formed in the top of the operating table, and the tops of the first support frame and the second support frame both penetrate through the avoidance hole. A anti-vibration unit for pressing the inner wall of the aluminum door and window is installed on the top of the rotary frame.

[0015] Preferably, the anti-vibration unit includes a control box disposed above the rotary frame. The control box and the rotary frame are fixedly connected by a plurality of connecting columns, and the connecting columns penetrate through the avoidance hole. A first pressing plate is provided above the second support frame, and a second pressing plate is provided above the first support frame. A second servo motor is fixedly connected to the bottom of the control box. The output end of the second servo motor is fixedly connected to a first bevel gear located inside the control box. The first pressing plate and the second pressing plate are respectively fixedly connected to lead screws on the side facing the control box. The thread direction of the lead screw on the first pressing plate is opposite to the thread direction of the lead screw on the second pressing plate. A thread sleeve is sleeved outside the lead screw, and the thread sleeve is rotatably connected to the control box. The thread sleeve is fixedly installed with a second bevel gear located inside the control box, and the second bevel gear meshes with the first bevel gear. The first pressing plate and the second pressing plate are respectively fixedly connected to second guide columns. A guide sleeve is sleeved outside the second guide column, and the guide sleeve is fixedly connected to the control box.

[0016] Preferably, the driver includes a support shaft rotatably installed on the top of the base. The top end of the support shaft is fixedly connected to the bottom of the rotary frame. A first gear is fixedly sleeved outside the support shaft. A third servo motor is fixedly installed on the top of the base. The output end of the third servo motor is fixedly installed with a second gear meshing with the first gear.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The protective film passes through the support roller and the film pressing and cutting structure, and the end of the protective film is fixed on the winding roller. The first cutting knife is driven to move by the fifth hydraulic telescopic rod. The first cutting knife penetrates the protective film, and the winding roller and the winding roller are driven to rotate by the damping rotation driving structure. The winding roller pulls the protective film to move, and the first cutting knife trims the edge of the protective film. When the trimming length of the protective film reaches the preset length, the aluminum doors and windows to be pasted with the film are placed on the position adjustment component by the manipulator. One of the movable frames is driven to move towards the aluminum doors and windows through the translation mechanism, so that the trimmed protective film is in contact with the side surface of the aluminum doors and windows. The trimmed protective film is pressed on the top and bottom of the aluminum doors and windows through the film pressing and cutting structure. At the same time, the film pressing and cutting structure cuts off the protective film after pasting. When the pasting of one side of the aluminum doors and windows is completed, the movable frame is driven to move in the reverse direction through the translation mechanism, so that the movable frame returns to the initial position. At the same time, the damping rotation driving structure drives the winding roller to rotate, so that the cut waste is wound on the winding roller. The aluminum doors and windows are driven to rotate 90 degrees through the position adjustment component, so that the other side edge of the aluminum doors and windows faces another protective film. Similarly, another protective film pastes the side edge of the aluminum doors and windows. The two protective films can paste the two side edges of the aluminum doors and windows in sequence respectively, without manually covering the protective film on the aluminum doors and windows, without relying on manpower, and improving the automation level. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention.

[0020] Figure 1 Schematic diagram of the overall structure of the present invention;

[0021] Figure 2 Schematic diagram of the structure of the driver of the present invention;

[0022] Figure 3 Schematic diagram of the internal structure of the control box of the present invention;

[0023] Figure 4 One of the schematic diagrams of the structure of the movable frame of the present invention;

[0024] Figure 5 Another schematic diagram of the structure of the movable frame of the present invention;

[0025] Figure 6 Schematic diagram of the structure of the mounting frame of the present invention;

[0026] Figure 7 Schematic diagram of the structure of the tool holder of the present invention;

[0027] Figure 8 Schematic diagram of the structure of the winding roller of the present invention;

[0028] Figure 9 This is a schematic structural diagram of the winding roller of the present invention.

