A textile fabric surface homogenization device

Abstract

The present invention relates to the field of textile fabric processing technology, and specifically to a textile fabric surface homogenization device, including a slurry dyeing tank, a guide structure, a protective structure, a spray structure, a circulation structure and an installation structure. The guide structure is easy to adjust the position, which improves the efficiency of the fabric passing through the rollers, and is also easy to adjust the pressure between multiple rollers, thereby adjusting the tension and relaxation of the textile fabric, thereby improving the slurry dyeing effect; the protective structure is used to shield the dye splashed when the spray structure sprays, and the protective structure is easy to disassemble, thereby facilitating the replacement and maintenance of the spray structure on the protective structure, thereby improving the use effect of the spray structure; the dye is sprayed on the fabric through the spray structure, and the excess dye penetrates the fabric and flows into the inside of the slurry dyeing tank, and the dye inside the slurry dyeing tank is extracted through the circulation structure and continued to be sprayed, thereby reducing the dye loss; the height of the two liquid level sensors is adjusted through the installation structure, thereby adjusting the fabric immersion time, thereby achieving a better fabric coloring effect.

Description

Technical Field

[0001] The invention relates to the technical field of textile fabric processing, in particular to a textile fabric surface homogenizing device. Background Art

[0002] The original meaning of textile is a general term for spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, especially the emergence of non-woven textile materials and three-dimensional composite weaving technologies, textiles are now not only traditional hand spinning and weaving, but also include non-woven technology, modern three-dimensional weaving technology, modern electrostatic nano-netting technology, etc. to produce clothing, industrial and decorative textiles. The sizing and dyeing process is an important process in textile processing.

[0003] However, the position of the pressure roller of the traditional textile fabric slurry and dyeing device is not easy to adjust. Therefore, when the fabric passes the roller, the staff needs to repeatedly loosen the guide roller and the pressure roller to pass the fabric, which is troublesome to operate and affects the efficiency of the fabric passing the roller. At the same time, in order to improve the slurry and dyeing effect of some fabrics, a spray structure is installed on the slurry and dyeing tank to improve the coloring effect of the dye. The dye sprayed from the nozzle is easy to splash, resulting in poor use effect of the device. At the same time, the used dye in the slurry and dyeing tank is directly discharged through the drain pipe, resulting in large energy loss. The water storage capacity of the slurry and dyeing tank is not easy to control, and it is not easy to adjust the maximum water storage capacity in the slurry and dyeing tank, which is not convenient for controlling the fabric immersion time, reducing the fabric slurry and dyeing effect and the quality of the finished product. Summary of the invention

[0004] In view of the problems in the prior art, the present invention provides a textile cloth surface homogenization device.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a textile cloth surface homogenization device, including a slurry dyeing tank, a guide structure arranged inside the slurry dyeing tank, a protective structure arranged on the guide structure, a spray structure arranged on the protective structure, a circulation structure arranged on one side of the slurry dyeing tank, and an installation structure arranged on the slurry dyeing tank.

[0006] The guide structure includes a first frame and a first guide roller. Four first frames are fixedly connected inside the slurry and dyeing pool, a first guide roller is rotatably connected between two opposite first frames, a slide is slidably connected to the first frame, and a second guide roller is rotatably connected between two opposite slides, wherein two adjacent first frames are each fixedly connected with two fixed blocks, a screw is rotatably connected to the fixed block, and the two screws are respectively threadedly connected to two adjacent slides, two connecting strips are fixedly connected to the slurry and dyeing pool, a slide with a U-shaped cross-section is slidably connected to the connecting strip, a pressure roller is rotatably connected to the bottom end of the slide, a hydraulic rod is fixedly connected to the connecting strip, and the telescopic end of the hydraulic rod is fixedly connected to the slide, a protective structure is provided between the two slides, two second frames are fixedly connected to the inside of the slurry and dyeing pool, and a third guide roller is rotatably connected between the two second frames.

[0007] Specifically, a hand wheel is fixedly connected to the screw rod, a guide shaft is fixedly connected to the first stand, and the slide seat is slidably connected to the guide shaft.

[0008] Specifically, the protective structure includes a connecting plate and a protective cover. A connecting plate is fixedly connected to each of the two slides. A protective cover is provided between the two connecting plates. A sliding groove is provided on each side of the protective cover. The connecting plate is slidably connected to the sliding groove.

[0009] Specifically, a limit strip is fixedly connected to the slide, a stopper is fixedly connected to the protective cover, the stopper abuts against the limit strip, and the cross sections of the slide groove and the connecting plate are both T-shaped structures.

[0010] Specifically, a fixing sleeve is fixedly connected to the slide, a limiting rod with a cross-shaped cross-section is slidably connected inside the fixing sleeve, a first spring is fixedly connected between the limiting rod and the fixing sleeve, a limiting hole is provided on the protective cover, the limiting rod is engaged with the limiting hole, and a first handle is provided at the end of the limiting rod.

