A large laser tube socket processing and forming equipment

By spraying lubricant in large laser tube seat processing and forming equipment and adopting cooling technology, the problems of unsmooth surface of the tube seat and short service life of the punch or upper mold seat in existing equipment are solved, and more efficient stamping and longer service life of the equipment are achieved.

CN119016575BActive Publication Date: 2025-03-14BAISIJIE (ZHUHAI) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411505087.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-03-14
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

The existing pipe seat forming equipment does not spray lubricant during the stamping process, resulting in the surface of the pipe seat not being smooth, and the punch or upper mold seat is deformed due to long-term heating, which shortens the service life.

Method used

A large laser tube seat processing and forming equipment was designed, which uses hydraulic cylinder and lifting cover to drive the upper mold seat for stamping, and sprays lubricating liquid at the stamping position. At the same time, the temperature of the upper mold seat is reduced by using technologies such as Seebeck effect and bimetal plates.

Benefits of technology

The wear on the surface of the tube seat is reduced by spraying lubricant, extending the service life of the punch or upper die seat, and improving the quality and efficiency of stamping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a large laser tube seat processing and forming equipment, which relates to the tube seat processing and forming technical field. It comprises a shell, a hydraulic cylinder is installed on the shell, a lifting cover is installed below the hydraulic cylinder, an upper die seat is installed below the lifting cover, a limit plate is installed outside the upper die seat, a positive plate and a negative plate are installed below the limit plate, a positioning column is installed in the middle of the upper die seat, a moving plate is installed below the upper die seat, a spray plate is installed on the moving plate, a lower die seat is installed below the moving plate, and a reciprocating plate is installed in the lower die seat; the upper die seat, the positioning column and the lower die seat cooperate to punch the plate into a tube seat, the positive plate and the negative plate cooperate to heat the position of the plate to be punched, and the spray plate sprays lubricating liquid on the position of the plate to be punched.
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Description

Technical Field

[0001] The invention relates to the technical field of tube seat processing and forming, in particular to a large laser tube seat processing and forming equipment. Background Art

[0002] The laser tube socket mainly plays the role of fixing and protecting electronic components. It is usually a shell structure and is made by stamping a plate using a forming device. During the stamping process, the existing forming device does not spray lubricating fluid on the surface of the plate, resulting in a rough surface of the stamped tube socket that cannot meet the use requirements. Long-term stamping causes the punch or upper die seat to heat up seriously, and the surface of the punch or upper die seat is deformed, so the punch or upper die seat cannot work for a long time. Therefore, the existing tube socket forming equipment has the following main problems: (1) There is no cooling treatment for the punch or upper die seat, resulting in a shortened service life of the punch or upper die seat; (2) Lubricating fluid is not sprayed on the stamping position, and stamping is performed directly, resulting in damage to the surface of the tube socket. Summary of the invention

[0003] The object of the present invention is to provide a large laser tube base processing and forming equipment to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a large laser tube base processing and forming equipment, comprising a shell, a hydraulic cylinder is installed on the shell, a lifting cover is installed below the hydraulic cylinder, an upper die seat is installed below the lifting cover, a limit plate is installed on the outer side of the upper die seat, a positive plate and a negative plate are installed on the lower side of the limit plate, a positioning column is installed in the middle of the upper die seat, a moving plate is installed below the upper die seat, a spray plate is installed on the moving plate, a lower die seat is installed below the moving plate, and a reciprocating plate is installed in the lower die seat;

[0005] The upper die seat, the positioning column and the lower die seat cooperate to punch the plate into a tube seat, the positive plate and the negative plate cooperate to heat the position of the plate to be punched, and the spray plate sprays lubricating liquid on the position of the plate to be punched.

[0006] The limiting plate is a circular plate, and two groups of opposite placement grooves are arranged on the lower side of the limiting plate. Both sides of the two groups of placement grooves are provided with insulating materials. The limiting plate outside the placement grooves is provided with a material with low thermal conductivity, and the material with low thermal conductivity prevents the heat generated when the positive plate and the negative plate are heated from being conducted upward. The positive plate and the negative plate are respectively installed in the placement grooves on both sides, and the positive plate and the negative plate are in contact with the material with low thermal conductivity. The positive plate and the negative plate are respectively electrically connected to the positive pole and the negative pole of the power supply;

[0007] A temperature difference plate A and a buffer plate are installed inside the limit plate, the temperature difference plate A is installed on the limit plate, the buffer plate is installed on the temperature difference plate A, the buffer plate is in contact with the upper mold base, the spray plate is hollow inside, a storage cylinder is provided on the upper side of the spray plate, a plurality of spray holes are provided on the lower side of the spray plate, and a temperature difference plate B is installed inside the spray plate,