[0029] In the figure: 1, operating table; 2, base; 3, support plate; 4, movable frame; 5, winding roller; 6, winding roller; 7, protective film; 8, support roller; 9, mounting frame; 10, pressing roller; 11, side pressing roller; 12, fixed roller; 13, first cutting knife; 14, cutting groove; 15, second cutting knife; 16, knife holder; 17, first guide post; 18, first fixing plate; 19, tension spring; 20, fixing frame; 21, first hydraulic telescopic rod; 22, first damping disc; 23, first servo motor; 24, second damping disc; 25, third damping disc; 26, first mounting disc; 27, rotating shaft; 28, second mounting disc; 29, bolt; 30, nut; 31, second fixing plate; 32, second hydraulic telescopic rod; 33, connecting plate; 34, roller; 35, rotating frame; 36, third hydraulic telescopic rod; 37, first support frame; 38, fourth hydraulic telescopic rod; 39, second support frame; 40, control box; 41, connecting column; 42, first pressing plate; 43, second pressing plate; 44, second servo motor; 45, first bevel gear; 46, lead screw; 47, threaded sleeve; 48, second guide post; 49, guide sleeve; 50, second bevel gear; 51, avoidance hole; 52, support shaft; 53, first gear; 54, third servo motor; 55, second gear; 56, third support frame; 57, fifth hydraulic telescopic rod. Detailed implementation manners

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Embodiment 1

[0032] By Figure 1 , Figure 4 and Figure 5Provided, the film laminating machine for producing aluminum doors and windows of the present invention includes an operating table 1. Above the operating table 1, there are two movable frames 4. The operating table 1 is equipped with a translation mechanism for driving the two movable frames 4 to move horizontally. The operating table 1 is equipped with a position adjustment component for driving the rotation of the aluminum doors and windows. On the movable frame 4, there is a winding roller 6 for winding waste materials. Above the winding roller 6, there is a winding roller 5. The movable frame 4 is equipped with a damping rotation drive structure for respectively driving the rotation of the winding roller 5 and the winding roller 6. Between the winding roller 5 and the winding roller 6, there is a support roller 8. Both ends of the support roller 8 are fixedly connected to the movable frame 4. The movable frame 4 is fixedly installed with two fifth hydraulic expansion rods 57. The telescopic ends of the fifth hydraulic expansion rods 57 are fixedly installed with a first cutting knife 13 for cutting the protective film 7. The movable frame 4 is equipped with a film pressing and cutting structure for pasting the protective film 7 on the aluminum doors and windows.

[0033] The protective film 7 passes through the support roller 8 and the film pressing and cutting structure, and the end of the protective film 7 is fixed on the winding roller 6. The first cutting knife 13 is driven to move by the fifth hydraulic expansion rod 57. The first cutting knife 13 penetrates the protective film 7, and the winding roller 6 and the winding roller 5 are driven to rotate by the damping rotation drive structure. The winding roller 6 pulls the protective film 7 to move, and the first cutting knife 13 trims the edge of the protective film 7. When the trimmed length of the protective film 7 reaches the preset length, the aluminum doors and windows to be laminated are placed on the position adjustment component by a manipulator. One of the movable frames 4 is driven to move towards the aluminum doors and windows by the translation mechanism, so that the trimmed protective film 7 contacts the side surface of the aluminum doors and windows. The trimmed protective film 7 is pressed on the top and bottom of the aluminum doors and windows by the film pressing and cutting structure, and at the same time, the film pressing and cutting structure cuts off the pasted protective film 7;

[0034] After one side of the aluminum doors and windows is laminated, the movable frame 4 is driven to move in the reverse direction by the translation mechanism, so that the movable frame 4 returns to the initial position. At the same time, the damping rotation drive structure drives the winding roller 6 to rotate, so that the cut waste materials are wound on the winding roller 6. The aluminum doors and windows are driven to rotate by 90 degrees by the position adjustment component, so that the other side of the aluminum doors and windows faces another protective film 7. Similarly, another protective film 7 laminates the side of the aluminum doors and windows. The two protective films 7 can respectively laminate the two sides of the aluminum doors and windows in sequence, without the need for manual covering of the protective film 7 on the aluminum doors and windows, without relying on manpower, and improving the automation level.

[0035] Embodiment 2

[0036] On the basis of Embodiment 1, by Figure 1 、 Figures 4 to 9Given that the film pressing and cutting structure includes a mounting frame 9 provided on the movable frame 4, the movable frame 4 is equipped with a pushing member for pushing the mounting frame 9 to move. On the side where the two mounting frames 9 are close to each other, two side pressing rollers 11 are respectively fixedly connected. Between the two side pressing rollers 11, two pressing rollers 10 are provided, and the pressing rollers 10 are fixedly connected to the mounting frame 9. On the side where the two side pressing rollers 11 are away from each other, two fixed rollers 12 are provided, and the fixed rollers 12 are fixedly connected to the mounting frame 9. On the side of the pressing roller 10 away from the mounting frame 9, a second cutting knife 15 is provided, and a cutting groove 14 adapted to the second cutting knife 15 is formed on the pressing roller 10.