[0011] Specifically, the spray structure includes two fixed seats and a spray pipe fixedly connected between the two fixed seats, the protective cover is fixedly connected to two fixed seats, the spray pipe is provided with a plurality of nozzles in a linear array, the nozzles pass through the protective cover, the end of the spray pipe is fixedly connected to a connecting pipe, the connecting pipe is communicated with the spray pipe, the end of the connecting pipe is fixedly connected to a first solenoid valve, and the end of the first solenoid valve facing away from the connecting pipe is fixedly connected to a slurry inlet pipe.

[0012] Specifically, the circulation structure includes a water pump and a circulation pipe fixedly connected to the water suction port of the water pump. A water pump is provided on an open space on one side of the pulp and dyeing pool. The end of the circulation pipe facing away from the water pump is fixedly connected to the pulp and dyeing pool. The circulation pipe is communicated with the pulp and dyeing pool. A hose is fixedly connected to the discharge port of the water pump. The end of the hose facing away from the water pump is fixedly connected to a second solenoid valve. The end of the second solenoid valve facing away from the hose is fixedly connected to a branch pipe. The branch pipe is communicated with the connecting pipe. A liquid level sensor is installed inside the pulp and dyeing pool through an installation structure.

[0013] Specifically, the mounting structure includes a mounting plate and a slide plate slidably connected to the mounting plate, two mounting blocks are fixedly connected to the slide plate, two guide bars with T-shaped cross-sections are slidably connected to each of the mounting blocks, a clamping block is fixedly connected to the two guide bars, the clamping block cooperates with the mounting block to clamp the liquid level sensor, and slots are provided inside the clamping block and the mounting block, a fixing ring is fixedly connected to the liquid level sensor, the slot is engaged with the fixing ring, and a third spring is fixedly connected between the guide bar and the mounting block.

[0014] Specifically, the mounting plate is slidably connected to a limit frame, the slide plate is provided with a plurality of linearly arranged limit grooves, the limit frame is engaged with one group of limit grooves, a guide rod is fixedly connected to the mounting plate, the limit frame is slidably connected to the guide rod, a second spring is provided on the outer sleeve of the guide rod, and the two ends of the second spring are respectively fixedly connected to the limit frame and the mounting plate.

[0015] Specifically, the slide plate is fixedly connected with a ruler, the ruler is slidably connected to the mounting plate, the mounting plate is fixedly connected with a block used in conjunction with the ruler, and the slide plate is fixedly connected with a second handle.

[0016] The beneficial effects of the present invention are:

[0017] (1) In the textile fabric surface homogenizing device described in the present invention, a guide structure is provided inside the sizing and dyeing tank, and the guide structure is convenient for adjusting the position, thereby facilitating the textile fabric to pass through a plurality of guide rollers, thereby improving the fabric passing efficiency through the rollers, and convenient for adjusting the pressure between the plurality of rollers, thereby adjusting the tension and relaxation of the textile fabric, thereby improving the sizing and dyeing effect.

[0018] (2) In the textile fabric surface homogenizing device described in the present invention, a protective structure is provided on the guide structure, and the protective structure shields the dye splashed when the spraying structure sprays, thereby improving the cleanliness of the device when in use. At the same time, the protective structure is easy to disassemble, and thus it is easy to replace and repair the spraying structure on the protective structure, thereby improving the use effect of the spraying structure.

[0019] (3) The textile fabric surface homogenization device described in the present invention has a spray structure on the protective cover and a circulation structure on one side of the slurry dyeing tank. The dye is sprayed on the fabric through the spray structure, and the excess dye penetrates the fabric and flows into the interior of the slurry dyeing tank. The dye in the slurry dyeing tank is extracted through the circulation structure and continued to be sprayed, thereby improving energy utilization and reducing dye loss.

[0020] (4) In the textile fabric surface homogenizing device described in the present invention, a mounting structure is provided on the slurry dyeing tank, and a liquid level sensor is installed through the mounting structure, thereby improving the installation and disassembly efficiency of the liquid level sensor and facilitating the adjustment of the heights of the two liquid level sensors, thereby adjusting the fabric dyeing time, and achieving a better fabric coloring effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0022] Figure 1 A schematic diagram of the overall structure of a preferred embodiment of a textile fabric surface homogenization device provided by the present invention;

[0023] Figure 2 for Figure 1 An enlarged schematic diagram of the structure of section A is shown;

[0024] Figure 3 It is a schematic diagram of the connection structure between the slide and the pressure roller of the present invention;

[0025] Figure 4 It is a schematic diagram of the connection structure between the slurry dyeing tank and the circulation structure of the present invention;

[0026] Figure 5 for Figure 4 An enlarged schematic diagram of the structure of part B is shown;

[0027] Figure 6 for Figure 4 An enlarged schematic diagram of the C-section structure is shown;

[0028] Figure 7 It is a schematic diagram of the connection structure between the first stand and the slide seat of the present invention;

[0029] Figure 8 It is a schematic diagram of the connection structure between the fixing sleeve and the limiting rod of the present invention;

[0030] Fig. 9 It is a schematic diagram of the connection structure between the mounting block and the liquid level sensor of the present invention;

[0031] Fig.10 for Fig. 9 An enlarged schematic diagram of the D-section structure is shown;

[0032] Fig.11It is a schematic diagram of the connection structure between the clamping block and the guide strip of the present invention.