[0008] The temperature difference plate A and the temperature difference plate B are provided with semiconductors and metal plates of two different materials, one end of the semiconductors of the two different materials are connected to the metal plate, the two semiconductors on the temperature difference plate A and the two semiconductors on the temperature difference plate B are connected by wires, one of which is connected to the control system; the two semiconductors and the metal plate on the temperature difference plate A are the hot ends of the Seebeck effect, and the two semiconductors and the metal plate on the temperature difference plate B are the cold ends of the Seebeck effect. The heat generated by the long-term stamping of the upper mold base is transferred to the buffer plate, and then transferred to the hot end through the buffer plate. The temperature difference plate B is located in the spray plate, and the temperature of the cold end is almost unchanged, so the temperature of the hot end is higher than the temperature of the cold end. The hot end and the cold end generate current through the Seebeck effect and transmit it to the control system. The control system detects the current and calculates it to obtain the temperature of the upper mold base around the temperature difference plate A. Then, the control system uses the current for cooling the refrigeration plate after rectification and voltage transformation. Compared with the traditional external fan cooling, the technical solution of cooling by using the internal energy generated by the upper mold base reduces energy consumption and improves the stability of the upper mold base.

[0009] A spiral groove is arranged inside the upper die base, and the spiral groove is distributed in a spiral line inside the upper die base. A plurality of cooling plates are installed in the upper die base near the spiral groove, and two semiconductors and metal plates of different materials are arranged on the plurality of cooling plates. One end of the two semiconductors of different materials on the cooling plates are connected to the metal plates, and the two semiconductors on the cooling plates are electrically connected to the control system through wires;

[0010] The current generated by the hot end and the cold end is transmitted to the two semiconductors on the cooling plate. The two semiconductors and the metal plate on the cooling plate are the cooling ends of the Peltier effect. The eardrum, the bimetallic plate and the coolant in the spiral groove are cooled through the cooling end. After the temperature of the two metal plates with different expansion coefficients on the bimetallic plate is reduced, due to the different degree of contraction, one of the metal plates drives the other metal plate to bend, so that the bimetallic plate bends to one side as a whole. The bimetallic plate bends and stretches the eardrum at the same time, making the wrinkles on the eardrum flat, increasing the cooling area of ​​the eardrum and improving the cooling effect.

[0011] The inlet of the spiral groove is connected to the vacuum pump through a pipeline, the vacuum pump is connected to the cooling box through a pipeline, the cooling box is connected to the outlet of the spiral groove through a pipeline, and the cooling box stores coolant; when the control system calculates the temperature of the upper mold base through the current generated by the hot end and the cold end, if the temperature is higher than the set value of the staff, the control system controls the vacuum pump to work, the vacuum pump draws the coolant in the cooling box into the spiral groove, the refrigeration plate increases the refrigeration area through the tympanic membrane, the tympanic membrane cools the coolant, and the cooled coolant flows in the spiral groove to cool the upper mold base, and then the coolant is discharged from the spiral groove into the cooling box to form a circulating flow of the coolant. Since the spiral groove is distributed in a spiral line, compared with the direct external cooling method, the interior of the upper mold base is cooled by the spiral groove and the coolant, which increases the cooling area of ​​the upper mold base, has a better cooling effect, and a faster cooling speed.

[0012] A bimetal plate is installed on one side of the plurality of groups of refrigeration plates, the bimetal plate is composed of two metal plates with different expansion coefficients, the two metal plates with different expansion coefficients are welded to each other, a plurality of tympanic membranes are connected between one end of the bimetal plate and the inner wall of the spiral groove, the other end of the bimetal plate is installed on the inner wall of the spiral groove, the refrigeration plate is wrapped by the plurality of tympanic membranes, and the plurality of tympanic membranes are provided with a plurality of folds;

[0013] When the cooling plate is cooling, the bimetal plate bends and stretches the eardrum at the same time, flattening the wrinkles on the eardrum, increasing the cooling area of ​​the eardrum and improving the cooling effect;

[0014] When the cooling plate is not cooling, the bimetal plate does not bend and the eardrum is in a wrinkled state.

[0015] The hydraulic cylinder is vertically mounted on the housing, the lifting cover is mounted on the piston rod of the hydraulic cylinder, the upper die seat is mounted on the lower side of the lifting cover, the positioning column is slidably connected to the inner wall of the upper die seat and the lifting cover, a second spring is connected between the positioning column and the lifting cover, a first spring is connected between the limit plate and the lifting cover, and the first spring buffers the limit plate to prevent the limit plate from directly hitting the surface of the plate, causing damage to the surface of the plate;

[0016] When not punching: the bottom of the positioning column, the bottom of the upper die seat and the bottom of the limit plate are in a flush state;

[0017] During stamping: the limit plate contacts the sheet, the upper die seat moves downward, and the positioning column stops moving after contacting the sheet.

[0018] The movable plate is provided with a plurality of through slots, the size of which is larger than the limiting plate, the spray plate is slidably connected to the through slots, the through slots limit and support the spray plate, a third spring is connected between the spray plate and the movable plate, the third spring is electrically connected to the control system through a wire, the spray plate is connected to the spray system through a pipeline, and the spray system is installed on the outer shell; the control system energizes the third spring, and after the third spring is energized, a magnetic field of mutual attraction is generated between each turn, and the magnetic field compresses the third spring. While the third spring pulls the spray plate and the storage tube to move from one side of the through slot to the other side, the spray system pressurizes the lubricating liquid and transports it to the spray plate, and the lubricating liquid is sprayed to the position on the surface of the plate that needs to be stamped through the spray hole and the one-way valve.

