A water atomization powder making equipment
By designing a cleaning mechanism in the water atomization powder making equipment, including a lifting and sliding scraping ring, the problem of metal powder accumulation and blockage on the inner wall of the channel is solved, ensuring the smoothness of the channel and improving processing efficiency.
Patent Information
- Application Number
- CN202411507554.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-10-28
AI Technical Summary
In the water atomization powder making equipment, the spraying of high-pressure water on the molten metal liquid causes the metal droplets to solidify into powder, and some of the droplets adhere to the opening of the channel, and after cooling, metal powder is formed, resulting in the passage blockage.
A water atomization powder is designed, which uses the scraping ring of the cleaning mechanism to include the lifting sliding and sliding.
Through the use of the cleaning mechanism, the accumulation and blockage of metal powder on the inner wall of the channel is effectively avoided, ensuring the normal circulation of metal droplets and improving processing efficiency.
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Figure CN119016734B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of water atomization powder making, and in particular to a water atomization powder making device. Background Art
[0002] Water atomization powder making equipment is an advanced process equipment that uses high-pressure water to spray molten metal through an annular spray disc, and forms metal powder through impact and tearing. However, when high-pressure water sprays the dripping molten metal, the impacted molten metal forms a number of tiny droplets, which quickly solidify into powder in the air, and a large number of flying droplets will fly out in all directions. It is difficult to avoid that some of the droplets fly upward and adhere to the opening of the channel for the molten metal to enter. After cooling, it becomes metal. After working for a long time, a large amount of metal powder accumulates, which can easily lead to blockage of the channel opening. Summary of the invention
[0003] In order to improve the problem of metal powder accumulation and clogging of channels, the present application provides a water atomization powder making device.
[0004] The present application provides a water atomization powder making device, which adopts the following technical solution:
[0005] A water atomization powder making device comprises an atomization barrel, a leakage bag is arranged on the atomization barrel, a channel for metal liquid to enter is opened on the leakage bag, an atomization mechanism for spraying atomization is arranged in the atomization barrel, a collection barrel for collecting metal powder after atomization and cooling is arranged under the atomization barrel, a cleaning mechanism is arranged on the leakage bag, and the cleaning mechanism is used to scrape off the metal powder adhered to the inner wall of the channel.
[0006] By adopting the above technical scheme, the metal powder on the inner wall near the channel opening is cleaned by a cleaning mechanism. The metal powder is formed by metal droplets that remain in a high-temperature molten state and splash onto the inner wall of the channel, and then cool and solidify. However, the distance from the metal droplets to the inner wall of the channel is too large, and the metal droplets will solidify and cool before flying to the inner wall of the channel. At this time, they will not adhere to the inner wall of the channel. Since the channel opening is close to the distance where the metal droplets are impacted by water mist, there is a possibility that the metal droplets adhere before solidification. Therefore, this problem only exists on the inner wall near the channel opening. After cleaning by the cleaning mechanism, the diameter of the channel opening for the metal droplets to fall can be guaranteed, thereby ensuring the processing efficiency.
[0007] Optionally, the cleaning mechanism includes a scraping ring that is lifted and slid on the inner wall of the channel, and the scraping ring is used to scrape off metal powder adhered to the inner wall of the channel.
[0008] By adopting the above technical solution, the scraping ring slides to scrape off the metal powder on the inner wall of the channel, and the metal powder blocking the channel opening is ejected, which is convenient, fast and efficient.
[0009] Optionally, the scraper ring is provided with multiple pull rods, the pull rods pass through the leakage bag to the outside for pulling, a pull ring is provided on the end of the pull rod outside the leakage bag, multiple pull rods are connected to the same pull ring, a limiting hole is provided on the pull rod, a pin is inserted in the limiting hole to limit the lifting and lowering of the pull rod, and a thermal insulation cover for covering the pull ring is provided on the leakage bag.
[0010] By adopting the above technical solution, the staff can control the lifting and sliding of the scraper ring through the pull ring, and the non-working pull ring can be fixed at a higher position through the pin and the limit hole, making it difficult for metal droplets to stick to the scraper ring.
[0011] Optionally, the atomization mechanism includes a plurality of atomization nozzles, the plurality of atomization nozzles are axially distributed, and the atomization nozzles are rotatably disposed in the atomization barrel.