[0037] The movable frame 4 is equipped with an elastic unit adapted to the second cutting knife 15. The elastic unit includes a tool holder 16 fixedly installed on the second cutting knife 15. Two first guiding columns 17 penetrate through the tool holder 16. The ends of the first guiding columns 17 and the movable frame 4 are fixedly connected through a first fixing plate 18. A tension spring 19 is sleeved outside the first guiding columns 17, and the two ends of the tension spring 19 are respectively fixedly connected to the tool holder 16 and the first fixing plate 18.

[0038] The pushing member includes two fixed frames 20 fixedly installed on the movable frame 4. The fixed frames 20 are fixedly installed with a first hydraulic telescopic rod 21, and the telescopic end of the first hydraulic telescopic rod 21 is fixedly connected to the mounting frame 9.

[0039] The damping rotation driving structure includes a first servo motor 23 fixedly installed on the movable frame 4. The output end of the first servo motor 23 is fixedly connected with a first damping disc 22. Second damping discs 24 are symmetrically arranged at both ends of the winding roller 5. The second damping discs 24 are fixedly connected to the movable frame 4. Third damping discs 25 are respectively in contact with the first damping disc 22 and the second damping discs 24. Rotating shafts 27 are provided at both ends of the winding roller 5 and the winding roller 6. A third support frame 56 is rotatably sleeved outside the rotating shafts 27. The third support frame 56 is fixedly connected to the movable frame 4. First mounting discs 26 are fixedly connected to both ends of the winding roller 5 and the winding roller 6. The first mounting discs 26 and the rotating shafts 27 are connected through a disassembly and assembly member, and the three third damping discs 25 are respectively fixedly connected to the corresponding three rotating shafts 27.

[0040] The disassembly and assembly member includes a second mounting disc 28 fixedly installed on the rotating shaft 27. A number of bolts 29 penetrate through the first mounting disc 26, and the bolts 29 penetrate through the corresponding second mounting disc 28. A nut 30 is sleeved at the end of the bolt 29 away from the first mounting disc 26. The translation mechanism includes second hydraulic telescopic rods 32 symmetrically arranged on both sides of the movable frame 4. The second hydraulic telescopic rods 32 and the operating table 1 are fixedly connected through a second fixing plate 31. The telescopic ends of the second hydraulic telescopic rods 32 and the movable frame 4 are fixedly connected through a connecting plate 33. A number of rollers 34 are fixedly connected to the bottom end of the movable frame 4, and the rollers 34 are in contact with the top of the operating table 1.

[0041] The protective film 7 passes through from one side of the pressing roller 10 towards the aluminum door and window. The first servo motor 23 drives the first damping disc 22 to rotate. The first damping disc 22 drives the third damping disc 25, the rotating shaft 27, the second mounting disc 28, and the first mounting disc 26 to rotate synchronously through friction, so that the winding roller 6 pulls the protective film 7 to move. The winding roller 5 drives the third damping disc 25 to rotate relative to the second damping disc 24 and the movable frame 4 through the first mounting disc 26, the second mounting disc 28, and the rotating shaft 27. At the same time, the fifth hydraulic telescopic rod 57 drives the first cutting knife 13 to move to the cutting position. The first cutting knife 13 penetrates the protective film 7. As the protective film 7 continues to move, the first cutting knife 13 cuts the protective film 7;

[0042] When the cutting length of the protective film 7 reaches the preset value, the first servo motor 23 stops driving the first damping disc 22 to rotate, and the fifth hydraulic telescopic rod 57 drives the first cutting knife 13 to move in the reverse direction, so that the first cutting knife 13 is no longer in the cutting station. The second hydraulic telescopic rod 32 drives the connecting plate 33 and the movable frame 4 to move, so that the movable frame 4 moves towards the aluminum door and window, and the roller 34 rolls on the operating table 1. Through the design of the roller 34, the movable frame 4 moves smoothly relative to the operating table 1;