[0019] The movable plate is slidably connected to the housing, the movable plate is limited and supported by the housing, one side of the movable plate is connected to the output shaft of the electric cylinder, the electric cylinder is provided with multiple groups, and the multiple groups of the electric cylinders are all mounted on the housing;

[0020] The interior of the positioning column is hollow, and the middle part of the positioning column passes through the lifting cover through a pipeline and is connected to the negative pressure pump. The negative pressure pump is installed on the outer shell. The middle part of the positioning column cooperates with the negative pressure pump through the pipeline to generate negative pressure in the middle part of the positioning column, thereby realizing the adsorption of the positioning column to the pipe seat.

[0021] The sheet is conveyed to the lower die seat by the feeding mechanism, and the lower side of the sheet contacts the reciprocating plate in the lower die seat. The start button on the control panel is pressed, and the control system controls the third spring to be energized. Each turn of the third spring is gradually contracted by the mutually attractive magnetic field, and the third spring pulls the spray plate to move from one side of the through slot to the other side, and the storage cylinder on the spray plate follows the movement. During the movement of the spray plate, the spray system conveys the pressurized lubricating liquid to the spray plate, increasing the pressure inside the spray plate, and the lubricating liquid is sprayed on the position to be stamped through the one-way valve and the spray hole, thereby reducing the heat generated during stamping and reducing the burrs generated by stamping.

[0022] When the spray plate moves to the other side, the staff controls the hydraulic cylinder through the control system (the position of the hydraulic cylinder at this time is the initial position) to drive the lifting cover to move downward, and the lifting cover passes through the gap between the two adjacent storage cylinders to drive the upper die seat, the limit plate and the positioning column to move downward, so that the bottom of the limit plate, the bottom of the upper die seat and the bottom of the positioning column are in contact with the plate (the positive plate and the negative plate on the lower side of the limit plate are in contact with the plate), and the encoder inside the hydraulic cylinder feeds back data to the control system. The control system connects the positive plate and the negative plate to the positive and negative poles of the power supply respectively, so that the current flows through the plate between the positive plate and the negative plate, that is, flows through the position to be stamped, so that the pressure required for the hydraulic cylinder to drive the upper die seat to stamp downward is reduced, and the stress generated during stamping is reduced.

[0023] After the positive plate and the negative plate are heated to the stamping position for the set time, the control system cuts off the power to the positive plate and the negative plate. The set time is set in advance by the staff through the control system.

[0024] When the positive plate and the negative plate heat the position of the plate to be stamped, the control system controls the hydraulic cylinder to continue to drive the lifting cover to move downward, and the lifting cover drives the upper die seat to move downward, while the positioning column no longer moves due to the resistance of the plate. The positioning column compresses the second spring while positioning the middle of the plate to be stamped. The upper die seat stamps the plate into a disc shape downward and pushes the reciprocating plate to move downward. The reciprocating plate compresses the lower spring while moving downward. Since the middle part of the disc-shaped plate is positioned by the positioning column, the outer side of the disc-shaped plate is pushed downward by the upper die seat to bend into a round shell shape, and wrapped on the inner sleeve of the lower die seat. The upper die seat stamps the plate into a round shell-shaped tube seat to realize the stamping forming of the tube seat.

[0025] A one-way valve is installed in the spray hole, guide shafts are installed on both sides of the lifting cover, the guide shafts are slidably connected to the shell, the hydraulic cylinder is an electric hydraulic cylinder, and both the electric cylinder and the hydraulic cylinder are equipped with encoders and pressure sensors.

[0026] The lower die base is installed on the outer shell, and the lower die base consists of an inner sleeve and an outer sleeve. The inner sleeve is installed inside the outer sleeve, and the inner sleeve and the outer sleeve are both installed on the outer shell. The reciprocating plate is slidably installed between the inner sleeve and the outer sleeve, and a spring is connected between the lower side of the reciprocating plate and the outer shell.

[0027] A control panel is installed on the shell, and a control system is arranged inside the control panel.

[0028] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0029] 1. Use the internal energy generated by the stamping of the upper die seat for cooling and reducing energy consumption. The heat generated by the long-term stamping of the warm upper die seat is transferred to the buffer plate, and then to the hot end through the buffer plate. The hot end and the cold end generate current through the Seebeck effect and transmit it to the control system. The control system detects the current and calculates the temperature of the upper die seat around the temperature difference plate A. The control system then uses the current for cooling the refrigeration plate after rectification and voltage conversion. Compared with the traditional external fan cooling, the technical solution of cooling by the internal energy generated by the upper die seat reduces energy consumption and improves the stability of the upper die seat.