[0012] By adopting the above technical solution, the atomization spraying is made more uniform, the force on the metal droplets is more uniform, the size of the generated metal droplets is more uniform, and the size of the powder finally solidified is more uniform, thereby improving the processing effect.
[0013] Optionally, the cleaning mechanism includes a lifting drive member arranged on the leakage bag, a lifting groove is opened on the inner wall of the channel, a screw rod inserted into the lifting groove is arranged on the rotating shaft of the lifting drive member, a connecting hook is arranged on the scraper ring, a lifting block sliding in the lifting groove is arranged on the connecting hook, the lifting block is used to be threadedly connected with the screw rod, and an insulation cap for covering and insulating the lifting drive member is arranged on the leakage bag.
[0014] By adopting the above technical solution, the lifting drive member rotates the rotating shaft to drive the screw to rotate, the lifting slot limits the rotation of the lifting block, and the rotation of the screw drives the lifting block to lift and slide, and the connecting hook allows the scraper ring to be positioned lower than the lifting block, so that the lifting block does not need to be moved to the lowest end, and the scraper ring can slide out from the opening of the channel to push out the adhered metal powder, thereby realizing automation, convenience, speed and higher efficiency.
[0015] Optionally, a plurality of make way grooves are provided on the inner wall of the lifting groove, and a plurality of sealing pieces are provided on the lifting block, and the sealing pieces seal the opening of the lifting groove, and the sealing pieces slide in the lifting groove along with the displacement of the lifting block.
[0016] By adopting the above technical solution, the influence of metal powder entering the lifting groove on the displacement of the lifting block is reduced, thereby improving the working stability.
[0017] Optionally, it also includes a data processing module for performing data processing. A temperature detection component is provided in the channel. The temperature detection component is used to detect the temperature in the channel, and a temperature detection signal is obtained and output to the data processing module. The data processing module calculates and processes the temperature detection signal to obtain a processing signal and outputs it to the lifting drive component to realize automatic lifting and scraping of the scraper ring.
[0018] By adopting the above technical solution, the temperature can be automatically detected, and it can be automatically calculated to determine whether the metal powder adhering around the channel opening is sufficient, so that it can be automatically scraped off, which is convenient and fast and improves automation.
[0019] The present application provides a method for cleaning a water atomization powder making device, which adopts the following technical solution:
[0020] A method for cleaning water atomization powder making equipment, comprising:
[0021] Acquire the temperature detection signal and acquire time data;
[0022] Determine temperature rise data by using the temperature detection signal and the time data;
[0023] A processing signal is determined and outputted based on the temperature rise data and a preset temperature rise threshold.
[0024] By adopting the above technical solution, the amount of adhered metal powder can be measured by calculating the temperature change, which is convenient, fast and accurate.
[0025] Optional, including:
[0026] Acquire spray data, acquire water pressure data, the temperature detection signal includes actual inlet temperature data and actual adhesion temperature data;
[0027] Determine theoretical cooling speed data through the spray data, the water pressure data and a preset cooling threshold;
[0028] Determine adhesion temperature change rate data by using the adhesion temperature data and the time data;
[0029] Determining spray adhesion distance data through the spray data and preset spray position data;
[0030] Determine theoretical adhesion temperature data through the inlet temperature data, a preset channel length threshold, a preset natural temperature drop threshold in the barrel, the theoretical temperature drop rate data and the spray adhesion data;
[0031] Determine the adhesion temperature difference value by using the theoretical adhesion temperature data and the actual adhesion temperature data;
[0032] Determining first adhesion data by using the adhesion temperature difference, a preset metal material threshold and a preset thermal conductivity coefficient;
[0033] The actual adhesion temperature data, the adhesion temperature change speed data, the metal material threshold and the preset heat dissipation coefficient in the barrel determine the second adhesion data;
[0034] A processing signal is determined and outputted according to the first adhesion data, the second adhesion data and a preset thickness threshold.
[0035] By adopting the above technical solution, the accuracy of calculation is improved, and at the same time, interference is reduced through two aspects of calculation.
[0036] The present application provides a computer-readable storage medium, which adopts the following technical solution:
[0037] A computer-readable storage medium stores a computer program that can be loaded and executed by a processor and is a method for cleaning a water atomization powder making device.
[0038] By adopting the above technical solution, the computer program is stored in a computer-readable storage medium.