[0043] When the protective film 7 contacts the side of the aluminum door and window, the first hydraulic telescopic rod 21 drives the mounting frame 9 to move, so that two adjacent pressing rollers 10 move to the upper and lower sides of the aluminum door and window respectively. The pressing rollers 10 attach the trimmed protective film 7 to the aluminum door and window. The two adjacent side pressing rollers 11 attach the excess parts on both sides of the protective film 7 to the other two sides of the aluminum door and window. At the same time, the fixing roller 12 presses the trimmed waste material to prevent the waste material from shaking onto the aluminum door and window;

[0044] After the pressing roller 10 moves to the preset position, the second cutting knife 15 is inserted into the cutting groove 14 on the pressing roller 10, and the second cutting knife 15 cuts the protective film 7. Meanwhile, the first hydraulic telescopic rod 21 pushes the mounting bracket 9 to continue moving, and the pressing roller 10 continues to move horizontally, ensuring that the cut-off protective film 7 adheres to the aluminum door and window. At the same time, the pressing roller 10 pushes the second cutting knife 15 and the tool holder 16 to move synchronously in the horizontal direction. The tool holder 16 slides relative to the first guide post 17, and the tension spring 19 is in a stretched state. During the process of the pressing roller 10 and the fixed roller 12 pushing the protective film 7, the protective film 7 pulls the winding roller 5 and the winding roller 6 to rotate. The winding roller 5 and the winding roller 6 respectively drive the rotating shaft 27 to rotate through the first mounting disc 26 and the second mounting disc 28, and the rotating shaft 27 drives the third damping disc 25 to rotate relative to the first damping disc 22 or the second damping disc 24. After the protective film 7 is pasted, the aluminum door and window is driven to move in the reverse direction by the movable frame 4. The pressing roller 10 no longer presses the second cutting knife 15 and the tool holder 16, and the tension spring 19 drives the tool holder 16 and the second cutting knife 15 to reset to the initial position in the reverse direction. And the first damping disc 22 is driven to rotate by the first servo motor 23, so that the waste material is wound on the winding roller 6, and the waste material pulls the winding roller 5 to rotate. When the next section of the protective film 7 to be cut moves to one side of the support roller 8, the fifth hydraulic telescopic rod 57 drives the first cutting knife 13 to move to the cutting position. At the same time, the winding roller 6 continues to rotate, and the edge of the next section of the protective film 7 to be attached can be cut again. When the winding roller 6 and the winding roller 5 need to be replaced, the staff drives the nut 30 to rotate, so that the nut 30 is disengaged from the bolt 29. The staff drives the bolt 29 to disengage from the first mounting disc 26 and the second mounting disc 28, and the limitation of the position of the first mounting disc 26 can be released. The staff drives the winding roller 6 and the winding roller 5 to move, so that the first mounting disc 26 is no longer located between the two second mounting discs 28, and the removal of the winding roller 6 and the winding roller 5 can be completed.

[0045] Embodiment III

[0046] On the basis of Embodiment I, by Figure 1 、 Figure 2 and Figure 3Given that the position adjustment component includes a base 2 disposed below the operating table 1. The top of the base 2 and the operating table 1 are fixedly connected by a plurality of support plates 3. A rotating frame 35 is provided between the operating table 1 and the base 2. The operating table 1 is equipped with a driver for driving the rotation of the rotating frame 35. Two third hydraulic telescopic rods 36 are fixedly installed on the rotating frame 35. The telescopic ends of the third hydraulic telescopic rods 36 are fixedly connected to a first support frame 37 located above the rotating frame 35. Two fourth hydraulic telescopic rods 38 are fixedly installed on the rotating frame 35. The telescopic ends of the fourth hydraulic telescopic rods 38 are fixedly connected to a second support frame 39 located above the rotating frame 35. An avoidance hole 51 is opened at the top of the operating table 1, and the tops of both the first support frame 37 and the second support frame 39 penetrate through the avoidance hole 51. A anti-vibration unit for pressing the inner wall of the aluminum door and window is installed on the top of the rotating frame 35.