[0030] 2. Improve the cooling effect through the cooperation of the bimetallic plate and the eardrum. The current generated by the hot end and the cold end is transmitted to the two semiconductors on the cooling plate. The two semiconductors and the metal plate on the cooling plate are the cooling ends of the Peltier effect. The eardrum, the bimetallic plate and the coolant in the spiral groove are cooled by the cooling end. After the temperature of the two metal plates with different expansion coefficients on the bimetallic plate is reduced, due to the different degrees of contraction, one of the metal plates drives the other metal plate to bend, so that the bimetallic plate bends to one side as a whole. The bimetallic plate bends and stretches the eardrum at the same time, so that the wrinkles on the eardrum become flat, increasing the cooling area of ​​the eardrum and improving the cooling effect.

[0031] 3. Spray lubricating liquid on the stamping position to reduce the wear on the surface of the pipe seat. The third spring pulls the spray plate to move from one side of the through slot to the other side, and the storage tube on the spray plate moves accordingly. During the movement of the spray plate, the spray system delivers pressurized lubricating liquid to the spray plate, increasing the pressure inside the spray plate. The lubricating liquid is sprayed on the position to be stamped through the one-way valve and the spray hole, reducing the heat generated during stamping and reducing the burrs generated by stamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0034] Figure 2 yes Figure 1 A front view of

[0035] Figure 3 yes Figure 2 A three-dimensional diagram after removing the cooling box, moving plate, spray plate and part of the outer shell;

[0036] Figure 4 yes Figure 3 A longitudinal cross-sectional view of

[0037] Figure 5 yes Figure 4 A partial enlarged view of the middle A area;

[0038] Figure 6 It is a schematic diagram of the installation structure of the moving plate, the spray plate, the temperature difference plate B, the electric cylinder and the third spring;

[0039] Figure 7 yes Figure 6 A longitudinal section of the left part;

[0040] Figure 8It is a schematic diagram of the internal structure of the positioning column (the direction of the arrow indicates the bending direction of the bimetallic plate after the temperature is reduced);

[0041] Fig. 9 yes Figure 8 A partial enlarged view of the middle B area;

[0042] Fig.10 This is a process diagram for punching a sheet into a tube socket (square sheet, disc-shaped sheet and tube socket in sequence).

[0043] In the figure: 1. control panel; 11. shell; 12. plate; 13. electric cylinder; 14. guide shaft; 15. first spring; 16. pipe seat; 17. cooling box; 2. hydraulic cylinder; 21. lifting cover; 22. limit plate; 221. positive plate; 222. negative plate; 223. spiral groove; 224. refrigeration plate; 225. temperature difference plate A; 23. lower die seat; 231. reciprocating plate; 24. upper die seat; 25. positioning column; 251. second spring; 26. bimetallic plate; 27. eardrum; 3. moving plate; 31. spray plate; 311. temperature difference plate B; 312. third spring. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] See also Figure 1-Figure 10 The present invention provides a technical solution: a large laser tube base processing and forming equipment, including a shell 11, a hydraulic cylinder 2 is installed on the shell 11, a lifting cover 21 is installed below the hydraulic cylinder 2, an upper mold base 24 is installed below the lifting cover 21, a limit plate 22 is installed outside the upper mold base 24, a positive plate 221 and a negative plate 222 are installed below the limit plate 22, a positioning column 25 is installed in the middle of the upper mold base 24, a moving plate 3 is installed below the upper mold base 24, a spray plate 31 is installed on the moving plate 3, and a lower mold base 24 is installed below the moving plate 3. The die base 23 has a reciprocating plate 231 installed in the lower die base 23; the upper die base 24, the positioning column 25 and the lower die base 23 cooperate to punch the plate 12 into a tube seat 16, the positive plate 221 and the negative plate 222 cooperate to heat the position of the plate 12 to be punched, and the spray plate 31 sprays lubricating liquid on the position of the plate 12 to be punched. Guide shafts 14 are installed on both sides of the lifting cover 21, and the guide shafts 14 are slidably connected to the outer shell 11. The hydraulic cylinder 2 is an electric hydraulic cylinder, and a control panel 1 is installed on the outer shell 11, and a control system is arranged in the control panel 1.

[0046] The hydraulic cylinder 2 is vertically mounted on the outer shell 11, the lifting cover 21 is mounted on the piston rod of the hydraulic cylinder 2, the upper die seat 24 is mounted on the lower side of the lifting cover 21, the positioning column 25 is slidably connected to the inner wall of the upper die seat 24 and the lifting cover 21, a second spring 251 is connected between the positioning column 25 and the lifting cover 21, a first spring 15 is connected between the limit plate 22 and the lifting cover 21, the first spring 15 buffers the limit plate 22 to prevent the limit plate 22 from directly hitting the surface of the plate 12, causing damage to the surface of the plate 12; the positioning column 25 is hollow inside, the middle part of the positioning column 25 passes through the lifting cover 21 through a pipeline and is connected to a negative pressure pump (not shown in the figure), the negative pressure pump is mounted on the outer shell 11, the middle part of the positioning column 25 cooperates with the negative pressure pump through the pipeline, so that negative pressure is generated in the middle part of the positioning column 25, so that the positioning column 25 can adsorb the pipe seat 16.