[0039] In summary, the present application includes at least one of the following beneficial technical effects:
[0040] The channel opening is cleaned to ensure the diameter of the channel opening for the metal droplets to drip, thereby ensuring the processing efficiency.
[0041] Automatic scraping is convenient and fast, which improves automation.
[0042] Automatically determine whether scraping is needed with high precision. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a schematic diagram of the overall structure of a water atomization powder making equipment in Example 1 of the present application.
[0044] Figure 2 It is a cross-sectional schematic diagram highlighting the cleaning structure.
[0045] Figure 3 yes Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0046] Figure 4 It is a schematic diagram of the cross-sectional structure of a water atomization powder making equipment in Example 2 of the present application.
[0047] Figure 5 yes Figure 4 Schematic diagram of the enlarged structure at point B in the middle.
[0048] Figure 6 yes Figure 5 Schematic diagram of the enlarged structure at point C in the middle.
[0049] Figure 7 This is a module schematic diagram of a water atomization powder making device in Example 2 of the present application.
[0050] Figure 8 It is a flow chart of a cleaning method of a water atomization powder making equipment in Example 2 of the present application.
[0051] Fig. 9 It is a flowchart diagram of step S2 to step S24.
[0052] Fig.10 It is a flowchart diagram of step S24 to step S28.
[0053] Explanation of the accompanying drawings: 1. Atomizing barrel; 11. Leaking bag; 111. Copper cup; 112. Nozzle; 113. Pull hole; 114. Cover body; 12. Channel; 13. Collection barrel; 14. Data processing module; 15. Temperature detection part; 2. Atomizing mechanism; 21. Atomizing nozzle; 3. Cleaning mechanism; 31. Scraping ring; 311. Connecting hook; 32. Pull rod; 33. Pull ring; 34. Limiting hole; 35. Pin; 36. Insulation cover; 4. Lifting drive member; 41. Lifting slot; 42. Screw rod; 43. Lifting block; 44. Insulation cap; 5. Give way slot; 51. Sealing piece. DETAILED DESCRIPTION
[0054] The following is combined with Figure 1-10 This application is described in further detail.
[0055] Example 1 of the present application discloses a water atomization powder making device. Figure 1 and Figure 2 and Figure 3The water atomization powder making equipment includes an atomization barrel 1. In this embodiment, the direction of gravity is downward, and the direction opposite to the downward is upward. A leakage bag 11 is fixedly connected to the upper end of the atomization barrel 1. The leakage bag 11 includes a copper cup 111, a nozzle 112 and a cover body 114. The cover body 114 is fixedly connected to the upper end of the atomization barrel 1. The copper cup 111 and the nozzle 112 are connected to the upper inner wall of the cover body 114. An opening communicating with the inside of the nozzle 112 is opened at the upper end of the cover body 114. The copper cup 111 is penetrated from top to bottom and a channel 12 for metal liquid to enter is opened. The copper cup 111 is embedded in the upper end of the atomization barrel 1. The nozzle 112 is installed on the upper end of the inner wall of the copper cup 111. The opening diameter of the nozzle 112 is much smaller than the opening diameter of the copper cup 111. The metal liquid flows downward into the copper cup 111 after the flow is limited by the nozzle 112, and continues to flow down in the copper cup 111 into the atomization barrel 1. An atomizing mechanism 2 for spraying atomization is installed in the atomizing barrel 1. The atomizing mechanism 2 at least includes an atomizing nozzle 21 for spraying atomized water and a water supply part for supplying water to the atomizing nozzle. The atomizing nozzle 21 is hinged on the inner wall of the atomizing barrel 1 or the inner wall of the copper cup 111. There are multiple atomizing nozzles 21. The multiple atomizing nozzles 21 are evenly distributed in the circumferential direction with the direction of the nozzle 112 dripping the molten metal as the central axis. The atomizing nozzles 21 face the opening at the lower end of the copper cup 111. A collecting barrel 13 for collecting metal powder after atomization and cooling is installed on the lower end of the atomizing barrel 1. The collecting barrel 13 is connected to the inside of the atomizing barrel 1. A cleaning mechanism 3 is installed on the leak bag 11. The cleaning mechanism 3 is used to scrape off the metal powder adhering to the inner wall of the channel 12.