[0047] The anti-vibration unit includes a control box 40 disposed above the rotating frame 35. The control box 40 and the rotating frame 35 are fixedly connected by a plurality of connecting columns 41, and the connecting columns 41 penetrate through the avoidance hole 51. A first pressing plate 42 is provided above the second support frame 39, and a second pressing plate 43 is provided above the first support frame 37. A second servo motor 44 is fixedly connected to the bottom of the control box 40. The output end of the second servo motor 44 is fixedly connected to a first bevel gear 45 located inside the control box 40. Threaded rods 46 are respectively fixedly connected to the sides of the first pressing plate 42 and the second pressing plate 43 facing the control box 40. The thread direction of the threaded rod 46 on the first pressing plate 42 is opposite to the thread direction of the threaded rod 46 on the second pressing plate 43. A threaded sleeve 47 is sleeved outside the threaded rod 46, and the threaded sleeve 47 is rotatably connected to the control box 40. A second bevel gear 50 is fixedly installed on the threaded sleeve 47 and located inside the control box 40, and the second bevel gear 50 meshes with the first bevel gear 45. Second guide columns 48 are respectively fixedly connected to the first pressing plate 42 and the second pressing plate 43. Guide sleeves 49 are sleeved outside the second guide columns 48, and the guide sleeves 49 are fixedly connected to the control box 40. The driver includes a support shaft 52 rotatably installed on the top of the base 2. The top of the support shaft 52 is fixedly connected to the bottom of the rotating frame 35. A first gear 53 is fixedly sleeved outside the support shaft 52. A third servo motor 54 is fixedly installed on the top of the base 2. The output end of the third servo motor 54 is fixedly installed with a second gear 55 meshing with the first gear 53.

[0048] The fourth hydraulic telescopic rod 38 is used to drive the second support frame 39 to move upward, so that the top horizontal position of the two second support frames 39 is higher than the top horizontal position of the first support frame 37. An aluminum door and window is placed on the tops of the two second support frames 39 by an external manipulator. The second servo motor 44 is used to drive the first bevel gear 45 to rotate. The first bevel gear 45 drives the four second bevel gears 50 to rotate. The second bevel gears 50 drive the threaded sleeves 47 to rotate. Two of the threaded sleeves 47 drive the first pressing plate 42 to move towards the inner wall of the aluminum door and window through the corresponding two lead screws 46, so that the first pressing plate 42 presses the inner wall of the aluminum door and window. The other two threaded sleeves 47 drive the second pressing plate 43 to move towards the control box 40 through the corresponding two lead screws 46. The protective film 7 can apply a film to the side of the aluminum door and window located above the first support frame 37. When the film application to one side of the aluminum door and window is completed, the third hydraulic telescopic rod 36 is used to drive the first support frame 37 to move upward, so that the first support frame 37 supports the bottom of the aluminum door and window. The fourth hydraulic telescopic rod 38 is used to drive the second support frame 39 to move downward, so that the second support frame 39 no longer supports the aluminum door and window. The second servo motor 44 is used to drive the first bevel gear 45 to rotate in the reverse direction, so that the two second pressing plates 43 press the inner wall of the aluminum door and window, and the two first pressing plates 42 no longer press the inner wall of the aluminum door and window. The position of the aluminum door and window is limited by the two second pressing plates 43 to prevent the aluminum door and window from shaking relative to the rotating frame 35. The third servo motor 54 is used to drive the second gear 55 to rotate. The second gear 55 drives the support shaft 52 and the rotating frame 35 to rotate through the first gear 53, so that the aluminum door and window located above the rotating frame 35 can rotate.

[0049] During operation, the protective film 7 passes through the support roller 8 and the film pressing and cutting structure, and the end of the protective film 7 is fixed on the winding roller 6. The first cutting knife 13 is driven to move by the fifth hydraulic telescopic rod 57. The first cutting knife 13 penetrates the protective film 7, and the winding roller 6 and the winding roller 5 are driven to rotate by the damping rotation drive structure. The winding roller 6 pulls the protective film 7 to move, and the first cutting knife 13 trims the edge of the protective film 7. When the trimming length of the protective film 7 reaches the preset length, the aluminum doors and windows to be film-coated are placed on the position adjustment component by the manipulator. One of the movable frames 4 is driven to move towards the aluminum doors and windows by the translation mechanism, so that the trimmed protective film 7 contacts the side surface of the aluminum doors and windows. The trimmed protective film 7 is pressed on the top and bottom of the aluminum doors and windows by the film pressing and cutting structure. At the same time, the film pressing and cutting structure cuts off the protective film 7 after film coating. When the film coating on one side of the aluminum doors and windows is completed, the movable frame 4 is driven to move in the reverse direction by the translation mechanism, so that the movable frame 4 returns to the initial position. At the same time, the damping rotation drive structure drives the winding roller 6 to rotate, so that the cut waste is wound on the winding roller 6. The aluminum doors and windows are driven to rotate 90 degrees by the position adjustment component, so that the other side edge of the aluminum doors and windows faces another protective film 7. Similarly, another protective film 7 films the side edge of the aluminum doors and windows. The two protective films 7 can film the two side edges of the aluminum doors and windows in sequence respectively, without the need for manual covering of the protective film 7 on the aluminum doors and windows, without relying on manpower, and improving the automation level;