[0033] In the figure: 1. Sizing and dyeing tank; 2. Guide structure; 201. First stand; 202. First guide roller; 203. Fixed block; 204. Screw; 205. Hand wheel; 206. Slide; 207. Second guide roller; 208. Guide shaft; 209. Connecting strip; 210. Slide; 211. Pressure roller; 212. Hydraulic rod; 213. Second stand; 214. Third guide roller; 3. Protective structure; 301. Connecting plate; 302. Protective cover; 303. Slide; 304. Stopper; 305. Limiting strip; 306. Fixed sleeve; 307. Limiting rod; 308. Limiting hole; 309. First spring; 310. First handle; 4. Spraying structure; 40 1. Fixing seat; 402. Spray pipe; 403. Spray head; 404. Connecting pipe; 405. First solenoid valve; 406. Slurry inlet pipe; 5. Circulation structure; 501. Water pump; 502. Circulation pipe; 503. Hose; 504. Second solenoid valve; 505. Branch pipe; 506. Liquid level sensor; 6. Mounting structure; 601. Mounting plate; 602. Slide plate; 603. Limiting frame; 604. Limiting groove; 605. Guide rod; 606. Second spring; 607. Scale; 608. Marking block; 609. Second handle; 610. Mounting block; 611. Clamping block; 612. Guide strip; 613. Third spring; 614. Slot; 615. Fixing ring. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7 As shown, a textile fabric surface homogenization device according to the present invention comprises a slurry dyeing tank 1, a guide structure 2 arranged inside the slurry dyeing tank 1, a protective structure 3 arranged on the guide structure 2, a spray structure 4 arranged on the protective structure 3, a circulation structure 5 arranged on one side of the slurry dyeing tank 1, and a mounting structure 6 arranged on the slurry dyeing tank 1;

[0036] The guide structure 2 includes a first stand 201 and a first guide roller 202. Four first stands 201 are fixedly connected inside the slurry dyeing pool 1. A first guide roller 202 is rotatably connected between two opposite first stands 201. A slide 206 is slidably connected to the first stands 201. A second guide roller 207 is rotatably connected between two opposite slides 206. Two adjacent first stands 201 are each fixedly connected to two fixed blocks 203. The fixed blocks 203 are rotatably connected to screw rods 204. The two screw rods 204 are respectively threadedly connected to two adjacent slides 206. Two connecting bars are fixedly connected to the slurry dyeing pool 1. 209, a slide 210 with a U-shaped cross section is slidably connected to the connecting bar 209, a pressure roller 211 is rotatably connected to the bottom end of the slide 210, a hydraulic rod 212 is fixedly connected to the connecting bar 209, a telescopic end of the hydraulic rod 212 is fixedly connected to the slide 210, a protective structure 3 is provided between the two slides 210, two second vertical frames 213 are fixedly connected inside the slurry dyeing tank 1, a third guide roller 214 is rotatably connected between the two second vertical frames 213; a hand wheel 205 is fixedly connected to the screw rod 204, a guide shaft 208 is fixedly connected to the first vertical frame 201, and the slide seat 206 is slidably connected to the guide shaft 208;When the fabric is dyed, it is first pre-wetted in a scouring tank to make it fluffy and soft to facilitate the penetration of the fuel. Then the fabric is bleached to remove its original color and prepare for the subsequent dyeing process. Before dyeing, the hand wheel 205 is turned, and the rotation of the hand wheel 205 drives the screw 204 to rotate on the fixed block 203. The rotation of the screw 204 drives the slide 206 to slide on the first stand 201. The setting of the guide shaft 208 improves the sliding stability of the slide 206. The screw 204 drives the slide 206 to move in the opposite direction of the first guide roller 202, thereby driving the second guide roller 207 to separate from the first guide roller 202. According to the same operation, the two second guide rollers 207 at both ends are adjusted downward, and then the hydraulic rod 212 is started. The hydraulic rod 212 extends to drive the slide 210 to rise, and the rise of the slide 210 drives the pressure The force roller 211 rises, and at the same time drives the protective structure 3 to rise, and then the fabric passes through the gap between the first guide roller 202 and the second guide roller 207 on the left, then bypasses the bottom end of the pressure roller 211 on the left, bypasses the top of the third guide roller 214, bypasses the bottom end of the pressure roller 211 on the right, and finally passes through the gap between the first guide roller 202 and the second guide roller 207 on the right, and then the fabric is connected to the driving assembly of the fabric processing. Since the spacing between the first guide roller 202 and the second guide roller 207 increases, and the pressure roller 211 rises at the same time, the difficulty of the fabric passing the line is reduced, and the efficiency of the fabric passing the line is improved, and then the hydraulic rod 212 is retracted, and the hydraulic rod 212 is retracted to drive the carriage 210 to descend, and the carriage 210 descends to drive the pressure roller 211 to descend, thereby adjusting the tension and relaxation of the fabric and improving the sizing and dyeing effect. ;