[0047] The movable plate 3 is slidably connected to the housing 11, and one side of the movable plate 3 is connected to the output shaft of the electric cylinder 13. The electric cylinder 13 is provided with multiple groups, and the multiple groups of electric cylinders 13 are all installed on the housing 11. The electric cylinder 13 and the hydraulic cylinder 2 are both equipped with encoders and pressure sensors; the movable plate 3 is provided with multiple through grooves, and the size of the through grooves is larger than the limit plate 22. The spray plate 31 is slidably connected to the through grooves. A third spring 312 is connected between the spray plate 31 and the movable plate 3. The third spring 312 is electrically connected to the control system through a wire. The spray plate 31 is connected to the spray system through a pipeline. The spray system is installed on the housing 11. The spray plate 31 is hollow, a storage cylinder is provided on the upper side of the spray plate 31, a plurality of spray holes are provided on the lower side of the spray plate 31, a one-way valve is installed in the spray hole, and a temperature difference plate B311 is installed inside the spray plate 31; the control system energizes the third spring 312, and after the third spring 312 is energized, a mutually attractive magnetic field is generated between each turn, and the magnetic field compresses the third spring 312. The third spring 312 pulls the spray plate 31 and the storage cylinder to move from one side of the through groove to the other side. At the same time, the spray system pressurizes the lubricating liquid and transports it to the spray plate 31, and the lubricating liquid is sprayed to the position on the surface of the plate 12 that needs to be stamped through the spray holes and the one-way valve.

[0048] The limiting plate 22 is a circular plate, and two groups of opposite placement grooves are arranged on the lower side of the limiting plate 22. Both sides of the two groups of placement grooves are provided with insulating materials. The limiting plate 22 outside the placement groove is provided with a material with a low thermal conductivity coefficient. The material with a low thermal conductivity coefficient prevents the heat generated by the positive plate 221 and the negative plate 222 from being conducted upward when heated. The positive plate 221 and the negative plate 222 are respectively installed in the placement grooves on both sides. The positive plate 221 and the negative plate 222 are in contact with the material with a low thermal conductivity coefficient. The positive plate 221 and the negative plate 222 are respectively installed in the placement grooves on both sides. The limit plate 22 is electrically connected to the positive pole and the negative pole of the power supply respectively; a temperature difference plate A225 and a buffer plate are installed on the inner side of the limit plate 22, the temperature difference plate A225 is installed on the limit plate 22, the buffer plate is installed on the temperature difference plate A225, the buffer plate is in contact with the upper mold base 24, and two semiconductors and metal plates of different materials are arranged on the temperature difference plate A225 and the temperature difference plate B311. One end of the semiconductors of two different materials is connected to the metal plate, and the two semiconductors on the temperature difference plate A225 and the two semiconductors on the temperature difference plate B311 are connected by wires The two semiconductors and metal plates on the temperature difference plate A225 are the hot end of the Seebeck effect, and the two semiconductors and metal plates on the temperature difference plate B311 are the cold end of the Seebeck effect. The heat generated by the long-term stamping of the upper mold base 24 is transferred to the buffer plate, and then transferred to the hot end through the buffer plate. The temperature difference plate B311 is located in the spray plate 31, and the cold end temperature is almost unchanged, so the hot end temperature is higher than the cold end temperature. The hot end and the cold end generate current through the Seebeck effect and transmit it to the control system. The control system detects the current and calculates the temperature of the upper mold base 24 around the temperature difference plate A225. Then, the control system uses the current for cooling the refrigeration plate 224 after rectification and voltage transformation. Compared with the traditional external fan cooling, the technical solution of cooling by the internal energy generated by the upper mold base 24 reduces energy consumption and improves the stability of the upper mold base 24. When the control system detects that the current generated by the Seebeck effect is small, the control system directly supplies power to the cooling end.

[0049] The upper die base 24 is provided with a spiral groove 223 inside, and the spiral groove 223 is distributed in a spiral line inside the upper die base 24. A plurality of cooling plates 224 are installed in the upper die base 24 near the spiral groove 223. The plurality of cooling plates 224 are provided with semiconductors and metal plates of two different materials. One end of the semiconductors of two different materials on the cooling plate 224 is connected to the metal plate, and the two semiconductors on the cooling plate 224 are electrically connected to the control system through a wire; the current generated by the hot end and the cold end is transmitted to the two semiconductors on the cooling plate 224, The two semiconductors and metal plates on the cooling plate 224 are the cooling ends of the Peltier effect, through which the eardrum 27, the bimetallic plate 26 and the coolant in the spiral groove 223 are cooled. After the temperatures of the two metal plates with different expansion coefficients on the bimetallic plate 26 are reduced, due to the different degrees of contraction, one of the metal plates drives the other metal plate to bend, so that the bimetallic plate 26 is bent to one side as a whole. While the bimetallic plate 26 is bent, the eardrum 27 is stretched, so that the wrinkles on the eardrum 27 become flat, thereby increasing the cooling area of ​​the eardrum 27 and improving the cooling effect.