[0050] The protective film 7 passes through from the side of the pressing roller 10 towards the aluminum door and window. The first servo motor 23 drives the first damping disc 22 to rotate. The first damping disc 22 drives the third damping disc 25, the rotating shaft 27, the second mounting disc 28, and the first mounting disc 26 to rotate synchronously through friction, so that the winding roller 6 pulls the protective film 7 to move. The winding roller 5 drives the third damping disc 25 to rotate relative to the second damping disc 24 and the movable frame 4 through the first mounting disc 26, the second mounting disc 28, and the rotating shaft 27. At the same time, the fifth hydraulic telescopic rod 57 drives the first cutting knife 13 to move to the cutting position. The first cutting knife 13 penetrates the protective film 7. As the protective film 7 continues to move, the first cutting knife 13 cuts the protective film 7. When the cutting length of the protective film 7 reaches the preset value, the first servo motor 23 stops driving the first damping disc 22 to rotate, and the fifth hydraulic telescopic rod 57 drives the first cutting knife 13 to move in the reverse direction, so that the first cutting knife 13 is no longer located at the cutting station. The second hydraulic telescopic rod 32 drives the connecting plate 33 and the movable frame 4 to move, so that the movable frame 4 moves towards the aluminum door and window, and the roller 34 rolls on the operating table 1. Through the design of the roller 34, the movable frame 4 moves smoothly relative to the operating table 1. When the protective film 7 contacts the side of the aluminum door and window, the first hydraulic telescopic rod 21 drives the mounting frame 9 to move, so that the adjacent two pressing rollers 10 move to the upper and lower sides of the aluminum door and window respectively. The pressing rollers 10 attach the trimmed protective film 7 to the aluminum door and window. The excess parts on both sides of the protective film 7 are attached to the other two sides of the aluminum door and window by the adjacent two side pressing rollers 11. At the same time, the fixed roller 12 presses the trimmed waste material to prevent the waste material from shaking onto the aluminum door and window. When the pressing roller 10 moves to the preset position, the second cutting knife 15 is inserted into the cutting groove 14 on the pressing roller 10. The second cutting knife 15 cuts the protective film 7, and the first hydraulic telescopic rod 21 pushes the mounting frame 9 to continue moving. The pressing roller 10 moves continuously in the horizontal direction to ensure that the cut-off protective film 7 is attached to the aluminum door and window. At the same time, the pressing roller 10 pushes the second cutting knife 15 and the tool holder 16 to move synchronously in the horizontal direction. The tool holder 16 slides relative to the first guide post 17. The tension spring 19 is in a stretched state. During the process of the pressing roller 10 and the fixed roller 12 pushing the protective film 7, the protective film 7 drives the winding roller 5 and the winding roller 6 to rotate. The winding roller 5 and the winding roller 6 drive the rotating shaft 27 to rotate through the first mounting disc 26 and the second mounting disc 28 respectively. The rotating shaft 27 drives the third damping disc 25 to rotate relative to the first damping disc 22 or the second damping disc 24. When the protective film 7 finishes pasting, the movable frame 4 drives the aluminum door and window to move in the reverse direction. The pressing roller 10 no longer presses the second cutting knife 15 and the tool holder 16. The tension spring 19 drives the tool holder 16 and the second cutting knife 15 to reset to the initial position in the reverse direction. And the first servo motor 23 drives the first damping disc 22 to rotate, so that the waste material is wound around the winding roller 6, and the waste material drives the winding roller 5 to rotate. When the next section of the protective film 7 to be cut moves to one side of the support roller 8, the fifth hydraulic telescopic rod 57 drives the first cutting knife 13 to move to the cutting position.Meanwhile, the winding roller 6 rotates continuously, so that the edge of the protective film 7 to be attached in the next section can be trimmed again. When the winding roller 6 and the winding roller 5 need to be replaced, the staff drives the nut 30 to rotate, so that the nut 30 disengages from the bolt 29. The staff drives the bolt 29 to disengage from the first mounting plate 26 and the second mounting plate 28, and the limitation of the position of the first mounting plate 26 can be released. The staff drives the winding roller 6 and the winding roller 5 to move, so that the first mounting plate 26 is no longer located between the two second mounting plates 28, and the removal of the winding roller 6 and the winding roller 5 can be completed.