[0037] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 8As shown, the protective structure 3 includes a connecting plate 301 and a protective cover 302. The two slides 210 are each fixedly connected with a connecting plate 301. A protective cover 302 is arranged between the two connecting plates 301. A slide groove 303 is arranged on each side of the protective cover 302. The connecting plate 301 is slidably connected with the slide groove 303. A limit strip 305 is fixedly connected to the slide 210. A stopper 304 is fixedly connected to the protective cover 302. The stopper 304 conflicts with the limit strip 305. The cross-sections of the slide groove 303 and the connecting plate 301 are both The slide 210 is fixedly connected with a fixing sleeve 306, and a limiting rod 307 with a "cross" cross-section is slidably connected inside the fixing sleeve 306. A first spring 309 is fixedly connected between the limiting rod 307 and the fixing sleeve 306. A limiting hole 308 is provided on the protective cover 302, and the limiting rod 307 is engaged with the limiting hole 308. A first handle 310 is provided at the end of the limiting rod 307. Before sizing and dyeing, when the hydraulic rod 212 drives the slide 210 to rise, it will drive the connecting plate 301 to rise, and the rising of the connecting plate 301 drives the protective cover 302 to rise. The protective cover 302 rises, so that the protective cover 302 no longer blocks the third guide roller 214, reducing the difficulty of weaving the fabric over the roller. When the nozzle 403 on the protective cover 302 needs to be repaired and replaced, the first handle 310 can be pulled, and the first handle 310 drives the limit rod 307 to slide, so that the first spring 309 is compressed, and the limit rod 307 no longer engages with the limit hole 308 on the protective cover 302. At this time, the protective cover 302 can be slid, and the protective cover 302 slides on the connecting plate 301. After the protective cover 302 is completely slid off the connecting plate 301, the protective cover 302 is The nozzle 403 on the protective cover 302 is inspected and replaced. After the inspection and maintenance of the spray structure 4, the first handle 310 is pulled, and then the slide groove 303 on the protective cover 302 is aligned with the connecting plate 301 and inserted, and then the protective cover 302 is pushed until the block 304 on the protective cover 302 conflicts with the limit bar 305, and the limit rod 307 is reset under the action of the first spring 309, and then engaged with the limit hole 308 on the protective cover 302, and then the protective cover 302 is installed, which improves the installation and disassembly efficiency of the protective cover 302, and facilitates the inspection and maintenance of the spray structure 4.

[0038] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Fig. 9 and Fig.11As shown, the spray structure 4 includes two fixed seats 401 and a spray pipe 402 fixedly connected between the two fixed seats 401, the two fixed seats 401 are fixedly connected to the protective cover 302, a plurality of nozzles 403 are arranged in a linear array on the spray pipe 402, the nozzles 403 pass through the protective cover 302, a connecting pipe 404 is fixedly connected to the end of the spray pipe 402, the connecting pipe 404 is communicated with the spray pipe 402, a first solenoid valve 405 is fixedly connected to the end of the connecting pipe 404, and a slurry inlet pipe 406 is fixedly connected to the end of the first solenoid valve 405 facing away from the connecting pipe 404.