[0050] The inlet of the spiral groove 223 is connected to the vacuum pump through a pipeline, the vacuum pump is connected to the cooling box 17 through a pipeline, the cooling box 17 is connected to the outlet of the spiral groove 223 through a pipeline, and the cooling box 17 stores coolant; a bimetallic plate 26 is installed on one side of the multiple groups of refrigeration plates 224, the bimetallic plate 26 is composed of two metal plates with different expansion coefficients, the two metal plates with different expansion coefficients are welded to each other, a plurality of tympanic membranes 27 are connected between one end of the bimetallic plate 26 and the inner wall of the spiral groove 223, the other end of the bimetallic plate 26 is installed on the inner wall of the spiral groove 223, a plurality of tympanic membranes 27 wrap the refrigeration plate 224, and a plurality of tympanic membranes 27 are provided with a plurality of folds; when the control system calculates the upper mold seat through the current generated by the hot end and the cold end 24, if the temperature is higher than the set value of the staff, the control system controls the vacuum pump (not shown in the figure) to work, and the vacuum pump draws the coolant in the cooling box 17 into the spiral groove 223. The refrigeration plate 224 increases the refrigeration area through the tympanic membrane 27. The tympanic membrane 27 cools the coolant, so that the cooled coolant flows in the spiral groove 223 to cool the upper mold base 24. After that, the coolant is discharged from the spiral groove 223 into the cooling box 17 to form a circulating flow of the coolant. Since the spiral groove 223 is distributed in a spiral line, compared with the direct external cooling method, the spiral groove 223 and the coolant are used to cool the inside of the upper mold base 24, thereby increasing the cooling area of ​​the upper mold base 24, achieving a better cooling effect and a faster cooling speed.

[0051] The lower die base 23 is installed on the outer shell 11. The lower die base 23 consists of an inner sleeve and an outer sleeve. The inner sleeve is installed inside the outer sleeve. The inner sleeve and the outer sleeve are both installed on the outer shell 11. The reciprocating plate 231 is slidably installed between the inner sleeve and the outer sleeve. A spring is connected between the lower side of the reciprocating plate 231 and the outer shell 11.

[0052] The working principle of the present invention is as follows: the sheet 12 is conveyed to the lower die base 23 by the feeding mechanism, the lower side of the sheet 12 contacts the reciprocating plate 231 in the lower die base 23, the start button on the control panel 1 is pressed, the control system controls the third spring 312 to be energized, each turn of the third spring 312 is gradually contracted by the mutually attractive magnetic field, the third spring 312 pulls the spray plate 31 to move from one side of the through groove to the other side, the storage tube on the spray plate 31 follows the movement, and during the movement of the spray plate 31, the spray system (not shown in the figure) conveys the pressurized lubricating liquid into the spray plate 31, so that the pressure inside the spray plate 31 increases, and the lubricating liquid is sprayed on the position to be stamped through the one-way valve and the spray hole, thereby reducing the heat generated during stamping, reducing the burrs generated by stamping, etc. The feeding mechanism and the spray system are prior art.

[0053] When the spray plate 31 moves to the other side, the staff controls the hydraulic cylinder 2 (the position of the hydraulic cylinder 2 at this time is the initial position) through the control system to drive the lifting cover 21 to move downward, and the lifting cover 21 passes through the gap between the two adjacent storage tubes to drive the upper die seat 24, the limit plate 22 and the positioning column 25 to move downward, so that the bottom of the limit plate 22, the bottom of the upper die seat 24 and the bottom of the positioning column 25 are in contact with the plate 12 (the positive plate 221 and the negative plate 222 on the lower side of the limit plate 22 are in contact with the plate 12), and the encoder inside the hydraulic cylinder 2 feeds back data to the control system, and the control system connects the positive plate 221 and the negative plate 222 to the positive and negative poles of the power supply respectively, so that the current flows from the plate 12 between the positive plate 221 and the negative plate 222, that is, flows through the position to be stamped, and the position to be stamped is heated, so that the pressure required for the hydraulic cylinder 2 to drive the upper die seat 24 to stamp downward is reduced, and the stress generated during stamping is reduced.

[0054] After the positive plate 221 and the negative plate 222 are heated to the position to be stamped for a set time, the control system cuts off the power to the positive plate 221 and the negative plate 222 . The set time is set in advance by the staff through the control system.