[0056] Reference Figure 3 The cleaning mechanism 3 includes a scraper ring 31 that is lifted and slid on the inner wall of the channel 12. The outer ring side wall of the scraper ring 31 is in contact with the inner wall of the channel 12. The scraper ring 31 is used to scrape off the metal powder adhering to the inner wall of the channel 12. Three tie rods 32 are fixedly connected to the upper end surface of the scraper ring 31. The three tie rods 32 are evenly distributed on the upper end surface of the scraper ring 31 in the circumferential direction. Three pulling holes 113 are formed through the upper end of the leakage bag 11, and the pulling rod 32 extends upward from the upper end surface of the scraper ring 31 and passes through the pulling hole 113 to the outside of the leakage bag 11. A pulling ring 33 is fixedly connected to the end of the pulling rod 32 outside the leakage bag 11, and the ends of the three pulling rods 32 are fixedly connected to the same pulling ring 33. A limiting hole 34 is formed through the radial direction of the pulling rod 32, and the limiting hole 34 is located in the middle part of the pulling rod 32 close to the scraper ring 31. A pin 35 is inserted in the limiting hole 34 to limit the lifting and lowering of the pulling rod 32, and the pin 35 is used to be inserted into the limiting hole 34 to contact and limit the upper end of the copper cup 111. The upper cover of the leakage bag 11 is provided with a heat-insulating cover 36 for covering the pulling ring 33, and the heat-insulating cover 36 is in the shape of a hollow single-sided opening ring.
[0057] The implementation principle of a water atomization powder making device in Example 1 of the present application is as follows: when powder making is being carried out, molten metal liquid flows into the copper cup 111 from the nozzle 112, and then high-pressure water mist is sprayed onto the metal liquid flowing out from the opening at the lower end of the copper cup 111 through the atomizing nozzle 21, so as to impact the metal liquid into tiny metal droplets, and the scattered metal droplets will adhere to the lower end of the copper cup 111. The staff can first remove the thermal insulation cover 36, and then pull the pin 35 out of the limiting hole 34, and then control the pull rod 32 to press down, so that the scraper ring 31 slides out from the lower end of the copper cup 111 to scrape off the metal solidified on the copper cup 111. Example
[0058] Different from Example 1, Figure 4 and Figure 5 The water atomization powder making equipment includes: the cleaning mechanism 3 includes a lifting drive member 4 fixedly connected to the upper end of the cover body 114, the lifting drive member 4 adopts a motor, a lifting groove 41 is opened on the inner wall of the channel 12, and the lifting groove 41 extends along the opening direction of the channel 12, but the lifting groove 41 does not penetrate the copper cup 111, and the rotating shaft of the lifting drive member 4 penetrates from the outside of the cover body 114 and is inserted into the lifting groove 41. A screw rod 42 is fixedly connected to the rotating shaft of the lifting drive member 4, and the screw rod 42 extends along the opening direction of the lifting groove 41. A connecting hook 311 is fixedly connected to the upper end of the scraper ring 31. The connecting hook 311 extends upward for a distance and then extends into the lifting groove 41. A lifting block 43 sliding in the lifting groove 41 is fixedly connected to the end of the connecting hook 311 close to the lifting groove 41. In the present embodiment, the lifting block 43 is a square block with edges and corners, and the edges and corners are used to fit with the inner wall of the lifting groove 41, thereby limiting the rotation of the lifting block 43. The screw rod 42 passes through the lifting block 43, and the lifting block 43 is threadedly connected to the screw rod 42. The cover body 114 is provided with a heat-insulating cap 44 for covering and wrapping the lifting drive member 4 for insulation. The heat-insulating cap 44 is fixed to the upper end surface of the cover body 114 by a bolt thread connection.
[0059] Reference Figure 5 With stickers Figure 6 A plurality of make way grooves 5 are provided on the inner wall of the lifting groove 41. The plurality of make way grooves 5 are distributed on the inner walls of the four sides of the lifting groove 41, and adjacent make way grooves 5 are connected to each other. Sealing pieces 51 are fixedly connected to the upper and lower end surfaces of the lifting block 43. The sealing pieces 51 are inserted into the make way grooves 5. The sealing pieces 51 close the opening of the lifting groove 41. The sealing pieces 51 slide in the lifting groove 41 along with the displacement of the lifting block 43.