[0039] The circulation structure 5 includes a water pump 501 and a circulation pipe 502 fixedly connected to the water inlet of the water pump 501. The water pump 501 is provided on the open space on one side of the pulp and dyeing pool 1. The end of the circulation pipe 502 away from the water pump 501 is fixedly connected to the pulp and dyeing pool 1. The circulation pipe 502 is communicated with the pulp and dyeing pool 1. A hose 503 is fixedly connected to the drain outlet of the water pump 501. The end of the hose 503 away from the water pump 501 is fixedly connected to a second solenoid valve 504. The end of the second solenoid valve 504 away from the hose 503 is fixedly connected to a branch pipe 505. The branch pipe 505 is communicated with the connecting pipe 404. The interior of the pulp and dyeing pool 1 is installed by the installation structure 6. There is a liquid level sensor 506; when the liquid level sensor 506 at the bottom does not feel the liquid pressure, it will transmit the information to the control terminal, and the control terminal will control the first solenoid valve 405 to open and the second solenoid valve 504 to close. At this time, the dye enters from the pulp inlet pipe 406, passes through the first solenoid valve 405, and then flows into the connecting pipe 404, and then enters the spray pipe 402, and is finally sprayed out by the nozzle 403, so that the dye slurry is sprayed on the fabric. The setting of the protective cover 302 effectively avoids the splashing of the slurry when the nozzle 403 sprays the slurry, improves the cleanliness during spraying, and the excess dye slurry will penetrate the fabric and finally flow into the pulp and dyeing pool 1. The liquid level in the pulp and dyeing pool 1 continues to rise, gradually submerging the bottom of the pressure roller 211 around The woven fabric is sprayed by the nozzle 403, which improves the adsorption effect of the dye slurry on the fabric, and the fabric is dyed twice by the dye slurry in the slurry dyeing tank 1, so that the coloring effect is better. After the fabric passes around the pressure roller 211 on the right, it is squeezed by the first guide roller 202 and the second guide roller 207 on the right end, so that the excess dye flows back into the slurry dyeing tank 1, and at the same time, the dye of each part of the fabric is uniform, ensuring that the slurry thickness is uniform, improving the quality and production efficiency of the textile fabric, the nozzle 403 continues to spray, the dye in the slurry dyeing tank 1 gradually increases, and the liquid level gradually rises until a liquid level sensor 506 at the top feels the liquid pressure, at this time, the first electric The magnetic valve 405 is closed, the second solenoid valve 504 and the water pump 501 are opened, the water pump 501 extracts the dye inside the pulp and dyeing tank 1 through the circulation pipe 502 and then discharges it through the hose 503, the dye passes through the second solenoid valve 504 and the branch pipe 505 into the interior of the connecting pipe 404, and is finally sprayed out through the spray pipe 402 and the nozzle 403, the dye inside the pulp and dyeing tank 1 is continuously consumed until the liquid level sensor 506 below can no longer feel the pressure, then the first solenoid valve 405 is opened again and the second solenoid valve 504 and the water pump 501 are closed, in this way, the spraying work is continuously carried out, and the dye inside the pulp and dyeing tank 1 is recycled, thereby reducing the pulp loss and improving the energy utilization rate.

[0040] Specifically, Figure 2 , Fig. 9 , Fig.10 and Fig.11As shown, the mounting structure 6 includes a mounting plate 601 and a slide plate 602 slidably connected to the mounting plate 601, two mounting blocks 610 are fixedly connected to the slide plate 602, two guide strips 612 with T-shaped cross-sections are slidably connected to each of the mounting blocks 610, a clamping block 611 is fixedly connected to the two guide strips 612, the clamping block 611 cooperates with the mounting block 610 to clamp the liquid level sensor 506, and the clamping block 611 and the mounting block 610 are both provided with a card slot 614 inside, a fixing ring 615 is fixedly connected to the liquid level sensor 506, the card slot 614 is engaged with the fixing ring 615, and a third spring 613 is fixedly connected between the guide strip 612 and the mounting block 610; the mounting plate A limiting frame 603 is slidably connected to the slide 601, and a plurality of linearly arranged limiting grooves 604 are provided on the slide 602, and the limiting frame 603 is engaged with one of the limiting grooves 604. A guide rod 605 is fixedly connected to the mounting plate 601, and the limiting frame 603 is slidably connected to the guide rod 605. A second spring 606 is sleeved on the outer side of the guide rod 605, and the two ends of the second spring 606 are respectively fixedly connected to the limiting frame 603 and the mounting plate 601; a ruler 607 is fixedly connected to the slide 602, and the ruler 607 is slidably connected to the mounting plate 601, and a block 608 used in conjunction with the ruler 607 is fixedly connected to the mounting plate 601, and a second handle 609 is fixedly connected to the slide 602;When the liquid level sensor 506 needs to be installed, the limit frame 603 can be slid, and the limit frame 603 is no longer engaged with the limit groove 604 on the slide plate 602, and the second spring 606 is compressed. At this time, the second handle 609 can be held, and then the second handle 609 is lifted upward, and the second handle 609 drives the slide plate 602 to rise. After the slide plate 602 rises to the highest position, the limit frame 603 is released, and the second spring 606 is reset, thereby driving the limit frame 603 to engage with the limit groove 604 on the slide plate 602, and then pulling the corresponding clamping block 611, the clamping block 611 drives the guide strip 612 to slide, so that the third spring 613 is compressed. At this time, the clamping block 611 no longer cooperates with the mounting block 610 to clamp the liquid level sensor 506, and the liquid level sensor 506 can be removed. When installing the liquid level sensor 506, the fixing ring 615 on the liquid level sensor 506 is inserted into the slot 614 on the mounting block 610, and then the clamping block 611 is released, and the third spring 613 is reset, thereby driving the guide strip 612 and the clamping block 611 to reset, so that the slot 614 on the clamping block 611 is also aligned with the fixing ring 615. The fixing ring 615 is engaged, and the liquid level sensor 506 is fixed by the clamping block 611 and the mounting block 610. When the immersion time needs to be adjusted, the height of the two liquid level sensors 506 can be adjusted to change the maximum liquid level value inside the slurry dyeing tank 1. The change of the maximum liquid level value of the slurry changes the immersion length of the fabric, and then the immersion time is adjusted according to actual needs. At the same time, the immersion time can be changed by adjusting the fabric movement speed in cooperation with the fabric drive component, so that the slurry dyeing effect is better. When adjusting the height of the liquid level sensor 506, After the limit frame 603 is pulled so that the limit frame 603 is no longer engaged with the limit groove 604, the slide plate 602 is slid up and down, and the height of the slide plate 602 and the liquid level sensor 506 is adjusted according to the position of the scale 607 pointed to by the block 608, thereby controlling the maximum storage amount of the pulp dyeing tank 1. When the slide plate 602 is adjusted to a suitable position, the limit frame 603 is released, and the second spring 606 is reset, thereby driving the limit frame 603 to engage with the limit groove 604 on the slide plate 602, thereby fixing the height of the slide plate 602 and the liquid level sensor 506. ;