[0051] The fourth hydraulic telescopic rod 38 is driven to move the second support frame 39 upward, so that the horizontal position of the top of the two second support frames 39 is higher than the horizontal position of the top of the first support frame 37. The aluminum door and window is placed on the top of the two second support frames 39 by an external manipulator. The first bevel gear 45 is driven to rotate by the second servo motor 44. The first bevel gear 45 drives the four second bevel gears 50 to rotate. The second bevel gears 50 drive the threaded sleeves 47 to rotate. Two of the threaded sleeves 47 drive the first pressing plate 42 to move towards the inner wall of the aluminum door and window through the corresponding two lead screws 46, so that the first pressing plate 42 presses the inner wall of the aluminum door and window. The other two threaded sleeves 47 drive the second pressing plate 43 to move towards the control box 40 through the corresponding two lead screws 46. The protective film 7 can apply the film to the side of the aluminum door and window located above the first support frame 37. When the film application of one side of the aluminum door and window is completed, the third hydraulic telescopic rod 36 is driven to move the first support frame 37 upward, so that the first support frame 37 supports the bottom of the aluminum door and window. The fourth hydraulic telescopic rod 38 is driven to move the second support frame 39 downward, so that the second support frame 39 no longer supports the aluminum door and window. The first bevel gear 45 is driven to rotate in the reverse direction by the second servo motor 44, so that the two second pressing plates 43 press the inner wall of the aluminum door and window, and the two first pressing plates 42 no longer press the inner wall of the aluminum door and window. The position of the aluminum door and window is limited by the two second pressing plates 43 to prevent the aluminum door and window from shaking relative to the rotating frame 35. The second gear 55 is driven to rotate by the third servo motor 54. The second gear 55 drives the support shaft 52 and the rotating frame 35 to rotate through the first gear 53, and the aluminum door and window located above the rotating frame 35 can be rotated.

[0052] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0053] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A film laminating machine for producing aluminum doors and windows, including an operating table, characterized in that: Above the operating table, there are two movable frames. The operating table is equipped with a translation mechanism for driving the two movable frames to move horizontally, and the operating table is equipped with a position adjustment component for driving the aluminum doors and windows to rotate. On the movable frame, there is a winding roller for winding waste materials. Above the winding roller, there is a winding roll. The movable frame is installed with a damping rotation drive structure for respectively driving the winding roll and the winding roller to rotate. Between the winding roll and the winding roller, there is a support roller. Both ends of the support roller are fixedly connected to the movable frame. The movable frame is fixedly installed with two fifth hydraulic expansion rods. The telescopic ends of the fifth hydraulic expansion rods are fixedly installed with a first cutting knife for cutting the protective film. The movable frame is installed with a film pressing and cutting structure for pasting the protective film on the aluminum doors and windows; The position adjustment component includes a base arranged below the operating table. The top of the base and the operating table are fixedly connected by a number of support plates. There is a rotating frame between the operating table and the base. The operating table is installed with a driver for driving the rotating frame to rotate. The rotating frame is fixedly installed with two third hydraulic expansion rods. The telescopic ends of the third hydraulic expansion rods are fixedly connected to a first support frame located above the rotating frame. The rotating frame is fixedly installed with two fourth hydraulic expansion rods. The telescopic ends of the fourth hydraulic expansion rods are fixedly connected to a second support frame located above the rotating frame. An avoidance hole is opened at the top of the operating table, and the tops of both the first support frame and the second support frame penetrate through the avoidance hole. The top of the rotating frame is installed with an anti-vibration unit for pressing the inner wall of the aluminum doors and windows; The anti-vibration unit includes a control box arranged above the rotating frame. The control box and the rotating frame are fixedly connected by a number of connecting columns, and the connecting columns penetrate through the avoidance hole. Above the second support frame, there is a first pressing plate. Above the first support frame, there is a second pressing plate. The bottom of the control box is fixedly connected to a second servo motor. The output end of the second servo motor is fixedly connected to a first bevel gear located inside the control box. On the sides of the first pressing plate and the second pressing plate facing the control box, lead screws are respectively fixedly connected. The thread directions of the lead screws on the first pressing plate are opposite to the thread directions of the lead screws on the second pressing plate. Threaded sleeves are sleeved outside the lead screws, and the threaded sleeves are rotatably connected to the control box. The threaded sleeves are fixedly installed with second bevel gears located inside the control box, and the second bevel gears are meshed with the first bevel gears. Second guide columns are respectively fixedly connected to the first pressing plate and the second pressing plate. Guide sleeves are sleeved outside the second guide columns, and the guide sleeves are fixedly connected to the control box; The driver includes a support shaft rotatably installed at the top of the base. The top of the support shaft is fixedly connected to the bottom of the rotating frame. A first gear is fixedly sleeved outside the support shaft. A third servo motor is fixedly installed at the top of the base. The output end of the third servo motor is fixedly installed with a second gear meshed with the first gear.