[0060] Reference Figure 5 and Figure 7, and also includes a data processing module 14 for data processing. The data processing module 14 includes a processor and a database. The database is used to store various threshold data, such as temperature rise threshold, temperature drop threshold, spray position data, natural temperature drop threshold in the barrel, channel length threshold, metal material threshold, thermal conductivity, heat dissipation coefficient in the barrel, etc. A plurality of temperature detection components 15 are installed in the channel 12. The temperature detection components 15 can be temperature sensors, such as platinum-rhodium alloy temperature sensors, infrared temperature sensors, digital temperature sensors, etc. The temperature detection components 15 are installed on the lower end of the copper cup 111 and the lower end of the nozzle 112, and a plurality of temperature detection components 15 are arranged circumferentially at each position, or a ring-shaped high-temperature resistant heat conductive component is embedded on the inner wall of the copper cup 111 and the inner wall of the nozzle 112, and then the temperature detection component 15 monitors the heat conductive component. The temperature detection element 15 is used to detect the temperature in the channel 12, and obtain a temperature detection signal and output it to the processor. After receiving the temperature detection signal, the processor calls the corresponding threshold data from the database, calculates and processes it, and obtains a processing signal and outputs it to the lifting drive element 4 to realize automatic lifting and scraping of the scraper ring 31.
[0061] The processor may include a central processing unit such as a CPU or MPU or a host system built around a CPU or MPU, including hardware or software. After the meter has a processor, people can freely control the metering instrument through programming to make it run according to people's wishes. The processor can control local measurement transmission, remote measurement transmission, remote communication, etc. through internal protocols. Internal protocols refer to all protocols that achieve mutual communication or links within the same metering instrument or the same system, including: human-computer interaction protocols, software / hardware (interface) protocols, chip bus (C-Bus) protocols, internal bus (I-Bus) protocols, etc. Part or all of the protocols. With the development of integrated circuit technology, some protocols that belong to the external bus (E-Bus) protocol are also classified as internal protocols after the external bus (E-Bus) is integrated into the chip.
[0062] Example 2 of the present application discloses a method for cleaning a water atomization powder making device. Figure 8 The cleaning method of water atomization powder making equipment includes the following steps:
[0063] S1, obtain temperature detection signal and time data;
[0064] S11, determining temperature rise data through temperature detection signal and time data;
[0065] S12. Determine a processing signal based on the temperature rise data and a preset temperature rise threshold value and output it.
[0066] In detail: if the time data is the 1st second, if the temperature detection signal is 100℃, if the time data is the 2nd second, if the temperature detection signal is 150℃, if the time data is the 3rd second, if the temperature detection signal is 120℃, then the temperature rise data can be obtained as 50℃ / s and -30℃ / s respectively. Assuming the temperature rise threshold is 60℃ / s and -50℃ / s, it means that the actual temperature rises too slowly and the temperature drops too slowly. It may be that thicker metal is adhered to the position detected by the temperature detection component 15, thereby affecting the heat conduction. At this time, the corresponding processing signal is output to make the lifting drive component 4 work, and the scraping ring 31 is lowered to scrape off the metal adhered to the surrounding opening surface of the lower end of the copper cup 111.
[0067] Reference Fig. 9 and Fig.10 , further comprising the following steps:
[0068] S2, obtaining spray data, obtaining water pressure data, and temperature detection signals including actual inlet temperature data and actual adhesion temperature data;
[0069] S21, determining theoretical cooling speed data through spray data, water pressure data and a preset cooling threshold;
[0070] S22, determining adhesion temperature change rate data through adhesion temperature data and time data;
[0071] S23, determining spray adhesion distance data through spray data and preset spray position data;
[0072] S24, determining theoretical adhesion temperature data through the inlet temperature data, the preset channel length threshold, the preset natural temperature drop threshold in the barrel, the theoretical temperature drop rate data and the spray adhesion data;
[0073] S25, determining the adhesion temperature difference value by using the theoretical adhesion temperature data and the actual adhesion temperature data;
[0074] S26, determining first adhesion data according to the adhesion temperature difference, a preset metal material threshold and a preset thermal conductivity coefficient;
[0075] S27, determining second adhesion data based on actual temperature adhesion data, adhesion temperature change rate data, metal material threshold and preset barrel heat dissipation coefficient;
[0076] S28, determining a processing signal based on the first adhesion data, the second adhesion data and a preset thickness threshold, and outputting the processed signal.