[0041] When the present invention is used, first, when the woven fabric is dyed, it is pre-wetted in a scouring tank to make it fluffy and soft, which is conducive to the penetration of the dye. Then the woven fabric is bleached to remove its original color, thereby preparing for the subsequent dyeing process. Before dyeing, the hand wheel 205 is rotated, and the rotation of the hand wheel 205 drives the screw 204 to rotate on the fixed block 203. The rotation of the screw 204 drives the slide 206 to slide on the first stand 201. The setting of the guide shaft 208 improves the sliding stability of the slide 206. The screw 204 drives the slide 206 to move in the opposite direction of the first guide roller 202, thereby driving the second guide roller 207 to separate from the first guide roller 202. According to the same operation, the two second guide rollers 207 at both ends are adjusted downward, and then the hydraulic rod 212 is started. The hydraulic rod 212 extends to drive the slide 210 to rise. The slide 210 The rise drives the pressure roller 211 to rise, and at the same time drives the protective structure 3 to rise, and then the fabric passes through the gap between the first guide roller 202 and the second guide roller 207 on the left, then bypasses the bottom end of the left pressure roller 211, then bypasses the top of the third guide roller 214, and then bypasses the bottom end of the right pressure roller 211, and finally passes through the gap between the first guide roller 202 and the second guide roller 207 on the right, and then the fabric is connected to the driving component of the weaving processing. Since the distance between the first guide roller 202 and the second guide roller 207 increases, and the pressure roller 211 rises at the same time, the difficulty of the fabric passing the roller is reduced, and the efficiency of the fabric passing the roller is improved, and then the hydraulic rod 212 is retracted, the hydraulic rod 212 contracts and drives the carriage 210 to descend, and the carriage 210 descends and drives the pressure roller 211 to descend, thereby adjusting the tension and relaxation of the fabric and improving the sizing and dyeing effect.

[0042] Before sizing and dyeing, when the hydraulic rod 212 drives the carriage 210 to rise, it will drive the connecting plate 301 to rise, and the rising of the connecting plate 301 drives the protective cover 302 to rise, so that the protective cover 302 no longer blocks the third guide roller 214, reducing the difficulty of weaving the cloth over the roller. When it is necessary to inspect and replace the nozzle 403 on the protective cover 302, the first handle 310 can be pulled, and the first handle 310 drives the limiting rod 307 to slide, so that the first spring 309 is compressed, and the limiting rod 307 is no longer engaged with the limiting hole 308 on the protective cover 302. At this time, the protective cover 302 can be slid, and the protective cover 302 slides on the connecting plate 301, and the protective cover 302 is moved. After 02 completely slides down from the connecting plate 301, the nozzle 403 on the protective cover 302 is inspected and replaced. After the spray structure 4 is inspected and maintained, the first handle 310 is pulled, and then the slide groove 303 on the protective cover 302 is aligned with the connecting plate 301 and inserted, and then the protective cover 302 is pushed until the block 304 on the protective cover 302 conflicts with the limit bar 305, and the limit rod 307 is reset under the action of the first spring 309, and then engaged with the limit hole 308 on the protective cover 302, and then the protective cover 302 is installed, which improves the installation and disassembly efficiency of the protective cover 302, and facilitates the inspection and maintenance of the spray structure 4.