2. The film laminating machine for producing aluminum doors and windows according to claim 1, wherein: The film pressing and cutting structure includes a mounting frame arranged on a movable frame. A pushing member for pushing the mounting frame to move is installed on the movable frame. Two side pressure rollers are respectively fixedly connected to the sides of the two mounting frames close to each other. Two pressing rollers are arranged between the two side pressure rollers, and the pressing rollers are fixedly connected to the mounting frame. Two fixed rollers are arranged on the sides of the two side pressure rollers away from each other, and the fixed rollers are fixedly connected to the mounting frame. A second cutting knife is arranged on the side of the pressing roller away from the mounting frame. A cutting groove adapted to the second cutting knife is formed on the pressing roller. An elastic unit adapted to the second cutting knife is installed on the movable frame.

3. The film laminating machine for producing aluminum doors and windows according to claim 2, characterized in that: The elastic unit includes a tool holder fixedly installed on the second cutting knife. Two first guiding columns penetrate through the tool holder. The ends of the first guiding columns are fixedly connected to the movable frame through a first fixing plate. A tension spring is sleeved outside the first guiding column, and the two ends of the tension spring are respectively fixedly connected to the tool holder and the first fixing plate.

4. The film laminating machine for producing aluminum doors and windows according to claim 1, characterized in that: The pushing member includes two fixed frames fixedly installed on the movable frame. A first hydraulic telescopic rod is fixedly installed on the fixed frame, and the telescopic end of the first hydraulic telescopic rod is fixedly connected to the mounting frame.

5. The film laminating machine for producing aluminum doors and windows according to claim 1, characterized in that: The damping rotary drive structure includes a first servo motor fixedly installed on the movable frame. The output end of the first servo motor is fixedly connected to a first damping disc. Second damping discs are symmetrically arranged at both ends of the winding roller. The second damping discs are fixedly connected to the movable frame. Third damping discs are respectively arranged in contact with the first damping disc and the second damping discs. Rotating shafts are arranged at both ends of the winding roller and the winding-up roller. A third support frame is rotatably sleeved outside the rotating shaft. The third support frame is fixedly connected to the movable frame. First mounting discs are fixedly connected to both ends of the winding roller and the winding-up roller. The first mounting disc and the rotating shaft are connected through a dismounting and assembling member, and the three third damping discs are respectively fixedly connected to the corresponding three rotating shafts.

6. The film laminating machine for producing aluminum doors and windows according to claim 5, characterized in that: The dismounting and assembling member includes a second mounting disc fixedly installed on the rotating shaft. A number of bolts penetrate through the first mounting disc, and the bolts penetrate through the corresponding second mounting disc. A nut is sleeved on the end of the bolt away from the first mounting disc.

7. The film laminating machine for producing aluminum doors and windows according to claim 1, wherein: The translation mechanism includes second hydraulic telescopic rods symmetrically arranged on both sides of the movable frame. The second hydraulic telescopic rods are fixedly connected to the operating table through a second fixing plate. The telescopic ends of the second hydraulic telescopic rods are fixedly connected to the movable frame through a connecting plate. A number of rollers are fixedly connected to the bottom end of the movable frame, and the rollers are in contact with the top of the operating table.

Citation Information

Patent Citations

  • Door and window frame profile film pasting equipment

    CN116424633A

  • Mini LED backboard glass film laminating machine

    CN117326138A

  • Door and window protective film attaching device

    CN220482591U