[0055] When the positive plate 221 and the negative plate 222 heat the plate 12 to be stamped at the position to be stamped for a set time, the control system controls the hydraulic cylinder 2 to continue to drive the lifting cover 21 to move downward, and the lifting cover 21 drives the upper die seat 24 to move downward, while the positioning column 25 is no longer moved due to the resistance of the plate 12, and the positioning column 25 compresses the second spring 251 while positioning the middle of the plate 12 to be stamped. The upper die seat 24 stamps the plate 12 downward into a disc shape and pushes the reciprocating plate 231 to move downward. The reciprocating plate 231 moves downward while compressing the spring on the lower side. Since the middle part of the disc-shaped plate 12 is positioned by the positioning column 25, the outer side of the disc-shaped plate 12 is pushed downward by the upper die seat 24 to bend into a round shell shape, and is wrapped on the inner sleeve of the lower die seat 23. The inner sleeve limits the size of the tube seat 16, and the upper die seat 24 stamps the plate 12 into a round shell-shaped tube seat 16 to achieve stamping forming of the tube seat 16.

[0056] After the tube seat 16 is stamped, the control system controls the negative pressure pump to work, and the air inside the positioning column 25 is extracted into the atmosphere through the negative pressure pump and the pipeline, so that negative pressure is generated inside the positioning column 25 to adsorb the middle part of the tube seat 16. After that, the control system controls the hydraulic cylinder 2 to drive the lifting cover 21 to move upward, and the lifting cover 21 drives the upper die seat 24, the limit plate 22 and the positioning column 25 to move upward, and the positioning column 25 drives the adsorbed tube seat 16 to move upward, so that the tube seat 16 is located above the spray plate 31. The encoder in the hydraulic cylinder 2 feeds back data to the control system. At this time, the control system will control the third spring The spring 312 is powered off, and the third spring 312 gradually becomes longer under the action of its own elastic force. The third spring 312 pushes the spray plate 31 and the storage barrel to move in the opposite direction to one side, so that the storage barrel is opposite to the tube seat 16. After that, the hydraulic cylinder 2 drives the tube seat 16 to move downward and place it on the storage barrel. The control system turns off the negative pressure pump to make the interior of the positioning column 25 at normal pressure. The positioning column 25 cannot adsorb the tube seat 16, and the tube seat 16 falls on the storage barrel. Finally, the control system drives the lifting cover 21, the limit plate 22 and the positioning column 25 to move upward to the initial position through the encoder data in the hydraulic cylinder 2.

[0057] After the hydraulic cylinder 2 returns to the initial position, the encoder inside the hydraulic cylinder 2 feeds back data to the control system. The control system controls the electric cylinder 13 to push the movable plate 3 to move outward. While the movable plate 3 slides on the outer shell 11, it drives the spray plate 31, the third spring 312, the storage tube and the pipe seat 16 to move outward. The staff removes the pipe seat 16 after stamping. After that, the staff drives the movable plate 3 back to the lower side of the lifting cover 21 through the control system and the electric cylinder 13, so that the upper die seat 24 can stamp the plate 12 next time.

[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0059] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A large laser tube base processing and forming equipment, characterized in that: The invention comprises a housing (11), a hydraulic cylinder (2) being mounted on the housing (11), a lifting cover (21) being mounted below the hydraulic cylinder (2), an upper die seat (24) being mounted below the lifting cover (21), a limit plate (22) being mounted on the outer side of the upper die seat (24), a positive plate (221) and a negative plate (222) being mounted below the limit plate (22), a positioning column (25) being mounted in the middle of the upper die seat (24), a movable plate (3) being mounted below the upper die seat (24), a spray plate (31) being mounted on the movable plate (3), a lower die seat (23) being mounted below the movable plate (3), and a reciprocating plate (231) being mounted inside the lower die seat (23); The upper die seat (24), the positioning column (25) and the lower die seat (23) cooperate to punch the plate (12) into a tube seat (16); the positive electrode plate (221) and the negative electrode plate (222) cooperate to heat the position of the plate (12) to be punched; and the spray plate (31) sprays lubricating liquid on the position of the plate (12) to be punched; The limiting plate (22) is a circular plate, and two groups of opposite placement grooves are arranged on the lower side of the limiting plate (22). Both sides of the two groups of placement grooves are provided with insulating materials. The limiting plate (22) outside the placement grooves is provided with a material with a low thermal conductivity coefficient. The positive electrode plate (221) and the negative electrode plate (222) are respectively installed in the placement grooves on both sides. The positive electrode plate (221) and the negative electrode plate (222) are in contact with the material with a low thermal conductivity coefficient. The positive electrode plate (221) and the negative electrode plate (222) are respectively electrically connected to the positive electrode and the negative electrode of the power supply; A temperature difference plate A (225) and a buffer plate are installed inside the limit plate (22), the temperature difference plate A (225) is installed on the limit plate (22), the buffer plate is installed on the temperature difference plate A (225), the buffer plate is in contact with the upper mold base (24), the spray plate (31) is hollow inside, a storage tube is provided on the upper side of the spray plate (31), a plurality of spray holes are provided on the lower side of the spray plate (31), and a temperature difference plate B (311) is installed inside the spray plate (31); The temperature difference plate A (225) and the temperature difference plate B (311) are provided with semiconductors of two different materials and a metal plate, one end of the semiconductors of the two different materials are connected to the metal plate, and the two semiconductors on the temperature difference plate A (225) and the two semiconductors on the temperature difference plate B (311) are connected by wires, one of which is connected to a control system; A spiral groove (223) is arranged inside the upper die seat (24), and the spiral groove (223) is distributed in the form of a spiral line inside the upper die seat (24). A plurality of cooling plates (224) are installed in the upper die seat (24) near the spiral groove (223), and a plurality of cooling plates (224) are provided with semiconductors and metal plates of two different materials, one end of the semiconductors of two different materials on the cooling plates (224) are connected to the metal plates, and the two semiconductors on the cooling plates (224) are electrically connected to a control system via wires; The inlet of the spiral groove (223) is connected to a vacuum pump via a pipeline, the vacuum pump is connected to a cooling box (17) via a pipeline, the cooling box (17) is connected to an outlet of the spiral groove (223) via a pipeline, and a cooling liquid is stored in the cooling box (17).