[0077] In detail: the spray data is the atomization degree and direction of the atomizing nozzle 21, the water pressure data is the pressure of the sprayed water mist, the speed of the molten metal entering the nozzle 112 is fixed, which can be directly substituted into the calculation, the actual inlet temperature data is the temperature of the molten metal in the lower end portion where the nozzle 112 is connected to the inside of the copper cup 111, the actual adhesion temperature data is the temperature around the opening surface of the lower end portion of the copper cup 111, the cooling threshold is the current atomization degree and the direction of the atomizing nozzle 21, combined with the current water pressure, the impact force caused when contacting the metal droplets and the contact area of the water are obtained, and thus the speed at which the splashing metal droplets are cooled is the theoretical cooling speed number. The actual detected adhesion temperature data is combined with the time data to obtain the temperature change at the lower end of the copper cup 111, including the temperature rise caused by the metal droplets flying onto the copper cup 111 and the temperature drop over time, which is the adhesion temperature change rate data; the spray position data is the distance between the atomizing nozzle 21 and the position where the metal droplets flow down, and the direction of the atomizing nozzle 21 in the spray data. The distance required for the metal droplets directly sprayed by the atomizing nozzle 21 to splash to the lower end of the copper cup 111 can be calculated. For example, if the spray position data is 20 cm, and the angle between the direction angle of the atomizing nozzle 21 and the horizontal direction is 30°, the spray adhesion distance data can be obtained as follows: When the molten metal flows in, the inlet temperature data is the temperature at the time of inflow, the channel length threshold is the length of the copper cup 111 that the molten metal needs to pass through after flowing in, and combined with the spray adhesion distance data, the distance traveled by the molten metal from the inflow to the position directly exposed to the atomizing nozzle 21 can be obtained, and then combined with the natural temperature drop threshold in the barrel, it can be obtained how much the molten metal will cool down after flowing through this distance, and the inlet temperature data minus the cooling data can be used to obtain the temperature of the molten metal before being directly exposed to the atomizing nozzle 21. The theoretical cooling rate data combined with the spray adhesion distance data can be used to obtain the temperature that the molten metal will lower during splashing. After being directly exposed to the atomizing nozzle 21, the theoretical temperature to the copper cup 111 can be obtained by subtracting the temperature that will be lowered during the splashing process from the temperature before being directly exposed, and finally obtaining the temperature that should be detected in theory. This is the theoretical adhesion temperature data, and the difference between the theoretical adhesion temperature data and the actual adhesion temperature data is the influence, which is the adhesion temperature difference. The material of the molten metal is different. It will lead to different thermal conductivity coefficients. For example, if the metal liquid is silver, the thermal conductivity coefficient is 429, and the adhesion temperature difference combined with the thermal conductivity coefficient can be used to obtain how thick the splashing metal droplets have to pass through before the heat is transferred to the temperature detection component 15, which is the first adhesion data; and when cooling, different metal materials will correspond to different cooling speeds. The heat dissipation coefficient in the barrel is the temperature in the reference barrel when it is working. If the metal material threshold is a, the material will cool down by 1° per second for every 10° difference in thickness from the external environment, and the heat dissipation coefficient in the barrel is 80°, then the difference between the current actual adhesion temperature data and the environment can be obtained by combining it, and then the theoretical cooling speed can be obtained by combining it with the metal material threshold, but there is a difference with the actual adhesion temperature change speed data, and this difference and the metal material threshold can be used to calculate how much thickness of metal there is that affects the heat dissipation, and this thickness is the second adhesion data, and then the first adhesion data is compared with the second adhesion data, and the median is taken for comparison with the thickness threshold to obtain the corresponding processing signal and output it.
[0078] Embodiment 2 of the present application discloses a computer-readable storage medium. The computer-readable storage medium stores a computer program that can be loaded by a processor and execute a method for cleaning a water atomization powder making device.
[0079] Computer-readable storage media include, for example, various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk.