[0043] Secondly, when the liquid level sensor 506 at the bottom does not feel the liquid pressure (the model of the liquid level sensor 506 is XK-136P), the information will be transmitted to the control terminal, and the control terminal will control the first solenoid valve 405 to open and the second solenoid valve 504 to close. At this time, the dye enters from the pulp inlet pipe 406, flows into the connecting pipe 404 after passing through the first solenoid valve 405, and then enters the spray pipe 402, and finally sprayed out by the nozzle 403, so that the dye slurry is sprayed on the fabric. The setting of the protective cover 302 effectively prevents the nozzle 403 from spraying When the slurry is sprayed, the slurry splashes, which improves the cleanliness of the spraying. The excess dye slurry will penetrate the fabric and finally flow into the slurry dyeing pool 1. The liquid level in the slurry dyeing pool 1 continues to rise, gradually submerging the fabric bypassed by the bottom of the pressure roller 211. The spraying through the nozzle 403 improves the adsorption effect of the dye slurry on the fabric, and the fabric is dyed twice by the dye slurry in the slurry dyeing pool 1, so that the coloring effect is better. After the fabric bypasses the right pressure roller 211, it is squeezed by the first guide roller 202 and the second guide roller 207 at the right end, so that the excess dye flows back. The dye in the slurry dyeing tank 1 is introduced into the inside of the slurry dyeing tank 1, and the dye in each part of the fabric is uniform, ensuring the uniformity of the slurry thickness, improving the quality and production efficiency of the textile fabric, the nozzle 403 continues to spray, the dye in the slurry dyeing tank 1 gradually increases, and the liquid level gradually rises until a liquid level sensor 506 at the top senses the liquid pressure. At this time, the first solenoid valve 405 is controlled to be closed through the control terminal, and the second solenoid valve 504 and the water pump 501 are opened. The water pump 501 extracts the dye in the slurry dyeing tank 1 through the circulation pipe 502 and then The dye is discharged through the hose 503, and enters the interior of the connecting pipe 404 through the second solenoid valve 504 and the branch pipe 505, and is finally sprayed out through the spray pipe 402 and the nozzle 403. The dye inside the pulp and dyeing tank 1 is continuously consumed until the liquid level sensor 506 below can no longer feel the pressure, and then the first solenoid valve 405 is opened again and the second solenoid valve 504 and the water pump 501 are closed. In this way, the spraying work is continuously carried out, and the dye inside the pulp and dyeing tank 1 is recycled, thereby reducing pulp loss and improving energy utilization.

[0044] Finally, when the liquid level sensor 506 needs to be installed, the limit frame 603 can be slid, and the limit frame 603 is no longer engaged with the limit groove 604 on the slide plate 602, and the second spring 606 is compressed. At this time, the second handle 609 can be held, and then the second handle 609 is lifted upward, and the second handle 609 drives the slide plate 602 to rise. After the slide plate 602 rises to the highest position, the limit frame 603 is released, and the second spring 606 is reset, thereby driving the limit frame 603 to engage with the limit groove 604 on the slide plate 602, and then pulling the corresponding The clamp block 611 drives the guide bar 612 to slide, compressing the third spring 613. At this time, the clamp block 611 no longer cooperates with the mounting block 610 to clamp the liquid level sensor 506, and the liquid level sensor 506 can be removed. When installing the liquid level sensor 506, the fixing ring 615 on the liquid level sensor 506 is inserted into the slot 614 on the mounting block 610, and then the clamp block 611 is released. The third spring 613 is reset, and then the guide bar 612 and the clamp block 611 are reset, so that the slot 614 on the clamp block 611 is reset. The liquid level sensor 506 is also engaged with the fixing ring 615, and the clamp block 611 cooperates with the mounting block 610 to fix the liquid level sensor 506. When it is necessary to adjust the immersion time, the height of the two liquid level sensors 506 can be adjusted to change the maximum liquid level value inside the slurry dyeing tank 1. The change of the maximum liquid level value of the slurry changes the immersion length of the fabric, and then adjusts the immersion time according to actual needs. At the same time, the immersion time can be changed by adjusting the fabric movement speed in conjunction with the fabric drive component, so that the slurry dyeing effect is better. When adjusting the height of the liquid level sensor 506 , the limit frame 603 can be pulled so that the limit frame 603 is no longer engaged with the limit groove 604, and then the slide plate 602 can be slid up and down to adjust the height of the slide plate 602 and the liquid level sensor 506 according to the position of the block 608 pointing to the scale 607, thereby controlling the maximum pulp storage amount of the pulp dyeing pool 1. When the slide plate 602 is adjusted to a suitable position, the limit frame 603 is released, and the second spring 606 is reset, thereby driving the limit frame 603 to engage with the limit groove 604 on the slide plate 602, thereby fixing the slide plate 602 and the liquid level sensor 506.