2. The large laser tube base processing and forming equipment according to claim 1 is characterized in that: A bimetallic plate (26) is installed on one side of the plurality of groups of refrigeration plates (224), the bimetallic plate (26) is composed of two metal plates with different expansion coefficients, the two metal plates with different expansion coefficients are welded to each other, a plurality of eardrums (27) are connected between one end of the bimetallic plate (26) and the inner wall of the spiral groove (223), the other end of the bimetallic plate (26) is installed on the inner wall of the spiral groove (223), the plurality of eardrums (27) wrap the refrigeration plate (224), and the plurality of eardrums (27) are each provided with a plurality of folds; When the cooling plate (224) cools, the bimetallic plate (26) bends and stretches the eardrum (27) at the same time, so that the wrinkles on the eardrum (27) become flat; When the refrigeration plate (224) is not refrigerating, the bimetallic plate (26) does not bend and the eardrum (27) is in a wrinkled state.

3. The large laser tube base processing and forming equipment according to claim 2 is characterized in that: The hydraulic cylinder (2) is vertically mounted on the housing (11); the lifting cover (21) is mounted on the piston rod of the hydraulic cylinder (2); the upper die seat (24) is mounted on the lower side of the lifting cover (21); the positioning column (25) is slidably connected to the inner wall of the upper die seat (24) and the lifting cover (21); a second spring (251) is connected between the positioning column (25) and the lifting cover (21); and a first spring (15) is connected between the limit plate (22) and the lifting cover (21); When not punching: the bottom of the positioning column (25), the bottom of the upper die seat (24) and the bottom of the limiting plate (22) are in a flush state; During stamping: the limit plate (22) contacts the plate (12), the upper die seat (24) moves downward, and the positioning column (25) stops moving after contacting the plate (12).

4. The large laser tube base processing and forming equipment according to claim 3 is characterized in that: The movable plate (3) is provided with a plurality of through slots, the size of the through slots being larger than that of the limiting plate (22), the spray plate (31) being slidably connected to the through slots, the through slots limiting and supporting the spray plate (31), a third spring (312) being connected between the spray plate (31) and the movable plate (3), the third spring (312) being electrically connected to a control system via a wire, the spray plate (31) being connected to a spray system via a pipeline, and the spray system being mounted on the housing (11).

5. The large laser tube base processing and forming equipment according to claim 4 is characterized in that: The movable plate (3) is slidably connected to the housing (11); the movable plate (3) is limited and supported by the housing (11); one side of the movable plate (3) is connected to an output shaft of an electric cylinder (13); a plurality of groups of electric cylinders (13) are provided, and the plurality of groups of electric cylinders (13) are all mounted on the housing (11); The interior of the positioning column (25) is hollow, and the middle portion of the positioning column (25) passes through a pipeline through the lifting cover (21) and is connected to a negative pressure pump, and the negative pressure pump is installed on the housing (11).

6. The large laser tube base processing and forming equipment according to claim 5 is characterized in that: A one-way valve is installed in the spray hole, guide shafts (14) are installed on both sides of the lifting cover (21), the guide shafts (14) are slidably connected to the housing (11), the hydraulic cylinder (2) is an electric hydraulic cylinder, and both the electric cylinder (13) and the hydraulic cylinder (2) are equipped with encoders and pressure sensors.

7. The large laser tube base processing and forming equipment according to claim 6 is characterized in that: The lower die base (23) is mounted on the outer shell (11), the lower die base (23) is composed of an inner sleeve and an outer sleeve, the inner sleeve is mounted inside the outer sleeve, the inner sleeve and the outer sleeve are both mounted on the outer shell (11), the reciprocating plate (231) is slidably mounted between the inner sleeve and the outer sleeve, and a spring is connected between the lower side of the reciprocating plate (231) and the outer shell (11).

8. The large laser tube base processing and forming equipment according to claim 7 is characterized in that: A control panel (1) is mounted on the housing (11), and a control system is arranged inside the control panel (1).

Citation Information

Patent Citations

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