[0080] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A water atomization powder making device, characterized in that: The invention comprises an atomizing barrel (1), wherein a leaking bag (11) is arranged on the atomizing barrel (1), a channel (12) for metal liquid to enter is opened on the leaking bag (11), an atomizing mechanism (2) for spraying atomization is arranged inside the atomizing barrel (1), a collecting barrel (13) for collecting metal powder after atomization and cooling is arranged under the atomizing barrel (1), and a cleaning mechanism (3) is arranged on the leaking bag (11), and the cleaning mechanism (3) is used to scrape off the metal powder adhering to the inner wall of the channel (12); The cleaning mechanism (3) comprises a scraping ring (31) which is lifted and slid on the inner wall of the channel (12), and the scraping ring (31) is used to scrape off metal powder adhering to the inner wall of the channel (12); The scraper ring (31) is provided with a plurality of pull rods (32), the pull rods (32) passing through the leakage bag (11) to the outside for pulling, a pull ring (33) is provided on the end of the pull rod (32) outside the leakage bag (11), a plurality of the pull rods (32) are connected to the same pull ring (33), a limiting hole (34) is provided on the pull rod (32), a pin (35) is inserted into the limiting hole (34) to limit the lifting and lowering of the pull rod (32), and a heat-insulating cover (36) for covering the pull ring (33) is provided on the leakage bag (11).
2. The water atomization powder making equipment according to claim 1, characterized in that: The atomizing mechanism (2) comprises a plurality of atomizing nozzles (21), the plurality of atomizing nozzles (21) are distributed in an axially surrounding manner, and the atomizing nozzles (21) are rotatably arranged in the atomizing barrel (1).
3. The water atomization powder making equipment according to claim 1, characterized in that: The cleaning mechanism (3) comprises a lifting drive member (4) arranged on the leakage bag (11); a lifting groove (41) is provided on the inner wall of the channel (12); a screw rod (42) is provided on the rotating shaft of the lifting drive member (4) and is inserted into the lifting groove (41); a connecting hook (311) is provided on the scraper ring (31); a lifting block (43) is provided on the connecting hook (311) and is slidable in the lifting groove (41); the lifting block (43) is used to be threadedly connected to the screw rod (42); and a heat-insulating cap (44) is provided on the leakage bag (11) for covering and wrapping the lifting drive member (4) to insulate the temperature.
4. The water atomization powder making equipment according to claim 3, characterized in that: A plurality of paving grooves (5) are provided on the inner wall of the lifting groove (41), and a plurality of sealing pieces (51) are provided on the lifting block (43). The sealing pieces (51) seal the opening of the lifting groove (41), and the sealing pieces (51) slide in the lifting groove (41) as the lifting block (43) moves.
5. The water atomization powder making equipment according to claim 3, characterized in that: It also comprises a data processing module (14) for performing data processing. A temperature detection element (15) is arranged in the channel (12). The temperature detection element (15) is used to detect the temperature in the channel (12) and obtain a temperature detection signal which is output to the data processing module (14). The data processing module (14) performs calculation processing on the temperature detection signal to obtain a processing signal which is output to the lifting drive element (4) to realize automatic lifting and scraping of the scraping ring (31).
6. A method for cleaning a water atomization powder making device, using the water atomization powder making device according to claim 5, characterized in that: include: Acquire the temperature detection signal and acquire time data; Determine temperature rise data by using the temperature detection signal and the time data; Determine a processing signal based on the temperature rise data and a preset temperature rise threshold value and output it; The processed signal controls the lifting drive member (4) to operate, thereby lowering the scraper ring (31) and scraping off the metal on the inner wall of the channel (12).
7. A method for cleaning water atomization powder making equipment according to claim 6, characterized in that: include: Acquire spray data, acquire water pressure data, the temperature detection signal includes actual inlet temperature data and actual adhesion temperature data; Determine theoretical cooling speed data through the spray data, the water pressure data and a preset cooling threshold; Determine adhesion temperature change rate data by using the adhesion temperature data and the time data; Determining spray adhesion distance data through the spray data and preset spray position data; Determine theoretical adhesion temperature data through the inlet temperature data, a preset channel length threshold, a preset natural temperature drop threshold in the barrel, the theoretical temperature drop speed data and the spray adhesion distance data; Determine the adhesion temperature difference value by using the theoretical adhesion temperature data and the actual adhesion temperature data; Determining first adhesion data by using the adhesion temperature difference, a preset metal material threshold and a preset thermal conductivity coefficient; The actual adhesion temperature data, the adhesion temperature change speed data, the metal material threshold and the preset heat dissipation coefficient in the barrel determine the second adhesion data; A processing signal is determined and outputted according to the first adhesion data, the second adhesion data and a preset thickness threshold.
8. A computer-readable storage medium, characterized in that: A computer program is stored which can be loaded by a processor and execute a cleaning method for a water atomization powder making device as claimed in any one of claims 6 to 7.
Citation Information
Patent Citations
Automatic metal powder making machine
CN114905044A