[0045] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0046] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A textile fabric surface homogenization device, characterized in that: The invention comprises a slurry dyeing tank (1), a guide structure (2) arranged inside the slurry dyeing tank (1), a protective structure (3) arranged on the guide structure (2), a spray structure (4) arranged on the protective structure (3), a circulation structure (5) arranged on one side of the slurry dyeing tank (1), and a mounting structure (6) arranged on the slurry dyeing tank (1); The guide structure (2) comprises a first stand (201) and a first guide roller (202); four first stands (201) are fixedly connected inside the slurry dyeing tank (1); a first guide roller (202) is rotatably connected between two opposing first stands (201); a slide seat (206) is slidably connected to the first stands (201); a second guide roller (207) is rotatably connected between two opposing slide seats (206); wherein two adjacent first stands (201) are each fixedly connected to two fixed blocks (203); a screw rod (204) is rotatably connected to the fixed block (203); and the two screw rods (204) are respectively threadedly connected to two adjacent slide seats (206); The slurry dyeing pool (1) is fixedly connected to two connecting bars (209), a slide (210) with a U-shaped cross section is slidably connected to the connecting bar (209), a pressure roller (211) is rotatably connected to the bottom end of the slide (210), a hydraulic rod (212) is fixedly connected to the connecting bar (209), a telescopic end of the hydraulic rod (212) is fixedly connected to the slide (210), a protective structure (3) is provided between the two slides (210), two second vertical frames (213) are fixedly connected inside the slurry dyeing pool (1), and a third guide roller (214) is rotatably connected between the two second vertical frames (213); A hand wheel (205) is fixedly connected to the screw rod (204), a guide shaft (208) is fixedly connected to the first stand (201), and the slide seat (206) is slidably connected to the guide shaft (208); The protective structure (3) comprises a connecting plate (301) and a protective cover (302), each of the two slide frames (210) is fixedly connected to a connecting plate (301), a protective cover (302) is provided between the two connecting plates (301), a sliding groove (303) is provided on each side of the protective cover (302), and the connecting plate (301) is slidably connected to the sliding groove (303); The slide frame (210) is fixedly connected to a limit strip (305), the protective cover (302) is fixedly connected to a stopper (304), the stopper (304) abuts against the limit strip (305), and the cross-sections of the slide groove (303) and the connecting plate (301) are both T-shaped structures; The slide frame (210) is fixedly connected to a fixing sleeve (306), a limiting rod (307) having a "cross"-shaped cross section is slidably connected inside the fixing sleeve (306), a first spring (309) is fixedly connected between the limiting rod (307) and the fixing sleeve (306), a limiting hole (308) is provided on the protective cover (302), the limiting rod (307) is engaged with the limiting hole (308), and a first handle (310) is provided at the end of the limiting rod (307); The spray structure (4) comprises two fixed seats (401) and a spray pipe (402) fixedly connected between the two fixed seats (401); the two fixed seats (401) are fixedly connected to the protective cover (302); a plurality of spray heads (403) are arranged in a linear array on the spray pipe (402); the spray heads (403) penetrate the protective cover (302); a connecting pipe (404) is fixedly connected to the end of the spray pipe (402); the connecting pipe (404) is communicated with the spray pipe (402); a first electromagnetic valve (405) is fixedly connected to the end of the connecting pipe (404); and a slurry inlet pipe (406) is fixedly connected to the end of the connecting pipe (404) away from the connecting pipe (404); The circulation structure (5) comprises a water pump (501) and a circulation pipe (502) fixedly connected to a water suction port of the water pump (501); a water pump (501) is provided on an open space at one side of the pulping and dyeing tank (1); an end of the circulation pipe (502) facing away from the water pump (501) is fixedly connected to the pulping and dyeing tank (1); the circulation pipe (502) is in communication with the pulping and dyeing tank (1); a hose (503) is fixedly connected to a drainage port of the water pump (501); an end of the hose (503) facing away from the water pump (501) is fixedly connected to a second electromagnetic valve (504); an end of the second electromagnetic valve (504) facing away from the hose (503) is fixedly connected to a branch pipe (505); the branch pipe (505) is in communication with a connecting pipe (404); a liquid level sensor (506) is installed inside the pulping and dyeing tank (1) via a mounting structure (6); The mounting structure (6) comprises a mounting plate (601) and a slide plate (602) slidably connected to the mounting plate (601); two mounting blocks (610) are fixedly connected to the slide plate (602); two guide bars (612) with a T-shaped cross section are slidably connected to each of the mounting blocks (610); a clamping block (611) is fixedly connected to the two guide bars (612); the clamping block (611) cooperates with the mounting block (610) to clamp the liquid level sensor (506); a clamping groove (614) is provided inside the clamping block (611) and the mounting block (610); a fixing ring (615) is fixedly connected to the liquid level sensor (506); the clamping groove (614) is engaged with the fixing ring (615); and a third spring (613) is fixedly connected between the guide bar (612) and the mounting block (610).

2. A textile fabric surface homogenization device according to claim 1, characterized in that: The mounting plate (601) is slidably connected to a limiting frame (603), the slide plate (602) is provided with a plurality of groups of linearly arranged limiting grooves (604), the limiting frame (603) is engaged with one group of limiting grooves (604), the mounting plate (601) is fixedly connected to a guide rod (605), the limiting frame (603) is slidably connected to the guide rod (605), the outer portion of the guide rod (605) is sleeved with a second spring (606), and the two ends of the second spring (606) are respectively fixedly connected to the limiting frame (603) and the mounting plate (601).

3. A textile fabric surface homogenization device according to claim 1, characterized in that: The slide plate (602) is fixedly connected to a scale (607), the scale (607) is slidably connected to the mounting plate (601), the mounting plate (601) is fixedly connected to a scale block (608) used in conjunction with the scale (607), and the slide plate (602) is fixedly connected to a second handle (609).

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